JP2008202555A - Water supply device - Google Patents
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Abstract
Description
本発明は、給水装置に関し、特に給水装置における運転制御切り換え機能技術に関するものである。 The present invention relates to a water supply device, and more particularly to an operation control switching function technology in the water supply device.
給水装置においては、インバータを用いてポンプ回転速度を変化させ、圧力制御(圧力一定制御)を行う手法がある。給水水量が増加した場合、インバータにより目標圧力値を一定に保つ為にポンプ回転速度を増加させている。ここで、給水水量が増加した場合には、予め該制御盤にて設定しておいた、吐出圧力値に達した時に、他方のポンプを起動させる方法が一般的である。また、吐出圧力値を検出する際に、ポンプの誤動作であるチャタリング動作を防止する為に、検出タイマを設定し、一定時間経過後に他方ポンプへの切替動作を実施している為、急激に給水水量が増加した場合には、該検出タイマ時間により他方ポンプへの切替が出来ずに、ポンプ吐出圧力が急激に低下し、断水事故を引き起こす例があった。 In a water supply apparatus, there is a method of performing pressure control (constant pressure control) by changing a pump rotation speed using an inverter. When the amount of feed water increases, the inverter speed is increased to keep the target pressure value constant by the inverter. Here, when the amount of water supply increases, a method of starting the other pump when the discharge pressure value set in the control panel in advance is reached is common. In addition, when detecting the discharge pressure value, a detection timer is set to prevent chattering, which is a malfunction of the pump, and switching to the other pump is performed after a certain period of time. When the amount of water increased, there was an example in which the switch to the other pump could not be performed due to the detection timer time, and the pump discharge pressure dropped rapidly, causing a water outage accident.
また、水量が減少した場合は、目標圧力値を一定に保つ為に、ポンプ回転速度を低下させ圧力一定制御を行っている。ここで、複数台の該ポンプが同時運転している場合には、予め該制御盤にて設定しておいた、吐出圧力値に達した時に、自ポンプを停止し、他方ポンプにてポンプ回転速度運転を実施する。他方ポンプへの切替においても、ポンプのチャタリング動作を防止する為に、検出タイマを設定し、一定時間経過後に他方ポンプへの切替動作を実施している。ここで、配管が閉められる等の急激に水量が減少した場合は、該検出タイマ時間により、ポンプ停止動作が間に合わず、配管内の圧力が上昇し、配管破裂事故を引き起こす可能性がある。 Further, when the amount of water decreases, in order to keep the target pressure value constant, the pump rotation speed is reduced and constant pressure control is performed. Here, when a plurality of pumps are operating at the same time, the self-pump is stopped when the discharge pressure value set in advance on the control panel is reached, and the pump is rotated by the other pump. Carry out speed driving. Even when switching to the other pump, in order to prevent the chattering operation of the pump, a detection timer is set, and the switching operation to the other pump is performed after a predetermined time has elapsed. Here, when the amount of water decreases rapidly, such as when the pipe is closed, the pump stop operation is not in time due to the detection timer time, and the pressure in the pipe rises, which may cause a pipe rupture accident.
この改善策として、急激な給水水量の増減による圧力増減に対応する為に、給水水量の増減に応じた圧力タンクの設置が有効的である。該圧力タンクの容量は、最大使用水量により、タンク容量の選定を行う必要があり、特に大水量に対応する為に、複数台のポンプを並列運転させ対応する給水装置においては、大容量圧力タンクが必要である。
本発明は、複数台のポンプによる順次に運転する制御機能を備えた給水装置において、急激な給水水量の増減の場合、複数台のポンプを順次に運転・停止することにより圧力不均衡が生じ、断水・配管破裂の危険性を回避することである。 The present invention provides a water supply apparatus having a control function for sequentially operating by a plurality of pumps, and in the case of a sudden increase or decrease in the amount of water supply, a pressure imbalance occurs by sequentially operating / stopping the plurality of pumps, To avoid the risk of water breakage and pipe rupture.
