CN203942999U - A kind of small package handset - Google Patents

Abstract

<b/> small package handset, belongs to food machinery field, comprises support, lower transmission system, hopper drive unit, hopper transmission device, intermediate support, column, upper drive unit, upper bracket, upper driving system, universal joint, stuffings conveying mechanism, fillings hopper, fabric hopper, fabric conveying mechanism, mixing arrangement, discharging opening, shaping mechanism is cut off in steamed stuffed bun segmentation, finished product charging tray, post, control system; Have the time that is extruded and the distance that have reduced fabric, realized miniaturization, improved the edible mouthfeel of product, easy to operate, operating efficiency is high, cleaning and the feature such as easy to maintenance.

Description

A kind of small package handset

Technical field

The invention belongs to food machinery field, particularly a kind of small package handset.

Background technology

Steamed stuffed bun is one of a kind of Main Foods in Chinese food system, is in musculus cutaneus, to wrap up fillings, then steams, just edible; Existing bun stuffing machine, is necessarily to prepare burden as meat, vegetables, the hybrid modulation such as condiment well form fillings afterwards, at the skin of fillings, squeeze out a face cylinder, and fillings is transported to face cylinder the inside, then through segmentation, cut off moulding, form steamed stuffed bun, for next process, steam; The supply of its face is that the face being stirred is entered to horizontal DWG structure through hopper, deliver to the vertical spiral conveying mechanism of fillings supply mixing portion, entering surface cylinder molding port under the extruding of spiral conveying mechanism, formation face cylinder, fillings is passed through spiral conveying mechanism simultaneously, the fillings modulating is transported to face cylinder and fillings mixing portion from fillings hopper, in entering surface cylinder, because the moulding of face cylinder is looped around fillings outlet around, so the confession of face can be clamp-oned face face cylinder moulding section in requisition for larger extruding force; Due to above reason, just caused the fed distance of face long, link is many, and the extrusion cycle on opposite is long, and the gluten that easily forms inside, opposite causes damage, makes the steamed stuffed bun mouthfeel made not good enough; On the other hand, because the fed distance of face is long, cause the complex structure of Song Mian mechanism, bulky, also just can not make bun stuffing machine miniaturization, cause transportation, use the inconvenience of installation.

Summary of the invention

The above defect existing for existing bun stuffing machine, the present invention proposes a kind of small package handset, it is characterized in that: comprise support, lower transmission system, hopper drive unit, hopper transmission device, intermediate support, column, upper drive unit, upper bracket, upper driving system, universal joint, stuffings conveying mechanism, fillings hopper, fabric hopper, fabric conveying mechanism, mixing arrangement, discharging opening, shaping mechanism is cut off in steamed stuffed bun segmentation, finished product charging tray, post, control system; Support is arranged on below, has cavity in described support, and lower transmission system is arranged in the cavity of support, post is installed on support, post top is provided with installing plate, and installing plate top is provided with column, and upper bracket is arranged on the upper locating flange of column upper end; Lower locating flange is in the middle of the column and be connected with intermediate support, unclamps upper and lower locating flange, and intermediate support and upper bracket can rotate around column; One end of intermediate support is provided with hopper drive unit, and the other end of intermediate support is provided with mixing arrangement; Hopper drive unit adopts transmission system to be connected with feeding system, and can drive the rotation of fabric feeding system; One end of upper bracket is provided with drive unit, and the other end is provided with stuffings conveying mechanism, and stuffings conveying mechanism is connected by transmission system with upper drive unit; Stepped ramp type low side at support is provided with finished product charging tray, and finished product charging tray is connected with lower transmission system, under the driving of lower transmission system, can rotate around central rotating shaft; Steamed stuffed bun segmentation is installed above finished product charging tray and cuts off shaping mechanism, described steamed stuffed bun segmentation is cut off shaping mechanism and is comprised shell, and drive unit cuts off shaping mechanism; Described mixing arrangement comprises housing, fillings feed system, fabric feed system, face cylinder shaped device; Housing is arranged on intermediate support, and housing middle part offers opening, and opening part is provided with fabric hopper; Fabric conveying mechanism is installed in housing, and fabric conveying mechanism is connected with housing by bearing, can rotate relative to housing; Described fabric conveying mechanism is cylinder type hollow axle, and the outer surface of axle is provided with spiral conveying blade, and the top of hollow shaft is provided with fillings hopper, fillings hopper synchronous rotary during hollow shaft rotation; Hollow shaft inside is provided with stuffings conveying mechanism, and described stuffings conveying mechanism is cylindrical shaft, and the outer surface of axle has spirality conveying blade, and the upper end of axle is connected with upper driving system by universal joint, can under the driving of upper driving system, rotate; Control system is arranged on support, and described control system comprises power control system, drive unit setting parameter and control system.

