TWM512873U - Substrate structure of electronic elements - Google Patents
Substrate structure of electronic elements Download PDFInfo
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- TWM512873U TWM512873U TW104213246U TW104213246U TWM512873U TW M512873 U TWM512873 U TW M512873U TW 104213246 U TW104213246 U TW 104213246U TW 104213246 U TW104213246 U TW 104213246U TW M512873 U TWM512873 U TW M512873U
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Description
本創作係關於一種電子元件之基板構造;特別是關於一種可適於彎折加工的電子元件之基板構造。The present invention relates to a substrate structure of an electronic component; and more particularly to a substrate structure of an electronic component that can be adapted for bending.
隨著半導體技術日益精進,電子元件(如:電晶體或發光二極體等)之基板構造逐漸朝向輕、薄、短、小之方向發展,逐漸用於改善人類之生活。以發光二極體為例,除具備顯示功能外,更可作為照明光源,如:用於室內/外燈具、車燈或液晶螢幕之背光模組等照明器材,可達成省電、薄型化及使用壽命長等優點。With the increasing precision of semiconductor technology, the substrate structure of electronic components (such as transistors or light-emitting diodes) is gradually moving toward light, thin, short, and small, and is gradually being used to improve human life. Taking the light-emitting diode as an example, in addition to having a display function, it can also be used as an illumination source, such as a lighting device for indoor/outdoor lamps, a lamp or a backlight module of a liquid crystal screen, which can achieve power saving and thinning. Long life and other advantages.
其中,為了符合照明用途的高亮度需求,發光二極體通常需以較大電流工作,而電流量增加將提高元件發熱量,為了防止元件過熱而燒燬,習知電子元件之基板構造通常會採用鋁板做為散熱材料,以便即時散熱。Among them, in order to meet the high brightness requirements of lighting applications, the light-emitting diode usually needs to work with a large current, and the increase of the current amount will increase the heat generation of the component, and in order to prevent the component from overheating and burning, the substrate structure of the conventional electronic component is usually adopted. The aluminum plate acts as a heat sink for instant heat dissipation.
惟,可用於散熱的鋁板較厚且硬度高而不易彎折變形,導致難以加工形成相關應用(如:配合照明器材之外形設置,或直接以電路板彎折形成產品之一部分構造等)所需的形狀,且鋁板成本偏高而提高製作困難度及成本,不利提升量產時的經濟效益。However, the aluminum plate that can be used for heat dissipation is thick and has high hardness and is not easily deformed by bending, which makes it difficult to process and form related applications (for example, in combination with a lighting device, or directly forming a part of a product by bending a circuit board). The shape and the high cost of the aluminum plate increase the difficulty and cost of production, which is unfavorable to improve the economic benefits of mass production.
有鑑於此,有必要改善上述先前技術的缺點,以符合實際需求,提升其實用性。In view of this, it is necessary to improve the shortcomings of the prior art described above to meet practical needs and improve its practicability.
本創作係提供一種電子元件之基板構造,可易於彎折加工。The present invention provides a substrate structure of an electronic component that can be easily bent and processed.
本創作揭示一種電子元件之基板構造,可包含:一鋼層;一絕緣層,設於該鋼層;及一佈線層,設於該絕緣層,該佈線層可由數個導電材形成數個間隙。The present invention discloses a substrate structure of an electronic component, which may include: a steel layer; an insulating layer disposed on the steel layer; and a wiring layer disposed on the insulating layer, the wiring layer may be formed by a plurality of conductive materials to form a plurality of gaps .
所述鋼層可為一鍍鋅鋼板。The steel layer can be a galvanized steel sheet.
所述鋼層可為一熱浸鋅鋼板、一鍍鋁鋅鋼板或一冷軋鋼板。The steel layer may be a hot dip galvanized steel sheet, a galvanized steel sheet or a cold rolled steel sheet.
所述鋼層可形成彎折狀。The steel layer may be formed into a bent shape.
所述鋼層之相對二表面可形成一結合面及一設置面,該結合面結合該絕緣層,該設置面形成曲面。The opposite surfaces of the steel layer may form a bonding surface and a mounting surface, the bonding surface is combined with the insulating layer, and the setting surface forms a curved surface.
所述基板構造可包含一遮焊層,該遮焊層可填設於該佈線層之間隙。The substrate structure may include a solder mask layer, and the solder mask layer may be filled in a gap of the wiring layer.
所述佈線層之相對二表面可形成一接合面及一露出面,該接合面可接合該絕緣層,該遮焊層可設於該佈線層之露出面的局部,使相鄰遮焊層之間可露出該導電材。The opposite surfaces of the wiring layer may form a bonding surface and an exposed surface, the bonding surface may be joined to the insulating layer, and the soldering layer may be disposed on a portion of the exposed surface of the wiring layer, so that adjacent shielding layers The conductive material can be exposed.
