CN115027009A - Waterproof packaging box forming die for automobile flat connector and forming method thereof - Google Patents

Waterproof packaging box forming die for automobile flat connector and forming method thereof Download PDF

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Publication number
CN115027009A
CN115027009A CN202210885782.6A CN202210885782A CN115027009A CN 115027009 A CN115027009 A CN 115027009A CN 202210885782 A CN202210885782 A CN 202210885782A CN 115027009 A CN115027009 A CN 115027009A
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China
Prior art keywords
injection molding
die
mold
waterproof
flat
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Granted
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CN202210885782.6A
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Chinese (zh)
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CN115027009B (en
Inventor
张进
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Suzhou Seao Electric Co ltd
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Suzhou Seao Electric Co ltd
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Priority to CN202210885782.6A priority Critical patent/CN115027009B/en
Publication of CN115027009A publication Critical patent/CN115027009A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/26Moulds
    • B29C45/2602Mould construction elements
    • B29C45/2606Guiding or centering means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/14065Positioning or centering articles in the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/14065Positioning or centering articles in the mould
    • B29C2045/14131Positioning or centering articles in the mould using positioning or centering means forming part of the insert
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/34Electrical apparatus, e.g. sparking plugs or parts thereof
    • B29L2031/36Plugs, connectors, or parts thereof

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Abstract

The invention discloses a waterproof injection molding box forming mold for an automobile flat connector, which comprises a mold consisting of an upper mold and a lower mold, and a circular cable and a flat cable which are arranged in a plurality of grooves formed in the mold, wherein positioning salient points are arranged on the upper mold and the lower mold, the positioning salient points are added at a primary injection molding position according to size calculation, a gap between the upper mold and the lower mold after closing is basically and completely fixed at a position to be injected, and the position to be injected cannot be damaged, so that the movement of a welding spot position in the injection molding process is prevented, meanwhile, secondary injection molding positioning points are arranged at the primary injection molding position and the secondary injection molding position in the mold, so that positioning points are formed for two times of injection molding, and the two times of injection molding workpieces can be carried out under the condition of full positioning. Therefore, the welding spots are prevented from moving up and down and left and right in the injection molding body, the insulating film is prevented from leaking outwards, the insulating film is prevented from being damaged, and the reliability of waterproof performance can be improved.