Beneficial effect

Beneficial effect of the present invention is, has reduced the time that is extruded and the distance of fabric, has realized miniaturization, has improved the edible mouthfeel of product, and easy to operate, operating efficiency is high, cleaning and easy to maintenance.

Accompanying drawing explanation

Fig. 1 is structural representation of the present invention

1. support, 2. lower transmission system, 3. hopper drive unit, 4. hopper transmission system, 5. intermediate support, 6 columns, 7. go up drive unit, 8. upper bracket, 9. upper driving system, 10. universal joint, 11. stuffings conveying mechanisms, 12. fillings hoppers, 13. fabric hoppers, 14. mixing arrangements, 15. discharging openings, shaping mechanism, 17. finished product charging trays, 18. posts are cut off in 16. steamed stuffed bun segmentations.

Fig. 2 is the cross-sectional view of mixing arrangement

11. stuffings conveying mechanisms, 12. fillings hoppers, 13. fabric hoppers, 19. fabric conveying mechanisms, 20. bearings.

The specific embodiment

Now further illustrate by reference to the accompanying drawings the specific embodiment of the present invention

As Fig. 1, it is the cavity housing of 10 millimeters that support 1 is arranged to wall thickness, and offers window in relevant installation position, four lower margins are set, and whole installation is stepped ramp type, at the high-end part platform of stepped ramp type, four posts 18 is installed, post 18 adopts the round steel of 25 millimeters of diameters, and two ends are threaded; The drive unit that shaping mechanism 16 is cut off in steamed stuffed bun segmentation is installed in the middle of post 18, and in this example, this drive unit adopts motor as drive unit, and its output shaft lower end is connected with lower transmission system 2, for lower transmission system 2 provides power; Lower transmission system 2 adopts intermittently-drivings, from steamed stuffed bun segmentation, cuts off the shaping mechanism 16 next steamed stuffed bun that often falls, and lower transmission system 2 drives angle of finished product rotation of discs; The installing plate that the steel plate of 16 millimeters of thickness is made is installed above four posts 18, and column 6 is installed at the middle part on installing plate, and column 6 adopts the steel cylindrical tube of 10 millimeters of 80 millimeters of wall thickness of diameters to make, and lower end is fixedly connected with installing plate by flange; The middle part of column 6 is provided with lower locating flange, the lower intermediate support 5 that is provided with above locating flange, intermediate support 5 employing thickness are that the steel plate of 20 millimeters is made accurate rectangle, middle porose, middle hole empty set is on lower locating flange, make the intermediate support 5 can be around column 6 rotation, locating flange be for limiting and the fixing relative position of intermediate support 5 on column 6; One end of intermediate support 5 is provided with L-type support, be used for installing intermediate drive device 3, in 3 examples of intermediate drive device, adopt motor, sprocket wheel or synchronous pulley are installed on the power output shaft of intermediate drive device 3, by chain or synchronous cog belt, are connected with the sprocket wheel or the synchronous pulley that are arranged on the mixing arrangement 14 of intermediate support 5 other ends; The upper end of column 6 by locating flange be fixed with upper bracket 8, upper bracket 8 adopts the steel plate of 16 millimeters of thickness to make accurate rectangle, middle porose, middle hole empty set is on upper locating flange, make the upper bracket 8 can be around column 6 rotation, upper locating flange be for limiting and the fixing relative position of upper bracket 8 on column 6; In upper bracket one end, offer porosely, for installing drive unit 7, in this example, upper drive unit 7 adopts motors; Power output shaft end at upper drive unit 7 is provided with sprocket wheel or synchronizing jugged belt wheel, by chain or synchronous cog belt, is connected with stuffings conveying mechanism 11; Stepped ramp type low side at support 1, finished product charging tray 17 is installed, finished product charging tray 17 adopts corrosion resistant plate or the electroplating steel plate of 500 millimeters of thickness 8 mm dias to make, lower end is connected with support 1 by installation shaft and axle bed, finished product charging tray 17 can rotate around installation shaft, under the drive of lower transmission system 2, can realize intermittent rotary, owing to having adopted rotating disc type to deposit finished product, overcome the defect that existing bun stuffing machine adopts conveyor type to be inconvenient to clear up; On the top of finished product charging tray 17, steamed stuffed bun segmentation is installed and cuts off shaping mechanism 16, this mechanism is identical with existing bun stuffing machine, and its function is in tubular face, to wrap up after fillings, according to certain length, to cut off moulding; Above shaping mechanism 16 is cut off in steamed