TWM527690U - Stuffing filling device - Google Patents

Stuffing filling device Download PDF

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Publication number
TWM527690U
TWM527690U TW105207078U TW105207078U TWM527690U TW M527690 U TWM527690 U TW M527690U TW 105207078 U TW105207078 U TW 105207078U TW 105207078 U TW105207078 U TW 105207078U TW M527690 U TWM527690 U TW M527690U
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TW
Taiwan
Prior art keywords
filling
blades
blade
trough
shaft
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TW105207078U
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Chinese (zh)
Inventor
zhi-hong Yan
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Uni President Entpr Corp
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Priority to TW105207078U priority Critical patent/TWM527690U/en
Publication of TWM527690U publication Critical patent/TWM527690U/en

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Description

餡料充填裝置Stuffing filling device

本創作係關於一種餡料充填裝置,尤指一種應用於已烘焙產品(如麵包)或待烘焙食材(如麵糰)等食材輸送路徑上,受控對已烘焙產品或待烘焙食材等充填餡料的餡料充填裝置。The present invention relates to a stuffing device, in particular to a food conveying path such as a baked product (such as bread) or a to-be-baked food (such as dough), controlled filling stuffing of baked products or ingredients to be baked. Stuffing filling device.

目前通過自動化生產設備量產麵包等產品時,其主要係輸送帶搭配各式加工機具執行各項加工製程。其中對於含餡的麵包產品,在生產線中還會在已烘焙的麵包或待烘焙的麵糰上充填奶油或果醬等餡料,因此,已烘焙的麵包或待烘焙的麵糰在輸送路徑上即需由餡料充填裝置進行餡料的充填步驟。At present, when mass production of bread and other products through automated production equipment, the main conveyor belt is equipped with various processing tools to perform various processing processes. In the case of stuffed bread products, the baked bread or the dough to be baked is filled with a filling such as cream or jam in the production line, so that the baked bread or the dough to be baked is required to be transported on the conveying path. The filling device fills the filling step.

惟現有餡料充填裝置因其餡料槽的圓錐筒部的角度設定不適當,以及具有複數葉片的回轉驅動軸與餡料料間的組合構造的設計不佳,造成餡料易黏著於餡料槽內或不易流出,或是,含有氣泡的鮮奶油餡等餡料在餡料槽中被回轉驅動軸的旋轉擠壓作用中,餡料中之氣泡易跑出而造成餡料變硬等,造成餡料輸出量不穩定,進而影響產品的品質。However, the existing stuffing device is not properly designed due to the angle of the conical tube portion of the filling trough, and the design of the combined structure between the rotary drive shaft and the filling material having a plurality of blades is poor, so that the filling is easy to adhere to the filling. The filling in the trough is not easy to flow out, or the stuffing such as whipped cream containing bubbles is rotated by the rotary drive shaft in the filling trough, and the bubbles in the filling are easily rushed out to cause the filling to become hard, etc. The output of the filling is unstable, which in turn affects the quality of the product.

本創作之主要目的在於提供一種餡料充填裝置,解決現有餡料充填裝置難以穩定控制餡料輸出量之問題。The main purpose of this creation is to provide a filling device for filling, which solves the problem that the existing filling device is difficult to stably control the output of the filling.