また大水量の給水装置では、急激な給水水量の増減に対応する方法として、大形圧力タンクを設置する為、該給水装置のコストが高くなり、広範囲な据付スペースを確保しなければならない。 In addition, since a large pressure tank is installed as a method for dealing with a sudden increase or decrease in the amount of water supply in a large amount of water supply device, the cost of the water supply device increases and a wide installation space must be secured.
本発明は、給水水量が急激に増加し、該圧力が該目標圧力値を大きく満足出来ない場合、順次に該ポンプを起動する運転制御から、複数台の該ポンプを同時に追加起動する運転制御に、また該給水水量が急激に減少し、該圧力が該目標圧力値を大きく越える場合、順次に該ポンプを停止する運転制御から、複数台の該ポンプを同時に停止する運転制御切り換え機能を構築する。 In the present invention, when the amount of water supply increases rapidly and the pressure cannot greatly satisfy the target pressure value, the operation control starts the pumps sequentially and the operation control starts additional pumps simultaneously. In addition, when the amount of water supply decreases sharply and the pressure greatly exceeds the target pressure value, an operation control switching function for simultaneously stopping a plurality of the pumps is constructed from operation control for sequentially stopping the pumps. .
すなわち、本発明は、複数台のポンプと、該ポンプの吐出側の圧力を検知する圧力センサと、前記ポンプの回転速度を目標圧力値となる速度になるように変化させるインバータを内蔵し、前記圧力センサの信号を入力し、前記ポンプの圧力制御を行う制御盤とを備える給水装置において、前記制御盤は、前記圧力制御に使用する目標圧力値を設定する機能と、前記圧力センサからの入力値を用いて圧力を計算する機能と、1台以上によるポンプ運転時に給水水量が増加して前記目標圧力値より低下したときに、順次に停止中のポンプを運転し、また、2台以上によるポンプの並列運転時に給水水量が減少して前記目標圧力値より上昇したときに、順次に運転中のポンプを停止し、それぞれ前記目標圧力値となるような制御機能を有するとともに、給水水量が急激に増加し、圧力が前記目標圧力値に対して第1の所定割合を超えて大きく低下したときに、停止中のポンプを順次に運転する制御に代えて、停止中のポンプを2台以上同時に運転させ、また、給水水量が急激に減少し、圧力が前記目標圧力値に対して第2の所定割合を超えて大きく上昇したときに、運転中のポンプを順次に停止する制御に代えて、運転中のポンプを2台以上同時に停止させ、それぞれ前記目標圧力値となるような同時制御機能を有する給水装置である。 That is, the present invention incorporates a plurality of pumps, a pressure sensor that detects the pressure on the discharge side of the pump, and an inverter that changes the rotation speed of the pump so as to become a target pressure value. In a water supply apparatus comprising a control panel that inputs a pressure sensor signal and performs pressure control of the pump, the control panel has a function of setting a target pressure value used for the pressure control, and an input from the pressure sensor The function to calculate the pressure using the value, and when the pump water supply by one or more units increases the water supply water volume and falls below the target pressure value, the stopped pumps are operated sequentially, and by two or more units When the water supply amount decreases during the parallel operation of the pumps and rises above the target pressure value, the pumps that are in operation are sequentially stopped and each has the control function to reach the target pressure value. In place of the control for sequentially operating the stopped pumps when the amount of water supply increases rapidly and the pressure greatly decreases beyond the first predetermined ratio with respect to the target pressure value, the stopped pump Two or more of the pumps are operated simultaneously, and when the amount of water supply decreases rapidly and the pressure greatly increases beyond the second predetermined ratio with respect to the target pressure value, the pumps in operation are sequentially stopped. Instead of the control, the water supply device has a simultaneous control function in which two or more operating pumps are stopped at the same time, and each becomes the target pressure value.
