TWM491672U - Electron beam evaporation apparatus - Google Patents

Electron beam evaporation apparatus Download PDF

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Publication number
TWM491672U
TWM491672U TW103212981U TW103212981U TWM491672U TW M491672 U TWM491672 U TW M491672U TW 103212981 U TW103212981 U TW 103212981U TW 103212981 U TW103212981 U TW 103212981U TW M491672 U TWM491672 U TW M491672U
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magnet
substrate
vapor deposition
electron beam
storage container
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Chinese (zh)
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Yusuke Shimizu
Junichi Yamanari
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Hitachi Shipbuilding Eng Co
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/24Vacuum evaporation
    • C23C14/28Vacuum evaporation by wave energy or particle radiation
    • C23C14/30Vacuum evaporation by wave energy or particle radiation by electron bombardment
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/06Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
    • C23C14/14Metallic material, boron or silicon
    • C23C14/18Metallic material, boron or silicon on other inorganic substrates

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Inorganic Chemistry (AREA)
  • Physical Vapour Deposition (AREA)
  • Electroluminescent Light Sources (AREA)

Description

電子束蒸鍍裝置Electron beam evaporation device

本實用新型涉及一種使用了電子束的蒸鍍裝置。The utility model relates to an evaporation device using an electron beam.

使用了電子束的蒸鍍裝置通過向配置在真空容器內的坩堝內的材料照射用規定電壓加速了的電子來對所述材料進行加熱,使坩堝內的材料蒸發,並且使蒸發了的材料附著在配置於真空容器內的、作為被蒸鍍構件的基板的表面,由此形成薄膜。The vapor deposition apparatus using an electron beam heats the material by irradiating the material in the crucible disposed in the vacuum chamber with electrons accelerated by a predetermined voltage, evaporates the material in the crucible, and attaches the evaporated material. A film is formed on the surface of the substrate which is disposed in the vacuum container as the member to be vapor-deposited.

由於所述蒸鍍裝置能對多種材料進行高速成膜,所以適合於各種用途,因向坩堝內的材料照射電子束而產生的二次電子和反射電子入射到成膜部,有時會引起成膜部的組成變化。特別是在有機器件的成膜工序中對基板進行電子束蒸鍍時,有時因所述二次電子和反射電子而使有機薄膜表面的組成變化,從而導致作為有機器件的特性下降。Since the vapor deposition device can form a film at a high speed for a plurality of materials, it is suitable for various applications, and secondary electrons and reflected electrons generated by irradiating an electron beam to a material in the crucible are incident on the film formation portion, which may cause formation. The composition of the membrane changes. In particular, when the substrate is subjected to electron beam evaporation in the film formation step of the organic device, the composition of the surface of the organic film may be changed by the secondary electrons and the reflected electrons, and the characteristics of the organic device may be deteriorated.

為了抑制二次電子和反射電子,習知的有例如專利文獻1。專利文獻1中公開了如下內容:在基板和坩堝相對的空間內,以使磁場的方向為橫向的方式相對配置一對電磁體,並且在基板的附近設置探針,邊觀察流過該探針的電子電流邊調整針對一對電磁體的勵磁電流。In order to suppress secondary electrons and reflected electrons, for example, Patent Document 1 is known. Patent Document 1 discloses that a pair of electromagnets are opposed to each other in a space in which a substrate and a crucible face each other such that a direction of a magnetic field is lateral, and a probe is provided in the vicinity of the substrate, and the probe is observed to flow therethrough. The electronic current is adjusted for the excitation current of a pair of electromagnets.

但是,在所述專利文獻1中,如果考慮磁體對電子束偏轉磁場的干擾,則需要以不影響電子束偏轉的方式在磁體和電子束之間設置規定的距離,不得不將磁體設置成靠近基板,但是由於在坩堝和基板相對的空間內由一對磁體形成磁場區域,所以磁體本身成為遮罩物,從而限制了蒸鍍範圍,因此專利文獻1公開的技 術難以應用於例如G2~G4尺寸的大型玻璃基板。However, in Patent Document 1, if the interference of the magnet with respect to the electron beam deflection magnetic field is considered, it is necessary to set a prescribed distance between the magnet and the electron beam in a manner that does not affect the deflection of the electron beam, and the magnet has to be placed close to it. The substrate, but since the magnetic field region is formed by a pair of magnets in the space opposite to the substrate and the substrate, the magnet itself becomes a mask, thereby limiting the vapor deposition range, and therefore the technique disclosed in Patent Document 1 It is difficult to apply to large glass substrates such as G2 to G4 sizes.

此外,即使從坩堝直接向基板入射的二次電子和反射電子能夠被磁體遮罩,但是存在因磁場區域而從基板方向偏轉的二次電子和反射電子由於被真空容器的內壁等反射而繞過磁場區域並且到達基板的可能性,所以存在僅通過一對磁體不能完全遮罩向基板成膜面入射的電子的問題。Further, even if secondary electrons and reflected electrons incident directly from the crucible to the substrate can be covered by the magnet, there are secondary electrons and reflected electrons deflected from the substrate direction due to the magnetic field region, which are wound by being reflected by the inner wall of the vacuum container or the like. There is a possibility of passing through the magnetic field region and reaching the substrate, so there is a problem that electrons incident on the film formation surface of the substrate cannot be completely covered by only a pair of magnets.

先前技術文獻Prior technical literature

專利文獻1:日本專利公開公報特開平5-156428號Patent Document 1: Japanese Patent Laid-Open Publication No. 5-156528

本實用新型要解決的技術問題是:用於在基板和坩堝相對的空間內形成磁場區域的磁體本身成為遮罩物從而限制了能夠蒸鍍的範圍,並且防止二次電子和反射電子向基板入射的效果差。The technical problem to be solved by the present invention is that the magnet itself for forming a magnetic field region in the space between the substrate and the crucible becomes a mask, thereby limiting the range of vapor deposition and preventing secondary electrons and reflected electrons from entering the substrate. The effect is poor.

本實用新型提供一種電子束蒸鍍裝置,其形成磁場,並且使被加速後的電子照射而被加熱從而蒸發了的材料附著在基板表面,由此形成薄膜,所述磁場對產生的電子向所述基板的入射進行遮罩,使蒸鍍材料的收容容器位於進行蒸鍍的所述基板的下方,在比所述收容容器的中心靠向所述基板的中心方向的上方空間,夾著所述收容容器的中心且隔開規定的間隔配置有一對磁體,並且所述一對磁體配置成:各個磁體的基板中心側的端部比另一個端部向下方傾斜。The present invention provides an electron beam evaporation apparatus which forms a magnetic field and which is heated by the accelerated electron irradiation so that the evaporated material adheres to the surface of the substrate, thereby forming a thin film which generates electrons The entrance of the substrate is shielded so that the storage container of the vapor deposition material is located below the substrate on which the vapor deposition is performed, and the upper space is located closer to the center of the substrate than the center of the storage container. A pair of magnets are disposed at a predetermined interval in the center of the storage container, and the pair of magnets are disposed such that the end portions on the substrate center side of the respective magnets are inclined downward from the other end portions.