為了達成前揭目的,本創作所提出之餡料充填裝置係用於設置於一食材輸送帶的餡料充填區處,該餡料充填裝置係包含: 一餡料槽,係用以容置餡料,該餡料槽包含一由上往下尺寸遞減的圓錐筒部,該餡料槽上端為一餡料入口,該餡料槽下端為一餡料出口,且該圓錐筒部之半錐角θ為20度~35度; 一回轉傳動軸,係裝設於該餡料槽中且伸入該圓錐筒部內,該回轉傳動軸包含一軸桿以及複數葉片,該複數葉片上下間隔且環列設置於該軸桿外周面,且所述葉片外端緣與該圓錐筒部內周壁之間距為3mm至16mm; 一驅動馬達,係裝設於該餡料槽上,該驅動馬達包含一軸心,該軸心連接該回轉傳動軸的軸桿頂端;以及 一充填泵浦,係裝設於該餡料槽之餡料出口。In order to achieve the pre-existing purpose, the stuffing filling device proposed by the present invention is used for setting a filling filling area of an food conveying belt, and the filling filling device comprises: a filling trough for accommodating the filling The filling trough comprises a conical cylinder portion which is reduced in size from top to bottom, the upper end of the filling trough is a filling inlet, the lower end of the filling trough is a filling outlet, and the semi-cone angle of the conical cylinder portion θ is 20 degrees to 35 degrees; a rotary drive shaft is installed in the filling trough and extends into the conical cylinder portion, the rotary transmission shaft includes a shaft and a plurality of blades, and the plurality of blades are spaced apart from each other and arranged in a ring array An outer peripheral surface of the shaft, and the distance between the outer edge of the blade and the inner peripheral wall of the cone portion is 3 mm to 16 mm; a driving motor is mounted on the filling groove, the driving motor includes an axis, The shaft is connected to the top end of the shaft of the rotary drive shaft; and a filling pump is installed at the filling outlet of the filling tank.

藉由前揭餡料充填裝置之創作,其主要係利用餡料槽之圓錐筒部之半錐度為20度~35度之角度設定,減少餡料黏著於餡料槽內或不易流出之情事,確保餡料輸出量的穩定性。再者,該餡料充填裝置還以該餡料槽搭配伸入圓錐筒部之回轉傳動軸之葉片外端緣與該圓錐筒部內周壁之間距為3mm至16mm等組成構造,使回轉傳動軸在驅動馬達的帶動下,避免對餡料過度的擠壓作用使餡料變硬之情事。By the creation of the filling filling device, the half taper of the conical tube portion of the filling trough is set at an angle of 20 to 35 degrees, thereby reducing the filling of the filling material in the filling trough or not easily flowing out. Ensure the stability of the filling output. Furthermore, the stuffing device further comprises a structure in which the outer edge of the blade of the rotary drive shaft extending into the conical cylinder portion and the inner peripheral wall of the conical cylinder portion are 3 mm to 16 mm, so that the rotary drive shaft is Driven by the drive motor, avoid excessive extrusion of the filling material to make the filling hard.

本創作餡料充填裝置還可進一步限定該餡料槽之餡料出口的截面積與所述餡料自該餡料出口至該充填泵浦之單位時間的餡流量的比值為1:4~1:10。藉以使餡料充填量能夠控制於較佳的狀態,確保餡料充填的品質。The filling device of the present invention further defines a ratio of a cross-sectional area of the filling outlet of the filling trough to a filling flow rate of the filling material from the filling outlet to the filling pump unit time: 1:4~1 :10. In order to ensure the filling amount of the filling can be controlled in a better state, the quality of filling filling is ensured.

如圖1所示,係揭示本創作餡料充填裝置之一較佳實施例應用於已烘焙產品(如麵包)或待烘焙食材(如麵糰)等食材輸送帶A的餡料充填區A1處,如圖1及圖2所示,該餡料充填裝置10係包含一餡料槽20、一回轉傳動軸30、一驅動馬達40以及一充填泵浦50。As shown in FIG. 1, it is disclosed that a preferred embodiment of the present filling filling device is applied to a filling filling area A1 of a food conveying belt A such as a baked product (such as bread) or a to-be-baked food (such as dough). As shown in FIGS. 1 and 2, the filling device 10 includes a filling trough 20, a turning drive shaft 30, a drive motor 40, and a filling pump 50.

如圖2所示,所述餡料槽20係用以容置餡料,該餡料槽20包含一由上往下尺寸遞減的圓錐筒部21,該圓錐筒部21較大直徑的頂緣還可進一步朝上延伸一直圓筒部22,該餡料槽20上端為一餡料入口23,該餡料槽20下端為一餡料出口24。該圓錐筒部21之半錐角θ為20度~35度為佳。所述半錐角θ係指該圓錐筒部21之圓錐曲面上之一斜向的母線相對於中心軸線C的夾角。該餡料槽20頂端還可加裝一可拆組的槽蓋25。As shown in FIG. 2, the filling trough 20 is for accommodating a filling, and the filling trough 20 comprises a conical cylinder portion 21 which is reduced in size from top to bottom, and the conical cylinder portion 21 has a larger diameter top edge. The cylindrical portion 22 can be further extended upwardly. The upper end of the filling trough 20 is a filling inlet 23, and the lower end of the filling trough 20 is a filling outlet 24. The half taper angle θ of the tapered tubular portion 21 is preferably 20 to 35 degrees. The half cone angle θ refers to an angle between an obliquely oriented bus bar on the conical surface of the tapered cylindrical portion 21 with respect to the central axis C. A detachable group of slot covers 25 may also be added to the top of the filling trough 20.

