TWM481915U - 棧板 - Google Patents

棧板 Download PDF

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Publication number
TWM481915U
TWM481915U TW102216527U TW102216527U TWM481915U TW M481915 U TWM481915 U TW M481915U TW 102216527 U TW102216527 U TW 102216527U TW 102216527 U TW102216527 U TW 102216527U TW M481915 U TWM481915 U TW M481915U
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TW
Taiwan
Prior art keywords
carrier
pallet
supports
parallel
support
Prior art date
Application number
TW102216527U
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English (en)
Inventor
Ching-Sung Kuo
Original Assignee
Ching-Sung Kuo
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Ching-Sung Kuo filed Critical Ching-Sung Kuo
Priority to TW102216527U priority Critical patent/TWM481915U/zh
Priority to CN201320649741.3U priority patent/CN203612324U/zh
Priority to US14/136,668 priority patent/US20150059624A1/en
Publication of TWM481915U publication Critical patent/TWM481915U/zh

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    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D19/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D19/0004Rigid pallets without side walls
    • B65D19/0006Rigid pallets without side walls the load supporting surface being made of a single element
    • B65D19/0008Rigid pallets without side walls the load supporting surface being made of a single element forming a continuous plane contact surface
    • B65D19/001Rigid pallets without side walls the load supporting surface being made of a single element forming a continuous plane contact surface the base surface being made of a single element
    • B65D19/0014Rigid pallets without side walls the load supporting surface being made of a single element forming a continuous plane contact surface the base surface being made of a single element forming discontinuous or non-planar contact surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
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    • B65D19/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D19/0004Rigid pallets without side walls
    • B65D19/0006Rigid pallets without side walls the load supporting surface being made of a single element
    • B65D19/0008Rigid pallets without side walls the load supporting surface being made of a single element forming a continuous plane contact surface
    • B65D19/001Rigid pallets without side walls the load supporting surface being made of a single element forming a continuous plane contact surface the base surface being made of a single element
    • B65D19/0014Rigid pallets without side walls the load supporting surface being made of a single element forming a continuous plane contact surface the base surface being made of a single element forming discontinuous or non-planar contact surfaces
    • B65D19/0018Rigid pallets without side walls the load supporting surface being made of a single element forming a continuous plane contact surface the base surface being made of a single element forming discontinuous or non-planar contact surfaces and each contact surface having a discrete foot-like shape
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    • B65D19/002Rigid pallets without side walls the load supporting surface being made of a single element forming a continuous plane contact surface the base surface being made of more than one element
    • B65D19/0024Rigid pallets without side walls the load supporting surface being made of a single element forming a continuous plane contact surface the base surface being made of more than one element forming discontinuous or non-planar contact surfaces
    • B65D19/0028Rigid pallets without side walls the load supporting surface being made of a single element forming a continuous plane contact surface the base surface being made of more than one element forming discontinuous or non-planar contact surfaces and each contact surface having a discrete foot-like shape
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    • B65D2205/00Venting means
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    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
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    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
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    • B65D2519/00263Overall construction of the pallet
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
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    • B65D2519/00283Overall construction of the load supporting surface
    • B65D2519/00308Overall construction of the load supporting surface grid type, e.g. perforated plate
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
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    • B65D2519/00338Overall construction of the base surface shape of the contact surface of the base contact surface having a discrete foot-like shape
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B65D2519/00552Structures connecting the constitutive elements of the pallet to each other, i.e. load supporting surface, base surface and/or separate spacer
    • B65D2519/00557Structures connecting the constitutive elements of the pallet to each other, i.e. load supporting surface, base surface and/or separate spacer without separate auxiliary elements
    • B65D2519/00567Structures connecting the constitutive elements of the pallet to each other, i.e. load supporting surface, base surface and/or separate spacer without separate auxiliary elements mechanical connection, e.g. snap-fitted
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    • B65D2519/0084Separated elements, e.g. including in-moulded elements
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    • B65D2519/00935Details with special means for nesting or stacking
    • B65D2519/0094Details with special means for nesting or stacking nestable

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Pallets (AREA)