所述本實用新型的電子束蒸鍍裝置通過以與使蒸鍍材料的收容容器位於進行蒸鍍的基板下方對應地形成最佳磁場的方式配置磁體,使磁體不會成為妨礙蒸鍍的遮罩物。In the electron beam vapor deposition apparatus of the present invention, the magnet is disposed so as to form an optimum magnetic field corresponding to the lower side of the substrate on which the vapor deposition material storage container is to be vapor-deposited, so that the magnet does not become a mask that hinders vapor deposition. Things.

此外,關於磁體的配置,通過夾著收容容器的中心且隔開規定的間隔配置一對磁體,並且將所述一對磁體配置成:使各個磁體的基板中心側的端部比另一個端部向下方傾斜,由此磁體不會成為蒸鍍的妨礙物,此外,能夠防止由朝向收容容器照射的電子束產生的二次電子和反射電子直接入射到基板的成膜部。Further, regarding the arrangement of the magnets, a pair of magnets are disposed at a predetermined interval by sandwiching the center of the storage container, and the pair of magnets are disposed such that the ends of the substrate center side of the respective magnets are closer to the other end portion than the other end portion When the magnet is tilted downward, the magnet does not become an obstacle to vapor deposition, and it is possible to prevent secondary electrons and reflected electrons generated by the electron beam irradiated toward the storage container from directly entering the film formation portion of the substrate.

在所述電子束蒸鍍裝置中,在所述收容容器的周圍設置有接地的電子遮罩板。如果在收容容器的周圍且在不會成為蒸鍍遮罩物的範圍內設置接地的電子遮罩板,則能夠通過使二次電子和反射電子通過內壁等流向大地,從而能夠抑制二次電子和反射電子入射到基板成膜部。In the electron beam evaporation apparatus, a grounded electronic mask is provided around the storage container. When a grounded electronic mask is provided in the vicinity of the storage container and does not become a vapor deposition mask, secondary electrons and reflected electrons can flow to the ground through the inner wall or the like, thereby suppressing secondary electrons. And reflected electrons are incident on the substrate film forming portion.

此外,在所述電子束蒸鍍裝置中,所述電子束蒸鍍裝置包括:收容容器升降機構,改變從所述基板的蒸鍍面到所述收容容器的收容容器高度;磁體升降機構,改變所述收容容器高度上的所述磁體的傾斜上端的高度;磁體傾斜變更機構,改變所述磁體的傾斜角度;磁體間移動機構,改變所述一對磁體的間隔;以及控制部,基於蒸鍍材料種類、基板形狀以及由設置在所述基板的轉動軌跡的直徑相對位置上的電子測量器測量到的電子量,控制所述收容容器升降機構、所述磁體升降機構、所述磁體傾斜變更機構以及所述磁體間移動機構的動作。由於所述電子束蒸鍍裝置具有所述結構,所以能夠基於蒸鍍材料種類、基板形狀以及由設置在基板外側轉動軌跡的直徑相對位置上的電子測量器測量到的電子量,將磁體配置在最佳位置上。Further, in the electron beam evaporation apparatus, the electron beam evaporation apparatus includes: a container elevating mechanism that changes a height from a vapor deposition surface of the substrate to a storage container of the storage container; and a magnet lifting mechanism that changes a height of the inclined upper end of the magnet at a height of the storage container; a magnet tilt changing mechanism to change an inclination angle of the magnet; a moving mechanism between the magnets to change an interval between the pair of magnets; and a control portion based on evaporation Controlling the storage container elevating mechanism, the magnet lifting mechanism, and the magnet tilt changing mechanism by a material type, a substrate shape, and an amount of electrons measured by an electronic measuring device disposed at a relative position of a diameter of a rotation locus of the substrate And the action of the inter-magnet moving mechanism. Since the electron beam evaporation apparatus has the structure, the magnet can be disposed on the basis of the type of the evaporation material, the shape of the substrate, and the amount of electrons measured by the electronic measuring device disposed at the relative position of the diameter of the rotation track outside the substrate. The best location.

按照本實用新型,能夠抑制起因於有機薄膜的組成變化所導致的有機器件的特性下降,因電子束蒸鍍時產生的反射電子和二次電子入射到電子束蒸鍍前形成的有機薄膜表面而產生所述的有機薄膜的組成變化,能夠將曾經被永久磁體妨礙的蒸鍍範圍擴大至G4基板尺寸的基板的整個區域,此外,在原理上能夠得到與通過電阻加熱式蒸鍍形成的有機器件同等的特性,所述電阻加熱式蒸鍍不會產生二次電子和反射電子且不會因所述二次電子和反射電子引起特性下降,此外,使與該電阻加熱式的情況相比高速成膜容易的電子束蒸鍍裝置的使用成為可能。According to the present invention, it is possible to suppress a decrease in characteristics of an organic device caused by a change in composition of an organic thin film, and incident electrons and secondary electrons generated during electron beam evaporation are incident on the surface of the organic thin film formed before electron beam evaporation. The composition change of the organic thin film is generated, and the evaporation range which has been hindered by the permanent magnet can be expanded to the entire area of the substrate of the G4 substrate size, and in addition, the organic device formed by resistance heating evaporation can be obtained in principle. With the same characteristics, the resistance heating type vapor deposition does not generate secondary electrons and reflected electrons, and does not cause deterioration in characteristics due to the secondary electrons and reflected electrons. Further, it is faster than the case of the resistance heating type. The use of an electron beam evaporation apparatus which is easy to use a film becomes possible.

此外,當使用電磁體作為進行電子遮罩的磁體時,本實用新型不需要在使用永久磁體的情況下按照用於蒸鍍的材料改變磁體 間隔時所必須的使裝置停止來進行磁場調整,在對多種材料進行連續蒸鍍時能夠形成合適的電子遮罩用磁場並具有均勻的膜厚分佈,並且能夠高速成膜。Further, when an electromagnet is used as a magnet for performing an electronic mask, the present invention does not require changing a magnet according to a material for vapor deposition using a permanent magnet. The magnetic field adjustment is performed by stopping the apparatus at the time of the interval, and when a plurality of materials are continuously vapor-deposited, a suitable magnetic field for the electronic mask can be formed and a uniform film thickness distribution can be obtained, and the film can be formed at a high speed.

