TWM509853U - Fluid pressurization controller - Google Patents

Fluid pressurization controller Download PDF

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Publication number
TWM509853U
TWM509853U TW104207037U TW104207037U TWM509853U TW M509853 U TWM509853 U TW M509853U TW 104207037 U TW104207037 U TW 104207037U TW 104207037 U TW104207037 U TW 104207037U TW M509853 U TWM509853 U TW M509853U
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Taiwan
Prior art keywords
pressure
microprocessor
value
pump
time
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TW104207037U
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Chinese (zh)
Inventor
hong-rong Xu
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Hung Pump Ind Co Ltd
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Priority to TW104207037U priority Critical patent/TWM509853U/en
Publication of TWM509853U publication Critical patent/TWM509853U/en

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Description

流體加壓控制器Fluid pressurization controller

一種流體加壓控制器,尤指用以控制加壓裝置,使加壓裝置保持一定壓力,以及防止加壓裝置長時間未啟動,導致使用壽命降低之加壓控制器。A fluid pressurization controller, particularly a pressurization controller for controlling a pressurizing device, maintaining a certain pressure of the pressurizing device, and preventing the pressurizing device from being activated for a long time, resulting in a reduced service life.

按,流體之加壓裝置係使用於水壓不足之地區,或是需要利用水壓進行開關之設備(如:熱水器),目前加壓裝置大多是利用泵浦連接加壓桶,讓連接於加壓裝置之管路中的液體可保持一定壓力,目前的加壓裝置具有下列缺失:Press, the fluid pressurizing device is used in areas where water pressure is insufficient, or equipment that needs to be switched by water pressure (such as water heater). At present, most of the pressurizing devices use a pump to connect the pressure tank to allow connection. The liquid in the line of the pressure device can maintain a certain pressure, and the current pressurizing device has the following defects:

一、使用端的設備若長時間未使用時,加壓裝置也不會運作,導致泵浦內軸封的潤滑液,無法浸潤整個軸封,而於泵浦再次啟動時,軸封會瞬間產生大量磨耗,讓泵浦的使用壽命降低,且容易發生軸封沾黏、水葉卡死等情形,導致泵浦無法使用。1. If the equipment at the end of use is not used for a long time, the pressurizing device will not operate, resulting in the lubricating fluid of the inner shaft seal of the pump, which cannot infiltrate the entire shaft seal. When the pump is started again, the shaft seal will generate a large amount of moments. Wear, the service life of the pump is reduced, and the shaft seal is sticky, the water blade is stuck, etc., and the pump cannot be used.

二、為了防止無水狀態泵浦持續運作,大多會以浮球開關或磁簧開關裝設至進水管路上,控制泵浦於無水時停止運作,但若浮球開關或磁簧開關損壞時,泵浦就會於無水狀態下長時間運作,導致泵浦損壞。Second, in order to prevent the continuous operation of the pump in the waterless state, most of them will be installed on the inlet pipe by the float switch or the reed switch to control the pump to stop when it is not water, but if the float switch or the reed switch is damaged, the pump The pump will operate for a long time in the absence of water, causing damage to the pump.

是以,要如何解決上述習知之問題與缺失,即為相關業者所亟欲研發之課題。Therefore, how to solve the above-mentioned problems and shortcomings is the subject of research and development that the relevant industry is eager to develop.

本創作之主要目的乃在於,利用控制裝置使加壓裝置於未運作之狀態下,以固定間隔時間啟動運轉,以保持加壓裝置之泵浦 軸封潤滑度,以避免泵浦因長時間未運作,而導致再次運作時,軸封產生大量磨耗,而降低泵浦使用壽命之情形發生,並可避免發生軸封沾黏、水葉卡死等情形,導致泵浦無法使用。The main purpose of the present invention is to use the control device to start the operation at a fixed interval in a state in which the pressurizing device is not in operation to maintain the pumping of the pressurizing device. The shaft seal is lubricated to prevent the pump from being worn out for a long time, resulting in a large amount of wear on the shaft seal, which reduces the pump life and prevents the shaft seal from sticking and the water leaf jamming. In other cases, the pump cannot be used.

