WO2018179190A1 - Liquid-feed type gas compressor - Google Patents

Liquid-feed type gas compressor Download PDF

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Publication number
WO2018179190A1
WO2018179190A1 PCT/JP2017/013105 JP2017013105W WO2018179190A1 WO 2018179190 A1 WO2018179190 A1 WO 2018179190A1 JP 2017013105 W JP2017013105 W JP 2017013105W WO 2018179190 A1 WO2018179190 A1 WO 2018179190A1
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WO
WIPO (PCT)
Prior art keywords
liquid
gas
compressor
pressure
oil
Prior art date
Application number
PCT/JP2017/013105
Other languages
French (fr)
Japanese (ja)
Inventor
謙次 森田
Original Assignee
株式会社日立産機システム
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 株式会社日立産機システム filed Critical 株式会社日立産機システム
Priority to PCT/JP2017/013105 priority Critical patent/WO2018179190A1/en
Priority to TW107109591A priority patent/TWI671467B/en
Priority to EP18777716.4A priority patent/EP3604808B1/en
Priority to CN201880019657.9A priority patent/CN110462213B/en
Priority to US16/495,866 priority patent/US20200102950A1/en
Priority to JP2019509881A priority patent/JP6742509B2/en
Priority to PCT/JP2018/012412 priority patent/WO2018181299A1/en
Publication of WO2018179190A1 publication Critical patent/WO2018179190A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C29/00Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
    • F04C29/0007Injection of a fluid in the working chamber for sealing, cooling and lubricating
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B51/00Testing machines, pumps, or pumping installations
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/02Lubrication
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/02Lubrication
    • F04B39/0207Lubrication with lubrication control systems
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/06Cooling; Heating; Prevention of freezing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C18/00Rotary-piston pumps specially adapted for elastic fluids
    • F04C18/08Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing
    • F04C18/12Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type
    • F04C18/14Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type with toothed rotary pistons
    • F04C18/16Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type with toothed rotary pistons with helical teeth, e.g. chevron-shaped, screw type
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C29/00Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
    • F04C29/02Lubrication; Lubricant separation
    • F04C29/021Control systems for the circulation of the lubricant
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B1/00Compression machines, plants or systems with non-reversible cycle
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C2240/00Components
    • F04C2240/80Other components
    • F04C2240/81Sensor, e.g. electronic sensor for control or monitoring
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C2270/00Control; Monitoring or safety arrangements
    • F04C2270/24Level of liquid, e.g. lubricant or cooling liquid

Definitions

  • the present invention relates to a liquid supply type gas compressor provided with a gas / liquid separator, and more particularly to a liquid supply type gas compressor suitable for monitoring the liquid level in the gas / liquid separator.
  • An oil supply type air compressor that is one of liquid supply type gas compressors includes a compressor body, an oil separator, and an oil supply system (see, for example, Patent Document 1).
  • the compressor body compresses air (gas) while injecting oil (liquid) into the compression chamber for the purpose of cooling the compression heat, lubricating the rotor, and sealing the compression chamber.
  • the oil separator gas-liquid separator
  • the oil supply system supplies the oil stored in the oil separator to the compressor body.
  • a method of providing a detector for detecting the pressure at a predetermined height position in the oil separator can be considered. More specifically, in this method, for example, a threshold value that is intermediate between the air pressure and the oil pressure in the oil separator is set in advance, and it is determined whether or not the pressure detected by the detector exceeds the threshold value. It is determined whether the fluid existing at a predetermined height in the oil separator is air or oil. Thereby, it is detected whether the oil level in the oil separator is lower than a predetermined height position.
  • a method of providing a detector for detecting the temperature at a predetermined height position in the oil separator can be considered. More specifically, in this method, for example, a threshold value that is intermediate between the temperature of the air in the oil separator and the temperature of the oil is set in advance, and by determining whether the temperature detected by the detector exceeds the threshold value, It is determined whether the fluid existing at a predetermined height in the oil separator is air or oil. Thereby, it is detected whether the oil level in the oil separator is lower than a predetermined height position.
  • an optical detector for detecting the presence or absence of oil at a predetermined height position in the oil separator.
  • the oil separated from the compressed air flows down in the oil separator.
  • the oil level in the oil separator may swell. Therefore, even when the oil level in the oil separator is lower than the predetermined height position, the detector may erroneously detect because the oil continuously passes or adheres to the detector. Therefore, this method cannot be adopted.
  • the present invention has been made in view of the above matters, and an object of the present invention is to monitor the liquid level in the gas-liquid separator.
  • the present invention includes a plurality of means for solving the above-mentioned problems.
  • a compressor main body that compresses gas while injecting a liquid into a compression chamber, and a discharge from the compressor main body.
  • a liquid supply type gas compressor comprising: a gas-liquid separator that separates and stores a liquid from the compressed gas; and a liquid supply system that supplies the liquid stored in the gas-liquid separator to the compressor body.
  • An inlet side is connected to a predetermined height position of the gas-liquid separator, a sampling pipe for flowing a fluid from the predetermined height position of the gas-liquid separator by a pressure difference between the inlet side and the outlet side, and the sampling pipe
  • a detector for detecting the pressure or temperature of the flowing fluid, a determination whether the pressure or temperature detected by the detector may exceed a preset first set value, and the detector
  • the pressure or temperature is By performing at least one of the determinations as to whether or not the second set value that is set to be smaller than the set value of 1 may be less, the fluid flowing through the sampling pipe is either gas or liquid
  • a control device that determines whether or not the control device and a notification device that notifies the determination result of the control device.
  • the pressure or temperature of the liquid hardly pulsates (in other words, a large change that periodically increases and decreases), but when a gas is supplied to the sampling pipe, It is based on the knowledge that pulsation occurs in the pressure or temperature of gas, and it can be determined whether the fluid flowing through the sampling pipe is gas or liquid. Thereby, the liquid level height in the gas-liquid separator can be monitored.
  • FIG. 1 is a schematic diagram showing the configuration of an oil supply type air compressor in the present embodiment, and shows a state where the amount of oil stored in the oil separator is satisfied.
  • FIG. 2 is a diagram illustrating a state where the amount of oil stored in the oil separator in the present embodiment is insufficient.
  • the oil supply type air compressor of this embodiment includes a compressor main body 1, a suction system 2 connected to the suction side of the compressor main body 1, and oil connected to the discharge side of the compressor main body 1 via a discharge pipe 3.
  • the separator 4 gas-liquid separator
  • the compressed air supply system 5 compressed gas supply system
  • An oil supply system 6 liquid supply system
  • the compressor body 1, the suction system 2, the discharge pipe 3, the oil separator 4, the compressed air supply system 5, the oil supply system 6, the control device 7, and the display device 8 are included in a package-type compressor unit 9. It is installed.
  • the compressor body 1 has a pair of male and female screw rotors that mesh with each other and a casing that houses them, and a plurality of compression chambers are formed in the tooth grooves of the screw rotor.
  • the compression chamber moves in the axial direction of the rotor.
  • the compression chamber sucks air (gas) from the suction system 2, compresses the air, and discharges the compressed air (compressed gas) to the discharge pipe 3.
  • the compressor body 1 is configured to inject oil (liquid) into the compression chamber immediately after the start of compression, for the purpose of cooling the compression heat, lubricating the rotor, and sealing the compression chamber, for example.
  • the suction system 2 includes a suction filter 10 that removes impurities in the air, and a suction throttle valve 11 that is provided on the downstream side of the suction filter 10 and can close the suction side of the compressor body 1.
  • the oil separator 4 separates oil from the compressed air discharged from the compressor body 1 by using, for example, specific gravity separation and collision separation, and stores the separated oil in the lower part.
  • the compressed air separated by the oil separator 4 is supplied to a use destination outside the unit via a compressed air supply system 5.
  • the compressed air supply system 5 is provided on the downstream side of the pressure regulating valve (check valve) 12, the pressure regulating valve 12, and is provided on the downstream side of the pressure regulating valve 12 for cooling the compressed air.
  • a control pressure sensor 14 that detects pressure (that is, pressure that varies depending on the amount of compressed air used). The control pressure sensor 14 outputs the detected pressure to the control device 7.
  • the oil stored in the oil separator 4 is supplied to the compression chamber via the oil supply system 6 due to the pressure difference between the oil separator 4 and the compression chamber of the compressor body 1.
  • the oil supply system 6 includes an oil cooler 15 that cools oil, a bypass pipe 16 that bypasses the oil cooler 15, a temperature control valve (three-way valve) 17 that is provided at the inlet (branch point) of the bypass pipe 16, a bypass An oil filter 18 is provided on the downstream side of the outlet (junction point) of the pipe 16 and removes impurities in the oil.
  • the temperature control valve 17 detects the temperature of the oil and adjusts the ratio of the flow rate on the oil cooler 15 side and the flow rate on the bypass pipe 16 side according to the temperature of the oil. Thereby, the temperature of the oil supplied to the compressor body 1 is adjusted.
  • the control device 7 includes an arithmetic control unit (for example, CPU) that executes arithmetic processing and control processing based on a program, and a storage unit (for example, ROM, RAM) that stores the results of the program and arithmetic processing.
  • arithmetic control unit for example, CPU
  • ROM read-only memory
  • RAM random access memory
  • the controller 7 unloads the pressure detected by the control pressure sensor 14 when the compressor main body 1 is loaded (in other words, when the suction throttle valve 11 is open). It is determined whether or not the pressure has increased until the starting pressure Pu is reached. When the pressure detected by the control pressure sensor 14 becomes the unload start pressure Pu, the suction throttle valve 11 is controlled to be closed, and the compressor main body 1 is switched to no-load operation.
