CN206551442U

CN206551442U - The long-range and local control monitoring of ejaculator and data storage system

Info

Publication number: CN206551442U
Application number: CN201621372616.2U
Authority: CN
Inventors: 白玉智
Original assignee: Individual
Current assignee: Individual
Priority date: 2016-12-14
Filing date: 2016-12-14
Publication date: 2017-10-13
Anticipated expiration: 2026-12-14

Abstract

A kind of long-range and local control monitoring of ejaculator and data storage system, to be electrically connected to the control module of ejaculator, including receiving terminal, main frame is with applying module, receiving terminal includes input port, microprocessor and wireless transmitting module, main frame includes wireless receiving module and data bank, when ejaculator is operated, control module produce operating parameters are through the incoming microprocessor of input port and are converted into supplemental characteristic, supplemental characteristic switchs to transmitting radio signals to main frame through wireless transmitting module, wireless signal is reduced to supplemental characteristic and is stored in data bank by wireless receiving module, order application module obtains supplemental characteristic through internet, or on-site makees ISO quality managements with differentiating machine operation efficiency and combining ERP system through wire transmission to computer, and then analyze monitor state when producing ejaculator running, parameter when ejaculator and the operating of different brands controller of different labels can be read whereby, it is integrated into unified data format, and in the way of being wirelessly transferred or be directly connected to, carry out the long-range and short range monitoring management of ejaculator operating monitoring, service data is stored.

Description

The long-range and local control monitoring of ejaculator and data storage system

Technical field

The utility model relates to a kind of monitoring system of ejaculator, particularly relates to a kind of to read different labels Parameter when ejaculator and the operating of different types controller, is integrated into unified data format, operating prison is carried out to be wirelessly transferred The long-range or local control monitoring of the ejaculator of control, management service data stocking system.

Background technology

Jet forming machine is a kind of equipment of industrial application widely, and plastic grain is mainly heated into liquid by it Afterwards, injected with high pressure in mould, after the demoulding to be cooled, just complete required product；So, with environmental protection, energy-conservation and work The attention of industry safety, traditional emission forming machine does not provide running detection in real time, quality control, machine operation efficiency mostly Record and running hours are according to the accumulation and storage in storehouse, and the acquirement of any parameter, which needs to come to mechanical site personally, to be checked, not only it is time-consuming again Arduously, all it is artificial record storage at present, without timely and accumulation memory function, allows dealer can not learn that each is projected in real time The state of forming machine operating.

There is disadvantages mentioned above in view of conventional, inventor is the road for aforesaid drawbacks Improvement, has this practicality new finally Type is produced.

The content of the invention

The utility model main purpose is that there is provided a kind of ejaculator that can read different labels and different brands control Parameter when device is operated, is integrated into the remote control monitoring system and data storage system of the ejaculator of unified data format.

The utility model a further object be there is provided between a kind of ejaculator, supervising device and portable equipment wirelessly to pass The monitoring of long-range and local control and the data storage system of the ejaculator of capable long-range and short range monitoring are input into, via data storage ratio Compared with, can make in advance before mechanical breakdown prevent, and product quality monitoring.

The utility model is it is further an object to provide a kind of can show the every operating condition of ejaculator in real time in user terminal Ejaculator long-range and local control monitoring and data storage system.

For up to above-mentioned purpose, a kind of long-range and local control of ejaculator of the utility model is monitored and data storage system, To be electrically connected to a control module of a default ejaculator, it at least includes a receiving terminal, a main frame and one and applies module, its It is characterised by：

The receiving terminal includes：

One input port, is electrically connected with, and obtain an operating parameters with foregoing control module；

One microprocessor, is electrically connected with foregoing input port, receives foregoing operating parameters and is converted into a supplemental characteristic；

One wireless transmitting module, is electrically connected with aforementioned microprocessor, aforementioned parameters data is switched into a wireless signal pair Outer transmission；

The main frame includes：

One wireless receiving module, to receive foregoing wireless signal and being reduced to supplemental characteristic；

One data bank, is electrically connected with foregoing wireless receiving module, to receive and storing aforementioned parameters data；And,

The application module is with Internet connection to foregoing main frame, and it receives aforementioned parameters data analysis and produces and store one Monitor state；

When foregoing ejaculator is operated, control module produce operating parameters via the incoming microprocessor of foregoing input port simultaneously Supplemental characteristic is converted into, supplemental characteristic switchs to wireless signal through wireless transmitting module externally to be transmitted to foregoing main frame, wireless receiving Wireless signal is reduced to supplemental characteristic and is stored in data bank by module, and order application module obtains supplemental characteristic through internet, and then Analysis produces monitor state during foregoing ejaculator running.