所述遮焊層可由該佈線層之間隙延伸至該露出面的局部。The solder mask may extend from a gap of the wiring layer to a portion of the exposed surface.
所述基板構造可包含一助焊層設於自該遮焊層露出之導電材。The substrate structure may include a solder layer disposed on the conductive material exposed from the solder mask.
所述絕緣層可為一樹脂薄膜。The insulating layer may be a resin film.
上揭電子元件之基板構造,除可具有散熱性佳、成本低及金屬強度佳等優點,更可達成「易於彎折成形」功效,可改善習知電子元件之基板構造「不易彎折變形加工」問題,以便適用於各種需要進行基板加工的裝置,如:室內/外燈具、車燈或液晶螢幕之背光模組等照明器材。In addition to the advantages of good heat dissipation, low cost, and good metal strength, the substrate structure of the electronic component can achieve the effect of "easy bending and forming", and can improve the substrate structure of the conventional electronic component. The problem is applicable to various devices that require substrate processing, such as indoor/outdoor lamps, backlights for backlights or LCD screens.
1‧‧‧鋼層1‧‧‧ steel layer
11‧‧‧結合面11‧‧‧ joint surface
12‧‧‧設置面12‧‧‧Setting surface
2‧‧‧絕緣層2‧‧‧Insulation
3‧‧‧佈線層3‧‧‧ wiring layer
3a‧‧‧導電材3a‧‧‧Electrical material
3b‧‧‧間隙3b‧‧‧ gap
31‧‧‧接合面31‧‧‧ joint surface
32‧‧‧露出面32‧‧‧ exposed face
4‧‧‧遮焊層4‧‧‧shielding layer
5‧‧‧助焊層5‧‧‧welding layer
第1圖:係本創作電子元件之基板構造實施例的組合側視圖。Fig. 1 is a combined side view of a substrate construction embodiment of the present electronic component.
為讓本創作之上述及其他目的、特徵及優點能更明顯易懂,下文特舉本創作之實施例,並配合所附圖式,作詳細說明如下:本創作全文所述之「佈局」(layout),係指電路基板上供設置電子元件(如:發光二極體等)之導電材形成的平面圖形或立體形態,如:可供表面黏著元件(SMD)貼合用的單層板之平面導線圖形或多層板之立體導線形態等,惟不以此為限,係本創作所屬技術領域中具有通常知識者可以理解。In order to make the above and other objects, features and advantages of the present invention more comprehensible, the embodiments of the present invention are described in detail below with reference to the accompanying drawings. Layout) refers to a planar pattern or a three-dimensional form formed on a circuit board by a conductive material for providing electronic components (eg, light-emitting diodes, etc.), such as a single-layer board for surface-mounting components (SMD) bonding. The planar wire pattern or the three-dimensional wire form of the multilayer board, etc., is not limited thereto, and can be understood by those having ordinary knowledge in the technical field of the present invention.
請參閱第1圖所示,其係本創作電子元件之基板構造實施例的組合側視圖。其中,該電子元件之基板構造實施例可包含一鋼層1、一絕緣層2及一佈線層3;該絕緣層2可設於該鋼層1,用以電性絕緣該鋼層1與該佈線層3;該佈線層3可設於該絕緣層2,且該佈線層3可由數個導電材3a形成數個間隙3b,該導電材3a及間隙3b可共同形成一佈局(layout)。Referring to Fig. 1, there is shown a combined side view of a substrate construction embodiment of the present electronic component. The substrate structure embodiment of the electronic component may include a steel layer 1, an insulating layer 2, and a wiring layer 3; the insulating layer 2 may be disposed on the steel layer 1 for electrically insulating the steel layer 1 and the The wiring layer 3; the wiring layer 3 may be disposed on the insulating layer 2, and the wiring layer 3 may be formed by a plurality of conductive materials 3a to form a plurality of gaps 3b, and the conductive material 3a and the gap 3b may collectively form a layout.