1‧‧‧基板1‧‧‧Substrate

2‧‧‧坩堝2‧‧‧坩埚

3‧‧‧電子槍3‧‧‧Electronic gun

4‧‧‧磁體4‧‧‧ magnet

10‧‧‧控制部10‧‧‧Control Department

21‧‧‧坩堝升降機構21‧‧‧坩埚 lifting mechanism

41‧‧‧磁體升降機構41‧‧‧Magnetic lifting mechanism

42‧‧‧磁體傾斜變更機構42‧‧‧Magnetic tilt change mechanism

43‧‧‧磁體間移動機構43‧‧‧Magnet moving mechanism

45‧‧‧電子測量器45‧‧‧Electronic measuring device

4A‧‧‧磁體4A‧‧‧ Magnet

4B‧‧‧磁體4B‧‧‧ Magnet

P‧‧‧虛擬線P‧‧‧ virtual line

P'‧‧‧虛擬線P'‧‧‧ virtual line

Y‧‧‧中心的距離Distance from the centre of Y‧‧‧

H‧‧‧高度H‧‧‧ Height

H'‧‧‧上側的面的高度H'‧‧‧ Height of the upper side

R‧‧‧水準方向上的距離Distance in the direction of R‧‧‧

C‧‧‧改變距離C‧‧‧Change distance

5‧‧‧電子遮罩板5‧‧‧Electronic mask

5A‧‧‧電子遮罩板5A‧‧‧Electronic mask

5B‧‧‧電子遮罩板5B‧‧‧Electronic mask

5C‧‧‧電子遮罩板5C‧‧‧Electronic mask

5D‧‧‧電子遮罩板5D‧‧‧Electronic mask

5E‧‧‧電子遮罩板5E‧‧‧Electronic mask

圖1是表示本實用新型的電子束蒸鍍裝置的簡要結構的圖。Fig. 1 is a view showing a schematic configuration of an electron beam evaporation apparatus of the present invention.

圖2的(a)和圖2的(b)是表示本實用新型電子束蒸鍍裝置的磁體的最佳配置的圖。2(a) and 2(b) are views showing an optimum arrangement of magnets of the electron beam evaporation apparatus of the present invention.

圖3的(a)和圖3的(b)是表示本實用新型電子束蒸鍍裝置的磁體和收容容器相對於基板的配置關係的圖。3(a) and 3(b) are views showing the arrangement relationship between the magnet and the storage container of the electron beam vapor deposition device of the present invention with respect to the substrate.

圖4是表示本實用新型電子束蒸鍍裝置的電子遮罩板的配置的圖。4 is a view showing the arrangement of an electronic mask of the electron beam evaporation apparatus of the present invention.

圖5是用於說明磁場對蒸鍍速率的影響量的圖。Fig. 5 is a view for explaining the amount of influence of a magnetic field on a vapor deposition rate.

圖6是表示在用於確認本實用新型效果而進行的實驗中有機EL元件的蒸鍍範圍內位置的圖。Fig. 6 is a view showing the position in the vapor deposition range of the organic EL element in an experiment conducted to confirm the effects of the present invention.

在本實用新型中,抑制二次電子和反射電子向基板入射、以及磁體本身成為遮罩物而妨礙蒸鍍這兩者的目的可以通過以下方式實現:使蒸鍍材料的收容容器位於蒸鍍的基板下方,此外,在比收容容器的中心靠向基板中心方向的上方空間內,夾著收容容器的中心且隔開規定的間隔配置有一對磁體,並且一對磁體配置成:各磁體的基板中心側的端部比另一個端部向下方傾斜。In the present invention, the object of suppressing the incidence of secondary electrons and reflected electrons on the substrate and the fact that the magnet itself becomes a mask and impeding vapor deposition can be achieved by: arranging the storage container of the vapor deposition material at the vapor deposition In the upper space of the substrate, a pair of magnets are disposed at a predetermined interval from the center of the storage container in a space above the center of the storage container, and the pair of magnets are disposed at the center of the substrate of each magnet. The side end is inclined downward from the other end.

[實施例][Examples]

下面,參照附圖對用於實施本實用新型的方式進行詳細說明。Hereinafter, the mode for carrying out the present invention will be described in detail with reference to the accompanying drawings.

在附圖中,僅表示成為本實用新型的電子束蒸鍍裝置特徵的主要部分,在以下的說明中,對於省略圖示的構件未賦予附圖標記。In the drawings, only the main features of the electron beam vapor deposition device of the present invention are shown. In the following description, members that are not shown are not given reference numerals.

本例的電子束蒸鍍裝置將在表面形成薄膜的例如矩形的基板1設置在真空容器的內部上方,並且邊使該基板1的面中心轉動邊 進行蒸鍍。The electron beam evaporation apparatus of this example is disposed such that a rectangular substrate 1 having a film formed on the surface thereof is disposed above the inside of the vacuum container, and while rotating the center of the surface of the substrate 1 Perform evaporation.

基板1將到例如G4尺寸為止的基板作為對象,用於所謂的有機器件,該有機器件是由有機膜和金屬或透明電極構成的有機EL照明、有機EL顯示器、有機TFT、有機太陽能電池等。The substrate 1 is used for a substrate such as a G4 size, and is used for a so-called organic device which is an organic EL illumination composed of an organic film and a metal or a transparent electrode, an organic EL display, an organic TFT, an organic solar battery, or the like.

坩堝2是裝入有蒸鍍材料(以下記載為材料)的收容容器。坩堝2配置在基板的端部,在本例中配置在矩形的基板1的轉動圓軌道的下方。坩埚2 is a storage container in which a vapor deposition material (hereinafter referred to as a material) is placed. The crucible 2 is disposed at the end of the substrate, and is disposed below the circular orbit of the rectangular substrate 1 in this example.

在本例中,通過坩堝升降機構21能夠改變坩堝2的高度和距基板1的蒸鍍面的距離(後述的高度H:參照圖3)。坩堝2有時採用所謂的轉臺方式,所述轉臺方式例如在一個蒸發源位置切換使用多個材料。此時,由於每種材料分別具有固有的蒸鍍分佈,所以如上所述地通過坩堝升降機構21,按照在蒸鍍源使用的材料改變坩堝的高度H來維持膜厚的均勻性。In this example, the height of the crucible 2 and the distance from the vapor deposition surface of the substrate 1 can be changed by the crucible lifting mechanism 21 (the height H to be described later: see FIG. 3). The 坩埚 2 sometimes employs a so-called turntable method that switches between a plurality of materials, for example, at one evaporation source position. At this time, since each material has a unique vapor deposition profile, the uniformity of the film thickness is maintained by the crucible lifting mechanism 21 as described above by changing the height H of the crucible according to the material used in the vapor deposition source.

另外,不以移動距基板1中心軸的距離的方式調整坩堝的理由如下:在如上所述地對多種材料進行蒸鍍的轉臺方式中,在結構上難以移動坩堝2和坩堝中心在水準方向上的距離R。Further, the reason why the crucible is not adjusted so as to move the distance from the central axis of the substrate 1 is as follows: in the turret method in which a plurality of materials are vapor-deposited as described above, it is difficult to move the crucible 2 and the crucible center in the level direction. The distance R on.

