CN204462331U - Vacuum breaker mechanical features on-line monitoring system - Google Patents
Vacuum breaker mechanical features on-line monitoring system Download PDFInfo
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Abstract
本实用新型公开了一种真空断路器机械特性在线监测系统,它包括控制模块、信号调理电路、用于获取断路器分合闸线圈电流信号的第一电流监测模块、用于获取储能电机电流信号的第二电流监测模块、用于获取底盘车电机电流信号的第三电流监测模块、用于获取断路器触头行程信号的行程监测模块和用于获取断路器弹簧拉力信号的拉力监测模块,该各监测模块的输出连接该信号调理电路的输入,该信号调理电路的输出连接该控制模块,该控制模块根据获得的各电流信号、触头行程信号及拉力信号处理并判断该断路器是否发生故障,它具有如下优点:智能化程度高、监测准确、能同时实现多个断路器机械特性的在线监测。
The utility model discloses an online monitoring system for the mechanical characteristics of a vacuum circuit breaker, which comprises a control module, a signal conditioning circuit, a first current monitoring module for obtaining the current signal of the opening and closing coil of the circuit breaker, and a first current monitoring module for obtaining the current of the energy storage motor. The second current monitoring module for the signal, the third current monitoring module for obtaining the current signal of the chassis car motor, the travel monitoring module for obtaining the circuit breaker contact travel signal and the tension monitoring module for obtaining the circuit breaker spring tension signal, The output of each monitoring module is connected to the input of the signal conditioning circuit, and the output of the signal conditioning circuit is connected to the control module, and the control module processes and judges whether the circuit breaker has occurred according to the obtained current signals, contact travel signals and tension signals. It has the following advantages: high degree of intelligence, accurate monitoring, and online monitoring of mechanical characteristics of multiple circuit breakers at the same time.
Description
技术领域technical field
本实用新型涉及一种真空断路器机械特性在线监测系统。The utility model relates to an online monitoring system for mechanical characteristics of a vacuum circuit breaker.
背景技术Background technique
目前,国内外都在致力于断路器检测手段的研究和开发。断路器在线监测技术已经进入新的发展阶段,一些新的理论、技术、检测手段在被开发、运用。显然,检测手段一直是在线监测技术的核心工作。断路器的在线监测工作,无论是国内还是国外,都还没有通用的在线监测装置标准产品,各研究机构或制造厂家根据不同的断路器装置和用户要求而生产不同的产品。近年来,国内一些单位和厂家也在开展断路器在线监测和故障诊断方面的工作。但是断路器在线监测系统的功能仍需进一步完善和提高。经过几年的运行,已经暴露出一些监测系统的设计问题,需要结合在线监测的特点从技术角度综合考虑,进一步提高产品的稳定性和准确性,保证传感器自身质量及现场测量中的可靠性,才能得到更好的效果。At present, both at home and abroad are devoting themselves to the research and development of circuit breaker detection methods. Circuit breaker on-line monitoring technology has entered a new stage of development, and some new theories, technologies, and detection methods are being developed and applied. Obviously, detection methods have always been the core work of online monitoring technology. For the on-line monitoring of circuit breakers, no matter domestic or foreign, there is no general online monitoring device standard product, and each research institution or manufacturer produces different products according to different circuit breaker devices and user requirements. In recent years, some domestic units and manufacturers are also carrying out work on circuit breaker on-line monitoring and fault diagnosis. However, the function of the circuit breaker on-line monitoring system still needs to be further improved and improved. After several years of operation, some design problems of the monitoring system have been exposed. It is necessary to combine the characteristics of online monitoring from a technical point of view to further improve the stability and accuracy of the product and ensure the quality of the sensor itself and the reliability of on-site measurement. In order to get better results.
对于传统的针对真空断路器机械特性的在线监测装置是由可控硅直流电源测速器控制电路、门控电路和计时和同期灯等几部分组成,存在智能化差、误差大及不完善等缺点,而且只对断路器一个或者几个机械特性进行监控,根本不能满足市场需求,所以早期的在线监测方法是很不理想的。The traditional on-line monitoring device for mechanical characteristics of vacuum circuit breakers is composed of thyristor DC power supply tachometer control circuit, gate control circuit, timing and synchronous lights, etc., which has disadvantages such as poor intelligence, large errors and imperfections. , and only monitoring one or several mechanical characteristics of the circuit breaker cannot meet the market demand at all, so the early on-line monitoring method is not ideal.