在此實施例中,該鋼層1可為一鍍鋅鋼板(SECC),如:熱浸鋅鋼板(SGCC)、鍍鋁鋅鋼板(SGLD)或冷軋鋼板(SPCC)等,該鋼層1之材料特性除具有散熱性佳、成本低及金屬強度佳等優點,更可易於彎折成形,如:該鋼層1可形成彎折狀(如:彎折形成盒狀、槽狀或階梯狀等),該鋼層1之相對二表面形成一結合面11及一設置面12,該結合面11可結合該絕緣層2,該設置面12可形成曲面(如:凹、凸面等)或可經由沖壓等加工完成之表面,以便適用於各種需要進行基板加工的裝置,如:室內/外燈具、車燈或液晶螢幕之背光模組等照明器材,惟不以此為限。In this embodiment, the steel layer 1 may be a galvanized steel sheet (SECC), such as: hot dip galvanized steel sheet (SGCC), galvanized steel sheet (SGLD) or cold rolled steel sheet (SPCC), etc., the steel layer 1 In addition to the advantages of good heat dissipation, low cost and good metal strength, the material properties can be easily bent and formed. For example, the steel layer 1 can be bent (for example, bent into a box shape, a groove shape or a step shape). And the opposite surfaces of the steel layer 1 form a bonding surface 11 and a setting surface 12, the bonding surface 11 may be combined with the insulating layer 2, and the setting surface 12 may form a curved surface (eg, concave, convex, etc.) or The surface is processed by stamping, etc., so as to be suitable for various devices that require substrate processing, such as indoor/outdoor lamps, backlights for backlights or liquid crystal screens, etc., but not limited thereto.
另,該絕緣層2可為一樹脂薄膜(Resin film),如:環氧樹脂(Epoxy)薄膜或聚亞醯胺(Polyimide,PI)薄膜等,該樹脂薄膜可含有玻璃纖維、玻璃纖維布等混雜填充物(filler),用以提升機械強度、調整絕緣率與導熱率及降低熱膨脹率等,惟不以此為限;另,該佈線層3之導 電材可由導電性佳的金屬材料(如:銅等)連接形成該佈局,用以連接電子元件形成特殊功能的電子電路,如:該佈線層3之相對二表面可形成一接合面31及一露出面32,該接合面31可接合該絕緣層2,惟不以此為限。In addition, the insulating layer 2 may be a resin film (such as an epoxy resin (Epoxy) film or a polyimide (PI) film, etc., and the resin film may contain glass fiber, glass fiber cloth, etc. a filler for improving mechanical strength, adjusting insulation and thermal conductivity, and reducing thermal expansion rate, but not limited thereto; The electrical material may be connected by a conductive metal material (such as copper) to form the electronic circuit for connecting the electronic component to form a special function. For example, the opposite surfaces of the wiring layer 3 may form a joint surface 31 and an exposed surface. The surface 32 can be joined to the insulating layer 2, but not limited thereto.
請再參閱第1圖所示,該電子元件之基板構造實施例還可包含一遮焊層4及一助焊層5,該遮焊層4可設於該佈線層3之露出面32局部,或該遮焊層4亦可填設於該佈線層3之間隙3b,如:該遮焊層4亦可由該佈線層3之間隙3b延伸至露出面32的局部等,該遮焊層4可依實際應用加以變化,使相鄰遮焊層4之間可露出該導電材3a,以便定義該佈線層3欲設置電子元件的部位(如:供表面黏著元件貼於該佈線層3的焊錫佈料區);該助焊層5可設於自該遮焊層4露出之導電材,如:該助焊層5可設於該佈線層3之露出面32,惟不以此為限。Referring to FIG. 1 again, the substrate structure embodiment of the electronic component may further include a solder mask layer 4 and a solder layer 5, and the solder mask layer 4 may be disposed on the exposed surface 32 of the wiring layer 3, or The soldering layer 4 may also be filled in the gap 3b of the wiring layer 3. For example, the soldering layer 4 may extend from the gap 3b of the wiring layer 3 to a portion of the exposed surface 32, etc. The practical application is changed so that the conductive material 3a can be exposed between the adjacent soldering layers 4 to define a portion of the wiring layer 3 where the electronic component is to be disposed (for example, a solder cloth for the surface adhesive component to be attached to the wiring layer 3) The soldering layer 5 may be disposed on the exposed surface of the wiring layer 3, but the bonding layer 5 may be disposed on the exposed surface 32 of the wiring layer 3, but not limited thereto.
在此實施例中,該遮焊層4可形成一遮蔽圖形(圖未繪示),該圖形可依實際應用(如:佈局)而加以改變,其係所屬技術領域中具有通常知識者可以理解,在此容不贅述;該助焊層5可用化鎳金(ENIG)、化錫(Immersion Tin)、噴錫(HASL)、化銀(Immersion Silver)、電鍍鎳金(E-Ni/Au)、電鍍銀(Ag plating)或有機保焊劑(OSP)等方式形成,用以產生一金屬表面處理層(metal finish),可保護自該遮焊層4露出之導電材表面,使該導電材表面減緩氧化及確保可焊性,惟不以此為限。In this embodiment, the solder mask layer 4 can form a masking pattern (not shown), which can be changed according to an actual application (eg, layout), which can be understood by those having ordinary knowledge in the technical field. It is not mentioned here; the solder layer 5 can be made of nickel metal (ENIG), tin (Immersion Tin), spray tin (HASL), silver (Immersion Silver), electroplated nickel gold (E-Ni/Au) Formed by means of Ag plating or organic soldering agent (OSP) to produce a metal finish to protect the surface of the conductive material exposed from the soldering layer 4, so that the surface of the conductive material Slow oxidation and ensure solderability, but not limited to this.