Description

Waterproof packaging box forming die for automobile flat connector and forming method thereof
Technical Field
The invention belongs to the technical field of dies, and particularly relates to a forming die and a forming method of a waterproof packaging box for an automobile flat connector.
Background
In the current automobile wire harness industry, the waterproof technology of a non-flat connector is mature, but the waterproof problem solution of the flat connector is not mature. This is mainly because the flat connector originally used only for high-end vehicles to support high-end functions has come into widespread use in recent years. The waterproof technology of the flat connector is relatively slowly developed. The waterproof mentioned here is mainly the solder joint for the soldering of the electrical wires and the flat cables. This is an inevitable solder joint.
The current waterproof technology is mainly to directly package the welding point position by using plastic.
And the defects and shortcomings of the prior art:
1. the waterproof function of the connector is realized mainly by the protection of welding spots in the current production process, and the encapsulation of the welding spots basically does not have independent design aiming at the waterproof requirement of the connector, so burrs can be generated at the periphery of an encapsulation material in the injection molding process, and the burrs can press an insulating film to cause the damage of the insulating film. The waterproof property is unstable.
2. The solder joint protection of connector mainly relies on the sticky tape to protect, because consider the requirement in encapsulation space, the sticky tape area of pasting is less, and thickness is generally not more than 0.5mm, so at the plastic packaging in-process of moulding plastics, the sticky tape of pasting is destroyed by the encapsulating material impact force easily, can lead to waterproof performance inefficacy.
3. Due to the fact that the number of the communicated circuits of the connector is different, due to the fact that the shrinkage of the packaging material of the connector with the plurality of passages can cause the plurality of paths of flat cables to be unparallel, the distance between the tail ends of the cables is changed, and the size of the connector is not qualified.
4. As the flat cable is 0.17mm in the thinnest total thickness at present, the flat cable at the packaging position is easily impacted by packaging materials in the injection molding process, so that the flat cable is curled or deviated at the injection molding position, the flat cable possibly leaks to the outer side of the packaging body in a naked mode, and the waterproof performance fails.
Disclosure of Invention
In view of the above problems in the prior art, the present invention provides a mold for forming a waterproof sealing case for a flat connector of an automobile and a method for forming the same.
The invention provides the following technical scheme:
the utility model provides a waterproof packaging box forming die for car flat connector, includes the mould of compriseing last mould and lower mould, arranges in circular cable and flat cable in a plurality of recess that the mould was equipped with, all be equipped with the location bump on going up mould and the lower mould to and all be equipped with the secondary setpoint of moulding plastics on the inherent department of moulding plastics of mould and the secondary department of moulding plastics.
Specifically, the lower mould is equipped with a plurality of location arch in circular cable and flat cable department of correspondence to the lower mould is equipped with soft fixed bolster in the below department of corresponding circular cable and flat cable, and install position sensor in the cavity that is equipped with in the department location arch of corresponding flat cable tip simultaneously.
Specifically, the mold is provided with a plurality of glue inlets.
Specifically, still include supplementary injecting glue device, the mould is installed in supplementary injecting glue device.
Specifically, supplementary injecting glue device includes the shelf, and the die holding is on the shelf, and the guiding axle is installed on the shelf, and fixed block movable mounting is on the guiding axle, and the fixed block passes through the bottom plate and installs subaerial, and nut screw thread installation is passed through on the shelf to double-screw bolt one end, and the double-screw bolt other end passes through bearing housing subassembly movable mounting on the bottom plate, and installs the hand wheel on the double-screw bolt.
Specifically, the mould is installed on the frame through placing the board, and the fixed block passes through bearing cooperation retaining ring movable mounting on the guiding axle.
Specifically, the glue injection pipeline is installed outside the auxiliary glue injection device through a fixing column outside the frame.
Based on the device, the invention also provides a forming method of the waterproof packaging box forming die for the automobile flat connector, which comprises the following steps:
s1, processing the die by using high-precision processing equipment, wherein burrs on the inner surface of the die are smaller than 0.1 mmm;
s2, before injection molding, uniformly coating the high-temperature resistant paste colloid on the surface and the periphery of the welding spot to completely cover the periphery of the welding spot, standing for 4-5 hours at the temperature of 20-30 ℃, and performing injection molding once again after the colloid is completely solidified;
and S3, after the primary injection molding is finished, manually rotating a hand wheel to drive the glue inlet at the secondary injection molding position to be under the glue injection pipeline for secondary injection molding.
Specifically, the high-temperature resistant paste colloid is silica gel paste.
The invention has the beneficial effects that:
1. considering that the stability of the packaging process needs to be ensured, the cavity is precisely machined, the whole cavity is precisely designed and adjusted in a modularized mode, the forming size is more precise, burrs can be generated to be smaller than 0.1mm, the insulating film can be prevented from being damaged by the burrs, and the waterproof reliability is improved.
2. The adhesive tape for protecting the welding spot is replaced by the high-temperature resistant paste colloid, when the colloid is solidified, the plastic is packaged, the adhesive force of the colloid coated on the two sides of the welding spot is increased by 4-5 times compared with the adhesive tape, the protective colloid of the welding spot cannot be damaged by impact force in the packaging process, and the waterproof performance of the welding spot is ensured.
3. The design of the positioning protrusions in the die realizes that a plurality of flat cables which are simultaneously injected are still parallel after injection molding, so that deformation is reduced, and the reliability of the size of a product is improved.
4. The positioning salient points are added in the die cavity through calculation, so that the packaged position can be prevented from being curled and moved, the cable damage is avoided, and the waterproof reliability is improved.
5. The special positioning and fixing pads and the position sensor are additionally arranged on the outer side of the cavity on the die, so that the cable can be prevented from being extruded and damaged, and the waterproof reliability is improved. Meanwhile, an auxiliary glue injection device is designed, so that secondary glue injection of the mold is controlled conveniently, the working efficiency is improved, and the labor consumption is reduced.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic view showing the structural relationship between a lower mold and a round cable and a flat cable according to the present invention;
FIG. 2 is a three-dimensional view of the lower die of the present invention;
FIG. 3 is a three-dimensional view of an upper die of the present invention;
