TWM542160U - Remote/local control monitor and data storage system of injection machine - Google Patents

Description

Remote and proximity control monitoring and data storage system for injection machines

This creation department relates to a monitoring system for an injection machine, in particular to an injection machine capable of reading different brands and parameters of different types of controllers during operation, integrated into a unified data format, and transmitted by wireless transmission for operation monitoring. The remote or short-range control of the machine monitors and manages the operational data storage system.

According to the injection molding machine, it is a kind of equipment widely used in industry. It mainly heats the plastic particles into a liquid state and then injects them into the mold with high pressure. After cooling and demoulding, the required products are completed; Most of the traditional injection molding machines do not provide real-time operational inspection, quality control, mechanical operation efficiency records and accumulation and storage of the operating time database. Currently, they are manual record storage, and there is no timely and cumulative storage. The function makes it impossible for the operator to know the state of each injection molding machine in real time.

In view of the above shortcomings in the use of the above, the creator is studying the improvement of the aforementioned shortcomings, and finally the creation of this creation.

The main purpose of this creation is to provide a remote control monitoring system for an injection machine that can read the parameters of the injection machine of different brands and integrate them into a unified data format.

Another object of the present invention is to provide an injection machine, a monitoring device and a portable type. Remote and proximity control monitoring and data storage systems for remotely and closely monitored transmitters with wireless transmission between devices.

A further object of the present invention is to provide a remote and proximity control monitoring and data storage system for an injector that can instantly display various operational states of the injector at the user end.

In order to achieve the above objectives and effects, the technical means adopted by this creation include: In order to achieve the above object and effect, the present invention is a control module electrically connected to a preset injection machine, and the technical means adopted include: a receiving end, a host and an application module, wherein: the receiving The end includes an input port electrically connected to the control module and obtaining an operating parameter, a microprocessor electrically connected to the input port to receive the operating parameter and converted into a parameter data, and a micro processing The device is electrically connected and converts the aforementioned parameter data into a wireless transmitting module for wireless transmission of a wireless signal. The host includes a wireless receiving module that receives the wireless signal and restores the parameter data, and a database that is electrically connected to the wireless receiving module to receive and store the parameter data. The application module is connected to the host by using an internetwork, and receives the foregoing parameter data analysis to generate a monitoring status and data storage.

When the injection machine is in operation, the operating parameters generated by the control module are transmitted to the microprocessor via the input port and converted into parameter data, and the parameter data is converted into a wireless signal by the wireless transmitting module and transmitted to the host, and the wireless receiving module will be The wireless signal is restored to the parameter data and stored in the database, so that the application module obtains the parameter data through the Internet, and then analyzes the monitoring state when the injection machine operates.

According to the above structure, the monitoring state or the operating parameter is the selected power consumption, the molding cycle, the production amount, the number of defective products, the number of good products, the running time, the booting time, the standby time, the machine serial number, the total replacement time, and the self-service time. Enter product weight, pressure, actual value and machinery Set one of the group of injection machine operating states consisting of pressure and speed, machine label, mold parameters, and input machine specifications.

According to the above configuration, wherein the input port is connected to the control module of the injection machine to obtain operating parameters having different data formats, the microprocessor calculates the operating parameters to generate parameter data having the same data format.

According to the above structure, the input port is further connected with one or more sensing modules to obtain parameters of the operation of the aforementioned injector.

According to the above structure, the sensing module can be: a weighing module to obtain the weight of the product produced when the injection machine is in operation; and a temperature module to obtain the actual measured temperature of the injection product; a module for obtaining setting data of pressure and flow rate during operation of the injection machine; a power module for obtaining total power consumption of the injection machine during operation; and a pressure module for obtaining actual operation of the injection machine Pressure; and, a position module, to obtain the actual position of the product produced when the aforementioned injector is in operation.

According to the above structure, the receiving end further includes an output port, and the output port transmits a control signal to the control module, so that the injection device generates a corresponding operation according to the control signal; and the application module further has an operation interface and generates the foregoing control. Signal.

According to the above structure, the application module is preset in a portable device or in a computer.