  • the control device 7 sets the pressure detected by the control pressure sensor 14 to a preset load return pressure Pd ( However, it is determined whether or not it has been lowered until Pd ⁇ Pu). Then, when the pressure detected by the control pressure sensor 14 becomes the load return pressure Pd, the suction throttle valve 11 is controlled to be in the open state, and the operation is switched to the load operation of the compressor body 1.
  • the oil supply type air compressor has a predetermined height position H of the oil separator 4 on the inlet side (specifically, for example, the height position of the oil level corresponding to a desired oil storage amount). ), The outlet side of which is connected to the upstream side of the oil filter 18 of the oil supply system 6, and a pressure sensor 20 (detector) for detecting the pressure of the fluid flowing through the sampling pipe 19. .
  • the sampling pipe 19 has a smaller cross-sectional area than the pipe of the oil supply system 6 so that the flow rate is smaller than that of the oil supply system 6.
  • the pressure sensor 20 outputs the detected pressure to the control device 7.
  • the control device 7 functions as an oil level height detection function during the load operation of the compressor body 1 (in other words, when the oil level in the oil separator 4 is lower than during the no-load operation of the compressor body 1). Determination of whether or not the pressure detected by the pressure sensor 20 may be outside the preset setting range (in other words, whether or not the preset pressure P1 may be exceeded) Is determined to determine whether the fluid flowing through the sampling pipe 19 is air or oil, and the result of the determination is determined. Is output to the display device 8. The display device 8 notifies the determination result of the control device 7.
  • the sampling pipe 19 Oil flows.
  • the oil pressure detected by the pressure sensor 20 does not pulsate and is within the set range (in other words, the set value P1 or less and the set value P2 or more). Therefore, the control device 7 determines that the fluid flowing through the sampling pipe 19 is oil. Thereby, it can be detected that the oil level in the oil separator 4 is higher than the predetermined height position H.
  • the display device 8 supplies, for example, “alarm: insufficient lubricating oil” or “alarm: lubricating oil” as information based on the determination result. Please display “message etc. Further, the display device 8 may input a determination result that the fluid flowing through the sampling pipe 19 is oil, and displays, for example, a “lubricating oil sufficient” message as information based on the determination result. Also good.
  • the control device 7 determines whether or not the pressure detected by the pressure sensor 20 may be outside the set range (in other words, the pressure detected by the pressure sensor 20 is the set value). It is determined whether the fluid flowing through the sampling pipe 19 is either air or oil by performing both determination of whether or not the value may exceed P1 and determination of whether or not the value may be lower than the set value P2.
  • the present invention is not limited to this, and modifications can be made without departing from the spirit and technical idea of the present invention.
  • control device 7 is one of the determination of whether the pressure detected by the pressure sensor 20 may exceed the set value P1 and the determination of whether the pressure may be below the set value P2. It may be determined whether the fluid flowing through the sampling pipe 19 is air or oil. Even in such a modification, the same effect as described above can be obtained.
  • the control device 7 determines whether the frequency at which the pressure detected by the pressure sensor 20 exceeds the set value P1 is greater than a predetermined value and the pressure detected by the pressure sensor 20 sets the set value P2. It may be determined whether the fluid flowing through the sampling pipe 19 is air or oil by performing one or both of determinations as to whether the frequency of lowering is greater than a predetermined value. Even in such a modification, the same effect as described above can be obtained.
  • the control device 7 calculates a rate of change in pressure detected by the pressure sensor 20 (specifically, for example, the rate of change of pressure obtained at each detection time interval of the pressure sensor 20). Sampling piping by performing one or both of determining whether the rate of change may exceed a preset positive set value and determining whether the rate of change may be below a preset negative set value It may be determined whether the fluid flowing to 19 is air or oil. Even in such a modification, the same effect as described above can be obtained.
  • FIG. 5 is a schematic diagram showing the configuration of the oil supply type air compressor in the present embodiment, and shows a state where the oil storage amount in the oil separator 4 is satisfied.
  • FIG. 6 is a diagram showing a state where the amount of oil stored in the oil separator 4 in the present embodiment is insufficient.
  • the oil supply type air compression of this embodiment includes a temperature sensor 21 (detector) that detects the temperature of the fluid flowing through the sampling pipe 19 in place of the pressure sensor 20.
  • the temperature sensor 21 outputs the detected temperature to the control device 7A.
  • the control device 7A determines whether the temperature detected by the temperature sensor 21 may fall outside the preset setting range during the load operation of the compressor body 1 (in other words, Sampling by performing a determination as to whether or not the preset set value T1 may be exceeded and a preset set value T2 (however, whether or not the preset value T2 may be less than T1) may be sampled. It is determined whether the fluid flowing through the pipe 19 is air or oil, and the determination result is output to the display device 8.
  • the control device 7A determines that the fluid flowing through the sampling pipe 19 is oil. Thereby, it can be detected that the oil level in the oil separator 4 is higher than the predetermined height position H.
  • the display device 8 supplies, for example, “alarm: insufficient lubricating oil” or “alarm: lubricating oil” as information based on the determination result. Please display “message etc. Further, the display device 8 may input a determination result that the fluid flowing through the sampling pipe 19 is oil, and displays, for example, a “lubricating oil sufficient” message as information based on the determination result. Also good.
  • the control device 7A determines whether or not the temperature detected by the temperature sensor 21 may be outside the set range (in other words, the temperature detected by the temperature sensor 21 is the set value). By determining whether or not the value may exceed T1 and whether or not the value may be below the set value T2, it is determined whether the fluid flowing through the sampling pipe 19 is air or oil.
  • the present invention is not limited to this, and modifications can be made without departing from the spirit and technical idea of the present invention.
  • control device 7A includes one of determination of whether the temperature detected by the temperature sensor 21 may exceed the set value T1 and determination of whether the temperature may be below the set value T2. It may be determined whether the fluid flowing through the sampling pipe 19 is air or oil. Even in such a modification, the same effect as described above can be obtained.
  • the control device 7A determines whether or not the frequency detected by the temperature sensor 21 exceeds the set value T1 more frequently than the predetermined value, and the temperature detected by the temperature sensor 21 sets the set value T2. It may be determined whether the fluid flowing through the sampling pipe 19 is air or oil by performing one or both of determinations as to whether the frequency of lowering is greater than a predetermined value. Even in such a modification, the same effect as described above can be obtained.
  • the control device 7A calculates a rate of change in temperature detected by the temperature sensor 21 (specifically, for example, the rate of change of temperature obtained at each detection time interval of the temperature sensor 21). Sampling piping by performing one or both of determining whether the rate of change may exceed a preset positive set value and determining whether the rate of change may be below a preset negative set value It may be determined whether the fluid flowing to 19 is air or oil. Even in such a modification, the same effect as described above can be obtained.
  • the notification device that notifies the determination result of the control device 7 or 7A is mounted on the compressor unit 9 and is based on the determination result of the control device 7 or 7A.
  • the display device 8 displays information has been described as an example, the present invention is not limited to this, and modifications can be made without departing from the spirit and technical idea of the present invention.
  • the notification device is separated from the compressor unit 9 and is based on the determination result (in detail, the control device 7 or 7A received via the communication line 22).
  • the communication terminal 23 may display a message such as “alarm: insufficient lubricating oil” or “alarm: replenish lubricating oil”.
  • the notification device may be, for example, an alarm lamp or an alarm buzzer mounted on the compressor unit 9.
  • the control apparatus 7 or 7A may drive an alarm lamp or an alarm buzzer, when it determines with the fluid which flows into the sampling piping 19 being air.
  • the sampling pipe 19 has been described by taking the case where the outlet side is connected to the upstream side of the oil filter 18 of the oil supply system 6 as an example.
  • the present invention is not limited to this. Modifications are possible without departing from the spirit and technical idea of the present invention.
  • the sampling pipe is connected to a predetermined height position of the oil separator 4 on the inlet side, and from a predetermined height position of the oil separator 4 due to a pressure difference between the inlet side (high pressure side) and the outlet side (low pressure side). It suffices if it is configured to flow the fluid. Therefore, the part to which the outlet side of the sampling pipe is connected may be at a pressure lower than the pressure in the oil separator 4 by at least the pressure loss of the sampling pipe.
  • the oil supply type air compressor includes a suction throttle valve 11 that closes the suction side of the compressor body 1 in order to switch the compressor body 1 from the load operation to the no-load operation.
  • a suction throttle valve 11 that closes the suction side of the compressor body 1 in order to switch the compressor body 1 from the load operation to the no-load operation.
  • the oil supply type air compressor replaces the suction throttle valve 11 and discharges the compressor main body 1 (specifically, the adjustment of the compressed air supply system 5).
  • An air release valve 24 (indicated by a dotted line in FIG. 1 or FIG. 5) for releasing air from the upstream side of the pressure valve 12 may be provided.
  • the control device 7 or 7A controls the air release valve 24 to be in an open state so that the compressor body 1 is not operated from the load operation. Switch to load operation.
  • the air release valve 24 is controlled to be closed, and the compressor body 1 is switched from the no-load operation to the load operation.
  • the oil supply type air compressor may be provided with both the suction throttle valve 11 and the discharge valve 24.
  • you may comprise the oil supply type air compressor so that the compressor main body 1 may not be switched from load operation to no-load operation. That is, the suction throttle valve 11 or the discharge valve 24 is not provided, and the control device 7 or 7A may not have the above-described operation control function. In these modified examples, the same effect as described above can be obtained.