实用新型内容Utility model content
本实用新型提供了一种真空断路器机械特性在线监测系统,其克服了背景技术中所述的现有技术的不足。The utility model provides an online monitoring system for mechanical characteristics of a vacuum circuit breaker, which overcomes the shortcomings of the prior art described in the background art.
本实用新型解决其技术问题所采用的技术方案是:The technical scheme that the utility model solves its technical problem adopts is:
真空断路器机械特性在线监测系统,它包括控制模块、信号调理电路、用于获取断路器分合闸线圈电流信号的第一电流监测模块、用于获取储能电机电流信号的第二电流监测模块、用于获取底盘车电机电流信号的第三电流监测模块、用于获取断路器触头行程信号的行程监测模块和用于获取断路器弹簧拉力信号的拉力监测模块,该第一电流监测模块、第二电流监测模块、第三电流监测模块、行程监测模块和拉力监测模块的输出连接该信号调理电路的输入,该信号调理电路的输出连接该控制模块,该控制模块根据获得的各电流信号、触头行程信号及拉力信号处理并判断该断路器是否发生故障。An online monitoring system for the mechanical characteristics of a vacuum circuit breaker, which includes a control module, a signal conditioning circuit, a first current monitoring module for obtaining the current signal of the opening and closing coil of the circuit breaker, and a second current monitoring module for obtaining the current signal of the energy storage motor , the third current monitoring module for obtaining the current signal of the chassis car motor, the travel monitoring module for obtaining the contact travel signal of the circuit breaker, and the tension monitoring module for obtaining the spring tension signal of the circuit breaker, the first current monitoring module, The output of the second current monitoring module, the third current monitoring module, the stroke monitoring module and the tension monitoring module are connected to the input of the signal conditioning circuit, and the output of the signal conditioning circuit is connected to the control module, and the control module is based on the obtained current signals, The contact travel signal and tension signal are processed and judged whether the circuit breaker is faulty.
一实施例之中:该第一电流监测模块、第二电流监测模块、第三电流监测模块都采用霍尔电流传感器,该行程监测模块采用角位移传感器,该拉力监测模块采用拉力传感器。In one embodiment: the first current monitoring module, the second current monitoring module, and the third current monitoring module all use Hall current sensors, the stroke monitoring module uses angular displacement sensors, and the tension monitoring module uses tension sensors.
一实施例之中:该控制模块包括处理器、A/D采样单元、存储器及时钟单元,该A/D采样单元、存储器和时钟单元都连接该处理器。In an embodiment: the control module includes a processor, an A/D sampling unit, a memory and a clock unit, and the A/D sampling unit, the memory and the clock unit are all connected to the processor.
一实施例之中:该控制模块还包括声光报警单元,其连接该处理器。In one embodiment: the control module further includes an audible and visual alarm unit connected to the processor.
一实施例之中:该控制模块还包括液晶显示单元,其连接该处理器。In an embodiment: the control module further includes a liquid crystal display unit connected to the processor.
一实施例之中:该控制模块还包括RS485通讯单元,其连接该处理器。In an embodiment: the control module further includes an RS485 communication unit connected to the processor.
本技术方案与背景技术相比,它具有如下优点:Compared with the background technology, this technical solution has the following advantages:
1.采用了先进的传感器技术,信号处理技术,信号通讯技术,拥有更高的智能化水平,在线监测的误差更小,通过对断路器合分闸电流信号、电机电流信号、底盘车电流信号、触头行程和弹簧拉力的检测,实现对断路器的合分闸速度、合分闸时间、超行程、弹簧疲惫度等多个特性的综合监测。1. It adopts advanced sensor technology, signal processing technology, and signal communication technology. It has a higher level of intelligence, and the error of online monitoring is smaller. , contact stroke and spring tension detection, to realize the comprehensive monitoring of circuit breaker closing and opening speed, closing and opening time, overtravel, spring fatigue and other characteristics.