According to said structure, following effect can be obtained：Wherein the monitor state or operating parameters be selected from：Power consumption, shaping Product weight when cycle, output, defective products quantity, non-defective unit quantity, the duration of runs, available machine time, stand-by time, actual production One of ejaculator operating condition group that pressure is constituted with speed when amount and real-world operation.

According to said structure, wherein this further can voluntarily input machine serial number, the machine of ejaculator using module for user The ejaculator relevant parameters such as label, machine specifications, die parameters, plastics lot number and product weight number.

According to said structure, the wherein input port connects the control module of foregoing ejaculator, obtains the different fortune of data format Turn parameter, then operating parameters are carried out computing by aforementioned microprocessor, produce the consistent supplemental characteristic of data format.

According to said structure, the wherein input port is further connected with one or more sensing module, before acquirement State the parameter of ejaculator running.

To make above-mentioned purpose of the present utility model, effect and feature more specifically to be understood, according to each brief description of the drawings such as Under：

Brief description of the drawings

Fig. 1 is the block diagram one of the utility model preferred embodiment.

Fig. 2 is the block diagram two of the utility model preferred embodiment.

Fig. 3 is the block diagram three of the utility model preferred embodiment.

Embodiment

Refer to shown in institute Fig. 1 to 3, module 11 controlled when the utility model is electrically connected to the one of a default ejaculator 1, Ejaculator 1 refers to Jet forming machine, and Jet forming machine can all be provided with order to control each mechanical component to operate Module 11 is controlled, the technology for many years that module 11 is open and row, and not this case technical characteristic is controlled, aftermentioned each paragraph is relevant The part of module 11 is controlled, all brief description is seldom repeated.

The utility model structure mainly includes a receiving terminal 2, a main frame 3 and one and applies module 4, wherein：

The receiving terminal 2 include an input port 21, a microprocessor 22, a wireless transmitting module 23, one or one with On the output port 25 of sensing module 24 and one；

The input port 21 is electrically connected with foregoing control module 11, and obtains an operating parameters, what input port 21 was shown It is that multiple connectors or connection terminal are constituted, and by transmission line, flat cable or is interfaced directly to the control of foregoing ejaculator 1 Molding group 11, control module 11 is different according to the control circuit that it is used, and may have PLC, single-chip, embedded system etc. The control module 11 of control mode, whether any control mode, can all be provided with parameter when can ejaculator 1 be operated Go out defeated port, therefore, the input port 21 is just connected to port, and input port 21 is further connected with one or more Module 24 is sensed, to obtain the operating parameters of ejaculator 1.

The microprocessor 22 is electrically connected with foregoing input port 21, and it receives foregoing operating parameters and is converted into a parameter Data, it is noted that foregoing input port 21 connects the control module 11 of ejaculator 1, brought forward is stated it is recognized that while being all digitlization Operating parameters, but control module 11 has a different control modes, and the data format of operating parameters and differs, therefore, institute State microprocessor 22 and the operating parameters of different data format are subjected to computing, produce the consistent supplemental characteristic of data format.

It should be noted that because aftermentioned database 32 acquiescence has different label ejaculators 1 and different control modules 11 to transport Calculation method and formula, the microprocessor 22 can according to advance storage operation method and formula, conversion parameter computing mode or Formula, reaches the control module 11 of compatible different label ejaculators 1, and can export the supplemental characteristic of Uniform data format, institute Operation method and formula are stated, refers to that the control module 11 of each ejaculator 1 verifies errorless operation method and public affairs under lab Formula.