  • SYMBOLS 1 ... Compressor body, 4 ... Oil separator (gas-liquid separator), 6 ... Oil supply system (liquid supply system), 7, 7A ... Control device, 8 ... Display device (notification device), 9 ... Compressor unit , 11 ... Suction throttle valve, 19 ... Sampling piping, 20 ... Pressure sensor (detector), 21 ... Temperature sensor (detector), 22 ... Communication line, 23 ... Communication terminal (notification device), 24 ... Air release valve

Abstract

Provided is a liquid-feed type gas compressor capable of monitoring the liquid surface height inside a gas-liquid separator. The liquid-feed type gas compressor comprises: an oil separator 4 that separates and stores oil from compressed air discharged from a compressor main body 1; a sampling pipe 19 having the inlet side thereof connected to the oil separator 4 at a prescribed height position and causing fluid to flow from the prescribed height position of the oil separator 4 as a result of the pressure difference between the inlet side and the outlet side; a pressure sensor 20 that detects the pressure of fluid that flows through the sampling pipe 19; a control device 7 that determines whether the fluid that flows through the sampling pipe 19 is oil or gas, by determining whether or not the pressure detected by the pressure sensor 20 rises above a set value P1 or falls below a set value P2; and a display device 8 that makes notification of the determination results from the control device 7.

Description

給液式気体圧縮機Liquid supply type gas compressor
 本発明は、気液分離器を備えた給液式気体圧縮機に係わり、特に、気液分離器内の液面高さを監視するのに好適な給液式気体圧縮機に関する。 The present invention relates to a liquid supply type gas compressor provided with a gas / liquid separator, and more particularly to a liquid supply type gas compressor suitable for monitoring the liquid level in the gas / liquid separator.
 給液式気体圧縮機の一つである給油式空気圧縮機は、圧縮機本体、油分離器、及び油供給系統を備える(例えば特許文献1参照)。圧縮機本体は、圧縮熱の冷却、ロータの潤滑、及び圧縮室のシールなどを目的として圧縮室に油(液体)を注入しつつ、空気(気体)を圧縮する。油分離器(気液分離器)は、圧縮機本体から吐出された圧縮空気(圧縮気体)から油を分離して貯留する。油供給系統(液体供給系統)は、油分離器で貯留された油を圧縮機本体へ供給する。 An oil supply type air compressor that is one of liquid supply type gas compressors includes a compressor body, an oil separator, and an oil supply system (see, for example, Patent Document 1). The compressor body compresses air (gas) while injecting oil (liquid) into the compression chamber for the purpose of cooling the compression heat, lubricating the rotor, and sealing the compression chamber. The oil separator (gas-liquid separator) separates and stores oil from compressed air (compressed gas) discharged from the compressor body. The oil supply system (liquid supply system) supplies the oil stored in the oil separator to the compressor body.
特開2009-85045号公報JP 2009-85045 A
 上述した給油式空気圧縮機では、油分離器内の貯油量が欠乏すれば、すなわち、圧縮機本体への給油量が欠乏すれば、圧縮性能等が低下する。そのため、油分離器内の油面高さを監視する必要がある。 In the above-described oil supply type air compressor, if the oil storage amount in the oil separator is insufficient, that is, if the oil supply amount to the compressor main body is insufficient, the compression performance and the like are deteriorated. Therefore, it is necessary to monitor the oil level in the oil separator.
 そこで、仮に、油分離器内の空気の圧力と油の圧力の差異が大きいのであれば、油分離器内の所定の高さ位置に、圧力を検出する検出器を設ける方法が考えられる。詳しく説明すると、この方法では、例えば油分離器内の空気の圧力と油の圧力の中間となる閾値を予め設定し、検出器で検出された圧力が閾値を超えるかどうかを判定することにより、油分離器内の所定の高さ位置に存在する流体が空気及び油のうちのいずれであるかを判定する。これにより、油分離器内の油面が所定の高さ位置より低いかどうかを検知する。 Therefore, if the difference between the air pressure in the oil separator and the oil pressure is large, a method of providing a detector for detecting the pressure at a predetermined height position in the oil separator can be considered. More specifically, in this method, for example, a threshold value that is intermediate between the air pressure and the oil pressure in the oil separator is set in advance, and it is determined whether or not the pressure detected by the detector exceeds the threshold value. It is determined whether the fluid existing at a predetermined height in the oil separator is air or oil. Thereby, it is detected whether the oil level in the oil separator is lower than a predetermined height position.
 あるいは、仮に、油分離器内の空気の温度と油の温度の差異が大きいのであれば、油分離器内の所定の高さ位置に、温度を検出する検出器を設ける方法が考えられる。詳しく説明すると、この方法では、例えば油分離器内の空気の温度と油の温度の中間となる閾値を予め設定し、検出器で検出された温度が閾値を超えるかどうかを判定することにより、油分離器内の所定の高さ位置に存在する流体が空気及び油のうちのいずれであるかを判定する。これにより、油分離器内の油面が所定の高さ位置より低いかどうかを検知する。 Alternatively, if the difference between the temperature of the air in the oil separator and the temperature of the oil is large, a method of providing a detector for detecting the temperature at a predetermined height position in the oil separator can be considered. More specifically, in this method, for example, a threshold value that is intermediate between the temperature of the air in the oil separator and the temperature of the oil is set in advance, and by determining whether the temperature detected by the detector exceeds the threshold value, It is determined whether the fluid existing at a predetermined height in the oil separator is air or oil. Thereby, it is detected whether the oil level in the oil separator is lower than a predetermined height position.
 しかし、実際には、油分離器内の空気の圧力と油の圧力の差異がほとんどなく、空気の温度と油の温度の差異もほとんどない。そのため、油分離器内の油面高さが変動してもしなくとも、検出器の検出値が変動しない。したがって、上述した方法を採用することができない。 However, in reality, there is almost no difference between the air pressure and the oil pressure in the oil separator, and there is almost no difference between the air temperature and the oil temperature. Therefore, even if the oil surface height in the oil separator does not fluctuate, the detection value of the detector does not fluctuate. Therefore, the method described above cannot be employed.
 さらに別の方法として、油分離器内の所定の高さ位置に、油の有無を検出する光学式の検出器を設けることが考えられる。しかし、油分離器内では圧縮空気から分離した油が流下する。また、油分離器内の油面がうねることがある。そのため、油分離器内の油面が所定の高さ位置より低い場合でも、検出器に対して油が連続的に通過するか若しくは付着して、検出器が誤検出する可能性がある。したがって、この方法を採用することができない。 As another method, it is conceivable to provide an optical detector for detecting the presence or absence of oil at a predetermined height position in the oil separator. However, the oil separated from the compressed air flows down in the oil separator. Also, the oil level in the oil separator may swell. Therefore, even when the oil level in the oil separator is lower than the predetermined height position, the detector may erroneously detect because the oil continuously passes or adheres to the detector. Therefore, this method cannot be adopted.
 本発明は、上記事柄に鑑みてなされたものであり、気液分離器内の液面高さを監視することを課題の一つとするものである。 The present invention has been made in view of the above matters, and an object of the present invention is to monitor the liquid level in the gas-liquid separator.
 上記課題を解決するために、請求の範囲に記載の構成を適用する。本発明は、上記課題を解決するための手段を複数含んでいるが、その一例を挙げるならば、圧縮室に液体を注入しつつ気体を圧縮する圧縮機本体と、前記圧縮機本体から吐出された圧縮気体から液体を分離して貯留する気液分離器と、前記気液分離器で貯留された液体を前記圧縮機本体へ供給する液体供給系統とを備えた給液式気体圧縮機において、入口側が前記気液分離器の所定の高さ位置に接続され、入口側と出口側の圧力差によって前記気液分離器の所定の高さ位置からの流体を流すサンプリング配管と、前記サンプリング配管に流れる流体の圧力又は温度を検出する検出器と、前記検出器で検出された圧力又は温度が予め設定された第1の設定値を上回ることがあるかどうかの判定と前記検出器で検出された圧力又は温度が予め前記第1の設定値より小さくなるように設定された第2の設定値を下回ることがあるかどうかの判定のうちの少なくとも一方を行うことにより、前記サンプリング配管に流れる流体が気体及び液体のうちのいずれであるかを判定する制御装置と、前記制御装置の判定結果を報知する報知装置とを備える。 In order to solve the above problems, the configuration described in the claims is applied. The present invention includes a plurality of means for solving the above-mentioned problems. For example, a compressor main body that compresses gas while injecting a liquid into a compression chamber, and a discharge from the compressor main body. In a liquid supply type gas compressor comprising: a gas-liquid separator that separates and stores a liquid from the compressed gas; and a liquid supply system that supplies the liquid stored in the gas-liquid separator to the compressor body. An inlet side is connected to a predetermined height position of the gas-liquid separator, a sampling pipe for flowing a fluid from the predetermined height position of the gas-liquid separator by a pressure difference between the inlet side and the outlet side, and the sampling pipe A detector for detecting the pressure or temperature of the flowing fluid, a determination whether the pressure or temperature detected by the detector may exceed a preset first set value, and the detector The pressure or temperature is By performing at least one of the determinations as to whether or not the second set value that is set to be smaller than the set value of 1 may be less, the fluid flowing through the sampling pipe is either gas or liquid A control device that determines whether or not the control device and a notification device that notifies the determination result of the control device.
 本発明は、サンプリング配管に液体を流した場合にその液体の圧力又は温度に脈動(言い換えれば、周期的に増減を繰り返す大きな変化)がほとんど生じないものの、サンプリング配管に気体を流した場合にその気体の圧力又は温度に脈動が生じるという知見に基づくものであり、サンプリング配管に流れる流体が気体及び液体のうちのいずれであるかを判定することができる。これにより、気液分離器内の液面高さを監視することができる。 In the present invention, when a liquid is supplied to the sampling pipe, the pressure or temperature of the liquid hardly pulsates (in other words, a large change that periodically increases and decreases), but when a gas is supplied to the sampling pipe, It is based on the knowledge that pulsation occurs in the pressure or temperature of gas, and it can be determined whether the fluid flowing through the sampling pipe is gas or liquid. Thereby, the liquid level height in the gas-liquid separator can be monitored.
 なお、上記以外の課題、構成及び効果は、以下の説明により明らかにされる。 In addition, problems, configurations and effects other than the above will be clarified by the following explanation.