通過磁體使從作為電子束源的電子槍3照射的電子的前進路線偏轉並將電子導向坩堝2,並且通過到達了坩堝2的電子的碰撞,對裝入所述坩堝2內的材料進行加熱蒸發。省略了電子束前進路線偏轉用磁體的結構的圖示和說明。The forward path of the electrons irradiated from the electron gun 3 as the electron beam source is deflected by the magnet and the electrons are guided to the crucible 2, and the material loaded in the crucible 2 is heated and evaporated by the collision of the electrons reaching the crucible 2. The illustration and description of the structure of the electron beam forward path deflecting magnet are omitted.

關於電子束源,在本例中由於使依存於加速電壓的X射線量降低,所以能夠進行低加速電壓(例如-6kV以上)的調整。在向作為蒸鍍對象的有機器件的蒸鍍中,以加速電壓-2kV以上的方式進行蒸鍍。Regarding the electron beam source, in this example, since the amount of X-rays depending on the acceleration voltage is lowered, adjustment of a low acceleration voltage (for example, -6 kV or more) can be performed. In the vapor deposition of the organic device to be vapor-deposited, vapor deposition is performed at an acceleration voltage of -2 kV or more.

例如釹磁體、釤鈷(samarium-cobalt)磁體等磁體4(4A、4B)用於使向坩堝2內的材料照射後產生的二次電子、反射電子偏轉,在本例中,如圖2的(a)所示,在坩堝2的基板1方向的空間內,夾著該坩堝2的中心,從該中心朝向相互離開的方向隔開規定的 等間隔使N極和S極相對,並且使一端相對於另一端傾斜,以該方式配置磁體4(4A、4B)。For example, a magnet 4 (4A, 4B) such as a neodymium magnet or a samarium-cobalt magnet is used to deflect secondary electrons and reflected electrons generated after irradiation of the material in the crucible 2, in this example, as shown in FIG. (a), in the space in the direction of the substrate 1 of the crucible 2, the center of the crucible 2 is interposed, and a predetermined direction is defined from the center toward the direction away from each other. The magnets 4 (4A, 4B) are arranged in such a manner that the N poles and the S poles are opposed at equal intervals, and one end is inclined with respect to the other end.

如圖2的(b)所示,磁體4的N極和S極的配置為:朝向基板1的中心,使右側為N極,使左側為S極。在本實施例中,將磁體4A作為S極,將磁體4B作為N極,磁場的方向成為從磁體4B朝向磁體4A的方向。此時,如果由電子束蒸鍍裝置產生的電子進入磁體4A和磁體4B內的磁場,則電子被向基板1外引導(相反,如果將磁體4A作為N極,將磁體4B作為S極,則電子被向基板側引導)。As shown in FIG. 2(b), the arrangement of the N pole and the S pole of the magnet 4 is such that the center is oriented toward the center of the substrate 1, and the right side is the N pole and the left side is the S pole. In the present embodiment, the magnet 4A is referred to as an S pole, and the magnet 4B is referred to as an N pole, and the direction of the magnetic field is a direction from the magnet 4B toward the magnet 4A. At this time, if electrons generated by the electron beam evaporation apparatus enter the magnetic field in the magnet 4A and the magnet 4B, the electrons are guided to the outside of the substrate 1 (in contrast, if the magnet 4A is taken as the N pole and the magnet 4B is taken as the S pole, then The electrons are guided to the substrate side).

在本例中,如圖1所示,磁體4(4A、4B)能夠利用磁體升降機構41改變距後述的坩堝2上側的面的高度H’,能夠利用磁體傾斜變更機構42改變後述的磁體4的傾斜度θ的角度,並且能夠利用磁體間移動機構43改變夾著後述的坩堝2的磁體4A和磁體4B間的距離C。In this example, as shown in FIG. 1, the magnets 4 (4A, 4B) can change the height H' of the surface on the upper side of the crucible 2 to be described later by the magnet elevating mechanism 41, and the magnet 4 to be described later can be changed by the magnet tilt changing mechanism 42. The angle of the inclination θ is changed, and the distance C between the magnet 4A and the magnet 4B sandwiching the 坩埚 2 described later can be changed by the inter-magnet moving mechanism 43.

另外,如上所述,坩堝2利用坩堝升降機構21改變坩堝2的高度和距基板1的蒸鍍面的距離(後述的高度H),但是不改變在水準方向上的距離R。在此,在本例中,根據使用的材料,為了使針對基板1的蒸鍍分佈變化,需要改變坩堝2的高度H,但是有時磁體4不能完全覆蓋蒸鍍範圍而使電子遮罩變得困難、或者有時磁體4本身妨礙蒸鍍。Further, as described above, the crucible 2 changes the height of the crucible 2 and the distance from the vapor deposition surface of the substrate 1 (the height H to be described later) by the crucible lifting mechanism 21, but does not change the distance R in the horizontal direction. Here, in this example, depending on the material used, in order to change the vapor deposition distribution with respect to the substrate 1, it is necessary to change the height H of the crucible 2, but sometimes the magnet 4 cannot completely cover the evaporation range and the electronic mask becomes Difficult, or sometimes the magnet 4 itself interferes with evaporation.

因此,在本例中,如圖1所示,通過設置在基板1的轉動軌跡的直徑相對位置上的電子測量器45,監測到達基板1的電子量,以成為後述的磁體配置條件的方式,通過磁體升降機構41改變磁體4的高度H’,通過磁體傾斜變更機構42改變傾斜度θ,並且通過磁體間移動機構43改變距離C。Therefore, in this example, as shown in FIG. 1, the amount of electrons reaching the substrate 1 is monitored by the electronic measuring device 45 provided at the relative position of the diameter of the rotation locus of the substrate 1, so as to become a magnet arrangement condition to be described later. The height H' of the magnet 4 is changed by the magnet lifting mechanism 41, the inclination θ is changed by the magnet tilt changing mechanism 42, and the distance C is changed by the inter-magnet moving mechanism 43.

在控制部10中,本實用新型的電子束蒸鍍裝置基於從未圖示的輸入部輸入的蒸鍍材料種類和基板1的形狀(基板1的長×寬),控制坩堝升降機構21、磁體升降機構41、磁體傾斜變更機構42 和磁體間移動機構43的初始動作,如果蒸鍍開始,則將來自所述電子測量器45的輸出向控制部10發送來進行線性控制。In the control unit 10, the electron beam vapor deposition apparatus of the present invention controls the crucible lifting mechanism 21 and the magnet based on the type of the vapor deposition material input from the input unit (not shown) and the shape of the substrate 1 (length × width of the substrate 1). Lifting mechanism 41, magnet tilt changing mechanism 42 The initial operation of the moving mechanism 43 between the magnets and the magnets is started, and the output from the electronic measuring unit 45 is transmitted to the control unit 10 to perform linear control.

