CN102759917B - Die real-time operational monitoring system based on internet of things - Google Patents
Die real-time operational monitoring system based on internet of things Download PDFInfo
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- CN102759917B CN102759917B CN201210278009.XA CN201210278009A CN102759917B CN 102759917 B CN102759917 B CN 102759917B CN 201210278009 A CN201210278009 A CN 201210278009A CN 102759917 B CN102759917 B CN 102759917B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention relates to a die real-time operational monitoring system based on the internet of things. The die real-time operational monitoring system comprises a die monitoring electronic tag for monitoring running states of a die, the die monitoring electronic tag is in wireless connection with a label reader which is connected with a master control computer through a local area network, the master control computer reads running states input in the die through the label reader and manages the running states of the die in a centralized mode. The die monitoring electronic tag is matched with the die one by one, the label reader transmits the running states of corresponding die to the master control computer through the local area network to enable the master control computer to conduct centralized management on the die, the master control computer enables the running states of the die to be displayed and output on display equipment through the local area network, visualization and real-time monitoring is achieved, quality of the die and conditions of the equipment are completely in a controllable state, product quality and management efficiency are greatly promoted, and the die real-time operational monitoring system is safe and reliable.
Description
Technical field
The present invention relates to a kind of monitoring system, especially a kind of mould real time execution monitoring system based on Internet of Things, belongs to the technical field of Internet of Things.
Background technology
The only mechanical counter monitoring to mould open/close number of times of monitoring that die industry is traditional, mould access times show by the LCD display on counter is on-the-spot, cannot allow supvr and mould owner understand in real time the use state of mould, also without equipment, can understand mould region and position at present, also in understanding the position of mould by inquiry stock's method, coarse inaccurate and without real-time.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art, a kind of mould real time execution monitoring system based on Internet of Things is provided, its compact conformation, improves mould monitoring efficiency, safe and reliable.
According to technical scheme provided by the invention, the described mould real-time monitoring system based on Internet of Things, comprise for monitoring the mould monitoring electronic tag of mould running status, described mould monitoring electronic tag and tag read-write equipment wireless connections, tag read-write equipment is connected with main control computer by LAN (Local Area Network), the running status of main control computer reading tag read write line input mould, and the running status of mould is managed concentratedly.
Described main control computer is connected with display device by LAN (Local Area Network), and main control computer makes display device show the running status of the corresponding mould of output by LAN (Local Area Network).
Described mould monitoring electronic tag comprises operational monitoring unit, the input end of described operational monitoring unit is connected with counter switch, counter switch with for monitoring the status input unit of mould open/close number of times, be connected, operational monitoring unit is connected with wireless radio frequency modules, and wireless radio frequency modules is connected with antenna; Operational monitoring unit is by wireless radio frequency modules and antenna and tag read-write equipment wireless connections.
Described mould monitoring electronic tag also comprises battery, and described battery is connected with the power end of wireless radio frequency modules and operational monitoring unit.
Described operational monitoring unit is also connected with operational monitoring port.The counting input structure that described status input unit employing magnet coordinates with tongue tube or the counting input structure that adopts mechanical contact to trigger.
Described main control computer can will show output with the geographical location information of the corresponding mould of mould monitoring electronic tag.
Described main control computer with can inquire about the handheld device wireless connections of mould running status.
Advantage of the present invention: installation mold monitoring electronic tag on mould, mould monitoring electronic tag mates and is connected one by one with mould, mould monitoring electronic tag and tag read-write equipment wireless connections, tag read-write equipment is transferred to the running status of corresponding mould in main control computer by LAN (Local Area Network), main control computer is managed concentratedly mould, main control computer makes the running status of mould on display device, show output by LAN (Local Area Network), realize visual, the monitoring of real time implementation, make the quality of mould, the situation of equipment is completely in controllable state, product quality and the efficiency of management will be greatly improved, safe and reliable.
Accompanying drawing explanation
Fig. 1 is structured flowchart of the present invention.
Fig. 2 is the structured flowchart of mould monitoring electronic tag of the present invention.
Embodiment
Below in conjunction with concrete drawings and Examples, the invention will be further described.
As shown in Fig. 1 ~ Fig. 2: the present invention includes main control computer 1, display device 2, LAN (Local Area Network) 3, tag read-write equipment 4, mould monitoring electronic tag 5, mould 6, battery 7, antenna 8, wireless radio frequency modules 9, operational monitoring unit 10, operational monitoring port one 1, counter switch 12 and status input unit 13.