The wireless transmitting module 23 is electrically connected with aforementioned microprocessor 22, and aforementioned parameters data are switched into a wireless news Number externally transmission, supplemental characteristic is switched to the technology of wireless signal, and the follow-up skill that wireless signal is reduced to Data Data Art, not this case technical characteristic, will not be repeated here.

The sensing module 24 is electrically connected with foregoing input port 21, and it, should to obtain the foregoing operating parameters of ejaculator 1 It is noted that the difference for the operating parameters and foregoing operating parameters that the sensing module 24 is obtained is that foregoing operating parameters refer to Be ejaculator 1 control module 11 in, the output data of its internal default, therefore can have lattice such as the narration in above-mentioned paragraph Formula difference situation, and the operating parameters obtained by sensing module 24, refer to sensing the data that module 24 is sensed according to it Difference, be connected to the position corresponding to ejaculator 1, then measurement obtain corresponding operating parameters, wherein, the sensing module 24 are：

One weighs module, to obtain the product weight produced when foregoing ejaculator 1 is operated；

One temperature module, to obtain the actual measuring temperature of the foregoing product of ejaculator 1；

One conversion module, to obtain the setting data of pressure and flow when foregoing ejaculator 1 is operated；

One power consumption module, to obtain total electricity consumption when foregoing ejaculator 1 is operated；

One pressure module, to obtain actual pressure when foregoing ejaculator 1 is operated；

One position module, to obtain the product physical location produced when foregoing ejaculator 1 is operated；

One penetrates pressing mold group, to obtain the actual injection pressure during being projected during ejaculator operating；And,

One huge pillar amount of tension module, to measure the huge pillar amount of tension of ejaculator 1, to prevent the situation of fracture from producing.

When such as sensing module 24 for position module 246, it is connected at the finished product output of foregoing ejaculator 1, due to projecting The widely automated production of machine 1, thus can automatic demoulding, and product is placed in fixed point, therefore, module 24 of weighing just can be measured The weight of each product, the weight measured is passed in microprocessor 22 and write parameters data through input port 21.

The receiving terminal 2 further comprises an output port 25, and the output port 25 is electrically connected with microprocessor 22, and it is passed A defeated control signal makes ejaculator 1 produce correspondence running according to control signal to foregoing control module 11.

The main frame 3 includes a wireless receiving module 31 and a data bank 32, and wireless receiving module 31 receives foregoing wireless Signal is simultaneously reduced to supplemental characteristic, and the supplemental characteristic after reduction is stored into data bank 32, it is noted that so-called main frame 3, and Non-limiting is desktop computer, server or special monitoring host computer, and it at least includes the store medias such as hard disk, tape, electricity The components such as road plate, microprocessor, internal memory, network connection interface, and the main frame 3 can according to actual demand, connection display, The input/output equipment such as keyboard, mouse, therefore, the main frame 3 can come online via internet；Additional description, foregoing again Wireless transmitting module 23 and the wireless receiving module 31, can be infrared ray, Blue-Tooth, ZigBee, ZIGBEE, One of wireless transmission/reception module that WIFI, WIMAX, 2G, 2.5G, 3G, 4G or HSDPA are constituted.

The application module 4 is with Internet connection to foregoing main frame 3, and it receives aforementioned parameters data analysis and produces a monitoring State, is mainly disposed in a portable apparatus A or a computer B using module 4, portable apparatus A may include intelligent mobile phone, The devices such as tablet PC, notebook computer, and be connected by internet with foregoing main frame 3, also directly it can pass through wire transmission Mode, portable apparatus A or computer B are directly connected to main frame 3；In preferred embodiment, this can be hard using module 4 Part form, software form or firmware form and be present in portable apparatus A.