如圖4所示,電子遮罩板5用於防止反射電子和二次電子到達基板1。由於磁體4的磁場,磁體4A和磁體4B間的電子束的電子在該處被遮罩,但是電子束的電子有時在通過磁體4的下方後,因磁場而彎曲的電子會入射到基板1。此外,有時飛到基板1外並在真空容器內反射的電子也會到達基板1。As shown in FIG. 4, the electronic mask 5 is for preventing reflected electrons and secondary electrons from reaching the substrate 1. Due to the magnetic field of the magnet 4, electrons of the electron beam between the magnet 4A and the magnet 4B are masked there, but electrons of the electron beam sometimes pass under the magnet 4, and electrons bent by the magnetic field are incident on the substrate 1 . Further, electrons that fly outside the substrate 1 and are reflected in the vacuum container sometimes reach the substrate 1.

因此,在本例中,在磁體4和坩堝2所在位置的磁場下方以包圍坩堝2的方式設置有電子遮罩板5。電子遮罩板5接地,並且在坩堝2的周圍設置在基板1的中心方向(將其作為前方)、圓軌跡的外側方向(將其作為後方)、磁體4A和磁體4B的分開寬度方向(將其作為側方)、以及從坩堝2看到的基板1方向(將其作為上方)上。Therefore, in this example, the electronic mask 5 is provided under the magnetic field at the position where the magnets 4 and 坩埚2 are located to surround the 坩埚2. The electronic mask 5 is grounded, and is disposed around the crucible 2 in the center direction of the substrate 1 (to be the front), the outer direction of the circular locus (to be the rear), and the separation width direction of the magnet 4A and the magnet 4B (will This is the side) and the direction of the substrate 1 seen from 坩埚2 (which is taken as the upper side).

具體地說,在本例中,以圖4所示方式配置電子遮罩板5。將前方的電子遮罩板5A以沒有間隙的方式配置在磁體4A和磁體4B彼此的下端和下端之間,將上方的電子遮罩板5B以沒有間隙的方式設置在磁體4A和磁體4B彼此的上端和上端之間,將側方的電子遮罩板5C和5D以沒有間隙的方式設置在磁體4A和磁體4B彼此的外側部上,並且將電子遮罩板5E以沒有間隙的方式設置在坩堝2的後方,由電子遮罩板5構成箱體,該箱體覆蓋將磁體4A和磁體4B的間隔作為開口的坩堝2。Specifically, in this example, the electronic mask 5 is disposed in the manner shown in FIG. The front electronic mask 5A is disposed between the lower end and the lower end of the magnet 4A and the magnet 4B in a gapless manner, and the upper electronic mask 5B is disposed in a manner of no gap between the magnet 4A and the magnet 4B. Between the upper end and the upper end, the side electronic mask panels 5C and 5D are disposed on the outer side portions of the magnet 4A and the magnet 4B with no gap, and the electronic mask panel 5E is disposed in a manner without a gap. At the rear of 2, a casing is formed by the electronic mask 5, and the casing covers the crucible 2 in which the interval between the magnet 4A and the magnet 4B is opened.

另外,當以所述方式通過坩堝升降機構21、磁體升降機構41、磁體傾斜變更機構42以及磁體間移動機構43各機構改變坩堝2和磁體4的配置時,有時不能以沒有間隙的方式設置所述電子遮罩板5,但是當利用磁體4能夠充分地進行電子遮罩時,可以存在坩堝2和磁體4的移動行程部分的間隙。Further, when the arrangement of the crucible 2 and the magnet 4 is changed by the respective mechanisms of the crucible elevating mechanism 21, the magnet elevating mechanism 41, the magnet tilt changing mechanism 42, and the inter-magnet moving mechanism 43 in the above manner, sometimes the gap can be set without a gap. The electronic mask 5, but when the electronic mask can be sufficiently performed by the magnet 4, there may be a gap between the 行程2 and the moving stroke portion of the magnet 4.

由於通過以所述方式設置電子遮罩板5,能夠遮罩反射電子,並且通過電子遮罩板5將飛向其他方向的電子也封入封閉的箱體 空間內並最終導向大地,所以能夠非常有效地防止電子到達基板1的蒸鍍範圍。Since the electronic mask 5 is provided in the manner described, it is possible to mask the reflected electrons, and the electrons flying in other directions are also enclosed in the closed box by the electronic mask 5. In the space and finally to the earth, it is possible to very effectively prevent electrons from reaching the evaporation range of the substrate 1.

接著,參照圖2和圖3具體說明基於基板1和坩堝2的位置的磁體4A和磁體4B的配置。此外,下述的磁體4的配置條件也是電子遮罩效果成為最佳的磁場產生範圍的條件。Next, the arrangement of the magnet 4A and the magnet 4B based on the positions of the substrate 1 and the crucible 2 will be specifically described with reference to FIGS. 2 and 3. Further, the arrangement condition of the magnet 4 described below is also a condition in which the electron mask effect is an optimum magnetic field generation range.

另外,本實用新型的目的在於,為了進行電子遮罩,不進行將磁體4作為電磁體情況下的磁場產生輸出的調整,在使磁體4在蒸鍍期間的磁場產生輸出固定的情況下,通過將磁體4的配置設為合適的條件,能夠實現電子遮罩以及均勻且高速的成膜。Further, an object of the present invention is to adjust the output of the magnetic field in the case where the magnet 4 is used as an electromagnet in order to perform the electronic mask, and to pass the magnetic field generation output of the magnet 4 during the vapor deposition. By setting the arrangement of the magnets 4 to an appropriate condition, it is possible to realize an electronic mask and a uniform and high-speed film formation.

磁場對電子束的影響The effect of magnetic field on the electron beam

當以電子遮罩作為目的的磁體4的磁場達到電子束軌道上時,對電子束的偏轉、會聚產生影響,導致不能對材料進行集中的電子束照射,從而引起蒸鍍速率下降。當觀察圖5時可以判明,當電子束軌道上的磁通密度為0.5mT時,蒸鍍速率下降10%,在本實施例中,將磁體配置成:以電子遮罩為目的形成的磁場在電子束軌道上的磁通密度不成為0.5mT以上。When the magnetic field of the magnet 4 for the purpose of the electronic mask reaches the electron beam orbit, the deflection and convergence of the electron beam are affected, resulting in a failure to concentrate the electron beam irradiation on the material, thereby causing a decrease in the vapor deposition rate. When observing FIG. 5, it can be understood that when the magnetic flux density on the electron beam orbit is 0.5 mT, the vapor deposition rate is decreased by 10%. In the present embodiment, the magnet is configured such that the magnetic field formed for the purpose of the electronic mask is The magnetic flux density on the electron beam orbit does not become 0.5 mT or more.