附图说明Description of drawings
下面结合附图和实施例对本实用新型作进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.
图1绘示了本实用新型所述的真空断路器机械特性在线监测系统的系统图。Fig. 1 depicts a system diagram of an online monitoring system for mechanical characteristics of a vacuum circuit breaker according to the present invention.
具体实施方式Detailed ways
请查阅图1,真空断路器机械特性在线监测系统,它包括控制模块10、信号调理电路20、用于获取断路器分合闸线圈电流信号的第一电流监测模块30、用于获取储能电机电流信号的第二电流监测模块40、用于获取底盘车电机电流信号的第三电流监测模块50、用于获取断路器触头行程信号的行程监测模块60和用于获取断路器弹簧拉力信号的拉力监测模块70,该第一电流监测模块30、第二电流监测模块40、第三电流监测模块50、行程监测模块60和拉力监测模块70的输出连接该信号调理电路20的输入,该信号调理电路20的输出连接该控制模块10,该控制模块10根据获得的各电流信号、触头行程信号及拉力信号处理并判断该断路器是否发生故障。Please refer to Fig. 1, the online monitoring system for vacuum circuit breaker mechanical characteristics, which includes a control module 10, a signal conditioning circuit 20, a first current monitoring module 30 for obtaining the current signal of the opening and closing coil of the circuit breaker, and a first current monitoring module 30 for obtaining the current signal of the energy storage motor The second current monitoring module 40 for current signals, the third current monitoring module 50 for obtaining chassis motor current signals, the travel monitoring module 60 for obtaining circuit breaker contact travel signals and the circuit breaker spring tension signal for obtaining Pull monitoring module 70, the output of the first current monitoring module 30, the second current monitoring module 40, the third current monitoring module 50, the stroke monitoring module 60 and the pulling force monitoring module 70 are connected to the input of the signal conditioning circuit 20, the signal conditioning The output of the circuit 20 is connected to the control module 10, and the control module 10 processes and judges whether the circuit breaker is faulty or not according to the obtained current signals, contact stroke signals and tension signals.
本实施例中,该第一电流监测模块30、第二电流监测模块40、第三电流监测模块50都采用霍尔电流传感器,该行程监测模块60采用角位移传感器,该拉力监测模块70采用拉力传感器。In this embodiment, the first current monitoring module 30, the second current monitoring module 40, and the third current monitoring module 50 all use Hall current sensors, the stroke monitoring module 60 uses an angular displacement sensor, and the tension monitoring module 70 uses a tension sensor. sensor.
该控制模块10包括处理器11、A/D采样单元12、存储器13、时钟单元14、声光报警单元15、液晶显示单元16和RS485单元17,该A/D采样单元12、存储器13、时钟单元14、声光报警单元15、液晶显示单元16和RS485单元17都连接该处理器11。This control module 10 comprises processor 11, A/D sampling unit 12, memory 13, clock unit 14, sound and light alarm unit 15, liquid crystal display unit 16 and RS485 unit 17, this A/D sampling unit 12, memory 13, clock The unit 14, the sound and light alarm unit 15, the liquid crystal display unit 16 and the RS485 unit 17 are all connected to the processor 11.