As depicted in figs. 1 and 2: in order to improve the efficiency of management of mould monitoring, the present invention includes for monitoring the mould monitoring electronic tag 5 of mould 6 running statuses, described mould monitoring electronic tag 5 and tag read-write equipment 4 wireless connections, tag read-write equipment 4 is connected with main control computer 1 by LAN (Local Area Network) 3, the running status of main control computer 1 reading tag read write line 4 input moulds 6, and the running status of mould 6 is managed concentratedly.Described centralized management comprises the management to the running status of a plurality of moulds 6 and geographical location information, described main control computer 1 is connected with display device 2 by LAN (Local Area Network) 3, and main control computer 1 makes display device 2 as on-the-spot billboard, show the running status of the corresponding mould 6 of output by LAN (Local Area Network) 3.Tag read-write equipment 4 is delivered to the radio field intensity signal of mould monitoring electronic tag 5 after main control computer 1, after main control computer 1 calculates by the software algorithm of coupling, the positional information of mould 6 can be shown to output, show that output side's mode can, by the interior installation electronic chart of main control computer 1, also can show output by other means.
In order to realize monitoring function, described mould monitoring electronic tag 5 comprises operational monitoring unit 10, the input end of described operational monitoring unit 10 is connected with counter switch 12, counter switch 12 with for monitoring the status input unit 13 of mould 6 opening/closing frequencies, be connected, operational monitoring unit 10 is connected with wireless radio frequency modules 9, and wireless radio frequency modules 9 is connected with antenna 8; Operational monitoring unit 10 is by wireless radio frequency modules 9 and antenna 8 and tag read-write equipment 4 wireless connections.Status input unit 13 is sensing units of monitoring mould open/close, generally adopts but be not limited to the counter switch of mechanical contact triggering label or the magnet of employing contact-free and the counting that tongue tube completes mould open/close to input.Described mould monitoring electronic tag 5 also comprises battery 7, and described battery 7 is connected with the power end of wireless radio frequency modules 9 and operational monitoring unit 10.Described operational monitoring unit 10 is also connected with operational monitoring port one 1, and operational monitoring port one 1 is for inputting other defined state (as maintenance), generally can adopt but be not limited to the form of switching value, analog input.
Each mould monitoring electronic tag 5 all have one unique No. ID, using as label identity information and mould 6 bindings, counting input media 13 is transferred to tag read-write equipment 4 by wireless radio frequency modules 9 and antenna 8 after processing by operational monitoring unit 10, tag read-write equipment 4 is wireless data node, tag read-write equipment 4 passes through LAN (Local Area Network) 3 label identity information, mould operational monitoring data and position data are sent in main control computer 1, main control computer 1 carries out classification analysis according to the data that send and gathers rear formation form, and show in display device 1 issue being connected on network, also can inquire about this information by network or hand-hold communication appliance.
Combining wireless transmission technology of the present invention, make the work that originally need to arrive site inspection and check, as long as just can make by the network platform or on-the-spot display device 1, mold management is visual, real time implementation, and make the quality of mould 6, the situation of equipment completely in controllable state, related personnel can pinpoint the problems in the very first time, and deal with problems, by digital management, improving and manufacture efficiency and plant efficiency, product quality and the efficiency of management will be greatly improved.
The present invention can break away from moulds body in production scene or real-time status (life-span, work/maintenance, position, the tamper etc.) information of management computer, even long-range understanding mould, there is detailed electronics consolidated statement information.By the real-time location to mould 6, make mold management more accurate, supvr can see the inventory locations of mould 6 and the status data of corresponding mould 6 in real time by electronic chart, and the management software of coupling can accomplish in conjunction with rear that again warehouse-in is managed automatically and the theft management of valuable mould in real-time going out.
Claims (7)
1. the mould real-time monitoring system based on Internet of Things, it is characterized in that: comprise for monitoring the mould monitoring electronic tag (5) of mould (6) running status, described mould monitoring electronic tag (5) and tag read-write equipment (4) wireless connections, tag read-write equipment (4) is connected with main control computer (1) by LAN (Local Area Network) (3), the running status of main control computer (1) reading tag read write line (4) input mould (6), and the running status of mould (6) is managed concentratedly;
Described mould monitoring electronic tag (5) comprises operational monitoring unit (10), the input end of described operational monitoring unit (10) is connected with counter switch (12), counter switch (12) with for monitoring the status input unit (13) of mould (6) opening/closing frequency, be connected, operational monitoring unit (10) is connected with wireless radio frequency modules (9), and wireless radio frequency modules (9) is connected with antenna (8); Operational monitoring unit (10) is by wireless radio frequency modules (9) and antenna (8) and tag read-write equipment (4) wireless connections.