磁體配置Magnet configuration

基本上說,按照蒸鍍材料和基板的蒸鍍面積,調整例如磁體4的磁場產生輸出和電子束的輸出,由此能夠應對任意情況,但是在本例中不是將通過所述的電氣控制來進行應對作為目的,本例的目的在於,找到與成膜條件相配的“使磁體4的磁場產生輸出固定情況下的、與基板1的蒸鍍面積對應的磁體4的最佳配置條件”。Basically, according to the vapor deposition material and the vapor deposition area of the substrate, for example, the magnetic field generation output of the magnet 4 and the output of the electron beam can be adjusted, thereby being able to cope with any situation, but in this example, not by the electrical control described above. In order to cope with this, an object of this example is to find an "optimal arrangement condition of the magnet 4 corresponding to the vapor deposition area of the substrate 1 in the case where the magnetic field generation output of the magnet 4 is fixed, which is matched with the film formation conditions."

如上所述,坩堝2位於基板1的下方。由於各個蒸鍍材料分別具有固有的蒸鍍分佈,所以將基板1的下側的面(成膜部)與坩堝2的上側的面的距離變更並決定為能夠得到規定的膜厚均勻性的高度。此外,在本例中,使用電子測量器45的輸出來測量到達基板1的電子量,根據基板1的下側的面(成膜部)與坩堝2 的距離來決定磁體的配置。下面,將坩堝2相對於基板1的位置作為基準來決定磁體4的各個配置。As described above, the crucible 2 is located below the substrate 1. Since each of the vapor deposition materials has a unique vapor deposition profile, the distance between the lower surface (film formation portion) of the substrate 1 and the upper surface of the crucible 2 is changed to a height at which a predetermined film thickness uniformity can be obtained. . Further, in this example, the amount of electrons reaching the substrate 1 is measured using the output of the electronic measuring device 45, according to the lower surface (film forming portion) of the substrate 1 and the crucible 2 The distance determines the configuration of the magnet. Next, each arrangement of the magnets 4 is determined based on the position of the crucible 2 with respect to the substrate 1.

如圖3所示,關於磁體4,只要使距坩堝2上側的面的高度H’、磁體4的長度B、磁體4的傾斜度θ以及磁體4A和磁體4B間的距離C成為如下所述的即可。As shown in FIG. 3, as for the magnet 4, the height H' of the surface from the upper side of the crucible 2, the length B of the magnet 4, the inclination θ of the magnet 4, and the distance C between the magnet 4A and the magnet 4B are as follows. Just fine.

高度H’:200mm高度H’400mmHeight H': 200mm Height H' 400mm

只要使從坩堝2的上側的面到傾斜配置的磁體4的基板1外周側的端部亦即上端的高度H’(距離)成為200mm高度H’400mm即可。如果磁體4的上端高度低於200mm(接近坩堝2),則會對電子束向蒸發源上的偏轉、會聚產生干擾,不能有效地對材料進行加熱,導致成膜速度下降。另一方面,如果磁體4的上端高度高於400mm(遠離坩堝2),則會成為蒸鍍的遮罩物。The height H' (distance) of the upper end of the end portion of the substrate 1 from the upper surface of the crucible 2 to the magnet 4 of the inclined arrangement 4 is 200 mm. Height H' 400mm can be. If the height of the upper end of the magnet 4 is less than 200 mm (close to 坩埚2), the deflection and convergence of the electron beam to the evaporation source may be disturbed, and the material may not be efficiently heated, resulting in a decrease in film formation speed. On the other hand, if the height of the upper end of the magnet 4 is higher than 400 mm (away from the crucible 2), it becomes a vapor-deposited mask.

長度BLength B

將磁體4的長度B設為在與基板1垂直的同一平面上連接基板1的轉動軌跡的直徑相對位置和坩堝2的中心的虛擬線P、P’所描繪出的範圍(虛線)以上的長度。所述磁體4的長度B將基板1的轉動直徑、坩堝2相對於基板1的高度、磁體4的高度H’、後述的傾斜度θ作為主要原因而改變,反過來說,如果即使將磁體4的長度B固定時改變所述主要原因也處於能夠應對的範圍,則磁體4的長度B也可以是固定長度。The length B of the magnet 4 is set to be longer than the range (dotted line) drawn by the imaginary line connecting the substrate 1 on the same plane perpendicular to the substrate 1 and the range (dotted line) drawn by the imaginary lines P and P' at the center of the 坩埚2. . The length B of the magnet 4 changes the rotational diameter of the substrate 1, the height of the crucible 2 with respect to the substrate 1, the height H' of the magnet 4, and the inclination θ described later as a factor, and conversely, if the magnet 4 is even When the length B is fixed while the main factor is also in a range that can be coped with, the length B of the magnet 4 may also be a fixed length.

磁體傾斜度θ:5°磁體傾斜度θ45°Magnet inclination θ: 5° Magnet tilt θ 45°

磁體4設置成:不影響電子束,並且磁體4的向下方傾斜的下端面A不超過基板1轉動中心的範圍、且大體位於在垂直的同一平面上連接坩堝2的中心和該基板1的轉動軌道的直徑最遠部的虛擬線P’上。另一方面,用所述高度H’規定磁體4的傾斜的上端面。因此,對應於磁體4的長度B,以成為磁體4的上端面為高度H’且下端面為虛擬線P’的、規定位置的方式傾斜的磁體4的傾斜度θ,大體為5°磁體傾斜度θ45°。The magnet 4 is disposed such that the electron beam is not affected, and the lower end surface A of the magnet 4 which is inclined downward does not exceed the range of the center of rotation of the substrate 1, and is located substantially at the center of the connection 坩埚2 in the vertical plane and the rotation of the substrate 1. The diameter of the track is at the farthest point on the virtual line P'. On the other hand, the inclined upper end surface of the magnet 4 is defined by the height H'. Therefore, in accordance with the length B of the magnet 4, the inclination θ of the magnet 4 inclined so that the upper end surface of the magnet 4 is the height H' and the lower end surface is the predetermined position of the imaginary line P' is substantially 5°. Magnet tilt θ 45°.

如果傾斜度θ小於5°,則磁體4成為基板1的蒸鍍的遮罩物,並且例如相對於基板1的中心在相反側設置其他蒸鍍源或機構時,作為它們的遮罩物或干擾物而成為妨礙蒸鍍主要原因的可能性增大。另一方面,如果傾斜度θ大於45°,則不能用磁體覆蓋虛擬線P-P’的範圍,電子從反射電子或二次電子的偏轉所需要的磁場形成區域外通過並到達基板1,或者當電子束從所述前方向後方前進時,所述電子遮罩用磁場對電子束軌道的干擾發生的可能性增大。If the inclination θ is less than 5°, the magnet 4 becomes a vapor-deposited mask of the substrate 1 and, for example, when other vapor deposition sources or mechanisms are provided on the opposite side with respect to the center of the substrate 1, as a mask or interference thereof The possibility that the substance is a factor that hinders the vapor deposition increases. On the other hand, if the inclination θ is larger than 45°, the range of the virtual line P-P′ cannot be covered with the magnet, and the electron passes outside the magnetic field forming region required for the deflection of the reflected electron or the secondary electron and reaches the substrate 1 , or When the electron beam advances from the front direction, the possibility that the electronic mask interferes with the electron beam trajectory increases.

