CN102759917A - Die real-time operational monitoring system based on internet of things - Google Patents
Die real-time operational monitoring system based on internet of things Download PDFInfo
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- CN102759917A CN102759917A CN201210278009XA CN201210278009A CN102759917A CN 102759917 A CN102759917 A CN 102759917A CN 201210278009X A CN201210278009X A CN 201210278009XA CN 201210278009 A CN201210278009 A CN 201210278009A CN 102759917 A CN102759917 A CN 102759917A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention relates to a die real-time operational monitoring system based on the internet of things. The die real-time operational monitoring system comprises a die monitoring electronic tag for monitoring running states of a die, the die monitoring electronic tag is in wireless connection with a label reader which is connected with a master control computer through a local area network, the master control computer reads running states input in the die through the label reader and manages the running states of the die in a centralized mode. The die monitoring electronic tag is matched with the die one by one, the label reader transmits the running states of corresponding die to the master control computer through the local area network to enable the master control computer to conduct centralized management on the die, the master control computer enables the running states of the die to be displayed and output on display equipment through the local area network, visualization and real-time monitoring is achieved, quality of the die and conditions of the equipment are completely in a controllable state, product quality and management efficiency are greatly promoted, and the die real-time operational monitoring system is safe and reliable.
Description
Technical field
The present invention relates to a kind of monitoring system, especially a kind of mould real time execution monitoring system based on Internet of Things belongs to the technical field of Internet of Things.
Background technology
The traditional monitoring of die industry is only monitored the mechanical counter of mould open/close number of times; The mould access times show through the LCD display on counter is on-the-spot; Can't let supvr and mould owner understand the user mode of mould in real time; Also not having equipment at present can understand mould region and position, also is in through inquiry stock's method to understand the position of mould, coarse inaccurate and do not have a real-time.
Summary of the invention
The objective of the invention is to overcome the deficiency that exists in the prior art, a kind of mould real time execution monitoring system based on Internet of Things is provided, its compact conformation improves mould monitoring efficient, and is safe and reliable.
According to technical scheme provided by the invention; Said mould real-time monitoring system based on Internet of Things; Comprise the mould monitoring electronic tag that is used to monitor the mould running status, said mould monitoring electronic tag and tag read-write equipment wireless connections, tag read-write equipment links to each other with main control computer through LAN; Main control computer reading tag read write line is imported the running status of mould, and the running status of mould is managed concentratedly.
Said main control computer links to each other with display device through LAN, and main control computer makes display device show the running status of the corresponding mould of output through LAN.
Said mould monitoring electronic tag comprises the operational monitoring unit; The input end of said operational monitoring unit links to each other with counter switch; Counter switch links to each other with the status input unit that is used to monitor the mould open/close number of times; The operational monitoring unit links to each other with wireless radio frequency modules, and wireless radio frequency modules links to each other with antenna; The operational monitoring unit is through wireless radio frequency modules and antenna and tag read-write equipment wireless connections.
Said mould monitoring electronic tag also comprises battery, and said battery links to each other with the power end of wireless radio frequency modules and operational monitoring unit.
Said operational monitoring unit also links to each other with the operational monitoring port.Counting input structure that said status input unit employing magnet cooperates with tongue tube or the counting input structure that adopts mechanical contact to trigger.
Said main control computer can be monitored the geographical location information demonstration output of the corresponding mould of electronic tag with mould.
Said main control computer with can inquire about the handheld device wireless connections of mould running status.
Advantage of the present invention: installation mold monitoring electronic tag on mould; Mould monitoring electronic tag matees one by one with mould and is connected, mould monitoring electronic tag and tag read-write equipment wireless connections, and tag read-write equipment is transferred in the main control computer through the running status of LAN with corresponding mould; Make main control computer manage concentratedly to mould; Main control computer makes the running status of mould on display device, show output through LAN, realizes monitoring visual, real time implementation, makes the quality of mould, the situation of equipment be in controllable state fully; The product quality and the efficiency of management will be greatly improved, and be safe and reliable.
Description of drawings
Fig. 1 is a structured flowchart of the present invention.
Fig. 2 is the structured flowchart of mould monitoring electronic tag of the present invention.
Embodiment
Below in conjunction with concrete accompanying drawing and embodiment the present invention is described further.
Like Fig. 1 ~ shown in Figure 2: the present invention includes main control computer 1, display device 2, LAN 3, tag read-write equipment 4, mould monitoring electronic tag 5, mould 6, battery 7, antenna 8, wireless radio frequency modules 9, operational monitoring unit 10, operational monitoring port one 1, counter switch 12 and status input unit 13.