stuffed bun segmentation, mixing arrangement 14 is installed, the function of mixing arrangement 14 is that fabric is formed to face cylinder, and in face cylinder filling fillings; Mixing arrangement 14 is arranged on intermediate support 5 by housing and with respect to the other end of intermediate drive device 3 positions; As Fig. 2, the shell of mixing arrangement 14 is cylindrical shape, and middle part is provided with opening, for fabric hopper 13 is installed, housing is fixed on intermediate support 5, bearing 20 is equipped with in inside, upper end, and bearing 20 inner rings are connected with fabric conveying mechanism 19, and fabric structure for conveying 19 is hollow cylinder structure, its outer surface is provided with spiral conveying blade, lower end and fabric discharging opening form annular gap, and upper end connects fillings hopper 12, and fillings hopper 12 is taper; The endoporus top of fabric conveying mechanism 19 is communicated with fillings hopper 12, lower end is fillings discharging opening, stuffings conveying mechanism 11 is installed in the endoporus of fabric conveying mechanism 19 with one heart, stuffings conveying mechanism 11 is cylindrical, outer surface is provided with spiral conveying blade, spiral conveying blade mates with fillings hopper 12 at fillings hopper 12 place's diameters, and the endoporus of bottom and fabric conveying mechanism 19 matches; The upper end of stuffings conveying mechanism 11 is connected with upper driving system 9 by universal joint 10; control system is arranged on fuselage; for setting kinematic parameter and the controlled motion rule of each several part mechanism; in this example, adopt PLC to control; touch-screen carries out man-machine interaction; by touch-screen, set the operational factor of each several part, PLC is according to the moving law of the various piece of the whole machine of programme-control and startup-shutdown time.During work, the face of becoming reconciled is placed into from fabric hopper 13, the steamed stuffed bun fillings modulating is placed into from fillings hopper 12, start intermediate drive device 3, by intermediate transmission system 4, drive fabric conveying mechanism 19 rotations, fabric enters in the housing of mixing arrangement 14 from fabric hopper 13, under the spiral conveying blade of fabric conveying mechanism 19 drives, drive the shell of mixing arrangement 14 and the face between fabric conveying mechanism 19, to discharging opening 15 direction motions, because the housing of mixing arrangement 14 and fabric conveying mechanism 19 are concentric installations, between the shell of mixing arrangement 14 and fabric conveying mechanism 19 lower ends, form annular gap, face just forms tubular face cylinder at this, change the discharging opening 15 of different size, be used for changing the gap between fabric conveying mechanism 19 lower ends and the housing of mixing arrangement 14, be the thickness of capable of regulating face cylinder, because the distance of the spiral conveying blade effect of fabric conveying mechanism 19 is short, just reduced the extrusion time to dough, protected the gluten in dough not to be destroyed, simultaneously, in startup, drive unit 7, by upper driving system 9, drive stuffings conveying mechanism 11 rotations, under the effect of the spiral conveying blade of the fillings modulating on stuffings conveying mechanism 11, extruding fillings moves downward its direction along stuffings conveying mechanism 11, due to stuffings conveying mechanism 11, be to be concentric with the endoporus of fabric conveying mechanism 19, fillings is just from the endoporus motion of fabric conveying mechanism 19 until the exit, lower end of fabric conveying mechanism 19, and be filled in the face cylinder having formed, be enclosed with the face cylinder of fillings, operation downwards enters into steamed stuffed bun segmentation and cuts off shaping mechanism 16, according to the parameter of setting, start steamed stuffed bun segmentation and cut off shaping mechanism 16, the face cylinder cut-out moulding that 16 of shaping mechanisms are enclosed with fillings is cut off in steamed stuffed bun segmentation, forms single steamed stuffed bun, and this part is identical with existing mechanism principle, single steamed stuffed bun drops on finished product charging tray 17, and control system is controlled and often fallen next steamed stuffed bun, and finished product charging tray 17 rotates to an angle, to facilitate dropping of next steamed stuffed bun, by the steamed stuffed bun on finished product charging tray 17, take off and deliver to next process as steamed, fried etc., just completed enforcement of the present invention, for convenient maintenance and cleaning, after completing a phased mission, take off the universal joint 10 between stuffings conveying mechanism 11 and upper driving system 9, unclamp the lower limit flange on intermediate support 5, by intermediate support 5 rotations, now mixing arrangement 14 and stuffings conveying mechanism 11 rotate around column 6 together with intermediate support 5, inside that just can easy cleaning mixing arrangement 14.