Illustrate first, when the application module 4 is example, in hardware, it can be electronic circuit form, packaged type Electronic building brick or for integrated integrated circuit form, and with the mainboard being arranged on by modes such as SMT inside foregoing portable equipment A Or on circuit board；

Illustrate again, when the application module 4 is software form, foregoing portable apparatus A connects default setting has The store medias such as hard disk, solid state hard disc or FLASH, while acquiescence is provided with central processing unit, are then stored up in a software form using module 4 In the store media that there is foregoing portable apparatus A, and provide execution after acquiescence central processing unit is read；

Finally, when the application module 4 be firmware form when, firmware form be it is a kind of be embedded in hardware unit it is soft Part, and generally it be positioned at portable apparatus A application integrated circuit (ASIC) or can be among program logic device (PLD) In FLASH or EEPROM or PROM；

Furthermore, more it is noted that the content of monitor state, is the content according to parameter data, is in after computing Existing data, and supplemental characteristic can include：Power consumption (electric consume)-unit：Thousand watt of hour, molding cycle (cycles time) unit：Second, output (production)-unit：Individual, defective products quantity (defective Products)-unit：Individual, non-defective unit quantity (Good products)-unit：The individual, duration of runs (running time)- Unit：Second, available machine time (power on time)-unit：Second, stand-by time (standby time)-unit：Second, mold changing It is total to use time (change mold need time consume)-unit：Second, product weight is shown and accumulative, real-world operation When pressure record display/machinery setup parameter：Pressure, flow indication record, can voluntarily input machine serial number-label-factory Interior numbering (machine number, brand, factory mark), mould title-how many die cavity-plastics title (name Of mold and how many cavity and resien) and machine relevant parameter (clamp force, away from projecting in huge pillar Amount, screw diameter specification, electric heating journey amount, motor specification, machine dimensions, machine weight, molar amount, middle subgroup number).

Also, (including the states such as operating, standby or alarm state) when foregoing ejaculator 1 is operated, control module 11 is produced Operating parameters, by the incoming microprocessor 22 of foregoing input port 21 and are converted into supplemental characteristic, and supplemental characteristic is through wireless transmitting module 23, which switch to wireless signal, is externally transmitted to foregoing main frame 3, and wireless signal is reduced to supplemental characteristic and deposited by wireless receiving module 31 Enter data bank 32, order application module 4 obtains supplemental characteristic through internet, and then analyzes prison when the foregoing ejaculator 1 of generation is operated Control state；For example, the operating parameters that control module 11 is produced include available machine time, warning time, the duration of runs, ejaculator 1 Power consumption watt-hour number, then revolution is according to the supplemental characteristic of uniform format after microprocessor 22 is received, and then (passback process refer to for passback Aforementioned paragraphs, will not be repeated here) to the data bank 32 of main frame 3, then, user is by the application module for operating portable equipment A 4, the supplemental characteristics such as available machine time, warning time, the duration of runs, the power consumption watt-hour number of ejaculator 1 are converted into can be for reference Information, such as unit of the product power consumption, power consumption or electricity charge calculating, product weight, non-defective unit quantity, defective products quantity, product Molding cycle, actual machine operating pressure are shown, set point pressure, flow and temperature, actual value and present value are shown ... etc. Data, with reference to input data and data, such as：Machine serial number, label, numbering, mould title, cave number, plastics title, rating of machine (in clamp force, huge pillar away from, big column diameter, shot, screw diameter, electric heating power consumption, motor specification, mechanical dimension, machinery weight Amount, molar amount, middle subgroup number).Data above integrates complete big data when arrangement can show machinery, mould running, with sharp work Factory stores as real-time monitoring and Data Integration, favourable quality keyholed back plate, data monitoring, big data storage, to buying raw material, operating Cost, post sales keyholed back plate, which are followed the trail of, has record to look into, substitution personnel's input, it is to avoid careless omission.

Furthermore, an operation interface 41 is further included using module 4, user assigns instruction in operation interface 41, that is, grasped Make interface 41 and be provided with the mode of operation related to each function of ejaculator 1, for example：The functions such as emergency shutdown, discharging, pan feeding, pause, Then application module 4 can produce foregoing control signal, control signal is through internet transmissions to foregoing master after the running of operation interface 41 Control signal is transferred to receiving terminal 2 by machine 3, main frame 3 again, then the microprocessor 22 of receiving terminal 2 can change control signal, The relevant paragraph of transition reason such as aforementioned microprocessor 22, is converted to the number that the control module 11 of foregoing ejaculator 1 can be read After form, ejaculator 1 is made to produce corresponding running；And person, the application module 4 can be via operation interface 41, injection Machine 1 is related to be used as after parameter input, and main frame 3, main frame are arrived in passback (passback process refer to aforementioned paragraphs, will not be repeated here) 3 can be according to actual operation situation, adjust monitoring parameter.