また、本発明は、複数台のポンプと、該ポンプの給水水量を検知する給水水量検知装置と、前記ポンプの回転速度を目標給水水量値となる速度になるように変化させるインバータを内蔵し、前記給水水量検知装置の信号を入力し、前記ポンプの給水水量制御を行う制御盤を備える給水装置において、前記制御盤は、前記給水水量制御に使用する目標給水水量値を設定する機能と、前記給水水量検知装置からの入力値を用いて給水水量を計算する機能と、1台以上によるポンプ運転時に給水水量が増加して目標給水水量より低下したときに、順次に停止中のポンプを運転し、また、2台以上によるポンプの並列運転時に給水水量が減少して前記目標給水水量値より上昇したときに、順次に運転中のポンプを停止し、それぞれ前記目標給水水量値となるような制御機能を有するとともに、給水水量が急激に増加し、給水水量が前記目標給水水量値に対して第3の所定割合を超えて大きく低下したときに、停止中のポンプを順次に運転する制御に代えて、停止中のポンプを2台以上同時に運転させ、また、給水水量が急激に減少し、給水水量が前記目標給水水量値に対して第4の所定割合を超えて大きく上昇したときに、運転中のポンプを順次に停止する制御に代えて、運転中のポンプを2台以上同時に停止させ、それぞれ前記目標給水水量値となるような同時制御機能を有する給水装置である。 In addition, the present invention incorporates a plurality of pumps, a feed water amount detection device that detects the feed water amount of the pump, and an inverter that changes the rotation speed of the pump to a target feed water amount value, In the water supply apparatus including a control panel that inputs a signal of the water supply amount detection apparatus and controls the water supply amount of the pump, the control panel sets a target water supply amount value used for the water supply amount control, and A function to calculate the amount of water supply using the input value from the water supply amount detection device, and when the water supply amount increases and falls below the target water supply amount during pump operation with one or more units, the stopped pumps are operated in sequence. In addition, when the water supply amount decreases and rises above the target water supply value during parallel operation of two or more pumps, the operating pumps are sequentially stopped, and the target water supply value When the water supply amount suddenly increases and the water supply amount falls greatly exceeding the third predetermined ratio with respect to the target water supply amount value, the stopped pumps are sequentially operated. In place of control, two or more stopped pumps are operated at the same time, and the amount of water supply decreases rapidly, and the amount of water supply increases greatly exceeding the fourth predetermined ratio with respect to the target water supply amount value. Sometimes, instead of the control to stop the operating pumps in sequence, two or more operating pumps are stopped at the same time, and the water supply device has a simultaneous control function to achieve the target water supply amount value.
本発明によりよれば、給水装置に大型圧力タンクを設置する必要がなくなり、最小限の圧力タンクによる給水装置を実現出来る為、大型圧力タンクによる給水装置から比較するとコストを低下させ、大型圧力タンクの据付スペースを有効活用することが出来る。 According to the present invention, it is not necessary to install a large pressure tank in the water supply device, and a water supply device using a minimum pressure tank can be realized. The installation space can be used effectively.
本発明を実施するための最良の形態を説明する。
以下、本発明の給水装置の実施例について、図面を用いて詳細に説明する。
The best mode for carrying out the present invention will be described.
Hereinafter, the Example of the water supply apparatus of this invention is described in detail using drawing.
実施例1を説明する。図1には、本実施例の給水装置の構成図を示す。1は商用電源で電源の供給を行う。インバータ2、3、4は制御盤に内蔵され、ポンプコントロール機能を内蔵し、各々ポンプ8、10、12を駆動し、周波数を変化させることにより自在に該ポンプ回転数を変化させることが出来る。給水装置は、複数台のポンプで構成されるが、図3には3台ポンプの構成例を示している。ポンプ8、10、12により送られる水は逆止弁9、11、13を介して合流管14を通して給水される。合流管14には、圧力脈動吸収およびポンプ始動時の圧力低下を抑える為、圧力タンク15を取り付けている。また、圧力を検出するため、圧力センサ16を取り付け、その圧力信号は、ケーブル5により各インバータ2、3、4へ伝送する。ケーブル6、7は、インバータの状態を空いてる側へ送る為の配線であり、ケーブル6、7により相手側状態を監視して自ポンプの運転判断を行い、コントローラの故障時には、自動バックアップを行う。
Example 1 will be described. In FIG. 1, the block diagram of the water supply apparatus of a present Example is shown. 1 is a commercial power supply that supplies power. The
図2に、本実施例の概要をフローチャートにて示している。図2より、給水水量が通常使用水量範囲である場合は、通常の順次運転を実施するが、給水水量が急激に使用された場合は、ポンプ各々が同時に起動しポンプ運転を行う同時運転を行う。 FIG. 2 is a flowchart showing an outline of the present embodiment. As shown in FIG. 2, when the feed water amount is within the normal use water amount range, the normal sequential operation is performed. However, when the feed water amount is suddenly used, the pumps are simultaneously started and simultaneously operated to perform the pump operation. .