本発明の第1の実施形態における給油式空気圧縮機の構成を表す概略図であり、油分離器内の貯油量が充足している状態を示す。It is the schematic showing the structure of the oil supply type air compressor in the 1st Embodiment of this invention, and shows the state with which the oil storage amount in an oil separator is satisfied. 本発明の第1の実施形態における油分離器内の貯油量が不足している状態を示す図である。It is a figure which shows the state in which the oil storage amount in the oil separator in the 1st Embodiment of this invention is insufficient. 本発明の第1の実施形態における圧力センサの検出値の経時変化を表す図であり、サンプリング配管に油が流れた場合を示す。It is a figure showing the time-dependent change of the detected value of the pressure sensor in the 1st Embodiment of this invention, and shows the case where oil flows into sampling piping. 本発明の第1の実施形態における圧力センサの検出値の経時変化を表す図であり、サンプリング配管に空気が流れた場合を示す。It is a figure showing the time-dependent change of the detected value of the pressure sensor in the 1st Embodiment of this invention, and shows the case where air flows into sampling piping. 本発明の第2の実施形態における給油式空気圧縮機の構成を表す概略図であり、油分離器内の貯油量が充足している状態を示す。It is the schematic showing the structure of the oil supply type air compressor in the 2nd Embodiment of this invention, and shows the state with which the oil storage amount in an oil separator is satisfied. 本発明の第2の実施形態における油分離器内の貯油量が不足している状態を示す図である。It is a figure which shows the state in which the oil storage amount in the oil separator in the 2nd Embodiment of this invention is insufficient. 本発明の第2の実施形態における温度センサの検出値の経時変化を表す図であり、サンプリング配管に油が流れた場合を示す。It is a figure showing the time-dependent change of the detected value of the temperature sensor in the 2nd Embodiment of this invention, and shows the case where oil flows into sampling piping. 本発明の第2の実施形態における温度センサの検出値の経時変化を表す図であり、サンプリング配管に空気が流れた場合を示す。It is a figure showing the time-dependent change of the detected value of the temperature sensor in the 2nd Embodiment of this invention, and shows the case where air flows into sampling piping. 本発明の変形例における通信端末を表す概略図である。It is the schematic showing the communication terminal in the modification of this invention.
 本発明の適用対象として給油式空気圧縮機を例にとり、本発明の第1の実施形態を、図面を参照しつつ説明する。 Referring to the drawings, a first embodiment of the present invention will be described by taking an oil supply type air compressor as an example to which the present invention is applied.
 図1は、本実施形態における給油式空気圧縮機の構成を表す概略図であり、油分離器内の貯油量が充足している状態を示す。図2は、本実施形態における油分離器内の貯油量が不足している状態を示す図である。 FIG. 1 is a schematic diagram showing the configuration of an oil supply type air compressor in the present embodiment, and shows a state where the amount of oil stored in the oil separator is satisfied. FIG. 2 is a diagram illustrating a state where the amount of oil stored in the oil separator in the present embodiment is insufficient.
 本実施形態の給油式空気圧縮機は、圧縮機本体1と、圧縮機本体1の吸入側に接続された吸入系統2と、圧縮機本体1の吐出側に吐出配管3を介し接続された油分離器4(気液分離器)と、油分離器4の上部に接続された圧縮空気供給系統5(圧縮気体供給系統)と、油分離器4の下部と圧縮機本体1の間で接続された油供給系統6(液体供給系統)と、制御装置7と、表示装置8とを備えている。なお、これら圧縮機本体1、吸入系統2、吐出配管3、油分離器4、圧縮空気供給系統5、油供給系統6、制御装置7、及び表示装置8は、パッケージ形の圧縮機ユニット9に搭載されている。 The oil supply type air compressor of this embodiment includes a compressor main body 1, a suction system 2 connected to the suction side of the compressor main body 1, and oil connected to the discharge side of the compressor main body 1 via a discharge pipe 3. The separator 4 (gas-liquid separator), the compressed air supply system 5 (compressed gas supply system) connected to the upper part of the oil separator 4, and the lower part of the oil separator 4 and the compressor body 1 are connected. An oil supply system 6 (liquid supply system), a control device 7 and a display device 8 are provided. The compressor body 1, the suction system 2, the discharge pipe 3, the oil separator 4, the compressed air supply system 5, the oil supply system 6, the control device 7, and the display device 8 are included in a package-type compressor unit 9. It is installed.
 圧縮機本体1は、詳細を図示しないものの、互いに噛み合う雌雄一対のスクリューロータと、それらを収納するケーシングとを有しており、スクリューロータの歯溝に複数の圧縮室が形成されている。スクリューロータが回転すると、圧縮室がロータの軸方向に移動する。圧縮室は、吸入系統2から空気(気体)を吸入し、空気を圧縮し、圧縮空気(圧縮気体)を吐出配管3に吐出する。圧縮機本体1は、圧縮熱の冷却、ロータの潤滑、及び圧縮室のシールなどを目的として、例えば圧縮開始直後の圧縮室に油(液体)を注入するようになっている。 Although not shown in detail, the compressor body 1 has a pair of male and female screw rotors that mesh with each other and a casing that houses them, and a plurality of compression chambers are formed in the tooth grooves of the screw rotor. When the screw rotor rotates, the compression chamber moves in the axial direction of the rotor. The compression chamber sucks air (gas) from the suction system 2, compresses the air, and discharges the compressed air (compressed gas) to the discharge pipe 3. The compressor body 1 is configured to inject oil (liquid) into the compression chamber immediately after the start of compression, for the purpose of cooling the compression heat, lubricating the rotor, and sealing the compression chamber, for example.
 吸入系統2は、空気中の不純物を除去する吸込みフィルタ10と、吸込みフィルタ10の下流側に設けられ、圧縮機本体1の吸入側を閉止可能な吸込み絞り弁11とを有している。 The suction system 2 includes a suction filter 10 that removes impurities in the air, and a suction throttle valve 11 that is provided on the downstream side of the suction filter 10 and can close the suction side of the compressor body 1.
 油分離器4は、例えば比重分離及び衝突分離を利用して、圧縮機本体1から吐出された圧縮空気から油を分離し、分離した油を下部に貯留する。油分離器4で分離された圧縮空気は、圧縮空気供給系統5を介しユニット外部の使用先へ供給される。圧縮空気供給系統5は、調圧弁(逆止弁)12と、調圧弁12の下流側に設けられ、圧縮空気を冷却するアフタークーラ13と、調圧弁12の下流側に設けられ、圧縮空気の圧力(すなわち、圧縮空気の使用量によって変動する圧力)を検出する制御圧センサ14とを有している。制御圧センサ14は、検出圧力を制御装置7に出力する。 The oil separator 4 separates oil from the compressed air discharged from the compressor body 1 by using, for example, specific gravity separation and collision separation, and stores the separated oil in the lower part. The compressed air separated by the oil separator 4 is supplied to a use destination outside the unit via a compressed air supply system 5. The compressed air supply system 5 is provided on the downstream side of the pressure regulating valve (check valve) 12, the pressure regulating valve 12, and is provided on the downstream side of the pressure regulating valve 12 for cooling the compressed air. And a control pressure sensor 14 that detects pressure (that is, pressure that varies depending on the amount of compressed air used). The control pressure sensor 14 outputs the detected pressure to the control device 7.
 油分離器4で貯留された油は、油分離器4と圧縮機本体1の圧縮室との圧力差によって、油供給系統6を介し圧縮室へ供給される。油供給系統6は、油を冷却するオイルクーラ15と、オイルクーラ15をバイパスするバイパス配管16と、バイパス配管16の入口(分岐点)に設けられた温度調節弁(三方弁)17と、バイパス配管16の出口(合流点)より下流側に設けられ、油中の不純物を除去するオイルフィルタ18とを有している。温度調節弁17は、油の温度を検知するとともに、油の温度に応じてオイルクーラ15側の流量とバイパス配管16側の流量の割合を調節する。これにより、圧縮機本体1へ供給する油の温度を調整する。 The oil stored in the oil separator 4 is supplied to the compression chamber via the oil supply system 6 due to the pressure difference between the oil separator 4 and the compression chamber of the compressor body 1. The oil supply system 6 includes an oil cooler 15 that cools oil, a bypass pipe 16 that bypasses the oil cooler 15, a temperature control valve (three-way valve) 17 that is provided at the inlet (branch point) of the bypass pipe 16, a bypass An oil filter 18 is provided on the downstream side of the outlet (junction point) of the pipe 16 and removes impurities in the oil. The temperature control valve 17 detects the temperature of the oil and adjusts the ratio of the flow rate on the oil cooler 15 side and the flow rate on the bypass pipe 16 side according to the temperature of the oil. Thereby, the temperature of the oil supplied to the compressor body 1 is adjusted.
 制御装置7は、プログラムに基づいて演算処理や制御処理を実行する演算制御部(例えばCPU)と、プログラムや演算処理の結果を記憶する記憶部(例えばROM、RAM)等を有するものである。制御装置7は、運転制御機能として、制御圧センサ14で検出された圧力に応じて吸込み絞り弁11の開閉状態を制御し、これによって圧縮機本体1の運転状態を切替えるようになっている。 The control device 7 includes an arithmetic control unit (for example, CPU) that executes arithmetic processing and control processing based on a program, and a storage unit (for example, ROM, RAM) that stores the results of the program and arithmetic processing. As an operation control function, the control device 7 controls the open / close state of the suction throttle valve 11 according to the pressure detected by the control pressure sensor 14, thereby switching the operation state of the compressor body 1.