2. the mould real-time monitoring system based on Internet of Things according to claim 1, it is characterized in that: described main control computer (1) is connected with display device (2) by LAN (Local Area Network) (3), main control computer (1) makes display device (2) show the running status of the corresponding mould of output (6) by LAN (Local Area Network) (3).
3. the mould real-time monitoring system based on Internet of Things according to claim 1, it is characterized in that: described mould monitoring electronic tag (5) also comprises battery (7), and described battery (7) is connected with the power end of wireless radio frequency modules (9) and operational monitoring unit (10).
4. the mould real-time monitoring system based on Internet of Things according to claim 1, is characterized in that: described operational monitoring unit (10) is also connected with operational monitoring port (11).
5. the mould real-time monitoring system based on Internet of Things according to claim 1, is characterized in that: the counting input structure that described status input unit (13) employing magnet coordinates with tongue tube or the counting input structure that adopts mechanical contact to trigger.
6. the mould real-time monitoring system based on Internet of Things according to claim 1, is characterized in that: described main control computer (1) can be monitored with mould the geographical location information demonstration output of the corresponding mould of electronic tag (5) (6).
7. the mould real-time monitoring system based on Internet of Things according to claim 1, is characterized in that: described main control computer (1) with can inquire about the handheld device wireless connections of mould (6) running status.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201210278009.XA CN102759917B (en) | 2012-08-06 | 2012-08-06 | Die real-time operational monitoring system based on internet of things |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201210278009.XA CN102759917B (en) | 2012-08-06 | 2012-08-06 | Die real-time operational monitoring system based on internet of things |
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| CN102759917A CN102759917A (en) | 2012-10-31 |
| CN102759917B true CN102759917B (en) | 2014-03-26 |
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Families Citing this family (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103837754B (en) * | 2012-11-21 | 2017-05-24 | 上汽通用五菱汽车股份有限公司 | Die ID box offline detection device |
| CN103996092B (en) * | 2013-02-20 | 2018-12-07 | 青岛海尔机器人有限公司 | Mold management method and management system |
| CN109165717A (en) * | 2018-07-10 | 2019-01-08 | 青岛海尔智能家电科技有限公司 | Mould open/close number system, method, storage medium and mold |
| CN109242083A (en) * | 2018-07-10 | 2019-01-18 | 青岛海尔智能家电科技有限公司 | A kind of mould open/close method of counting and device, mold, storage medium |
| TWI673583B (en) * | 2018-11-07 | 2019-10-01 | 國立高雄科技大學 | Intelligent monitoring system for molds |
| CN111160492A (en) * | 2018-11-07 | 2020-05-15 | 苏州微缔软件股份有限公司 | Mould acquisition terminal and operation and maintenance management system with same |
| CN109799794B (en) * | 2018-12-25 | 2020-04-21 | 铜陵顶科镀锡铜线有限公司 | Intelligent die management and control system |
| CN112034796B (en) * | 2020-08-21 | 2022-05-10 | 山西迈杰模具制造有限公司 | Precise mold machining system based on Internet of things and working method thereof |
| CN114460884A (en) * | 2022-02-14 | 2022-05-10 | 浙江集秀云工业互联科技有限公司 | Injection mold intelligent control system and method based on 5G communication |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| US6968905B2 (en) * | 2003-03-18 | 2005-11-29 | Schlumberger Technology Corporation | Distributed control system |
| CN201654860U (en) * | 2009-12-30 | 2010-11-24 | 黄廷磊 | Device electronic polling system |
| CN102567695A (en) * | 2010-12-23 | 2012-07-11 | 北京时代凌宇科技有限公司 | Thing internet label polling method, equipment and system |
| CN202153660U (en) * | 2011-07-05 | 2012-02-29 | 苏州希格玛建筑智能化工程有限公司 | Automatic electric energy remote monitoring system based on RFID |
| CN102542430A (en) * | 2011-12-20 | 2012-07-04 | 苏州亚安智能科技有限公司 | RFID (Radio Frequency Identification) positioning management system |
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