如圖2至圖4所示,該回轉傳動軸30係裝設於該餡料槽20中且伸入圓錐筒部21內,該回轉傳動軸30包含一軸桿31以及複數葉片,該複數葉片係上下間隔且環列設置於該軸桿31外周面,且葉片外端緣與圓錐筒部21內周壁之間距D為3mm至16mm為佳。於本較佳實施例中,該複數葉片區分有二第一葉片32A、二第二葉片32B以及二第三葉片32C,所述第一葉片32A、第二葉片32B以及第三葉片32C係由上而下依序間隔排列,該二第一葉片32A係徑向相對地設置於軸桿31上,該二第二葉片32B係徑向相對地設置於軸桿31上且位於第一葉片32A下方,該二第二葉片32B與該二第一葉片32A呈錯位排列。該二第三葉片32C係徑向相對地設置於軸桿31上且位於第二葉片32B下方,該二第三葉片32C與該二第二葉片32B呈錯位排列,該二第三葉片32C分別位於該二第一葉片32A的正下方。As shown in FIG. 2 to FIG. 4 , the rotary drive shaft 30 is mounted in the filling trough 20 and extends into the conical tubular portion 21 . The rotary transmission shaft 30 includes a shaft 31 and a plurality of blades. The upper and lower intervals and the ring array are provided on the outer peripheral surface of the shaft 31, and the distance D between the outer edge of the blade and the inner peripheral wall of the tapered cylindrical portion 21 is preferably 3 mm to 16 mm. In the preferred embodiment, the plurality of blades are divided into two first blades 32A, two second blades 32B, and two third blades 32C, wherein the first blade 32A, the second blade 32B, and the third blade 32C are The two first blades 32A are diametrically oppositely disposed on the shaft 31, and the two second blades 32B are radially disposed opposite to the shaft 31 and below the first blade 32A. The two second blades 32B are arranged in a staggered manner with the two first blades 32A. The two third blades 32C are disposed on the shaft 31 and are located below the second blade 32B. The two third blades 32C are arranged in a dislocation with the two second blades 32B. The two third blades 32C are respectively located. Directly below the two first vanes 32A.

前述中,所述第一葉片32A、第二葉片32B與第三葉片32C之葉片面積相對於朝下尺寸遞減的圓錐筒部21的高度位置而遞減,即第一葉片32A之面積大於第二葉片32B之面積,第二葉片32B之面積大於第三葉片32C之面積。如圖2至圖4所示,於本較佳實施例,第一葉片32A、第二葉片32B及第三葉片32C係分別由上而下螺旋一角度的葉片,其中較大葉片面積的第一葉片32A中各形成一穿孔321。In the foregoing, the blade area of the first blade 32A, the second blade 32B, and the third blade 32C is decreased with respect to the height position of the tapered cylindrical portion 21 which decreases downward, that is, the area of the first blade 32A is larger than the second blade. The area of the 32B, the area of the second vane 32B is larger than the area of the third vane 32C. As shown in FIG. 2 to FIG. 4, in the preferred embodiment, the first vane 32A, the second vane 32B, and the third vane 32C are respectively angled by an angle from the top to the bottom of the blade, wherein the larger of the larger vane area A perforation 321 is formed in each of the blades 32A.