本創作之次要目的乃在於,控制裝置於加壓裝置壓力不足時,以固定間隔時間啟動泵浦,以防止加壓裝置在無水狀況下長時間運轉,導致加壓裝置損壞。The secondary purpose of the present invention is that the control device activates the pump at a fixed interval when the pressure of the pressurizing device is insufficient to prevent the pressurizing device from operating for a long time in the absence of water, resulting in damage to the pressurizing device.

為達上述目的,本創作之加壓控制器係設置有加壓裝置以及控制裝置,加壓裝置係具有泵浦,以及連接於泵浦之壓力桶,控制裝置具有微處理器,以及連接於微處理器之控制器與偵測器,而控制器係連接於泵浦,偵測器係連接於壓力桶,微處理器設定有壓力設定值與保護啟動時間設定值,且偵測器會持續偵測壓力桶之壓力值並傳送至微處理器,微處理器會將此壓力桶之壓力值比對壓力設定值,當壓力桶之壓力值低於壓力設定值,則微處理器控制控制器使泵浦運作一定時間,當壓力桶之壓力值高於壓力設定值時,則微處理器開始累計泵浦未運作之時間,而於未運作時間達到保護啟動時間設定值時,微處理器控制控制器,使泵浦運作一定時間。In order to achieve the above object, the pressure controller of the present invention is provided with a pressurizing device and a control device, the pressurizing device has a pump, and a pressure tank connected to the pump, the control device has a microprocessor, and is connected to the micro The processor controller and the detector are connected to the pump, the detector is connected to the pressure tank, the microprocessor is set with the pressure setting value and the protection starting time setting value, and the detector continuously detects Measuring the pressure value of the pressure barrel and transmitting it to the microprocessor, the microprocessor compares the pressure value of the pressure barrel with the pressure setting value, and when the pressure value of the pressure barrel is lower than the pressure setting value, the microprocessor controls the controller to make The pump operates for a certain period of time. When the pressure value of the pressure tank is higher than the pressure set value, the microprocessor starts to accumulate the time when the pump is not operated, and when the unoperated time reaches the set value of the protection start time, the microprocessor controls the control. The pump is operated for a certain period of time.

前述之加壓控制器,其中該微處理器係進一步設定有第一自行啟動時間設定值與第二自行啟動時間設定值,第二自行啟動時間設定值係大於第一自行啟動時間設定值,當偵測器所傳送之壓力桶壓力值低於壓力設定值,且微處理器控制控制器使泵浦運作一定時間後,偵測器所傳送之壓力桶壓力值還是低於壓力設定值,則微處理器依據第一自行啟動時間設定值累計壓力桶壓力不足時間,當壓力桶壓力不足時間到達第一自行啟動時間設定值時,微處理器控制控制器,使泵浦運作一定時間,並再次偵測壓力桶之壓力值,且於微處理器比對壓力桶之壓力值低於壓力設定值時, 微處理器依據第二自行啟動時間設定值累計壓力桶壓力不足時間,當壓力桶壓力不足時間到達第二自行啟動時間設定值時,微處理器控制控制器,使泵浦運作一定時間。In the above pressure controller, the microprocessor is further configured with a first self-starting time setting value and a second self-starting time setting value, wherein the second self-starting time setting value is greater than the first self-starting time setting value, when The pressure barrel pressure value transmitted by the detector is lower than the pressure setting value, and the pressure control barrel pressure value transmitted by the detector is lower than the pressure setting value after the microprocessor controls the controller to operate for a certain period of time. The processor accumulates the pressure barrel pressure insufficient time according to the first self-starting time setting value. When the pressure barrel pressure is insufficient to reach the first self-starting time setting value, the microprocessor controls the controller to make the pump operate for a certain time and detects again. Measuring the pressure value of the pressure tank, and when the pressure value of the pressure drum of the microprocessor is lower than the pressure setting value, The microprocessor accumulates the pressure barrel pressure insufficient time according to the second self-starting time setting value. When the pressure barrel pressure is insufficient to reach the second self-starting time setting value, the microprocessor controls the controller to make the pump operate for a certain time.