距高C:100mm距高C400mmDistance C: 100mm High distance C 400mm

將使間隔成為不妨礙對基板1的蒸鍍的間隔作為前提,如果夾著坩堝2的磁體4A和磁體4B的間隔比100mm短,則磁體4成為蒸鍍的遮罩物。另一方面,如果夾著坩堝2的磁體4A和磁體4B的間隔比400mm長,則難以形成電子遮罩所需要的磁場,或者是存在有在真空容器內成為其他蒸鍍源的遮罩物或其他機構干擾物的可能性。The interval between the magnet 4A and the magnet 4B sandwiching the crucible 2 is shorter than 100 mm, and the magnet 4 is a vapor-deposited mask. On the other hand, if the interval between the magnet 4A and the magnet 4B sandwiching the crucible 2 is longer than 400 mm, it is difficult to form a magnetic field required for the electronic mask, or there is a mask which becomes another vapor deposition source in the vacuum container or The possibility of interference from other agencies.

接著,表示在滿足磁體4的所述配置條件的下述結構中,用於確認本實用新型效果而進行的實驗的結果。首先,作為基礎要件,電子束的加速電壓在-2kV以下,例如為-2kV,並且使磁體4的磁體4A和磁體4B間的磁通密度在5mT以上,例如通過永久磁體設定為5mT。Next, the results of an experiment conducted to confirm the effects of the present invention in the following configuration that satisfies the above-described arrangement conditions of the magnet 4 are shown. First, as a basic requirement, the acceleration voltage of the electron beam is -2 kV or less, for example, -2 kV, and the magnetic flux density between the magnet 4A of the magnet 4 and the magnet 4B is 5 mT or more, for example, 5 mT by the permanent magnet.

此外,坩堝2在水準方向上的距離R配置成:當進行基板轉動時,坩堝中心位於轉動軌跡的半徑D的0.5倍以上的位置,例如坩堝中心位於轉動軌跡的半徑D的1倍的位置亦即位於轉動軌跡的正下方。Further, the distance R of the crucible 2 in the horizontal direction is configured such that when the substrate is rotated, the crucible center is located at a position more than 0.5 times the radius D of the rotational locus, for example, the center of the crucible is located at a position twice the radius D of the rotational locus. That is, it is located directly below the rotation track.

從基板1的蒸鍍面到坩堝2中心的距離H與所述磁體4的高度H’的關係,當然為磁體4的高度H’<距離H,配合使從坩堝2的中心到基板1中心的距離Y成為1500mm以下這點來最終決定從基板1的蒸鍍面到坩堝2中心的距離H。The relationship between the distance H from the vapor deposition surface of the substrate 1 to the center of the crucible 2 and the height H' of the magnet 4 is of course the height H' of the magnet 4, the distance H, which fits from the center of the crucible 2 to the center of the substrate 1. The distance Y is 1500 mm or less, and finally the distance H from the vapor deposition surface of the substrate 1 to the center of the crucible 2 is determined.

從基板1的蒸鍍面到坩堝2中心的距離H與坩堝2在水準方向上的距離R,只要是能使目標膜厚成為均勻性膜厚的配置則沒有特別的上限,但是由於如果從坩堝2的中心到基板1中心的距離Y比1500mm長,則蒸鍍速率下降,所以將能夠獲得10/s以上蒸鍍速率的1500mm設定為從坩堝2的中心到基板1中心的距離Y的上限。The distance R from the vapor deposition surface of the substrate 1 to the center of the crucible 2 and the distance R of the crucible 2 in the horizontal direction are not particularly limited as long as the target film thickness can be made uniform, but since When the distance Y from the center of the center 2 to the center of the substrate 1 is longer than 1500 mm, the vapor deposition rate is lowered. Therefore, 1500 mm capable of obtaining a vapor deposition rate of 10/s or more is set as the upper limit of the distance Y from the center of the crucible 2 to the center of the substrate 1.

下面,表示用於確認本實用新型效果而進行的實驗的結果。實驗通過對在以下的條件下製作出的有機EL元件進行評價來進行。Next, the results of experiments conducted to confirm the effects of the present invention are shown. The experiment was carried out by evaluating an organic EL device produced under the following conditions.

在370mm×470mm、550mm×650mm的基板1的蒸鍍範圍內的中央(距基板中心的距離0mm)以及端部(距基板中心的距離250mm和375mm)的兩個部位,在邊長50mm方形的玻璃基板上通過圖案化形成了ITO並進行了有機薄膜的蒸鍍,然後以成為邊長2mm方形的元件的方式使用蒸鍍掩模以蒸鍍速率10/s、膜厚2000對鋁進行了電子束蒸鍍,由此製成了評價用的有機EL元件。以下,如圖6所示,將在蒸鍍範圍的中央製作出的有機EL元件記載為“中央元件”,將在端部製作出的有機EL元件記載為“端部元件”。In the center of the vapor deposition range of 370 mm × 470 mm, 550 mm × 650 mm (the distance from the center of the substrate is 0 mm) and the end portion (the distance from the center of the substrate is 250 mm and 375 mm), the length is 50 mm square. On the glass substrate, ITO was formed by patterning, and the organic thin film was vapor-deposited, and then aluminum was electron-deposited at a vapor deposition rate of 10/s and a film thickness of 2000 using a vapor deposition mask as a member having a square side of 2 mm square. The vapor deposition was carried out to prepare an organic EL device for evaluation. In the following, as shown in FIG. 6 , the organic EL element produced in the center of the vapor deposition range is referred to as a “central element”, and the organic EL element fabricated at the end is referred to as an “end element”.

在下述的表1中,表示以使磁體4的高度H’、長度B、傾斜度θ和間隔C成為符合所述條件的表1的記載的方式進行蒸鍍,對向基板1入射的電子量(電流密度)和發光效率進行評價的結果。另一方面,在下述的表2中,表示在不符合所述條件的條件下或在所述條件以外的條件下進行蒸鍍的結果。In the following Table 1, the amount of electrons incident on the substrate 1 is vapor-deposited so that the height H', the length B, the inclination θ, and the interval C of the magnet 4 are in accordance with the description of Table 1 which meets the above conditions. The results of (current density) and luminous efficiency were evaluated. On the other hand, Table 2 below shows the results of vapor deposition under the conditions that do not satisfy the above conditions or under conditions other than the above conditions.