図3に、給水水量の変化による圧力変動とポンプ動作を示している。図3(a)に示すのは、給水水量Qが時間間隔Δt1の時間範囲内にて流量変化が発生した場合には、ポンプ8、10、12が順次起動し、各々起動時に、吐出圧力間隔ΔH1の圧力低下が発生する。一般に、目標圧力値に対する圧力変動幅は、±5%以内となっている。図3(a)の場合には、±5%以内に収束している為、正常なポンプ制御が実行されている事を示している。 FIG. 3 shows pressure fluctuations and pump operation due to changes in the amount of feed water. FIG. 3 (a) shows that when a change in flow rate occurs within the time range of the time interval Δt1 of the water supply amount Q, the pumps 8, 10, and 12 are sequentially started, and at each start, the discharge pressure interval is shown. A pressure drop of ΔH1 occurs. Generally, the pressure fluctuation range with respect to the target pressure value is within ± 5%. In the case of FIG. 3A, since convergence is within ± 5%, it indicates that normal pump control is being executed.
次に、図3(b)には、給水水量が急激に使用された場合の動作を示している。図3(b)より、図3(a)の時間間隔Δt1より短い時間間隔Δt2の間に、流量間隔ΔQの流量変化が発生した場合においても、ポンプ8、10、12が順次起動する為、吐出圧力間隔ΔH2の圧力低下が発生する。圧力変動幅が±5%以上の圧力低下が発生するので、断水などの影響が発生する。 Next, FIG.3 (b) has shown the operation | movement when the amount of supplied water is used rapidly. From FIG. 3B, the pumps 8, 10 and 12 are sequentially started even when the flow rate change of the flow rate interval ΔQ occurs during the time interval Δt2 shorter than the time interval Δt1 of FIG. A pressure drop of the discharge pressure interval ΔH2 occurs. Since a pressure drop with a pressure fluctuation range of ± 5% or more occurs, an influence such as water breakage occurs.
次に、図3(c)には、給水水量が急激に使用された場合に本実施例を適用した場合の動作を示している。図3(c)より、短い時間間隔Δt2の間に、流量間隔ΔQの流量変化が発生し、変動割合が第1の所定値を超えた場合は、ポンプ8、10、12を同時起動させ、吐出圧力間隔ΔH3の圧力低下となることを示している。本実施例を適用した場合には、圧力変動幅(割合)が±5%以内に収束する為、本実施例による優れた効果を示している。 Next, FIG.3 (c) shows the operation | movement at the time of applying a present Example when the amount of supplied water is used rapidly. From FIG. 3 (c), when the flow rate change of the flow rate interval ΔQ occurs during the short time interval Δt2 and the fluctuation ratio exceeds the first predetermined value, the pumps 8, 10, 12 are simultaneously started, It shows that the pressure drops by the discharge pressure interval ΔH3. When this embodiment is applied, the pressure fluctuation width (ratio) converges within ± 5%, and thus the excellent effect of this embodiment is shown.
一般に、図3(b)のような圧力低下が発生する場合は、図1の圧力タンク15に対し、圧力低下が発生した容量をまかなえるだけの大型圧力タンクを準備する必要がある。しかしながら、大型圧力タンクは、大変高価であり、また広範囲な据付スペースの確保が必要となるが、上記のように、図3(c)の実施例では、複数台のポンプを同時起動する急速制御を行うことで、急激な給水水量の変化に対する、吐出圧力の低下を防止出来るので、安定した給水が実現出来る。 In general, when a pressure drop as shown in FIG. 3B occurs, it is necessary to prepare a large pressure tank that can cover the capacity of the pressure drop generated in FIG. However, the large pressure tank is very expensive and requires a wide range of installation space. As described above, in the embodiment of FIG. 3 (c), rapid control for simultaneously starting a plurality of pumps is performed. By performing the above, it is possible to prevent a decrease in discharge pressure with respect to a sudden change in the amount of water supply, and thus stable water supply can be realized.