 詳しく説明すると、制御装置7は、圧縮機本体1の負荷運転時に(言い換えれば、吸込み絞り弁11が開状態である場合に)、制御圧センサ14で検出された圧力が予め設定されたアンロード開始圧力Puとなるまで上昇したかどうかを判定する。そして、制御圧センサ14で検出された圧力がアンロード開始圧力Puとなる場合に、吸込み絞り弁11を閉状態に制御して、圧縮機本体1の無負荷運転に切替える。 More specifically, the controller 7 unloads the pressure detected by the control pressure sensor 14 when the compressor main body 1 is loaded (in other words, when the suction throttle valve 11 is open). It is determined whether or not the pressure has increased until the starting pressure Pu is reached. When the pressure detected by the control pressure sensor 14 becomes the unload start pressure Pu, the suction throttle valve 11 is controlled to be closed, and the compressor main body 1 is switched to no-load operation.
 制御装置7は、圧縮機本体1の無負荷運転時に(言い換えれば、吸込み絞り弁11が閉状態である場合に)、制御圧センサ14で検出された圧力が予め設定されたロード復帰圧力Pd(但し、Pd<Pu)となるまで下降したかどうかを判定する。そして、制御圧センサ14で検出された圧力がロード復帰圧力Pdとなる場合に、吸込み絞り弁11を開状態に制御して、圧縮機本体1の負荷運転に切替える。 When the compressor body 1 is in a no-load operation (in other words, when the suction throttle valve 11 is in a closed state), the control device 7 sets the pressure detected by the control pressure sensor 14 to a preset load return pressure Pd ( However, it is determined whether or not it has been lowered until Pd <Pu). Then, when the pressure detected by the control pressure sensor 14 becomes the load return pressure Pd, the suction throttle valve 11 is controlled to be in the open state, and the operation is switched to the load operation of the compressor body 1.
 ここで、本実施形態の大きな特徴として、給油式空気圧縮機は、入口側が油分離器4の所定の高さ位置H(詳細には、例えば所望の貯油量に対応する油面の高さ位置)に接続され、出口側が油供給系統6のオイルフィルタ18の上流側に接続されたサンプリング配管19と、サンプリング配管19に流れる流体の圧力を検出する圧力センサ20(検出器)とを備えている。サンプリング配管19は、油供給系統6より流量が小さくなるように、例えば油供給系統6の配管より断面積が小さくなっている。圧力センサ20は、検出圧力を制御装置7に出力する。 Here, as a major feature of the present embodiment, the oil supply type air compressor has a predetermined height position H of the oil separator 4 on the inlet side (specifically, for example, the height position of the oil level corresponding to a desired oil storage amount). ), The outlet side of which is connected to the upstream side of the oil filter 18 of the oil supply system 6, and a pressure sensor 20 (detector) for detecting the pressure of the fluid flowing through the sampling pipe 19. . For example, the sampling pipe 19 has a smaller cross-sectional area than the pipe of the oil supply system 6 so that the flow rate is smaller than that of the oil supply system 6. The pressure sensor 20 outputs the detected pressure to the control device 7.
 制御装置7は、油面高さ検知機能として、圧縮機本体1の負荷運転時に(言い換えれば、圧縮機本体1の無負荷運転時より、油分離器4内の油面が低くなる場合に)、圧力センサ20で検出された圧力が予め設定された設定範囲外となることがあるかどうかの判定(言い換えれば、予め設定された設定値P1を上回ることがあるかどうかの判定と予め設定された設定値P2(但し、P2<P1)を下回ることがあるかどうかの判定)を行うことにより、サンプリング配管19に流れる流体が空気及び油のうちのいずれであるかを判定し、その判定結果を表示装置8に出力する。表示装置8は、制御装置7の判定結果を報知するようになっている。 The control device 7 functions as an oil level height detection function during the load operation of the compressor body 1 (in other words, when the oil level in the oil separator 4 is lower than during the no-load operation of the compressor body 1). Determination of whether or not the pressure detected by the pressure sensor 20 may be outside the preset setting range (in other words, whether or not the preset pressure P1 may be exceeded) Is determined to determine whether the fluid flowing through the sampling pipe 19 is air or oil, and the result of the determination is determined. Is output to the display device 8. The display device 8 notifies the determination result of the control device 7.
 詳しく説明すると、図1で示すように、油分離器4内の油面が所定の高さ位置H(言い換えれば、サンプリング配管19の入口側が接続された位置)より高い場合は、サンプリング配管19に油が流れる。この場合、図3で示すように、圧力センサ20で検出された油の圧力は脈動が生じず、設定範囲内(言い換えれば、設定値P1以下かつ設定値P2以上)にある。そのため、制御装置7は、サンプリング配管19に流れる流体が油であると判定する。これにより、油分離器4内の油面が所定の高さ位置Hより高いことを検知することができる。 More specifically, as shown in FIG. 1, when the oil level in the oil separator 4 is higher than a predetermined height position H (in other words, the position where the inlet side of the sampling pipe 19 is connected), the sampling pipe 19 Oil flows. In this case, as shown in FIG. 3, the oil pressure detected by the pressure sensor 20 does not pulsate and is within the set range (in other words, the set value P1 or less and the set value P2 or more). Therefore, the control device 7 determines that the fluid flowing through the sampling pipe 19 is oil. Thereby, it can be detected that the oil level in the oil separator 4 is higher than the predetermined height position H.
 一方、図2で示すように、油分離器4内の油面が所定の高さ位置Hより低い場合は、サンプリング配管19に空気が流れる。この場合、図4で示すように、圧力センサ20で検出された空気の圧力は脈動が生じ、設定範囲外となる(言い換えれば、設定値P1を上回るか若しくは設定値P2を下回る)ことがある。そのため、制御装置7は、サンプリング配管19に流れる流体が空気であると判定する。これにより、油分離器4内の油面が所定の高さ位置Hより低いことを検知することができる。 On the other hand, as shown in FIG. 2, when the oil level in the oil separator 4 is lower than the predetermined height position H, air flows through the sampling pipe 19. In this case, as shown in FIG. 4, the pressure of the air detected by the pressure sensor 20 pulsates and falls outside the set range (in other words, exceeds the set value P1 or falls below the set value P2). . Therefore, the control device 7 determines that the fluid flowing through the sampling pipe 19 is air. Thereby, it can be detected that the oil level in the oil separator 4 is lower than the predetermined height position H.
 表示装置8は、サンプリング配管19に流れる流体が空気であるとの判定結果を入力した場合に、その判定結果に基づいた情報として、例えば「警報:潤滑油不足」又は「警報:潤滑油を補給してください」のメッセージ等を表示する。また、表示装置8は、サンプリング配管19に流れる流体が油であるとの判定結果を入力してもよく、その判定結果に基づいた情報として、例えば「潤滑油充足」のメッセージ等を表示してもよい。 When the determination result that the fluid flowing through the sampling pipe 19 is air is input, the display device 8 supplies, for example, “alarm: insufficient lubricating oil” or “alarm: lubricating oil” as information based on the determination result. Please display "message etc. Further, the display device 8 may input a determination result that the fluid flowing through the sampling pipe 19 is oil, and displays, for example, a “lubricating oil sufficient” message as information based on the determination result. Also good.
 以上のように本実施形態は、サンプリング配管19に油(液体)を流した場合にその油の圧力に脈動がほとんど生じないものの、サンプリング配管19に空気(気体)を流した場合にその空気の圧力に脈動が生じるという知見に基づくものであり、サンプリング配管19に流れる流体が油及び空気のうちのいずれであるかを判定することができる。これにより、油分離器4内の油面高さを監視することができる。 As described above, in the present embodiment, when oil (liquid) flows through the sampling pipe 19, pulsation hardly occurs in the oil pressure, but when air (gas) flows through the sampling pipe 19, This is based on the knowledge that pulsation occurs in the pressure, and it can be determined whether the fluid flowing through the sampling pipe 19 is oil or air. Thereby, the oil level height in the oil separator 4 can be monitored.
 なお、第1の実施形態において、制御装置7は、圧力センサ20で検出された圧力が設定範囲外となることがあるかどうかの判定(言い換えれば、圧力センサ20で検出された圧力が設定値P1を上回ることがあるかどうかの判定と設定値P2を下回ることがあるかどうかの判定の両方)を行うことにより、サンプリング配管19に流れる流体が空気及び油のうちのいずれであるかを判定する場合を例にとって説明したが、これに限られず、本発明の趣旨及び技術思想を逸脱しない範囲内で変形が可能である。 In the first embodiment, the control device 7 determines whether or not the pressure detected by the pressure sensor 20 may be outside the set range (in other words, the pressure detected by the pressure sensor 20 is the set value). It is determined whether the fluid flowing through the sampling pipe 19 is either air or oil by performing both determination of whether or not the value may exceed P1 and determination of whether or not the value may be lower than the set value P2. However, the present invention is not limited to this, and modifications can be made without departing from the spirit and technical idea of the present invention.
 第1の変形例として、制御装置7は、圧力センサ20で検出された圧力が設定値P1を上回ることがあるかどうかの判定と設定値P2を下回ることがあるかどうかの判定のうちの一方を行うことにより、サンプリング配管19に流れる流体が空気及び油のうちのいずれであるかを判定してもよい。このような変形例でも、上記同様の効果を得ることができる。 As a first modification, the control device 7 is one of the determination of whether the pressure detected by the pressure sensor 20 may exceed the set value P1 and the determination of whether the pressure may be below the set value P2. It may be determined whether the fluid flowing through the sampling pipe 19 is air or oil. Even in such a modification, the same effect as described above can be obtained.
 第2の変形例として、制御装置7は、圧力センサ20で検出された圧力が設定値P1を上回る頻度が所定値より多いかどうかの判定と圧力センサ20で検出された圧力が設定値P2を下回る頻度が所定値より多いかどうかの判定のうちの一方若しくは両方を行うことにより、サンプリング配管19に流れる流体が空気及び油のうちのいずれであるかを判定してもよい。このような変形例でも、上記同様の効果を得ることができる。 As a second modification, the control device 7 determines whether the frequency at which the pressure detected by the pressure sensor 20 exceeds the set value P1 is greater than a predetermined value and the pressure detected by the pressure sensor 20 sets the set value P2. It may be determined whether the fluid flowing through the sampling pipe 19 is air or oil by performing one or both of determinations as to whether the frequency of lowering is greater than a predetermined value. Even in such a modification, the same effect as described above can be obtained.