藉由前揭之技術手段,本創作電子元件之基板構造實施例的主要特點列舉如下:該基板構造實施例包含該鋼層1;該絕緣層2可設於該鋼層1;及該佈線層3可設於該絕緣層2,該佈線層2設有導電材連接形成的佈局。其中,該鋼層1可形成彎折狀或曲面。The main features of the substrate structure embodiment of the present electronic component are as follows: the substrate structure embodiment includes the steel layer 1; the insulating layer 2 can be disposed on the steel layer 1; and the wiring layer 3 may be provided on the insulating layer 2, and the wiring layer 2 is provided with a layout in which conductive materials are connected. Wherein, the steel layer 1 can be formed into a curved shape or a curved surface.
藉此,本創作電子元件之基板構造實施例,除可具有散熱性佳、成本低及金屬強度佳等優點,更可達成「易於彎折成形」功效,可改善習知電子元件之基板構造「不易彎折變形加工」問題,以便適用於各種 需要進行基板加工的裝置,如:室內/外燈具、車燈或液晶螢幕之背光模組等照明器材。Therefore, the substrate structure embodiment of the electronic component of the present invention has the advantages of good heat dissipation, low cost, and good metal strength, and the "easy bend forming" effect can be achieved, and the substrate structure of the conventional electronic component can be improved. It is not easy to bend and deform, so it can be applied to various Devices that require substrate processing, such as lighting fixtures for indoor/outdoor lighting, headlights, or backlight modules for LCD screens.
雖然本創作已利用上述實施例揭示,然其並非用以限定本創作,任何熟習此技藝者在不脫離本創作之精神和範圍之內,相對上述實施例進行各種更動與修改仍屬本創作所保護之技術範疇,因此本創作之保護範圍當視後附之申請專利範圍所界定者為準。Although the present invention has been disclosed in the above embodiments, it is not intended to limit the present invention, and it is still within the spirit and scope of the present invention to make various changes and modifications to the above embodiments. The technical scope of protection, therefore, the scope of protection of this creation is subject to the definition of the scope of the patent application attached.
1‧‧‧鋼層1‧‧‧ steel layer
11‧‧‧結合面11‧‧‧ joint surface
12‧‧‧設置面12‧‧‧Setting surface
2‧‧‧絕緣層2‧‧‧Insulation
3‧‧‧佈線層3‧‧‧ wiring layer
3a‧‧‧導電材3a‧‧‧Electrical material
3b‧‧‧間隙3b‧‧‧ gap
31‧‧‧接合面31‧‧‧ joint surface
32‧‧‧露出面32‧‧‧ exposed face
4‧‧‧遮焊層4‧‧‧shielding layer
5‧‧‧助焊層5‧‧‧welding layer
Claims (10)
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TW104213246U TWM512873U (en) | 2015-08-17 | 2015-08-17 | Substrate structure of electronic elements |
CN201520641273.4U CN204966530U (en) | 2015-08-17 | 2015-08-24 | Substrate structure of electronic element |
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TW104213246U TWM512873U (en) | 2015-08-17 | 2015-08-17 | Substrate structure of electronic elements |
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TW (1) | TWM512873U (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106922101A (en) * | 2015-12-24 | 2017-07-04 | 宏达国际电子股份有限公司 | Electronic installation |
TWI595827B (en) * | 2015-12-22 | 2017-08-11 | 宏達國際電子股份有限公司 | Electronic device |
-
2015
- 2015-08-17 TW TW104213246U patent/TWM512873U/en not_active IP Right Cessation
- 2015-08-24 CN CN201520641273.4U patent/CN204966530U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI595827B (en) * | 2015-12-22 | 2017-08-11 | 宏達國際電子股份有限公司 | Electronic device |
CN106922101A (en) * | 2015-12-24 | 2017-07-04 | 宏达国际电子股份有限公司 | Electronic installation |
CN106922101B (en) * | 2015-12-24 | 2018-12-21 | 宏达国际电子股份有限公司 | Electronic device |
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CN204966530U (en) | 2016-01-13 |
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