本实用新型通过该第一、第二、第三电流传感器,角位移传感器、拉力传感器获取断路器的相关信号,经信号调理电路20处理后由控制模块10的A/D采样单元12采集并发送给处理器11,处理器11转而发送至存储器13存储,该存储器13可存储至少半年内的状态参数监测数据,处理器11通过该第一电流传感器获得的分合闸线圈电流信号判断线圈匝间是否发生短路或线圈卡滞等情况,通过该第二电流传感器和第三电流传感器获得的电机电流信号判断电机是否发生堵转或电机短路等情况,通过该角位移传感器获得的行程信号判断该断路器机构是否发生卡滞、触头超行程的情况以及检测断路器的分合闸速度,通过弹簧拉力获得的拉力信号检测弹簧的疲劳程度。该处理器具体的判断及检测方法为:调取存储器13中存储的断路器各个状态参数的历史数据(分合闸线圈电流、储能电机电流、底盘车电机电流、触头行程、拉力等各历史数据)和事先预存于存储器中的试验数据,比较存储的历史数据曲线、试验数据曲线和实测得到的各状态参数数据,最后对断路器当前的性能作出评估和诊断,并将诊断结果和相关曲线显示在液晶显示单元16上,若诊断发现断路器出现故障则启动声光报警单元提示操作人员检修。本实施例中,通过该RS485通讯单元17还可实现控制模块10与上位机的通讯连接,将相关数据上传至上位机。The utility model obtains relevant signals of the circuit breaker through the first, second and third current sensors, angular displacement sensors and tension sensors, and after being processed by the signal conditioning circuit 20, the A/D sampling unit 12 of the control module 10 collects and sends To the processor 11, the processor 11 in turn sends it to the memory 13 for storage. The memory 13 can store the state parameter monitoring data for at least half a year, and the processor 11 judges the coil turn by the current signal of the opening and closing coil obtained by the first current sensor. Whether there is a short circuit or a coil stuck between the two current sensors, the motor current signal obtained by the second current sensor and the third current sensor can be used to judge whether the motor is blocked or the motor is short-circuited, and the travel signal obtained by the angular displacement sensor can be used to judge whether the motor is locked. Whether the circuit breaker mechanism is stuck, the contact overtravel, and the opening and closing speed of the circuit breaker are detected, and the tension signal obtained by the spring tension is used to detect the fatigue degree of the spring. The specific judgment and detection method of the processor is as follows: recall the historical data of each state parameter of the circuit breaker stored in the memory 13 (opening and closing coil current, energy storage motor current, chassis motor current, contact stroke, pulling force, etc. Historical data) and the test data pre-stored in the memory in advance, compare the stored historical data curve, test data curve and the measured state parameter data, and finally evaluate and diagnose the current performance of the circuit breaker, and compare the diagnostic results and related The curve is displayed on the liquid crystal display unit 16, and if the diagnosis finds that the circuit breaker fails, the audible and visual alarm unit will be activated to prompt the operator to overhaul. In this embodiment, the communication connection between the control module 10 and the host computer can also be realized through the RS485 communication unit 17, and relevant data can be uploaded to the host computer.
以上所述,仅为本实用新型较佳实施例而已,故不能依此限定本实用新型实施的范围,即依本实用新型专利范围及说明书内容所作的等效变化与修饰,皆应仍属本实用新型涵盖的范围内。The above is only a preferred embodiment of the utility model, so the scope of implementation of the utility model cannot be limited accordingly, that is, the equivalent changes and modifications made according to the patent scope of the utility model and the contents of the specification should still belong to this utility model. within the scope of utility models.
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CN105629164A (en) * | 2016-02-16 | 2016-06-01 | 云南电网有限责任公司昆明供电局 | Device and method for monitoring state of energy storage spring of circuit breaker |
CN105974305A (en) * | 2016-06-12 | 2016-09-28 | 河南森源电气股份有限公司 | Online monitoring system for mechanical characteristic of circuit breaker |
CN108775929A (en) * | 2018-08-09 | 2018-11-09 | 安徽亚辉电气自动化有限公司 | A kind of vacuum circuit breaker on-line monitoring system |
CN109932645A (en) * | 2019-03-13 | 2019-06-25 | 平高集团有限公司 | Method and device for fault diagnosis of spring operating mechanism of switchgear |
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CN111198323A (en) * | 2020-01-09 | 2020-05-26 | 国网浙江省电力有限公司宁波供电公司 | High-voltage circuit breaker mechanical characteristic on-line monitoring system |
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CN114441949A (en) * | 2020-11-04 | 2022-05-06 | 厦门华电开关有限公司 | On-line monitoring device of circuit breaker and switch cabinet |
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CN114354166A (en) * | 2021-12-31 | 2022-04-15 | 国网山东省电力公司潍坊供电公司 | Intelligent high-voltage circuit breaker energy storage spring online monitoring method and system |
CN115950490A (en) * | 2023-03-14 | 2023-04-11 | 合肥开关厂有限公司 | Vacuum circuit breaker mechanical characteristic on-line monitoring device |
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