 第3の変形例として、制御装置7は、圧力センサ20で検出された圧力における変化率(詳細には、例えば圧力センサ20の検出時間間隔毎に得られる圧力の変化率)を演算し、この変化率が予め設定された正の設定値を上回ることがあるどうかの判定と予め設定された負の設定値を下回ることがあるかどうかの判定のうちの一方若しくは両方を行うことにより、サンプリング配管19に流れる流体が空気及び油のうちのいずれであるかを判定してもよい。このような変形例でも、上記同様の効果を得ることができる。 As a third modification, the control device 7 calculates a rate of change in pressure detected by the pressure sensor 20 (specifically, for example, the rate of change of pressure obtained at each detection time interval of the pressure sensor 20). Sampling piping by performing one or both of determining whether the rate of change may exceed a preset positive set value and determining whether the rate of change may be below a preset negative set value It may be determined whether the fluid flowing to 19 is air or oil. Even in such a modification, the same effect as described above can be obtained.
 本発明の第2の実施形態を、図面を参照しつつ説明する。なお、本実施形態において、第1の実施形態と同一の部分は同一の符号を付し、適宜、説明を省略する。 A second embodiment of the present invention will be described with reference to the drawings. In the present embodiment, the same parts as those in the first embodiment are denoted by the same reference numerals, and description thereof will be omitted as appropriate.
 図5は、本実施形態における給油式空気圧縮機の構成を表す概略図であり、油分離器4内の貯油量が充足している状態を示す。図6は、本実施形態における油分離器4内の貯油量が不足している状態を示す図である。 FIG. 5 is a schematic diagram showing the configuration of the oil supply type air compressor in the present embodiment, and shows a state where the oil storage amount in the oil separator 4 is satisfied. FIG. 6 is a diagram showing a state where the amount of oil stored in the oil separator 4 in the present embodiment is insufficient.
 本実施形態の給油式空気圧縮は、圧力センサ20に代えて、サンプリング配管19に流れる流体の温度を検出する温度センサ21(検出器)を備えている。温度センサ21は、検出温度を制御装置7Aに出力する。 The oil supply type air compression of this embodiment includes a temperature sensor 21 (detector) that detects the temperature of the fluid flowing through the sampling pipe 19 in place of the pressure sensor 20. The temperature sensor 21 outputs the detected temperature to the control device 7A.
 制御装置7Aは、油面高さ検知機能として、圧縮機本体1の負荷運転時に、温度センサ21で検出された温度が予め設定された設定範囲外となることがあるかどうかの判定(言い換えれば、予め設定された設定値T1を上回ることがあるかどうかの判定と予め設定された設定値T2(但し、T2<T1)を下回ることがあるかどうかの判定の両方)を行うことにより、サンプリング配管19に流れる流体が空気及び油のうちのいずれであるかを判定し、その判定結果を表示装置8に出力するようになっている。 As a function of detecting the oil level, the control device 7A determines whether the temperature detected by the temperature sensor 21 may fall outside the preset setting range during the load operation of the compressor body 1 (in other words, Sampling by performing a determination as to whether or not the preset set value T1 may be exceeded and a preset set value T2 (however, whether or not the preset value T2 may be less than T1) may be sampled. It is determined whether the fluid flowing through the pipe 19 is air or oil, and the determination result is output to the display device 8.
 詳しく説明すると、図5で示すように、油分離器4内の油面が所定の高さ位置Hより高い場合は、サンプリング配管19に油が流れる。この場合、図7で示すように、温度センサ21で検出された油の温度は脈動が生じず、設定範囲内(言い換えれば、設定値T1以下かつ設定値T2以上)にある。そのため、制御装置7Aは、サンプリング配管19に流れる流体が油であると判定する。これにより、油分離器4内の油面が所定の高さ位置Hより高いことを検知することができる。 More specifically, as shown in FIG. 5, when the oil level in the oil separator 4 is higher than a predetermined height position H, oil flows into the sampling pipe 19. In this case, as shown in FIG. 7, the temperature of the oil detected by the temperature sensor 21 does not pulsate and is within the set range (in other words, the set value T1 or less and the set value T2 or more). Therefore, the control device 7A determines that the fluid flowing through the sampling pipe 19 is oil. Thereby, it can be detected that the oil level in the oil separator 4 is higher than the predetermined height position H.
 一方、図6で示すように、油分離器4内の油面が所定の高さ位置Hより低い場合は、サンプリング配管19に空気が流れる。この場合、図8で示すように、温度センサ21で検出された空気の温度は脈動が生じ、設定範囲外となる(言い換えれば、設定値T1を上回るか、若しくは設定値T2を下回る)ことがある。そのため、制御装置7Aは、サンプリング配管19に流れる流体が空気であると判定する。これにより、油分離器4内の油面が所定の高さ位置Hより低いことを検知することができる。 On the other hand, as shown in FIG. 6, when the oil level in the oil separator 4 is lower than the predetermined height position H, air flows through the sampling pipe 19. In this case, as shown in FIG. 8, the temperature of the air detected by the temperature sensor 21 pulsates and falls outside the set range (in other words, exceeds the set value T1 or falls below the set value T2). is there. Therefore, the control device 7A determines that the fluid flowing through the sampling pipe 19 is air. Thereby, it can be detected that the oil level in the oil separator 4 is lower than the predetermined height position H.
 表示装置8は、サンプリング配管19に流れる流体が空気であるとの判定結果を入力した場合に、その判定結果に基づいた情報として、例えば「警報:潤滑油不足」又は「警報:潤滑油を補給してください」のメッセージ等を表示する。また、表示装置8は、サンプリング配管19に流れる流体が油であるとの判定結果を入力してもよく、その判定結果に基づいた情報として、例えば「潤滑油充足」のメッセージ等を表示してもよい。 When the determination result that the fluid flowing through the sampling pipe 19 is air is input, the display device 8 supplies, for example, “alarm: insufficient lubricating oil” or “alarm: lubricating oil” as information based on the determination result. Please display "message etc. Further, the display device 8 may input a determination result that the fluid flowing through the sampling pipe 19 is oil, and displays, for example, a “lubricating oil sufficient” message as information based on the determination result. Also good.
 以上のように本実施形態は、サンプリング配管19に油(液体)を流した場合にその油の温度に脈動がほとんど生じないものの、サンプリング配管19に空気(気体)を流した場合にその空気の温度に脈動が生じるという知見に基づくものであり、サンプリング配管19に流れる流体が油及び空気のうちのいずれであるかを判定することができる。これにより、油分離器4内の油面高さを監視することができる。 As described above, in the present embodiment, when oil (liquid) flows through the sampling pipe 19, pulsation hardly occurs in the temperature of the oil, but when air (gas) flows through the sampling pipe 19, This is based on the knowledge that pulsation occurs in temperature, and it can be determined whether the fluid flowing through the sampling pipe 19 is oil or air. Thereby, the oil level height in the oil separator 4 can be monitored.
 なお、第2の実施形態において、制御装置7Aは、温度センサ21で検出された温度が設定範囲外となることがあるかどうかの判定(言い換えれば、温度センサ21で検出された温度が設定値T1を上回ることがあるかどうかの判定と設定値T2を下回ることがあるかどうかの判定の両方)を行うことにより、サンプリング配管19に流れる流体が空気及び油のうちのいずれであるかを判定する場合を例にとって説明したが、これに限られず、本発明の趣旨及び技術思想を逸脱しない範囲内で変形が可能である。 In the second embodiment, the control device 7A determines whether or not the temperature detected by the temperature sensor 21 may be outside the set range (in other words, the temperature detected by the temperature sensor 21 is the set value). By determining whether or not the value may exceed T1 and whether or not the value may be below the set value T2, it is determined whether the fluid flowing through the sampling pipe 19 is air or oil. However, the present invention is not limited to this, and modifications can be made without departing from the spirit and technical idea of the present invention.
 第4の変形例として、制御装置7Aは、温度センサ21で検出された温度が設定値T1を上回ることがあるかどうかの判定と設定値T2を下回ることがあるかどうかの判定のうちの一方を行うことにより、サンプリング配管19に流れる流体が空気及び油のうちのいずれであるかを判定してもよい。このような変形例でも、上記同様の効果を得ることができる。 As a fourth modification, the control device 7A includes one of determination of whether the temperature detected by the temperature sensor 21 may exceed the set value T1 and determination of whether the temperature may be below the set value T2. It may be determined whether the fluid flowing through the sampling pipe 19 is air or oil. Even in such a modification, the same effect as described above can be obtained.
 第5の変形例として、制御装置7Aは、温度センサ21で検出された温度が設定値T1を上回る頻度が所定値より多いかどうかの判定と温度センサ21で検出された温度が設定値T2を下回る頻度が所定値より多いかどうかの判定のうちの一方若しくは両方を行うことにより、サンプリング配管19に流れる流体が空気及び油のうちのいずれであるかを判定してもよい。このような変形例でも、上記同様の効果を得ることができる。 As a fifth modified example, the control device 7A determines whether or not the frequency detected by the temperature sensor 21 exceeds the set value T1 more frequently than the predetermined value, and the temperature detected by the temperature sensor 21 sets the set value T2. It may be determined whether the fluid flowing through the sampling pipe 19 is air or oil by performing one or both of determinations as to whether the frequency of lowering is greater than a predetermined value. Even in such a modification, the same effect as described above can be obtained.