在電子束蒸鍍時因二次電子、反射電子造成先形成的有機薄膜層組成變化的情況下,發光效率下降(通過確認到未產生X射線造成的有機薄膜的組成變化、器件特性下降的加速電壓進行了評價)。因此,作為參考,通過與用不產生二次電子、反射電子的電阻加熱方式製作的元件的發光效率進行比較,評價了二次電子、反射電子的量造成的影響。When the composition of the organic thin film layer formed first by the secondary electrons or the reflected electrons changes during the electron beam evaporation, the luminous efficiency is lowered (the composition change of the organic thin film and the deterioration of the device characteristics due to the absence of X-rays are confirmed. The voltage was evaluated). Therefore, for reference, the influence of the amount of secondary electrons and reflected electrons was evaluated by comparison with the luminous efficiency of an element fabricated by a resistance heating method in which secondary electrons and reflected electrons were not generated.

在未滿足磁體4的配置條件等結構的情況下(表2),特別是將磁體4配置成水準狀的、傾斜度θ為0°(即未傾斜)或超出所述範圍的上限的結果,磁體本身成為蒸鍍的遮罩物、或不能遮罩二次電子和反射電子,導致二次電子和反射電子到達基板1,因此元件的特性下降。In the case where the configuration of the magnet 4 is not satisfied, etc. (Table 2), in particular, the magnet 4 is arranged in a level, and the inclination θ is 0° (that is, not inclined) or exceeds the upper limit of the range. The magnet itself becomes a vapor-deposited mask, or cannot cover secondary electrons and reflected electrons, causing secondary electrons and reflected electrons to reach the substrate 1, and thus the characteristics of the element are degraded.

在滿足磁體4的配置條件的本例結構的情況下(表1),根據能夠得到與通過電阻加熱方式對鋁進行蒸鍍得到的元件同等的發光效率,確認到:本例能夠防止二次電子和反射電子入射到蒸鍍範圍,並且針對基板1的蒸鍍範圍整個區域亦即中央元件和端部 元件都能夠遮罩使有機薄膜產生組成變化等的電子量。此外,還確認到:通過組合電子遮罩板,能夠更有效地進行電子遮罩。In the case of the configuration of the present example which satisfies the arrangement condition of the magnet 4 (Table 1), it is confirmed that the luminous efficiency equivalent to the element obtained by vapor-depositing aluminum by the resistance heating method can be obtained: this example can prevent secondary electrons And reflected electrons are incident on the evaporation range, and the entire area of the evaporation range for the substrate 1 is also the central element and the end The components are capable of masking the amount of electrons that cause composition changes or the like in the organic film. In addition, it was confirmed that the electronic mask can be more efficiently performed by combining the electronic masks.

在所述實施例中,以使基板轉動的方式進行蒸鍍,但是也可以將基板固定或對基板進行輸送。只要描繪使基板或蒸鍍開口部轉動時的轉動軌跡並基於該轉動軌跡決定此時的磁體配置即可。In the above embodiment, vapor deposition is performed so that the substrate is rotated, but the substrate may be fixed or transported to the substrate. The rotation trajectory when the substrate or the vapor deposition opening portion is rotated may be drawn, and the magnet arrangement at this time may be determined based on the rotation trajectory.

1‧‧‧基板1‧‧‧Substrate

2‧‧‧坩堝2‧‧‧坩埚

3‧‧‧電子槍3‧‧‧Electronic gun

4‧‧‧磁體4‧‧‧ magnet

10‧‧‧控制部10‧‧‧Control Department

21‧‧‧坩堝升降機構21‧‧‧坩埚 lifting mechanism

41‧‧‧磁體升降機構41‧‧‧Magnetic lifting mechanism

42‧‧‧磁體傾斜變更機構42‧‧‧Magnetic tilt change mechanism

43‧‧‧磁體間移動機構43‧‧‧Magnet moving mechanism

45‧‧‧電子測量器45‧‧‧Electronic measuring device

Claims (3)

一種電子束蒸鍍裝置,其形成磁場,並且使被加速後的電子照射而被加熱從而蒸發了的材料附著在基板表面,由此形成薄膜,所述磁場對產生的電子向所述基板的入射進行遮罩,所述電子束蒸鍍裝置的特徵在於,使蒸鍍材料的收容容器位於進行蒸鍍的所述基板的下方,在比所述收容容器的中心靠向所述基板的中心方向的上方空間,夾著所述收容容器的中心且隔開規定的間隔配置有一對磁體,並且所述一對磁體配置成:各個磁體的基板中心側的端部比另一個端部向下方傾斜。An electron beam evaporation apparatus which forms a magnetic field and which is heated by the accelerated electron irradiation so that the evaporated material adheres to the surface of the substrate, thereby forming a thin film which is incident on the generated electrons toward the substrate In the electron beam vapor deposition apparatus, the storage container of the vapor deposition material is positioned below the substrate on which vapor deposition is performed, and is closer to the center of the substrate than the center of the storage container. In the upper space, a pair of magnets are disposed at a predetermined interval from the center of the storage container, and the pair of magnets are disposed such that the end portions on the substrate center side of the respective magnets are inclined downward from the other end portions. 根據請求項1所述的電子束蒸鍍裝置,其中,在所述收容容器的周圍設置有接地的電子遮罩板。The electron beam evaporation apparatus according to claim 1, wherein a grounded electronic mask is provided around the storage container. 根據請求項1或2所述的電子束蒸鍍裝置,其中,所述電子束蒸鍍裝置包括:收容容器升降機構,改變從所述基板的蒸鍍面到所述收容容器的收容容器高度;磁體升降機構,改變所述收容容器高度上的所述磁體的傾斜上端的高度;磁體傾斜變更機構,改變所述磁體的傾斜角度;磁體間移動機構,改變所述一對磁體的間隔;以及控制部,基於蒸鍍材料種類、基板形狀以及由設置在所述基板的轉動軌跡的直徑相對位置上的電子測量器測量到的電子量,控制所述收容容器升降機構、所述磁體升降機構、所述磁體傾斜變更機構以及所述磁體間移動機構的動作。The electron beam evaporation apparatus according to claim 1 or 2, wherein the electron beam evaporation apparatus includes: a storage container elevating mechanism that changes a height from a vapor deposition surface of the substrate to a storage container of the storage container; a magnet lifting mechanism that changes a height of an inclined upper end of the magnet at a height of the receiving container; a magnet tilt changing mechanism that changes an inclination angle of the magnet; a magnet moving mechanism that changes an interval of the pair of magnets; and a control Controlling the storage container lifting mechanism, the magnet lifting mechanism, and the portion based on the type of the vapor deposition material, the shape of the substrate, and the amount of electrons measured by the electronic measuring device disposed at a relative position of the diameter of the rotating track of the substrate The operation of the magnet tilt changing mechanism and the inter-magnet moving mechanism.
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