以上実施例では給水水量の急激な増加による吐出圧力の急激な増加の場合を説明したが、給水水量の急激な減少による吐出圧力の急激な低下の場合に複数のポンプのうちの一部を残して同時に停止することができ、また、給水水量検知装置を使用し、吐出圧力の急激な増加(低下)の代わりに給水水量の急激な増加(低下)を検出して制御することも可能である。その際、目標給水水量は、給水水量の増減に応じて増減するように変更する必要がある。 In the above embodiment, the case of a sudden increase in discharge pressure due to a sudden increase in the amount of water supply has been described. However, in the case of a sudden decrease in discharge pressure due to a rapid decrease in the amount of water supply, some of the plurality of pumps remain. It is also possible to stop at the same time, and it is also possible to detect and control a sudden increase (decrease) in the amount of feed water instead of a sudden increase (decrease) in the discharge pressure using a feed water amount detection device . At that time, the target water supply amount needs to be changed so as to increase or decrease in accordance with the increase or decrease of the water supply amount.
また、正常なポンプ制御から急速制御に代わる圧力(給水水量)値は、目標圧力(給水水量)値に対して所定割合を超えて大きく低下(上昇)したときであり、これらの割合を同じ又は相違するように設定することができる。 In addition, the pressure (feed water amount) value that replaces the normal pump control with the rapid control is when the pressure (feed water amount) value greatly decreases (increases) over a predetermined ratio with respect to the target pressure (feed water amount) value, and these ratios are the same or Can be set differently.
1 インバータを駆動させるための商用電源
2 インバータ(ポンプコントローラ内蔵)
3 インバータ(ポンプコントローラ内蔵)
4 インバータ(ポンプコントローラ内蔵)
5 圧力信号伝送ケーブル
6 インバータ運転状態伝送ケーブル
7 インバータ運転状態伝送ケーブル
8 ポンプ
9 水の逆流を防ぐ為の逆止弁
10 ポンプ
11 水の逆流を防ぐ為の逆止弁
12 ポンプ
13 水の逆流を防ぐ為の逆止弁
14 合流管
15 圧力タンク
16 圧力センサ
1 Commercial power supply for driving the
3 Inverter (Built-in pump controller)
4 Inverter (Built-in pump controller)
5 Pressure signal transmission cable 6 Inverter operation state transmission cable 7 Inverter operation state transmission cable 8 Pump 9 Check valve 10 to prevent water backflow Pump 11 Check valve 12 to prevent water backflow Pump 13 Water backflow Check valve 14 for preventing merging pipe 15 Pressure tank 16 Pressure sensor
Claims (2)
前記制御盤は、
前記圧力制御に使用する目標圧力値を設定する機能と、前記圧力センサからの入力値を用いて圧力を計算する機能と、1台以上によるポンプ運転時に給水水量が増加して前記目標圧力値より低下したときに、順次に停止中のポンプを運転し、また、2台以上によるポンプの並列運転時に給水水量が減少して前記目標圧力値より上昇したときに、順次に運転中のポンプを停止し、それぞれ前記目標圧力値となるような制御機能を有するとともに、
給水水量が急激に増加し、圧力が前記目標圧力値に対して第1の所定割合を超えて大きく低下したときに、停止中のポンプを順次に運転する制御に代えて、停止中のポンプを2台以上同時に運転させ、また、給水水量が急激に減少し、圧力が前記目標圧力値に対して第2の所定割合を超えて大きく上昇したときに、運転中のポンプを順次に停止する制御に代えて、運転中のポンプを2台以上同時に停止させ、それぞれ前記目標圧力値となるような同時制御機能を有することを特徴とする給水装置。 Built-in multiple pumps, a pressure sensor that detects the pressure on the discharge side of the pump, and an inverter that changes the rotational speed of the pump to a target pressure value, and inputs the signal of the pressure sensor And in a water supply apparatus comprising a control panel for controlling the pressure of the pump,
The control panel
A function of setting a target pressure value used for the pressure control, a function of calculating a pressure using an input value from the pressure sensor, and an amount of water supply increased during pump operation by one or more units, When the pressure drops, the pumps that are stopped are operated in sequence, and when the water supply amount decreases and rises above the target pressure value during parallel operation of two or more pumps, the pumps that are operating are stopped sequentially. And each has a control function to achieve the target pressure value,
Instead of controlling the pumps that are stopped in sequence when the amount of feed water suddenly increases and the pressure greatly drops beyond the first predetermined ratio with respect to the target pressure value, Control that two or more units are operated at the same time, and the pumps in operation are sequentially stopped when the amount of water supply decreases rapidly and the pressure rises greatly beyond the second predetermined ratio with respect to the target pressure value. Instead of the above, the water supply device is characterized in that two or more operating pumps are stopped at the same time, and each has a simultaneous control function to achieve the target pressure value.