 第6の変形例として、制御装置7Aは、温度センサ21で検出された温度における変化率(詳細には、例えば温度センサ21の検出時間間隔毎に得られる温度の変化率)を演算し、この変化率が予め設定された正の設定値を上回ることがあるどうかの判定と予め設定された負の設定値を下回ることがあるかどうかの判定のうちの一方若しくは両方を行うことにより、サンプリング配管19に流れる流体が空気及び油のうちのいずれであるかを判定してもよい。このような変形例でも、上記同様の効果を得ることができる。 As a sixth modification, the control device 7A calculates a rate of change in temperature detected by the temperature sensor 21 (specifically, for example, the rate of change of temperature obtained at each detection time interval of the temperature sensor 21). Sampling piping by performing one or both of determining whether the rate of change may exceed a preset positive set value and determining whether the rate of change may be below a preset negative set value It may be determined whether the fluid flowing to 19 is air or oil. Even in such a modification, the same effect as described above can be obtained.
 また、第1及び第2の実施形態並びに上記変形例において、制御装置7又は7Aの判定結果を報知する報知装置は、圧縮機ユニット9に搭載され、制御装置7又は7Aの判定結果に基づいた情報を表示する表示装置8である場合を例にとって説明したが、これに限られず、本発明の趣旨及び技術思想を逸脱しない範囲内で変形が可能である。図9で示す第7の変形例のように、報知装置は、例えば、圧縮機ユニット9から離間され、通信回線22を介し受信した制御装置7又は7Aの判定結果に基づいた情報(詳細には、例えば「警報:潤滑油不足」又は「警報:潤滑油を補給してください」のメッセージ等)を表示する通信端末23であってもよい。あるいは、図示しないものの、報知装置は、例えば圧縮機ユニット9に搭載された警報ランプ又は警報ブザーであってもよい。そして、制御装置7又は7Aは、サンプリング配管19に流れる流体が空気であると判定した場合に、警報ランプ又は警報ブザーを駆動してもよい。これらの変形例においても、上記同様の効果を得ることができる。 In the first and second embodiments and the above-described modification, the notification device that notifies the determination result of the control device 7 or 7A is mounted on the compressor unit 9 and is based on the determination result of the control device 7 or 7A. Although the case where the display device 8 displays information has been described as an example, the present invention is not limited to this, and modifications can be made without departing from the spirit and technical idea of the present invention. As in the seventh modification shown in FIG. 9, for example, the notification device is separated from the compressor unit 9 and is based on the determination result (in detail, the control device 7 or 7A received via the communication line 22). For example, the communication terminal 23 may display a message such as “alarm: insufficient lubricating oil” or “alarm: replenish lubricating oil”. Alternatively, although not shown, the notification device may be, for example, an alarm lamp or an alarm buzzer mounted on the compressor unit 9. And the control apparatus 7 or 7A may drive an alarm lamp or an alarm buzzer, when it determines with the fluid which flows into the sampling piping 19 being air. In these modified examples, the same effect as described above can be obtained.
 また、第1及び第2の実施形態において、サンプリング配管19は、その出口側が油供給系統6のオイルフィルタ18の上流側に接続された場合を例にとって説明したが、これに限られず、本発明の趣旨及び技術思想を逸脱しない範囲内で変形が可能である。すなわち、サンプリング配管は、入口側が油分離器4の所定の高さ位置に接続され、入口側(高圧側)と出口側(低圧側)の圧力差によって油分離器4の所定の高さ位置からの流体を流すように構成されていればよい。そのため、サンプリング配管の出口側が接続される部位は、油分離器4内の圧力より、少なくともサンプリング配管の圧力損失のぶんだけ低圧であればよい。 Further, in the first and second embodiments, the sampling pipe 19 has been described by taking the case where the outlet side is connected to the upstream side of the oil filter 18 of the oil supply system 6 as an example. However, the present invention is not limited to this. Modifications are possible without departing from the spirit and technical idea of the present invention. In other words, the sampling pipe is connected to a predetermined height position of the oil separator 4 on the inlet side, and from a predetermined height position of the oil separator 4 due to a pressure difference between the inlet side (high pressure side) and the outlet side (low pressure side). It suffices if it is configured to flow the fluid. Therefore, the part to which the outlet side of the sampling pipe is connected may be at a pressure lower than the pressure in the oil separator 4 by at least the pressure loss of the sampling pipe.
 また、第1及び第2の実施形態において、給油式空気圧縮機は、圧縮機本体1を負荷運転から無負荷運転に切替えるために、圧縮機本体1の吸入側を閉止する吸込み絞り弁11を設けた場合を例にとって説明したが、これに限られず、本発明の趣旨及び技術思想を逸脱しない範囲内で変形が可能である。 In the first and second embodiments, the oil supply type air compressor includes a suction throttle valve 11 that closes the suction side of the compressor body 1 in order to switch the compressor body 1 from the load operation to the no-load operation. The case where it is provided has been described as an example. However, the present invention is not limited to this, and modifications can be made without departing from the spirit and technical idea of the present invention.
 給油式空気圧縮機は、圧縮機本体1を負荷運転から無負荷運転に切替えるために、吸込み絞り弁11に代えて、圧縮機本体1の吐出側(詳細には、圧縮空気供給系統5の調圧弁12より上流側)を放気する放気弁24(図1又は図5中点線で示す)を設けてもよい。そして、制御装置7又は7Aは、制御圧センサ14で検出された圧力がアンロード開始圧力Puとなる場合に、放気弁24を開状態に制御して、圧縮機本体1を負荷運転から無負荷運転に切替える。また、制御圧センサ14で検出された圧力がロード復帰圧力Pdとなる場合に、放気弁24を閉状態に制御して、圧縮機本体1を無負荷運転から負荷運転に切替える。 In order to switch the compressor main body 1 from the load operation to the no-load operation, the oil supply type air compressor replaces the suction throttle valve 11 and discharges the compressor main body 1 (specifically, the adjustment of the compressed air supply system 5). An air release valve 24 (indicated by a dotted line in FIG. 1 or FIG. 5) for releasing air from the upstream side of the pressure valve 12 may be provided. Then, when the pressure detected by the control pressure sensor 14 becomes the unload start pressure Pu, the control device 7 or 7A controls the air release valve 24 to be in an open state so that the compressor body 1 is not operated from the load operation. Switch to load operation. Further, when the pressure detected by the control pressure sensor 14 becomes the load return pressure Pd, the air release valve 24 is controlled to be closed, and the compressor body 1 is switched from the no-load operation to the load operation.
 あるいは、給油式空気圧縮機は、吸込み絞り弁11と放気弁24の両方を設けてもよい。また、給油式空気圧縮機は、圧縮機本体1を負荷運転から無負荷運転に切替えないように構成してもよい。すなわち、吸込み絞り弁11又は放気弁24を設けず、制御装置7又は7Aが上述した運転制御機能を有しなくともよい。これらの変形例においても、上記同様の効果を得ることができる。 Alternatively, the oil supply type air compressor may be provided with both the suction throttle valve 11 and the discharge valve 24. Moreover, you may comprise the oil supply type air compressor so that the compressor main body 1 may not be switched from load operation to no-load operation. That is, the suction throttle valve 11 or the discharge valve 24 is not provided, and the control device 7 or 7A may not have the above-described operation control function. In these modified examples, the same effect as described above can be obtained.
 なお、以上においては、給油式空気圧縮機に本発明を適用した場合を例にとって説明したが、これに限られない。すなわち、例えば、圧縮室に水(液体)を注入しつつ空気(気体)を圧縮する圧縮機本体と、圧縮機本体から吐出された圧縮空気(圧縮気体)から水を分離して貯留する水分離器(気液分離器)と、水分離器で貯留された水を圧縮機本体へ供給する水供給系統(液体供給系統)とを備えた給水式空気圧縮機に、本発明を適用してもよい。この給水式空気圧縮機に本発明を適用した場合は、水分離器内の水面高さを監視することができる。また、空気以外の気体を圧縮する圧縮機に、本発明を適用してもよい。 In addition, in the above, although the case where this invention was applied to the oil supply type air compressor was demonstrated as an example, it is not restricted to this. That is, for example, a compressor main body that compresses air (gas) while injecting water (liquid) into the compression chamber, and water separation that separates and stores water from the compressed air (compressed gas) discharged from the compressor main body Even if the present invention is applied to a water supply type air compressor provided with a separator (gas-liquid separator) and a water supply system (liquid supply system) for supplying water stored in the water separator to the compressor body Good. When the present invention is applied to this water supply type air compressor, the water surface height in the water separator can be monitored. Moreover, you may apply this invention to the compressor which compresses gas other than air.