1‧‧‧加壓裝置1‧‧‧Pressure device

11‧‧‧泵浦11‧‧‧ pump

12‧‧‧壓力桶12‧‧‧ Pressure Barrel

2‧‧‧控制裝置2‧‧‧Control device

21‧‧‧微處理器21‧‧‧Microprocessor

211‧‧‧壓力設定值211‧‧‧ Pressure set point

212‧‧‧保護啟動時間設定值212‧‧‧Protection start time setting

213‧‧‧第一自行啟動時間設定值213‧‧‧First self-start time setting

214‧‧‧第二自行啟動時間設定值214‧‧‧Second self-start time setting

22‧‧‧控制器22‧‧‧ Controller

23‧‧‧偵測器23‧‧‧Detector

第一圖係為本創作之方塊圖。The first picture is a block diagram of the creation.

請參閱第一圖所示,由圖中可清楚看出本創作係設置有加壓裝置1與控制裝置2,其中:該加壓裝置1係具有泵浦11,以及連接於泵浦11之壓力桶12。Referring to the first figure, it can be clearly seen from the figure that the creation system is provided with a pressurizing device 1 and a control device 2, wherein the pressurizing device 1 has a pump 11 and a pressure connected to the pump 11. Bucket 12.

該控制裝置2具有微處理器21,以及連接於微處理器21之控制器22與偵測器23,控制器22係連接於泵浦11,偵測器23係連接於壓力桶12,而微處理器21設定有壓力設定值211、保護啟動時間設定值212、第一自行啟動時間設定值213與第二自行啟動時間設定值214,且第二自行啟動時間設定值214大於第一自行啟動時間設定值213。The control device 2 has a microprocessor 21, and a controller 22 and a detector 23 connected to the microprocessor 21. The controller 22 is connected to the pump 11, and the detector 23 is connected to the pressure tank 12, and The processor 21 is configured with a pressure set value 211, a protection start time set value 212, a first self-start time set value 213 and a second self-start time set value 214, and the second self-start time set value 214 is greater than the first self-start time. Set value 213.

藉上,偵測器23會持續偵測壓力桶12之壓力值,並將壓力桶12之壓力值傳送至微處理器21,微處理器21於接收到壓力桶12之壓力值後,會將此壓力值比對壓力設定值211,當壓力桶12之壓力值低於壓力設定值211時,微處理器21即會控制控制器22,讓控制器22使泵浦11運作一定時間,而於泵浦11停止運作後,微處理器21會再次由偵測器23處接收壓力桶12之壓力值,並加以比對壓力設定值211,若壓力桶12之壓力值高於壓力設定值211時,則微處理器21開始累計泵浦11未運作之時間,而於未運作時間達到保護啟動時間設定值212時,微處理器21控制控制器22,使泵浦11運作一定時間。By the way, the detector 23 continuously detects the pressure value of the pressure tank 12 and transmits the pressure value of the pressure tank 12 to the microprocessor 21. After receiving the pressure value of the pressure tank 12, the microprocessor 21 will The pressure value is compared with the pressure set value 211. When the pressure value of the pressure tank 12 is lower than the pressure set value 211, the microprocessor 21 controls the controller 22 to cause the controller 22 to operate the pump 11 for a certain period of time. After the pump 11 stops operating, the microprocessor 21 receives the pressure value of the pressure tank 12 again by the detector 23 and compares the pressure set value 211. If the pressure value of the pressure tank 12 is higher than the pressure set value 211 The microprocessor 21 starts accumulating the time when the pump 11 is not operating, and when the non-operating time reaches the protection start time set value 212, the microprocessor 21 controls the controller 22 to operate the pump 11 for a certain period of time.