FIG. 4 is a three-dimensional view of a mold in accordance with the present invention;
fig. 5 is a schematic view of an overall structure of an auxiliary glue injection device in the second embodiment of the invention;
fig. 6 is a cross-sectional view at a-a in fig. 5.
Detailed Description
Example one
As shown in fig. 1 to 3, the invention provides a waterproof injection molding box forming mold for an automobile flat connector, which comprises a mold 14 consisting of an upper mold 1 and a lower mold 2, and a circular cable 9 and a flat cable 4 which are arranged in a plurality of grooves 6 formed in the mold 14, wherein positioning salient points 3 are respectively arranged on the upper mold 1 and the lower mold 2, the positioning salient points 3 are added at a primary injection molding position 12 according to size calculation, a gap between the closed upper mold and the closed lower mold basically and completely fixes a position to be injected, and the position to be injected is not damaged, so that the movement of a welding point position in an injection molding process is prevented, and meanwhile, secondary injection molding positioning points 10 are respectively arranged at the primary injection molding position 12 and a secondary injection molding position 11 in the mold 14, so that positioning points are formed for two times of injection molding, and the two times of injection molding workpieces can be carried out under the condition of full positioning. Therefore, the welding spots are prevented from moving up and down and left and right in the injection molding body, the insulating film is prevented from leaking outwards, the insulating film is prevented from being damaged, and the reliability of waterproof performance can be improved.
Referring to fig. 1, the lower mold 2 is provided with a plurality of positioning protrusions 5 at the corresponding positions of the circular cable 9 and the flat cable 4, so that the structure for positioning the circular cable 9 and the flat cable 4 prevents lateral movement; and the lower part of the lower die 2 corresponding to the round cable 9 and the flat cable 4 is provided with a soft fixing pad 8, and meanwhile, a cavity arranged in the positioning bulge 5 corresponding to the end part of the flat cable 4 is internally provided with a position sensor 7, and the position sensor 7 can ensure that the round cable 9 and the flat cable 4 are fully fixed when the die is closed, and can give a warning when the flat cable 4 deviates, so that injection molding is stopped, thereby avoiding the cable from being extruded and damaged, and improving the waterproof reliability.
The positioning salient points 3 are added in the die cavity through calculation, so that the injection-molded position can be prevented from being curled and moved, cable damage is avoided, and waterproof reliability is improved. Meanwhile, the specially-made positioning bulge 5, the soft fixing pad 8 and the position sensor 7 are additionally arranged on the outer side of the cavity on the die, so that the cable can be prevented from being extruded and damaged, and the waterproof reliability is further improved.
The design of the positioning protrusions 5 in the mold 14 realizes that a plurality of flat cables which are simultaneously injected are still parallel after injection molding, so that the deformation is reduced, and the reliability of the product size is improved.
Referring to fig. 4, a mold 14 is provided with a plurality of glue inlets 13, and a hot runner with precise temperature control is provided in the mold, so as to ensure stable temperature of the injection molding material in the runner; because the glue is fed in multiple points, the flow channel is relatively complex, the hot runner heaters are uniformly distributed on the periphery of the flow channel, and the accurate temperature control of the hot runner is realized by using an accurate temperature controller with the accuracy of 0.1 level.
Meanwhile, the runner and the glue inlet are accurately calculated in consideration of shrinkage, so that the influence of material shrinkage can be avoided to the maximum extent after molding, the shrinkage rate of the injection molding material is 0.5%, and the volume of a cavity is increased by 0.5% according to the shrinkage rate of the material. Simultaneously, in order to ensure that the glue is uniformly fed, four glue feeding ports are respectively distributed on the outer sides of the primary injection molding body and the secondary injection molding body at a certain angle, and a plurality of cables are still parallel.
Based on the device, the embodiment of the invention also provides a forming method of the waterproof injection molding box forming mold for the automobile flat connector, which comprises the following steps:
firstly, a high-precision processing device is used for processing the mould 14, the burr of the inner surface of the mould 14 is smaller than 0.1mmm, so that the burr of the surface of the plastic after injection molding is smaller than 0.1mmm, and the damage of the injection molding burr to the insulating film with the thickness of only 0.05mm can be avoided, thereby reducing the risk of the damage of the insulating film and improving the waterproof performance;
secondly, the adhesive tape commonly used at the welding spot in the prior art is replaced by a high-temperature resistant paste colloid, namely, the high-temperature resistant silica gel paste is uniformly coated on the surface and the periphery of the welding spot before injection molding, so that the periphery of the welding spot is completely covered, standing for 4-5 hours at the temperature of 20-30 ℃, and then injection molding is carried out after the colloid is completely solidified. Because the silica gel has strong adhesive force, elasticity and high temperature resistance, the sealing silica gel can not be damaged by the impact of an injection molding material in the injection molding process, thereby fundamentally ensuring the waterproof performance;
and finally, performing secondary injection molding on the workpiece subjected to the primary injection molding, so that the appearance and the process of the workpiece meet the required requirements.
Example two
As shown in fig. 5 and fig. 6, the second embodiment discloses a waterproof injection molding box forming mold for a flat connector of an automobile, which further comprises an auxiliary glue injection device 20, and the mold 14 is installed in the auxiliary glue injection device 20, so that secondary glue injection of the mold 14 is controlled conveniently.
The auxiliary glue injection device 20 comprises a frame 21, a mold 14 is mounted on the frame 21 through a placing plate 22, a guide shaft 31 is mounted on the frame 21, a fixing block 24 is movably mounted on the guide shaft 31 through a bearing 25 and a retainer ring 26, the fixing block 24 is mounted on the ground through a bottom plate 23, one end of a stud 28 is mounted on the frame 21 through a nut 27 in a threaded manner, the other end of the stud 28 is movably mounted on the bottom plate 23 through a bearing seat assembly 29, and a hand wheel 30 is mounted on the stud 28; the worker rotates the hand wheel 30 to rotate the stud 28, so as to drive the frame 21 to move back and forth along the length direction of the stud 28.
The glue injection pipeline is installed outside the auxiliary glue injection device 20 through fixing columns outside the frame 21, so that the auxiliary glue injection device 20 can drive the mold 14 to move relative to the glue injection pipeline; when the workpiece needs to be subjected to secondary glue injection at the secondary injection molding position 11 after primary glue injection is performed at the primary injection molding position 12 on the mold 14, the hand wheel 30 is manually rotated to drive the glue inlet 13 of the secondary injection molding position 11 to be under the glue injection pipeline for glue injection, so that the working efficiency is improved, and the labor consumption is reduced.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (7)