如圖2所示,該驅動馬達40係裝設於餡料槽20上,該驅動馬達40包含有一軸心,且以該軸心連接該回轉傳動軸30的軸桿31頂端,用以驅動回轉傳動軸30旋轉,對餡料槽20內的餡料施以擠壓作用,使餡料自餡料出口24通過充填泵浦50擠出。於本較佳實施例中,該驅動馬達40係裝設於該餡料槽20的槽蓋25頂面上。As shown in FIG. 2, the driving motor 40 is mounted on the filling tank 20. The driving motor 40 includes an axial center, and the shaft is connected to the top end of the shaft 31 of the rotating transmission shaft 30 for driving the rotation. The drive shaft 30 rotates to squeeze the filling material in the filling trough 20 so that the filling material is extruded from the filling outlet 24 by the filling pump 50. In the preferred embodiment, the drive motor 40 is mounted on the top surface of the slot cover 25 of the filling trough 20.

如圖2所示,該充填泵浦50係裝設於該餡料槽20之餡料出口24,使裝填於餡料槽20內的餡料能在回轉傳動軸30的擠壓作用下自餡料出口24通過充填泵浦50輸出,其中,定義餡料出口24的截面積為S(cm 2),定義餡料自餡料出口24至充填泵浦50的單位時間的餡流量為V(L/min),該餡料槽20之餡料出口24的截面積S與所述餡料自該餡料出口24至該充填泵浦50之單位時間的餡流量V的比值為1:4至1:10為佳。 As shown in FIG. 2, the filling pump 50 is installed in the filling outlet 24 of the filling trough 20, so that the filling filled in the filling trough 20 can be self-filled under the pressing action of the rotary drive shaft 30. The material outlet 24 is output through the filling pump 50, wherein the cross-sectional area of the filling outlet 24 is defined as S (cm 2 ), and the filling flow rate per unit time from the filling outlet 24 to the filling pump 50 is defined as V (L). /min), the ratio of the cross-sectional area S of the filling outlet 24 of the filling trough 20 to the filling flow V of the filling material from the filling outlet 24 to the filling pump 50 per unit time is 1:4 to 1 : 10 is better.

如圖5所示,該餡料充填裝置應用於已烘焙產品(如麵包)或待烘焙食材(如麵糰)等食材輸送帶A的餡料充填區A1處,其係將奶油、果醬等餡料B1倒入餡料槽20中,已烘焙產品(如麵包)或待烘焙食材B(如麵糰)經由食材輸送帶A依循一定的食材輸送路徑輸送,當已烘焙產品(如麵包)或待烘焙食材B(如麵糰)通過餡料充填區A1時,由該餡料充填裝置10對已烘焙產品(如麵包)或待烘焙食材B(如麵糰)上充填餡料B1。該餡料充填裝置10係藉由驅動馬達40帶動回轉傳動軸30於餡料槽20中擠壓餡料B1,使餡料B1通過餡料槽20底端餡料出口24的充填泵浦50擠出至於已烘焙產品(如麵包)或待烘焙食材B(如麵糰)上。As shown in FIG. 5, the filling device is applied to a filling filling area A1 of a food conveying belt A such as a baked product (such as bread) or a to-be-baked food (such as dough), which is filled with cream, jam and the like. B1 is poured into the filling trough 20, and the baked product (such as bread) or the to-be-baked food B (such as dough) is conveyed through the food conveying belt A according to a certain food conveying path, when the baked product (such as bread) or the to-be-baked food material When B (such as dough) is filled in the filling area A1, the stuffing product (such as bread) or the ingredient B to be baked (such as dough) is filled with the filling material B1 by the filling filling device 10. The stuffing device 10 drives the rotary drive shaft 30 to squeeze the filling material B1 in the filling trough 20 by the driving motor 40, so that the filling material B1 is squeezed through the filling pump 50 of the filling outlet 24 at the bottom end of the filling trough 20. Out of baked products (such as bread) or ingredients B (such as dough) to be baked.

前述中,當餡料B1為輕比重的材料時,驅動馬達40帶動回轉傳動軸30的旋轉速度設定於30rpm以下為佳,使其可以防止輕比重餡料B1的硬化現象,而回轉傳動軸30的旋轉速度設定於30rpm以下,也可以減少對餡料B1品質的損傷。In the foregoing, when the filling material B1 is a light specific gravity material, it is preferable that the driving motor 40 drives the rotation speed of the turning transmission shaft 30 to be 30 rpm or less, so that the hardening phenomenon of the light specific gravity filling material B1 can be prevented, and the rotation transmission shaft 30 is prevented. The rotation speed is set to 30 rpm or less, and the damage to the quality of the filling material B1 can also be reduced.