再者,若泵浦11停止運作後,微處理器21再次由偵測器23處接收壓力桶12之壓力值,並加以比對壓力設定值211,且壓力桶12之壓力值低於壓力設定值211時,則代表加壓裝置1為無水狀態,此時,則微處理器21依據第一自行啟動時間設定值213累計壓力桶12壓力不足時間,當壓力桶12壓力不足時間到達第一自行啟動時間設定值213時,微處理器21控制控制器22,使泵浦11運作一定時間,並再次由偵測器23處接收壓力桶12之壓力值,以及加以比對壓力設定值211,若壓力桶12之壓力值仍低於壓力設定值211,則微處理器21依據第二自行啟動時間設定值214累計壓力桶12壓力不足時間,當壓力桶12壓力不足時間到達第二自行啟動時間設定值214時,微處理器21控制控制器22,使泵浦11運作一定時間,並再次由偵測器23處接收壓力桶12之壓力值,以及加以比對壓力設定值211,直到壓力桶12之壓力值大於壓力設定值211,才代表加壓裝置1已恢復供水,再回復先前動作,使微處理器21依據保護啟動時間設定值212累計泵浦11未運作之時間。Moreover, if the pump 11 stops operating, the microprocessor 21 receives the pressure value of the pressure tank 12 again by the detector 23, and compares the pressure set value 211, and the pressure value of the pressure tank 12 is lower than the pressure setting. When the value is 211, it means that the pressing device 1 is in a waterless state. At this time, the microprocessor 21 accumulates the pressure barrel 12 under pressure according to the first self-starting time setting value 213, and when the pressure barrel 12 is under pressure, the first self is reached. When the time set value 213 is activated, the microprocessor 21 controls the controller 22 to operate the pump 11 for a certain period of time, and again receives the pressure value of the pressure tank 12 from the detector 23, and compares the pressure set value 211. If the pressure value of the pressure tank 12 is still lower than the pressure set value 211, the microprocessor 21 accumulates the pressure barrel 12 under pressure time according to the second self-start time set value 214, and reaches the second self-start time setting when the pressure tank 12 is under pressure. At a value of 214, the microprocessor 21 controls the controller 22 to operate the pump 11 for a certain period of time, and again receives the pressure value of the pressure tank 12 from the detector 23, and compares the pressure set value 211 until the pressure tank 1 If the pressure value of 2 is greater than the pressure set value 211, it means that the pressurizing device 1 has restored the water supply, and then returns to the previous action, so that the microprocessor 21 accumulates the time when the pump 11 is not operated according to the protection start time set value 212.

是以,本創作為可解決習知技術之不足與缺失,並可增進功效,其關鍵技術在於:Therefore, this creation is to solve the shortcomings and defects of the prior art, and can improve the efficiency. The key technologies are:

(一)本創作利用微處理器21所設定之保護啟動時間設定值212,讓加壓裝置1於正常供水狀態時,保護泵浦11不會因過長的時間未運作,而造成再次運作時,因泵浦11軸封未完全受到潤滑液之潤滑,而產生大量磨耗之問題,並可避免發生軸封沾黏、水葉卡死等情形,導致泵浦無法使用之問題發生。(1) The creation uses the protection start time setting value 212 set by the microprocessor 21 to protect the pump 11 from the normal water supply state, and the pump 11 is not operated for an excessive period of time, resulting in re-operation. Since the pump 11 shaft seal is not completely lubricated by the lubricating fluid, a large amount of wear is caused, and the problem that the shaft seal is stuck, the water blade is stuck, and the like, and the pump cannot be used may occur.