1. A waterproof packaging box forming die for an automobile flat connector comprises a die (14) consisting of an upper die (1) and a lower die (2), circular cables (9) and flat cables (4) which are arranged in a plurality of grooves (6) formed in the die (14),
it is characterized by also comprising
Positioning salient points (3) are arranged on the upper die (1) and the lower die (2), and secondary injection positioning points (10) are arranged on a primary injection position (12) and a secondary injection position (11) in the die (14);
supplementary injecting glue device (20), install in supplementary injecting glue device (20) mould (14), supplementary injecting glue device (20) are including shelf (21), and install on shelf (21) mould (14), and guiding axle (31) are installed on shelf (21), and fixed block (24) movable mounting is on guiding axle (31), and fixed block (24) are installed subaerial through bottom plate (23), and nut (27) screw thread is passed through to stud (28) one end and are installed on shelf (21), and stud (28) other end passes through bearing housing subassembly (29) movable mounting on bottom plate (23), and installs hand wheel (30) on stud (28).
2. The forming die of the waterproof packaging box for the flat connector of the automobile as claimed in claim 1, wherein the lower die (2) is provided with a plurality of positioning protrusions (5) at the corresponding positions of the round cable (9) and the flat cable (4), the lower die (2) is provided with a soft fixing pad (8) at the corresponding positions of the round cable (9) and the flat cable (4), and a position sensor (7) is arranged in a cavity arranged in the positioning protrusion (5) at the end part of the flat cable (4).
3. The mold for forming a waterproof enclosure for an automotive flat connector as claimed in claim 1, wherein the mold (14) is provided with a plurality of glue inlets (13).
4. The molding die for the waterproof packaging box for the flat connector of the automobile as claimed in claim 1, wherein the die (14) is mounted on the frame (21) through a placing plate (22), and the fixing block (24) is movably mounted on the guide shaft (31) through a bearing (25) and a retainer ring (26).
5. The mold for molding the waterproof packaging box for the flat connector of the automobile as claimed in claim 1, wherein the glue injection pipeline is installed outside the auxiliary glue injection device (20) through a fixing column outside the frame (21).
6. A molding method using the mold for molding the waterproof sealing case for the flat connector of the automobile as claimed in claim 5, comprising the steps of:
s1, processing the die (14) by using high-precision processing equipment, wherein burrs of the inner surface of the die (14) are smaller than 0.1 mmm;
s2, before injection molding, uniformly coating the high-temperature resistant paste colloid on the surface and the periphery of the welding spot to completely cover the periphery of the welding spot, standing for 4-5 hours at the temperature of 20-30 ℃, and performing injection molding once again after the colloid is completely solidified;
s3, after the primary injection molding is finished, manually rotating the hand wheel (30) to drive the glue inlet (13) of the secondary injection molding part (11) to be under the glue injection pipeline for secondary injection molding.
7. The molding method according to claim 6, wherein the high temperature resistant paste colloid is a silica gel paste.
CN202210885782.6A 2022-07-26 2022-07-26 Waterproof packaging box forming die for automobile flat connector and forming method of waterproof packaging box forming die Active CN115027009B (en)