In order to obtain a more specific understanding of the above purposes, functions and features of this creation, the following figures are described as follows:

1‧‧‧Injector

11‧‧‧Control module

2‧‧‧ Receiver

21‧‧‧ Input埠

22‧‧‧Microprocessor

23‧‧‧Wireless Transmitter Module

24‧‧‧Sensing module

241‧‧‧ weighing group

242‧‧‧temperature module

243‧‧‧Transition module

244‧‧‧Power Module

245‧‧‧pressure module

246‧‧‧Location Module

25‧‧‧ Output埠

3‧‧‧Host

31‧‧‧Wireless Receiver Module

32‧‧‧Database

4‧‧‧Application Module

41‧‧‧Operator interface

A‧‧‧ portable device

B‧‧‧ computer

Figure 1 is a block diagram of a preferred embodiment of the present invention.

Figure 2 is a block diagram 2 of a preferred embodiment of the present invention.

Figure 3 is a block diagram 3 of a preferred embodiment of the present invention.

Referring to the drawings, it is understood that the present invention is a control module 11 electrically connected to a predetermined injection machine 1, the injection machine 1 refers to an injection molding machine, and the injection molding machine is capable of controlling each mechanical component. In operation, the control module 11 is provided. The control module 11 is a publicly available technology that has been used for many years, and is not a technical feature of the present invention. The parts of the control module 11 described in the following paragraphs are briefly described.

The authoring structure mainly includes a receiving end 2, a host 3 and an application module 4, wherein: the receiving end 2 includes an input port 21, a microprocessor 22, a wireless transmitting module 23, one or more The sensing module 24 and an output port 25, wherein the input port 21 is electrically connected to the control module 11 and obtains an operating parameter, and the input port 21 displays a plurality of connectors or connecting terminals. And through the transmission line, the cable or directly connected to the control module 11 of the injection machine 1, the control module 11 may have a control mode of PLC, single chip, embedded system, etc. depending on the control circuit used. The control module 11 of which control mode is provided with a port for outputting the parameters when the injector 1 is operated. Therefore, the input port 21 is connected to the port and the operating parameters of the injector 1 are obtained.

The microprocessor 22 is electrically connected to the input port 21, and receives the operating parameters and converts them into a parameter data. It should be noted that the input port 21 is connected to the control module 11 of the injection machine 1, as described above, although Both are digital operating parameters, but the control module 11 is different. The control mode, and the data format of the operation parameters are not the same. Therefore, the microprocessor 22 calculates the operation parameters of different data formats to generate parameter data with the same data format.

It should be noted that, since the database 32 described later is pre-set with different label injection machines 1 and different control modules 11 operation methods and formulas, the microprocessor 22 can convert the parameter calculation manner according to pre-stored calculation methods and formulas or The formula can be used to output the control module 11 of the different brand injection machine 1 and can output the parameter data of the unified data format. The operation method and formula refer to the control module 11 of each injection machine 1 in the laboratory. Verify the correct calculations and formulas.

The wireless transmitting module 23 is electrically connected to the microprocessor 22, converts the parameter data into a wireless signal for external transmission, converts parameter data into a wireless signal, and subsequently reduces the wireless signal to data data. This is not a technical feature of this case and will not be repeated here.

The sensing module 24 is electrically connected to the input port 21 for obtaining the operating parameters of the injector 1 . It should be noted that the operating parameters obtained by the sensing module 24 are different from the operating parameters. The operation parameter refers to the output data preset in the control module 11 of the injection machine 1, and thus, as described in the above paragraph, there are different formats, and the operation is performed by the sensing module 24. The operating parameter refers to the sensing module 24 receiving the corresponding operating parameters of the injection machine 1 according to the sensed data, and then measuring the corresponding operating parameters, wherein the sensing module 24 can Yes: a weighing module to obtain the weight of the product produced when the injection machine 1 is in operation; a temperature module to obtain the actual measured temperature of the product of the injection machine 1; a conversion module to obtain the operation of the injection machine 1 Setting data of pressure and flow rate; a power module for obtaining the total power consumption of the injection machine 1 during operation; a pressure module for obtaining the actual pressure when the injection machine 1 is operated; and, a position mode Group to get the aforementioned The actual product produced when the injection machine 1 is in operation position.

If the sensing module 24 is the position module 246, it is connected to the finished product output of the injection machine 1. Since the injection machine 1 has been widely automated, it can automatically release the mold and set the product to a fixed point. Therefore, the scale The weight module 24 measures the weight of each product and passes the measured weight to the microprocessor 22 via input port 21 and into the parameter data.

The output port 25 is electrically connected to the microprocessor 22, and transmits a control signal to the control module 11 to cause the injector 1 to operate according to the control signal.