(二)本創作利用微處理器21以控制器22控制泵浦11運作後壓力桶12之壓力值,來判斷加壓裝置1是否處於無水狀態或是供水狀態,若為供水狀態則保護啟動時間設定值212,防止泵浦11 軸封產生大量磨耗,若為無水狀態,微處理器21則以第一自行啟動時間設定值213或第二自行啟動時間設定值214,間隔控制控制器22使泵浦11運轉,進而判斷加壓裝置1之供水狀況,並可防止泵浦11持續運作而造成損壞。(2) The present invention uses the microprocessor 21 to control the pressure value of the pressure tank 12 after the operation of the pump 11 by the controller 22 to determine whether the pressurizing device 1 is in a waterless state or a water supply state, and if it is in a water supply state, the protection start time is protected. Set value 212 to prevent pumping 11 The shaft seal generates a large amount of wear. If it is in a waterless state, the microprocessor 21 uses the first self-starting time set value 213 or the second self-starting time set value 214, and the interval control controller 22 operates the pump 11 to determine the pressurization. The water supply condition of the device 1 can prevent the pump 11 from continuing to operate and cause damage.

1‧‧‧加壓裝置1‧‧‧Pressure device

11‧‧‧泵浦11‧‧‧ pump

12‧‧‧壓力桶12‧‧‧ Pressure Barrel

2‧‧‧控制裝置2‧‧‧Control device

21‧‧‧微處理器21‧‧‧Microprocessor

211‧‧‧壓力設定值211‧‧‧ Pressure set point

212‧‧‧保護啟動時間設定值212‧‧‧Protection start time setting

213‧‧‧第一自行啟動時間設定值213‧‧‧First self-start time setting

214‧‧‧第二自行啟動時間設定值214‧‧‧Second self-start time setting

22‧‧‧控制器22‧‧‧ Controller

23‧‧‧偵測器23‧‧‧Detector

Claims (3)