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CN202210885782.6A CN115027009B (en) 2022-07-26 2022-07-26 Waterproof packaging box forming die for automobile flat connector and forming method of waterproof packaging box forming die

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Application Number Priority Date Filing Date Title
CN202210885782.6A CN115027009B (en) 2022-07-26 2022-07-26 Waterproof packaging box forming die for automobile flat connector and forming method of waterproof packaging box forming die

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CN115027009B CN115027009B (en) 2024-03-01

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116572461A (en) * 2023-05-18 2023-08-11 乐清市合达电子有限公司 Rotary injection molding machine and injection molding process

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5720316A (en) * 1994-09-12 1998-02-24 Kwc Ag Sanitary fitting
JP2010123513A (en) * 2008-11-21 2010-06-03 Furukawa Electric Co Ltd:The Flat cable and its manufacturing method, and connector of flat cable
CN206551442U (en) * 2016-12-14 2017-10-13 白玉智 The long-range and local control monitoring of ejaculator and data storage system
CN208643123U (en) * 2018-04-27 2019-03-26 青岛波瑞特工程材料有限公司 A kind of multipoint mode sequential injection glue injecting device
CN210838253U (en) * 2019-09-26 2020-06-23 汇聚科技(惠州)有限公司 Glue injection waterproof assembly of automobile connector

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5720316A (en) * 1994-09-12 1998-02-24 Kwc Ag Sanitary fitting
JP2010123513A (en) * 2008-11-21 2010-06-03 Furukawa Electric Co Ltd:The Flat cable and its manufacturing method, and connector of flat cable
CN206551442U (en) * 2016-12-14 2017-10-13 白玉智 The long-range and local control monitoring of ejaculator and data storage system
CN208643123U (en) * 2018-04-27 2019-03-26 青岛波瑞特工程材料有限公司 A kind of multipoint mode sequential injection glue injecting device
CN210838253U (en) * 2019-09-26 2020-06-23 汇聚科技(惠州)有限公司 Glue injection waterproof assembly of automobile connector

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116572461A (en) * 2023-05-18 2023-08-11 乐清市合达电子有限公司 Rotary injection molding machine and injection molding process

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