The host 3 includes a wireless receiving module 31 and a database 32. The wireless receiving module 31 receives the wireless signal and restores the data to the parameter data. The restored parameter data is stored in the data library 32. It should be noted that the so-called The host 3 is not limited to a desktop computer, a server, or a dedicated monitoring host, and includes at least a storage medium such as a hard disk and a magnetic tape, a circuit board, a microprocessor, a memory, a network connection interface, and the like. The host 3 can be connected to an output/input device such as a display, a keyboard, a mouse, etc. according to actual needs. Therefore, the host 3 can be connected via the Internet; otherwise, the wireless transmitting module 23 is The wireless receiving module 31 may be one of wireless transmitting/receiving modules composed of infrared, Blue-Tooth, ZigBee, ZIGBEE, WIFI, WIMAX, 2G, 2.5G, 3G, 4G or HSDPA.

The application module 4 is connected to the host 3 via an internet, and receives the parameter data analysis to generate a monitoring state. The application module 4 is mainly disposed in a portable device A or a computer B, and the portable device A can include smart phones, tablets, notebooks, etc., and connect to the host 3 via the Internet, or directly connect the portable device A or the computer B to the host 3 through wired transmission. In a preferred embodiment, the application module 4 can be in the form of a hard body, a software or a firmware, and is present in the portable device A; first, when When the application module 4 is in a hardware form, it may be in the form of an electronic circuit, a packaged electronic component, or an integrated integrated circuit, and is disposed on a motherboard inside the portable device A through SMT or the like. On the circuit board, when the application module 4 is in the form of a software, the portable device A is preset to have a storage medium such as a hard disk, a solid state hard disk or a FLASH, and is preset. In the central processing unit, the application module 4 is stored in the storage medium of the portable device A in a software form, and is provided after being read by the preset central processing unit; finally, when the application module 4 is in the firmware form The firmware form is a software embedded in a hardware device, and usually it is a FLASH or EEPROM located in an application integrated circuit (ASIC) or a programmable logic device (PLD) of the portable device A or In the PROM; further, the content of the monitoring state is based on the content of the parameter data, and the data presented after the operation, and the parameter data may include: electric consumption - unit: 仟Hour, molding cycle (cy Cles time) Unit: second, production - unit: one, defective products - unit: one, good products - unit: one, running time - unit: second , power on time - unit: second, standby time (standby time) - unit: second, change mold need time consumption - unit: second, product weight display and accumulation, actual operation Pressure record display / mechanical setting parameters: pressure, flow display record, you can enter the machine serial number - factory number - factory number (machine number, brand, factory mark), mold name - how many holes - plastic name (name of mold And how many cavity and resien), and machine related parameters (clamping force, large column internal distance, injection volume, screw diameter specification, electric heating capacity, motor specification, machine size, machine weight, modulus, neutron group number ).

When the injection machine 1 is in operation (including a state such as operation, standby, or alarm state), The operating parameters generated by the control module 11 are transmitted from the input port 21 to the microprocessor 22 and converted into parameter data. The parameter data is converted into a wireless signal by the wireless transmitting module 23 and transmitted to the host 3, and the wireless receiving module 31 is externally transmitted. The wireless signal is restored to the parameter data and stored in the database 32, so that the application module 4 obtains the parameter data via the Internet, and then analyzes and generates the monitoring state when the injection machine 1 is operated; for example, the operation parameter generated by the control module 11 Including the boot time, the alarm time, the running time, and the power consumption wattage time of the injection machine 1, the microprocessor 22 receives the parameter data of the data format and then returns it (for the return process, please refer to the preceding paragraph, here is not Further, to the database 32 of the host 3, the user then operates the application module 4 of the portable device A to set parameters such as the boot time, the alarm time, the running time, and the power consumption watt hours of the injection machine 1. Data is converted into information for reference, such as product unit power consumption, power consumption, or electricity bill calculation, product weight, number of good products, number of defective products, product molding cycle, actual machinery Data such as operating pressure display, setpoint pressure, flow rate and temperature, actual value and current value display, combined with input data and data, such as: machine serial number, brand, number, mold name, number of holes, plastic name, machinery Specifications (clamping force, large column internal distance, large column diameter, injection amount, screw diameter, electric heating power consumption, motor size, mechanical size, mechanical weight, modulus, neutron group number). The above data can be integrated to display complete big data in the operation of machinery and molds, so that the factory can be used for real-time monitoring and data integration storage, which is beneficial to quality control, data monitoring, big data storage, purchase of raw materials, operating costs, and post-sales control. Tube tracking has a record to check, replacing personnel input to avoid omissions.