10‧‧‧餡料充填裝置
20‧‧‧餡料槽
21‧‧‧圓錐筒部
22‧‧‧直圓筒部
23‧‧‧餡料入口
24‧‧‧餡料出口
25‧‧‧槽蓋
θ‧‧‧半錐角
C‧‧‧中心軸線
30‧‧‧回轉傳動軸
31‧‧‧軸桿
32A‧‧‧第一葉片
32B‧‧‧第二葉片
32C‧‧‧第三葉片
321‧‧‧穿孔
D‧‧‧間距
40‧‧‧驅動馬達
50‧‧‧充填泵浦
A‧‧‧食材輸送帶
A1‧‧‧餡料充填區
B‧‧‧食材
B1‧‧‧餡料
10‧‧‧ stuffing filling device
20‧‧‧ stuffing trough
21‧‧‧Conical tube
22‧‧‧ Straight cylinder
23‧‧‧ stuffing inlet
24‧‧‧Fillings for export
25‧‧‧Slot cover θ‧‧‧semicone angle
C‧‧‧ center axis
30‧‧‧Rotary drive shaft
31‧‧‧ shaft
32A‧‧‧First blade
32B‧‧‧second blade
32C‧‧‧third blade
321‧‧‧Perforation
D‧‧‧ spacing
40‧‧‧Drive motor
50‧‧‧fill pump
A‧‧‧food conveyor belt
A1‧‧‧ filling filling area
B‧‧‧food
B1‧‧‧ fillings

圖1係本創作餡料充填裝置之一較佳實施例應用於食材輸送帶的餡料充填區處的平面示意圖。 圖2係圖1所示餡料充填裝置較佳實施例的平面示意圖。 圖3係圖1及圖2所示餡料充填裝置較佳實施例之回轉傳動軸的立體示意圖。 圖4係圖3所示回轉傳動軸的俯視平面示意圖。 圖5係本創作餡料充填裝置較佳實施例應用於食材輸送帶的餡料充填區處的使用狀態參考圖。BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a plan view showing a preferred embodiment of the present filling filling device applied to a stuffing filling area of a food conveying belt. Figure 2 is a plan view showing a preferred embodiment of the filling device of Figure 1 . Figure 3 is a perspective view of the rotary drive shaft of the preferred embodiment of the filling device of Figures 1 and 2. Figure 4 is a top plan view of the rotary drive shaft shown in Figure 3. Fig. 5 is a view showing the state of use of the preferred embodiment of the present filling filling device applied to the filling filling area of the food conveying belt.

20‧‧‧餡料槽 20‧‧‧ stuffing trough

21‧‧‧圓錐筒部 21‧‧‧Conical tube

θ‧‧‧半錐角 Θ‧‧‧half cone angle

C‧‧‧中心軸線 C‧‧‧ center axis

30‧‧‧回轉傳動軸 30‧‧‧Rotary drive shaft

31‧‧‧軸桿 31‧‧‧ shaft

32A‧‧‧第一葉片 32A‧‧‧First blade

32B‧‧‧第二葉片 32B‧‧‧second blade

32C‧‧‧第三葉片 32C‧‧‧third blade

321‧‧‧穿孔 321‧‧‧Perforation

D‧‧‧間距 D‧‧‧ spacing

40‧‧‧驅動馬達 40‧‧‧Drive motor

50‧‧‧充填泵浦 50‧‧‧fill pump

Claims (6)