Claims (2)

1. a small package handset, is characterized in that: comprise support, lower transmission system, hopper drive unit, hopper transmission device, intermediate support, column, upper drive unit, upper bracket, upper driving system, universal joint, stuffings conveying mechanism, fillings hopper, fabric hopper, fabric conveying mechanism, mixing arrangement, discharging opening, shaping mechanism is cut off in steamed stuffed bun segmentation, finished product charging tray, post, control system; Support is arranged on below, has cavity in described support, and lower transmission system is arranged in the cavity of support, post is installed on support, post top is provided with installing plate, and installing plate top is provided with column, and upper bracket is arranged on the upper locating flange of column upper end; Lower locating flange is in the middle of the column and be connected with intermediate support, unclamps upper and lower locating flange, and intermediate support and upper bracket can rotate around column; One end of intermediate support is provided with hopper drive unit, and the other end of intermediate support is provided with mixing arrangement; Hopper drive unit adopts transmission system to be connected with feeding system, and can drive the rotation of fabric feeding system; One end of upper bracket is provided with drive unit, and the other end is provided with stuffings conveying mechanism, and stuffings conveying mechanism is connected by transmission system with upper drive unit; Stepped ramp type low side at support is provided with finished product charging tray, and finished product charging tray is connected with lower transmission system, under the driving of lower transmission system, can rotate around central rotating shaft; Steamed stuffed bun segmentation is installed above finished product charging tray and cuts off shaping mechanism, described steamed stuffed bun segmentation is cut off shaping mechanism and is comprised shell, and drive unit cuts off shaping mechanism.

2. a kind of small package handset according to claim 1, is characterized in that: described mixing arrangement comprises housing, fillings feed system, fabric feed system, face cylinder shaped device; Housing is arranged on intermediate support, and housing middle part offers opening, and opening part is provided with fabric hopper; Fabric conveying mechanism is installed in housing, and fabric conveying mechanism is connected with housing by bearing, can rotate relative to housing; Described fabric conveying mechanism is cylinder type hollow axle, and the outer surface of axle is provided with spiral conveying blade, and the top of hollow shaft is provided with fillings hopper, fillings hopper synchronous rotary during hollow shaft rotation; Hollow shaft inside is provided with stuffings conveying mechanism, and described stuffings conveying mechanism is cylindrical shaft, and the outer surface of axle has spirality conveying blade, and the upper end of axle is connected with upper driving system by universal joint, can under the driving of upper driving system, rotate.