Moreover, the application module 4 further includes an operation interface 41, and the user gives an instruction to the operation interface 41, that is, the operation interface 41 is provided with an operation mode related to each function of the injection machine 1, such as emergency stop, discharge, feeding, After the function is suspended, the application module 4 generates the control signal after the operation interface 41 is operated, and the control signal is transmitted to the host 3 via the Internet, and the host 3 will When the control signal is transmitted to the receiving end 2, the microprocessor 22 of the receiving end 2 converts the control signal for the reason of the conversion, such as the relevant paragraph of the microprocessor 22, and is converted into the control module 11 of the injection machine 1 to be able to read After the data format, the injection machine 1 produces a corresponding operation.

In summary, the remote and short-range control monitoring and data storage system of the present injection machine is a novel and progressive creation, and the application for a new type of patent is filed according to law; The preferred embodiments of the creations are intended to be within the scope of the patent application of the present invention, all of which are subject to variations, modifications, alterations, or equivalents.

1‧‧‧Injector

11‧‧‧Control module

2‧‧‧ Receiver

21‧‧‧ Input埠

22‧‧‧Microprocessor

23‧‧‧Wireless Transmitter Module

24‧‧‧Sensing module

25‧‧‧ Output埠

3‧‧‧Host

31‧‧‧Wireless Receiver Module

32‧‧‧Database

4‧‧‧Application Module

41‧‧‧Operator interface

A‧‧‧ portable device

Claims (8)

A remote control and data storage system for an injection device is a control module electrically connected to a predetermined injection machine, which comprises at least a receiving end, a host and an application module, wherein: The receiving end comprises: an input port electrically connected to the control module and obtaining an operating parameter; a microprocessor electrically connected to the input port, receiving the operating parameter and converting into a parameter data; and a wireless transmitting The module is electrically connected to the microprocessor, and converts the parameter data into a wireless signal for external transmission; the host includes: a wireless receiving module, configured to receive the wireless signal and restore the parameter data; a database, Electrically connecting with the wireless receiving module to receive and store the parameter data; and the application module is connected to the host by using an internetwork, and receiving the parameter data to generate and store a monitoring state; When the injection machine is in operation, the operating parameters generated by the control module are transmitted to the microprocessor via the aforementioned input port and converted into parameter data, and the parameter data is wirelessly The transmitting module converts the wireless signal to the host computer, and the wireless receiving module restores the wireless signal to the parameter data and stores the data in the database, so that the application module obtains the parameter data through the Internet, and then analyzes and generates the operation of the foregoing injection machine. Monitoring status. Remote and short-range control monitoring and data of the injection machine as described in item 1 of the patent application scope a storage system, wherein the monitoring state or operating parameter is selected from the group consisting of power consumption, molding cycle, throughput, number of defective products, number of good products, operation time, boot time, standby time, total time for die change, input machine specifications, and machine One of the group of injection machine operating states consisting of serial number, machine label, and mold parameters. The distal end and short-range control monitoring and data storage system of the injection machine according to claim 1, wherein the input is connected to the control module of the injection machine to obtain operating parameters with different data formats, and the micro processing is performed. The operation parameters are calculated to generate parameter data with consistent data formats. The distal and short-range control monitoring and data storage system of the injection machine of claim 1, wherein the input port is further connected with one or more sensing modules to obtain parameters of the injection machine. . The distal and short-range control monitoring and data storage system of the injection machine of claim 4, wherein the sensing module can be and/or: a weighing module to obtain the operation of the injection machine The weight of the product produced; a temperature module to obtain the actual measured temperature of the aforementioned injection product; a conversion module to obtain the setting data of the pressure and flow rate of the injection machine during operation; and an electricity module to obtain the aforementioned injection The total power consumption during operation of the machine; a pressure module to obtain the actual pressure when the injection machine is in operation; and a position module to obtain the actual position of the product produced when the injection machine is in operation. The distal end and short-range control monitoring and data storage system of the injection machine of claim 1, wherein the receiving end further comprises an output port, and the output port transmits a control signal to the control module to enable the injection machine Corresponding operation is generated according to the control signal. The remote and short-range control monitoring and data storage system of the injection machine of claim 6, wherein the application module further comprises an operation interface and generates the control signal. The remote and proximity control monitoring and data storage system of the injection machine of claim 1, wherein the application module is preset in a portable device or in a computer.