 1…圧縮機本体、4…油分離器(気液分離器)、6…油供給系統(液体供給系統)、7,7A…制御装置、8…表示装置(報知装置)、9…圧縮機ユニット、11…吸込み絞り弁、19…サンプリング配管、20…圧力センサ(検出器)、21…温度センサ(検出器)、22…通信回線、23…通信端末(報知装置)、24…放気弁 DESCRIPTION OF SYMBOLS 1 ... Compressor body, 4 ... Oil separator (gas-liquid separator), 6 ... Oil supply system (liquid supply system), 7, 7A ... Control device, 8 ... Display device (notification device), 9 ... Compressor unit , 11 ... Suction throttle valve, 19 ... Sampling piping, 20 ... Pressure sensor (detector), 21 ... Temperature sensor (detector), 22 ... Communication line, 23 ... Communication terminal (notification device), 24 ... Air release valve

Claims (8)

  1.  圧縮室に液体を注入しつつ気体を圧縮する圧縮機本体と、前記圧縮機本体から吐出された圧縮気体から液体を分離して貯留する気液分離器と、前記気液分離器で貯留された液体を前記圧縮機本体へ供給する液体供給系統とを備えた給液式気体圧縮機において、
     入口側が前記気液分離器の所定の高さ位置に接続され、入口側と出口側の圧力差によって前記気液分離器の所定の高さ位置からの流体を流すサンプリング配管と、
     前記サンプリング配管に流れる流体の圧力又は温度を検出する検出器と、
     前記検出器で検出された圧力又は温度が予め設定された第1の設定値を上回ることがあるかどうかの判定と前記検出器で検出された圧力又は温度が予め前記第1の設定値より小さくなるように設定された第2の設定値を下回ることがあるかどうかの判定のうちの少なくとも一方を行うことにより、前記サンプリング配管に流れる流体が気体及び液体のうちのいずれであるかを判定する制御装置と、
     前記制御装置の判定結果を報知する報知装置とを備えたことを特徴とする給液式気体圧縮機。
    A compressor main body that compresses gas while injecting liquid into the compression chamber, a gas-liquid separator that separates and stores liquid from the compressed gas discharged from the compressor main body, and the gas-liquid separator. In a liquid supply type gas compressor provided with a liquid supply system for supplying liquid to the compressor body,
    A sampling pipe connected at an inlet side to a predetermined height position of the gas-liquid separator, and for flowing a fluid from the predetermined height position of the gas-liquid separator by a pressure difference between the inlet side and the outlet side;
    A detector for detecting the pressure or temperature of the fluid flowing through the sampling pipe;
    Judgment whether the pressure or temperature detected by the detector may exceed a preset first set value and the pressure or temperature detected by the detector are smaller than the first set value in advance It is determined whether the fluid flowing through the sampling pipe is a gas or a liquid by performing at least one of the determinations as to whether or not the second set value may be set to be lower A control device;
    A liquid supply type gas compressor comprising: a notification device that notifies a determination result of the control device.
  2.  請求項1に記載の給液式気体圧縮機において、
     前記制御装置は、前記検出器で検出された圧力又は温度が予め設定された第1の設定値を上回ることがあるどうかの判定と前記検出器で検出された圧力又は温度が予め前記第1の設定値より小さくなるように設定された第2の設定値を下回ることがあるかどうかの判定の両方を行うことにより、前記サンプリング配管に流れる流体が気体及び液体のうちのいずれであるかを判定することを特徴とする給液式気体圧縮機。
    The liquid supply type gas compressor according to claim 1,
    The control device determines whether or not the pressure or temperature detected by the detector may exceed a preset first set value and the pressure or temperature detected by the detector in advance. It is determined whether the fluid flowing through the sampling pipe is a gas or a liquid by performing both of the determination as to whether or not the second setting value that is set to be smaller than the setting value may occur. A liquid supply type gas compressor characterized by:
  3.  請求項1に記載の給液式気体圧縮機において、
     前記圧縮機本体の負荷運転から無負荷運転に切替えるために、前記圧縮機本体の吸入側を閉止する吸込み絞り弁と前記圧縮機本体の吐出側を放気する放気弁のうちの少なくとも一方を備え、
     前記制御装置は、前記圧縮機本体の負荷運転時に、前記検出器で検出された圧力又は温度が予め設定された第1の設定値を上回ることがあるどうかの判定と前記検出器で検出された圧力又は温度が予め前記第1の設定値より小さくなるように設定された第2の設定値を下回ることがあるかどうかの判定のうちの少なくとも一方を行うことにより、前記サンプリング配管に流れる流体が気体及び液体のうちのいずれであるかを判定することを特徴とする給液式気体圧縮機。
    The liquid supply type gas compressor according to claim 1,
    In order to switch from the load operation of the compressor body to the no-load operation, at least one of a suction throttle valve that closes the suction side of the compressor body and an air discharge valve that discharges the discharge side of the compressor body Prepared,
    The control device determines whether or not the pressure or temperature detected by the detector may exceed a preset first set value during the load operation of the compressor body, and is detected by the detector. By performing at least one of the determination as to whether the pressure or temperature may be lower than the second set value that is set in advance to be smaller than the first set value, the fluid flowing through the sampling pipe A liquid supply type gas compressor characterized by determining which of a gas and a liquid is used.
  4.  請求項1に記載の給液式気体圧縮機において、
     前記サンプリング配管は、その出口側が前記液体供給系統に接続されたことを特徴とする給液式気体圧縮機。
    The liquid supply type gas compressor according to claim 1,
    An outlet side of the sampling pipe is connected to the liquid supply system.
  5.  請求項1に記載の給液式気体圧縮機において、
     前記圧縮機本体、前記気液分離器、及び前記液体供給系統は、圧縮機ユニットに搭載されており、
     前記報知装置は、前記圧縮機ユニットに搭載され、前記制御装置の判定結果に基づいた情報を表示する表示装置であることを特徴とする給液式気体圧縮機。
    The liquid supply type gas compressor according to claim 1,
    The compressor main body, the gas-liquid separator, and the liquid supply system are mounted on a compressor unit,
    The informing device is a display device that is mounted on the compressor unit and displays information based on a determination result of the control device.
  6.  請求項1に記載の給液式気体圧縮機において、
     前記圧縮機本体、前記気液分離器、及び前記液体供給系統は、圧縮機ユニットに搭載されており、
     前記報知装置は、前記圧縮機ユニットから離間され、通信回線を介し受信した前記制御装置の判定結果に基づいた情報を表示する通信端末であることを特徴とする給液式気体圧縮機。
    The liquid supply type gas compressor according to claim 1,
    The compressor main body, the gas-liquid separator, and the liquid supply system are mounted on a compressor unit,
    The liquid supply type gas compressor, wherein the notification device is a communication terminal that is separated from the compressor unit and displays information based on a determination result of the control device received via a communication line.
  7.  圧縮室に液体を注入しつつ気体を圧縮する圧縮機本体と、前記圧縮機本体から吐出された圧縮気体から液体を分離して貯留する気液分離器と、前記気液分離器で貯留された液体を前記圧縮機本体へ供給する液体供給系統とを備えた給液式気体圧縮機において、
     入口側が前記気液分離器の所定の高さ位置に接続され、入口側と出口側の圧力差によって前記気液分離器の所定の高さ位置からの流体を流すサンプリング配管と、
     前記サンプリング配管に流れる流体の圧力又は温度を検出する検出器と、
     前記検出器で検出された圧力又は温度が予め設定された第1の設定値を上回る頻度が所定値より多いかどうかの判定と前記検出器で検出された圧力又は温度が予め前記第1の設定値より小さくなるように設定された第2の設定値を下回る頻度が所定値より多いかどうかの判定のうちの少なくとも一方を行うことにより、前記サンプリング配管に流れる流体が気体及び液体のうちのいずれであるかを判定する制御装置と、
     前記制御装置の判定結果を報知する報知装置とを備えたことを特徴とする給液式気体圧縮機。
    A compressor main body that compresses gas while injecting liquid into the compression chamber, a gas-liquid separator that separates and stores liquid from the compressed gas discharged from the compressor main body, and the gas-liquid separator. In a liquid supply type gas compressor provided with a liquid supply system for supplying liquid to the compressor body,
    A sampling pipe connected at an inlet side to a predetermined height position of the gas-liquid separator, and for flowing a fluid from the predetermined height position of the gas-liquid separator by a pressure difference between the inlet side and the outlet side;
    A detector for detecting the pressure or temperature of the fluid flowing through the sampling pipe;
    It is determined whether the frequency at which the pressure or temperature detected by the detector exceeds a preset first set value is greater than a predetermined value, and the pressure or temperature detected by the detector is set in advance in the first setting. By performing at least one of the determination as to whether or not the frequency that falls below the second set value set to be smaller than the value is greater than the predetermined value, the fluid flowing through the sampling pipe is either gas or liquid A control device for determining whether or not
    A liquid supply type gas compressor, comprising: a notification device that notifies a determination result of the control device.
  8.  圧縮室に液体を注入しつつ気体を圧縮する圧縮機本体と、前記圧縮機本体から吐出された圧縮気体から液体を分離して貯留する気液分離器と、前記気液分離器で貯留された液体を前記圧縮機本体へ供給する液体供給系統とを備えた給液式気体圧縮機において、
     入口側が前記気液分離器の所定の高さ位置に接続され、入口側と出口側の圧力差によって前記気液分離器の所定の高さ位置からの流体を流すサンプリング配管と、
     前記サンプリング配管に流れる流体の圧力又は温度を検出する検出器と、
     前記検出器で検出された圧力又は温度における変化率を演算し、前記変化率が予め設定された正の設定値を上回ることがあるどうかの判定と前記変化率が予め設定された負の設定値を下回ることがあるかどうかの判定のうちの少なくとも一方を行うことにより、前記サンプリング配管に流れる流体が気体及び液体のうちのいずれであるかを判定する制御装置と、
     前記制御装置の判定結果を報知する報知装置とを備えたことを特徴とする給液式気体圧縮機。
    A compressor main body that compresses gas while injecting liquid into the compression chamber, a gas-liquid separator that separates and stores liquid from the compressed gas discharged from the compressor main body, and the gas-liquid separator. In a liquid supply type gas compressor provided with a liquid supply system for supplying liquid to the compressor body,
    A sampling pipe connected at an inlet side to a predetermined height position of the gas-liquid separator, and for flowing a fluid from the predetermined height position of the gas-liquid separator by a pressure difference between the inlet side and the outlet side;
    A detector for detecting the pressure or temperature of the fluid flowing through the sampling pipe;
    Calculate the rate of change in pressure or temperature detected by the detector, determine whether the rate of change may exceed a preset positive set value, and set a negative set value where the rate of change is preset A control device for determining whether the fluid flowing in the sampling pipe is a gas or a liquid by performing at least one of the determination of whether or not the
    A liquid supply type gas compressor comprising: a notification device that notifies a determination result of the control device.
PCT/JP2017/013105 2017-03-29 2017-03-29 Liquid-feed type gas compressor WO2018179190A1 (en)

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