As depicted in figs. 1 and 2: in order to improve the efficiency of management of mould monitoring; The present invention includes the mould monitoring electronic tag 5 that is used to monitor mould 6 running statuses; Said mould monitoring electronic tag 5 and tag read-write equipment 4 wireless connections; Tag read-write equipment 4 links to each other with main control computer 1 through LAN 3, and main control computer 1 reading tag read write line 4 is imported the running status of moulds 6, and the running status of mould 6 is managed concentratedly.Said centralized management comprises the running status of a plurality of moulds 6 and the management of geographical location information; Said main control computer 1 links to each other with display device 2 through LAN 3, and main control computer 1 makes display device 2 show the running status of the corresponding mould 6 of output as on-the-spot billboard through LAN 3.After tag read-write equipment 4 is delivered to main control computer 1 to the radio field intensity signal of mould monitoring electronic tag 5; After main control computer 1 calculates through the software algorithm of coupling; Can the positional information of mould 6 be shown output; Show that output side's mode can also can show output through other modes through electronic chart is installed in main control computer 1.
In order to realize monitoring function; Said mould monitoring electronic tag 5 comprises operational monitoring unit 10; The input end of said operational monitoring unit 10 links to each other with counter switch 12; Counter switch 12 links to each other with the status input unit 13 that is used to monitor mould 6 folding number of times, and operational monitoring unit 10 links to each other with wireless radio frequency modules 9, and wireless radio frequency modules 9 links to each other with antenna 8; Operational monitoring unit 10 is through wireless radio frequency modules 9 and antenna 8 and tag read-write equipment 4 wireless connections.Status input unit 13 is sensing units of monitoring mould open/close, generally adopts but is not limited to that mechanical contact triggers the counter switch of label or magnet that employing exempts to contact and the counting that tongue tube is accomplished mould open/close are imported.Said mould monitoring electronic tag 5 also comprises battery 7, and said battery 7 links to each other with the power end of wireless radio frequency modules 9 and operational monitoring unit 10.Said operational monitoring unit 10 also links to each other with operational monitoring port one 1, and operational monitoring port one 1 is used to import other definition status (as maintenance), generally can adopt but is not limited to the form of switching value, analog quantity input.
Each mould monitoring electronic tag 5 all has a unique ID number; To bind as label identity information and mould 6; Counting input media 13 is handled the back through operational monitoring unit 10 and is transferred to tag read-write equipment 4 through wireless radio frequency modules 9 and antenna 8; Tag read-write equipment 4 is the wireless data node, and tag read-write equipment 4 is sent to label identity information, mould operational monitoring data and position data in the main control computer 1 through LAN 3, and main control computer 1 carries out classification analysis according to the data that send and gathers back formation form; And in the display device 1 issue demonstration that is connected on the network, also can be through network or this information of hand-hold communication appliance inquiry.
Combining wireless transmission technology of the present invention; Make script as long as just can make visual, the real time implementation of mold management, and make the quality of mould 6, the situation of equipment be in controllable state fully to site inspection and the work of checking through the network platform or on-the-spot display device 1; The related personnel can pinpoint the problems in the very first time; And deal with problems, improving through digital management and make efficient and plant efficiency, the product quality and the efficiency of management will be greatly improved.
The present invention can break away from die ontology in the production scene or real-time status (life-span, work/maintenance, position, the tamper etc.) information of management computer even long-range understanding mould, has detailed electronics consolidated statement information.Through real-time positioning to mould 6; Make mold management more accurate; The supvr can see through electronic chart in real time can accomplish the real-time warehouse-in theft management of management and valuable mould automatically that goes out again after the management software of status data and coupling of inventory locations and the corresponding mould 6 of mould 6 combines.
Claims (8)
1. mould real-time monitoring system based on Internet of Things; It is characterized in that: comprise the mould monitoring electronic tag (5) that is used to monitor mould (6) running status; Said mould monitoring electronic tag (5) and tag read-write equipment (4) wireless connections; Tag read-write equipment (4) links to each other with main control computer (1) through LAN (3), and main control computer (1) reading tag read write line (4) is imported the running status of mould (6), and the running status of mould (6) is managed concentratedly.
2. the mould real-time monitoring system based on Internet of Things according to claim 1; It is characterized in that: said main control computer (1) links to each other with display device (2) through LAN (3), and main control computer (1) makes display device (2) show the running status of the corresponding mould of output (6) through LAN (3).
3. the mould real-time monitoring system based on Internet of Things according to claim 1; It is characterized in that: said mould monitoring electronic tag (5) comprises operational monitoring unit (10); The input end of said operational monitoring unit (10) links to each other with counter switch (12); Counter switch (12) links to each other with the status input unit (13) that is used to monitor mould (6) folding number of times; Operational monitoring unit (10) links to each other with wireless radio frequency modules (9), and wireless radio frequency modules (9) links to each other with antenna (8); Operational monitoring unit (10) is through wireless radio frequency modules (9) and antenna (8) and tag read-write equipment (4) wireless connections.
4. the mould real-time monitoring system based on Internet of Things according to claim 3; It is characterized in that: said mould monitoring electronic tag (5) also comprises battery (7), and said battery (7) links to each other with the power end of wireless radio frequency modules (9) and operational monitoring unit (10).