前記制御盤は、
前記給水水量制御に使用する目標給水水量値を設定する機能と、前記給水水量検知装置からの入力値を用いて給水水量を計算する機能と、1台以上によるポンプ運転時に給水水量が増加して目標給水水量より低下したときに、順次に停止中のポンプを運転し、また、2台以上によるポンプの並列運転時に給水水量が減少して前記目標給水水量値より上昇したときに、順次に運転中のポンプを停止し、それぞれ前記目標給水水量値となるような制御機能を有するとともに、
給水水量が急激に増加し、給水水量が前記目標給水水量値に対して第3の所定割合を超えて大きく低下したときに、停止中のポンプを順次に運転する制御に代えて、停止中のポンプを2台以上同時に運転させ、また、給水水量が急激に減少し、給水水量が前記目標給水水量値に対して第4の所定割合を超えて大きく上昇したときに、運転中のポンプを順次に停止する制御に代えて、運転中のポンプを2台以上同時に停止させ、それぞれ前記目標給水水量値となるような同時制御機能を有することを特徴とする給水装置。 Built-in a plurality of pumps, a feed water amount detection device for detecting the feed water amount of the pump, and an inverter for changing the rotation speed of the pump so as to become a target feed water amount value. In a water supply apparatus comprising a control panel for inputting a signal and controlling the amount of water supplied to the pump,
The control panel
A function for setting a target water supply amount value used for the water supply amount control, a function for calculating a water supply amount using an input value from the water supply amount detection device, and a water supply amount increased during pump operation by one or more units. When the water supply falls below the target water supply amount, the pumps that are stopped are operated in sequence. When the water supply amount decreases and rises above the target water supply amount value during parallel operation of two or more pumps, the pumps are operated sequentially. The pump inside is stopped and has a control function such that each becomes the target water supply amount value,
When the amount of water supply increases rapidly and the amount of water supply falls greatly exceeding the third predetermined ratio with respect to the target water supply amount value, instead of the control for sequentially operating the stopped pumps, When two or more pumps are operated at the same time, and the amount of water supply decreases sharply and the amount of water supply increases greatly exceeding a fourth predetermined ratio with respect to the target water supply amount, the pumps in operation are sequentially Instead of the control to stop at once, a water supply device having a simultaneous control function of simultaneously stopping two or more pumps in operation and achieving the target water supply amount value respectively.
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JP2010229859A (en) * | 2009-03-26 | 2010-10-14 | Kawamoto Pump Mfg Co Ltd | Water supply device |
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JP2021025434A (en) * | 2019-07-31 | 2021-02-22 | 株式会社川本製作所 | Water supply system and control method for water supply system |
JP2021055674A (en) * | 2021-01-07 | 2021-04-08 | 株式会社川本製作所 | Water supply device and method for controlling water supply device |
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JP2010229859A (en) * | 2009-03-26 | 2010-10-14 | Kawamoto Pump Mfg Co Ltd | Water supply device |
EP3239522A1 (en) * | 2016-04-29 | 2017-11-01 | LSIS Co., Ltd. | Apparatus for controlling multiple inverters and inverter system including the same |
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JP2020101094A (en) * | 2018-12-20 | 2020-07-02 | 株式会社日立産機システム | Fluid machine system and control method thereof |
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JP2021055674A (en) * | 2021-01-07 | 2021-04-08 | 株式会社川本製作所 | Water supply device and method for controlling water supply device |
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