In summary described, the long-range and local control monitoring of ejaculator of the present utility model and data storage system are actually The creation of one tool novelty and progressive, files an application utility model patent in accordance with the law；Only the content of described above, is only this practicality New preferred embodiment explanation, the change extended such as according to technological means of the present utility model and category, modification, change or Equivalent replacement person, also should all fall into the range of entitlement requests of the present utility model.

Claims

1. a kind of long-range and local control monitoring of ejaculator and data storage system, to be electrically connected to a default ejaculator One control module, it at least includes a receiving terminal, a main frame and one and applies module, it is characterised in that：

The receiving terminal includes：

One wireless transmitting module, is electrically connected with aforementioned microprocessor, aforementioned parameters data is switched into a wireless signal to unofficial biography It is defeated；

The main frame includes：

The application module is with Internet connection to foregoing main frame, and it receives aforementioned parameters data analysis and produces and store a monitoring State；

When foregoing ejaculator is operated, control module produce operating parameters are via the incoming microprocessor of foregoing input port and change Into supplemental characteristic, supplemental characteristic switchs to wireless signal through wireless transmitting module externally to be transmitted to foregoing main frame, wireless receiving module Wireless signal is reduced to supplemental characteristic and data bank is stored in, order application module obtains supplemental characteristic through internet, and then analyzes Produce monitor state during foregoing ejaculator running.

2. the long-range and local control monitoring of ejaculator as claimed in claim 1 and data storage system, it is characterised in that：Institute When stating monitor state or operating parameters for selected from power consumption, molding cycle, output, defective products quantity, non-defective unit quantity, operating Between, available machine time, stand-by time, mold changing it is total with time, input machine specifications, machine serial number, machine label, die parameters institute group Into one of ejaculator operating condition group.

3. the long-range and local control monitoring of ejaculator as claimed in claim 1 and data storage system, it is characterised in that：Institute The control module that input port connects foregoing ejaculator is stated, the different operating parameters of data format are obtained, then aforementioned microprocessor will Operating parameters carry out computing, produce the consistent supplemental characteristic of data format.

4. the long-range and local control monitoring of ejaculator as claimed in claim 1 and data storage system, it is characterised in that：Institute State input port and be further connected with one or more sensing module, to obtain the parameter of foregoing ejaculator operation.

5. the long-range and local control monitoring of ejaculator as claimed in claim 4 and data storage system, it is characterised in that：Institute Stating sensing module is：

One weighs module, to obtain the product weight produced when foregoing ejaculator is operated；

One temperature module, to obtain the foregoing actual measuring temperature of ejaculator product；

One conversion module, to obtain the setting data of pressure and flow when foregoing ejaculator is operated；

One power consumption module, to obtain total electricity consumption when foregoing ejaculator is operated；

One pressure module, to obtain actual pressure when foregoing ejaculator is operated；

One position module, to obtain the product physical location produced when foregoing ejaculator is operated；

One penetrates pressing mold group, to obtain the injection pressure during being projected during ejaculator operating；

One huge pillar amount of tension module, to measure ejaculator huge pillar amount of tension.

6. the long-range and local control monitoring of ejaculator as claimed in claim 1 and data storage system, it is characterised in that：Institute State receiving terminal and further comprise an output port, output port transmission one controls signal to foregoing control module, makes ejaculator according to control Signal processed produces correspondence running.

7. the long-range and local control monitoring of ejaculator as claimed in claim 6 and data storage system, it is characterised in that：Institute State and be further provided with an operation interface using module and produce foregoing control signal.

8. the long-range and local control monitoring of ejaculator as claimed in claim 1 and data storage system, it is characterised in that：Institute State using module acquiescence in a portable apparatus or in a computer.