5. the mould real-time monitoring system based on Internet of Things according to claim 3 is characterized in that: said operational monitoring unit (10) also links to each other with operational monitoring port (11).
6. the mould real-time monitoring system based on Internet of Things according to claim 3 is characterized in that: counting input structure that said status input unit (13) employing magnet cooperates with tongue tube or the counting input structure that adopts mechanical contact to trigger.
7. the mould real-time monitoring system based on Internet of Things according to claim 1 is characterized in that: said main control computer (1) can be monitored the geographical location information demonstration output of the corresponding mould of electronic tag (5) (6) with mould.
8. the mould real-time monitoring system based on Internet of Things according to claim 1 is characterized in that: said main control computer (1) with can inquire about the handheld device wireless connections of mould (6) running status.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201210278009.XA CN102759917B (en) | 2012-08-06 | 2012-08-06 | Die real-time operational monitoring system based on internet of things |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201210278009.XA CN102759917B (en) | 2012-08-06 | 2012-08-06 | Die real-time operational monitoring system based on internet of things |
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| CN102759917A true CN102759917A (en) | 2012-10-31 |
| CN102759917B CN102759917B (en) | 2014-03-26 |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103837754A (en) * | 2012-11-21 | 2014-06-04 | 上汽通用五菱汽车股份有限公司 | Die ID box offline detection device |
| CN103996092A (en) * | 2013-02-20 | 2014-08-20 | 青岛海尔机器人有限公司 | Die management method and die management system |
| CN109165717A (en) * | 2018-07-10 | 2019-01-08 | 青岛海尔智能家电科技有限公司 | Mould open/close number system, method, storage medium and mold |
| CN109242083A (en) * | 2018-07-10 | 2019-01-18 | 青岛海尔智能家电科技有限公司 | A kind of mould open/close method of counting and device, mold, storage medium |
| CN109799794A (en) * | 2018-12-25 | 2019-05-24 | 铜陵顶科镀锡铜线有限公司 | A kind of mold intelligence managing and control system |
| TWI673583B (en) * | 2018-11-07 | 2019-10-01 | 國立高雄科技大學 | Intelligent monitoring system for molds |
| CN111160492A (en) * | 2018-11-07 | 2020-05-15 | 苏州微缔软件股份有限公司 | Mould acquisition terminal and operation and maintenance management system with same |
| CN112034796A (en) * | 2020-08-21 | 2020-12-04 | 顾洋 | Precise mold machining system based on Internet of things and working method thereof |
| CN114460884A (en) * | 2022-02-14 | 2022-05-10 | 浙江集秀云工业互联科技有限公司 | Injection mold intelligent control system and method based on 5G communication |
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| WO2004083970A2 (en) * | 2003-03-18 | 2004-09-30 | Schlumberger Canada Limited | Distributed control system |
| CN201654860U (en) * | 2009-12-30 | 2010-11-24 | 黄廷磊 | Device electronic polling system |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103837754A (en) * | 2012-11-21 | 2014-06-04 | 上汽通用五菱汽车股份有限公司 | Die ID box offline detection device |
| CN103837754B (en) * | 2012-11-21 | 2017-05-24 | 上汽通用五菱汽车股份有限公司 | Die ID box offline detection device |
| CN103996092A (en) * | 2013-02-20 | 2014-08-20 | 青岛海尔机器人有限公司 | Die management method and die management system |
| CN103996092B (en) * | 2013-02-20 | 2018-12-07 | 青岛海尔机器人有限公司 | Mold management method and management system |
| CN109165717A (en) * | 2018-07-10 | 2019-01-08 | 青岛海尔智能家电科技有限公司 | Mould open/close number system, method, storage medium and mold |
| CN109242083A (en) * | 2018-07-10 | 2019-01-18 | 青岛海尔智能家电科技有限公司 | A kind of mould open/close method of counting and device, mold, storage medium |
| TWI673583B (en) * | 2018-11-07 | 2019-10-01 | 國立高雄科技大學 | Intelligent monitoring system for molds |
| CN111160492A (en) * | 2018-11-07 | 2020-05-15 | 苏州微缔软件股份有限公司 | Mould acquisition terminal and operation and maintenance management system with same |
| CN109799794A (en) * | 2018-12-25 | 2019-05-24 | 铜陵顶科镀锡铜线有限公司 | A kind of mold intelligence managing and control system |
| CN112034796A (en) * | 2020-08-21 | 2020-12-04 | 顾洋 | Precise mold machining system based on Internet of things and working method thereof |
| CN112034796B (en) * | 2020-08-21 | 2022-05-10 | 山西迈杰模具制造有限公司 | Precise mold machining system based on Internet of things and working method thereof |
| CN114460884A (en) * | 2022-02-14 | 2022-05-10 | 浙江集秀云工业互联科技有限公司 | Injection mold intelligent control system and method based on 5G communication |
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| Publication number | Publication date |
|---|---|
| CN102759917B (en) | 2014-03-26 |
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