一種餡料充填裝置,係用於設置於一食材輸送路徑的餡料充填區處,該餡料充填裝置係包含: 一餡料槽,係用以容置餡料,該餡料槽包含一由上往下尺寸遞減的圓錐筒部,該餡料槽上端為一餡料入口,該餡料槽下端為一餡料出口,且該圓錐筒部之半錐角θ為20度~35度; 一回轉傳動軸,係裝設於該餡料槽中且伸入該圓錐筒部內,該回轉傳動軸包含一軸桿以及複數葉片,該複數葉片上下間隔且環列設置於該軸桿外周面,且所述葉片外端緣與該圓錐筒部內周壁之間距為3mm至16mm; 一驅動馬達,係裝設於該餡料槽上,該驅動馬達包含一軸心,該軸心連接該回轉傳動軸的軸桿頂端;以及 一充填泵浦,係裝設於該餡料槽之餡料出口。A stuffing device for filling a stuffing filling area of an food conveying path, the stuffing device comprising: a stuffing trough for accommodating a filling, the filling trough comprising a a tapered tubular portion with a decreasing size from the top to the bottom, wherein the upper end of the filling trough is a filling inlet, the lower end of the filling trough is a filling outlet, and the semi-cone angle θ of the conical tubular portion is 20 degrees to 35 degrees; The rotary drive shaft is installed in the filling groove and extends into the cone portion. The rotary transmission shaft includes a shaft and a plurality of blades. The plurality of blades are spaced apart from each other and arranged in a ring array on the outer circumferential surface of the shaft. The distance between the outer edge of the blade and the inner peripheral wall of the cone portion is 3 mm to 16 mm; a driving motor is mounted on the filling groove, the driving motor includes an axis, and the shaft is connected to the shaft of the rotating shaft a top end of the rod; and a filling pump installed in the filling outlet of the filling trough. 如請求項1所述之餡料充填裝置,其中,該餡料槽之餡料出口的截面積與所述餡料自該餡料出口至該充填泵浦之單位時間的餡流量的比值為1:4~1:10。The stuffing device according to claim 1, wherein a ratio of a cross-sectional area of the filling outlet of the filling trough to a filling flow rate of the filling material from the filling outlet to the filling pump unit time is 1 :4~1:10. 如請求項1所述之餡料充填裝置,其中,該餡料槽於該圓錐筒部較大直徑的頂緣朝上延伸一直圓筒部,該餡料槽頂端設有一可拆組的槽蓋,該驅動馬達設於該槽蓋上。The stuffing device according to claim 1, wherein the filling trough extends upwardly from the top edge of the larger diameter of the conical cylinder portion, and the top end of the filling trough is provided with a detachable groove cover. The drive motor is disposed on the slot cover. 如請求項2所述之餡料充填裝置,其中,該餡料槽於該圓錐筒部較大直徑的頂緣朝上延伸一直圓筒部,該餡料槽頂端設有一可拆組的槽蓋,該驅動馬達設於該槽蓋上。The stuffing device according to claim 2, wherein the filling trough extends upwardly from the top edge of the larger diameter of the conical cylinder portion, and the top end of the filling trough is provided with a detachable groove cover. The drive motor is disposed on the slot cover. 如請求項1至4中任一項所述之餡料充填裝置,其中,該複數葉片區分有二第一葉片、二第二葉片以及二第三葉片,所述第一葉片、第二葉片以及第三葉片由上而下依序間隔排列,該二第一葉片徑向相對地設置於該軸桿上,該二第二葉片徑向相對地設置於該軸桿上且位於所述第一葉片下方,該二第二葉片與該二第一葉片呈錯位排列,該二第三葉片徑向相對地設置於該軸桿上且位於所述第二葉片下方,該二第三葉片與該二第二葉片錯位排列,該二第三葉片分別位於該二第一葉片的正下方。The filling device according to any one of claims 1 to 4, wherein the plurality of blades are divided into two first blades, two second blades, and two third blades, the first blade and the second blade, and The third blade is arranged at intervals from top to bottom. The two first blades are diametrically oppositely disposed on the shaft, and the two second blades are diametrically oppositely disposed on the shaft and located at the first blade. The two second blades are arranged in a dislocation with the two first blades. The two third blades are disposed on the shaft diametrically opposite to each other and below the second blade. The second and second blades are The two blades are misaligned, and the two third blades are located directly below the two first blades. 如請求項5所述之餡料充填裝置,其中,所述第一葉片、第二葉片與第三葉片之葉片面積相對於朝下尺寸遞減的該圓錐筒部的高度位置而遞減,所述第一葉片中各形成一穿孔。The stuffing device according to claim 5, wherein a blade area of the first blade, the second blade, and the third blade is decreased with respect to a height position of the tapered portion that decreases in size downward, the first A perforation is formed in each of the blades.
TW105207078U 2016-05-16 2016-05-16 Stuffing filling device TWM527690U (en)

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