一種流體加壓控制器,至少包含有:加壓裝置(1),加壓裝置(1)係具有泵浦(11),以及連接於泵浦(11)之壓力桶(12);控制裝置(2),控制裝置(2)具有微處理器(21),以及連接於微處理器(21)之控制器(22)與偵測器(23),控制器(22)係連接於泵浦(11),偵測器(23)係連接於壓力桶(12),而微處理器(21)設定有壓力設定值(211)與保護啟動時間設定值(212);藉上,偵測器(23)會持續偵測壓力桶(12)之壓力值並傳送至微處理器(21),微處理器(21)會將此壓力桶(12)之壓力值比對壓力設定值(211),當壓力桶(12)之壓力值低於壓力設定值(211),則微處理器(21)控制控制器(22)使泵浦(11)運作一定時間,當壓力桶(12)之壓力值高於壓力設定值(211)時,則微處理器(21)開始累計泵浦(11)未運作之時間,而於未運作時間達到保護啟動時間設定值(212)時,微處理器(21)控制控制器(22),使泵浦(11)運作一定時間。A fluid pressurization controller comprising at least: a pressurizing device (1) having a pump (11), and a pressure tank (12) connected to the pump (11); a control device ( 2), the control device (2) has a microprocessor (21), and a controller (22) connected to the microprocessor (21) and a detector (23), the controller (22) is connected to the pump ( 11), the detector (23) is connected to the pressure tank (12), and the microprocessor (21) is set with a pressure set value (211) and a protection start time set value (212); by, the detector ( 23) The pressure value of the pressure tank (12) is continuously detected and transmitted to the microprocessor (21), and the microprocessor (21) compares the pressure value of the pressure tank (12) with the pressure set value (211). When the pressure value of the pressure tank (12) is lower than the pressure set value (211), the microprocessor (21) controls the controller (22) to operate the pump (11) for a certain time, when the pressure value of the pressure tank (12) Above the pressure set point (211), the microprocessor (21) begins to accumulate the time when the pump (11) is not operating, and when the non-operating time reaches the protection start time set value (212), the microprocessor (21) The controller (22) controls the pump (11) to operate for a certain period of time. 如申請專利範圍第1項所述之流體加壓控制器,其中該微處理器(21)係進一步設定有第一自行啟動時間設定值(213),當偵測器(23)所傳送之壓力桶(12)壓力值低於壓力設定值(211),且微處理器(21)控制控制器(22)使泵浦(11)運作一定時間後,偵測器(23)所傳送之壓力桶(12)壓力值還是低於壓力設定值(211),則微處理器(21)依據第一自行啟動時間設定值(213)累計壓力桶(12)壓力不足時間,當壓力桶(12)壓力不足時間到達第一自行啟動時間設定值(213)時,微處理器(21)控制控制器(22),使泵浦(11)運作一定時間。The fluid pressurization controller of claim 1, wherein the microprocessor (21) is further configured with a first self-starting time set value (213), and the pressure transmitted by the detector (23) The pressure value of the barrel (12) is lower than the pressure set value (211), and the microprocessor (21) controls the controller (22) to operate the pump (11) for a certain period of time, and the pressure barrel sent by the detector (23) (12) If the pressure value is still lower than the pressure set value (211), the microprocessor (21) accumulates the pressure barrel (12) under pressure according to the first self-starting time set value (213), when the pressure tank (12) pressure When the insufficient time reaches the first self-start time set value (213), the microprocessor (21) controls the controller (22) to operate the pump (11) for a certain period of time. 如申請專利範圍第1項所述之流體加壓控制器,其中該微處理器(21)係進一步設定有第一自行啟動時間設定值(213)與第二 自行啟動時間設定值(214),第二自行啟動時間設定值(214)係大於第一自行啟動時間設定值(213),當偵測器(23)所傳送之壓力桶(12)壓力值低於壓力設定值(211),且微處理器(21)控制控制器(22)使泵浦(11)運作一定時間後,偵測器(23)所傳送之壓力桶(12)壓力值還是低於壓力設定值(211),則微處理器(21)依據第一自行啟動時間設定值(213)累計壓力桶(12)壓力不足時間,當壓力桶(12)壓力不足時間到達第一自行啟動時間設定值(213)時,微處理器(21)控制控制器(22),使泵浦(11)運作一定時間,並再次偵測壓力桶(12)之壓力值,且於微處理器(21)比對壓力桶(12)之壓力值低於壓力設定值(211)時,微處理器(21)依據第二自行啟動時間設定值(214)累計壓力桶(12)壓力不足時間,當壓力桶(12)壓力不足時間到達第二自行啟動時間設定值(214)時,微處理器(21)控制控制器(22),使泵浦(11)運作一定時間。The fluid pressurization controller of claim 1, wherein the microprocessor (21) is further configured with a first self-starting time setting value (213) and a second The self-start time set value (214), the second self-start time set value (214) is greater than the first self-start time set value (213), and the pressure barrel (12) pressure value transmitted by the detector (23) is low. After the pressure setting value (211), and the microprocessor (21) controls the controller (22) to operate the pump (11) for a certain period of time, the pressure (12) pressure value transmitted by the detector (23) is still low. At the pressure setting value (211), the microprocessor (21) accumulates the pressure barrel (12) under pressure time according to the first self-starting time setting value (213), and reaches the first self-starting when the pressure tank (12) has insufficient pressure. When the time is set (213), the microprocessor (21) controls the controller (22) to operate the pump (11) for a certain period of time, and detects the pressure value of the pressure tank (12) again, and the microprocessor ( 21) When the pressure value of the comparison pressure tank (12) is lower than the pressure set value (211), the microprocessor (21) accumulates the pressure barrel (12) under pressure according to the second self-start time set value (214). When the pressure tank (12) pressure is insufficient to reach the second self-starting time set value (214), the microprocessor (21) controls the controller (22) to operate the pump (11) for a certain period of time.
TW104207037U 2015-05-08 2015-05-08 Fluid pressurization controller TWM509853U (en)

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