Description

棧板
本創作係有關一種棧板,特別是一種擠壓成型的棧板。
棧板係用於存放貨物,並且方便貨物的移動與運輸。在棧板的下方可供叉動車或堆高機置入貨叉以移動或堆高貨物。傳統的木材棧板沿用已久,然而具備了幾個缺點。首先是其消耗了大量木材,會對於生態環境造成影響。另外,木材中容易帶有小型害蟲的蟲卵,例如松線蟲,其已經對於全世界的森林造成嚴重的威脅,因此木材棧板在國際間運輸通關的時候,均需要經過嚴格的檢疫及殺蟲手續,相當不便。
另外一方面,塑膠製的棧板亦受到廣泛的使用。一般而言,塑膠棧板是經由射出成型所製成,開模費用昂貴,產速也受到限制。
因此,發展一種高生產速度、節省開模費用以及方便製造的棧板,是目前亟需實現的目標。
本創作了提供了一種棧板,其係經過擠壓成型的方式所製成,製程簡易且可連續生產,也降低了成本。。
根據本創作的一實施例,一種棧板包含一第一載板以及多個支撐件。第一載板包含相對之一第一表面以及一第二表面。多個支撐件設置於第一載板之第一表面,且每一支撐件具有沿一第一方向貫穿支撐件之至少一第一通孔,其中第一方向平行第一載板之第一表面。
以下藉由具體實施例配合所附的圖式詳加說明,當 更容易瞭解本發明之目的、技術內容、特點及其所達成之功效。
1‧‧‧棧板
10‧‧‧第一載板
10a‧‧‧第一卡合結構
11‧‧‧第一表面
12‧‧‧第二表面
12a‧‧‧第二表面12的溝槽
12b‧‧‧支撐件20之一外側表面的溝槽
13a‧‧‧第一通孔
13b‧‧‧第二通孔
14‧‧‧肋條
15‧‧‧開口
20‧‧‧支撐件
20a‧‧‧第二卡合結構
21‧‧‧連接結構
30‧‧‧第二載板
X‧‧‧第一方向
Y‧‧‧第二方向
Z‧‧‧法線方向
圖1a、圖1b所示為本創作一實施例之棧板的不同視角的立體結構示意圖。
圖2a、圖2b所示為本創作一實施例之棧板的不同視角的立體結構示意圖。
圖3a、圖3b所示為本創作一實施例之棧板的不同視角的立體結構示意圖。
圖3c所示為根據圖3a及圖3b的實施例的第一載板與支撐件的連接處的局部放大示意圖。
圖3d所示為本創作一實施例之棧板的立體結構示意圖。
圖3e所示為本創作一實施例之棧板的立體結構示意圖。
圖4a、圖4b所示為本創作一實施例之棧板的不同視角的立體結構示意圖。
圖4c所示為根據圖4a及圖4b的實施例的第一載板與支撐件的連接處的局部放大示意圖。
圖5a、圖5b、圖5c所示為本創作多個實施例之棧板的立體結構示意圖。
圖6所示為本創作一實施例之棧板的局部放大的立體結構示意圖。
圖7a、圖7b所示為本創作不同實施例之棧板的局部放大的立體結構示意圖。
圖8所示為本創作一實施例之棧板的立體結構示意圖。
請參考圖1a及1b,圖1a及圖1b所示為本創作一實施例之棧板的不同視角的立體示意圖。棧板1包含一第一載板10 以及多個支撐件20。第一載板10包含相對之一第一表面11以及一第二表面12,第二表面12用以承載貨物。多個支撐件20設置於第一載板10之第一表面11,且每一支撐件20具有沿一第一方向X貫穿支撐件20之至少一第一通孔13a,其中第一方向X平行第一載板10之第一表面11。支撐件20會接觸地面,用以承載第一載板10以及位於其上的貨物。於此實施例中,第一通孔13a則可供叉動車或堆高機置入一貨叉用以移動及堆高棧板1及貨物。
請再參考圖1a及圖1b,本創作的目的在於發展一種 擠壓成型的棧板,此處的棧板1係沿著第一方向X擠壓成型並連續生產,可形成連續貫通的通孔以及支撐件,還能根據不同的尺寸需求裁切,相當便利。此外,若需要改變棧板的形狀結構,僅需更換擠壓開口處的模具,易於調整,增加棧板的多元性。以下將列出不同之實施例。
於另一實施例中,請再參考圖1a及圖1b,其中多個 支撐件20沿第一方向X平行排列成兩列,以供一貨叉置入支撐件20之第一通孔13a。
於另一實施例中,請參考圖2a及2b,其中多個支撐 件20沿第一方向X平行排列成兩列,以供一貨叉置入支撐件20之第一通孔13a,且多個支撐件20沿一第二方向Y平行排列成三列,以供貨叉平行第二方向Y置入多個支撐件20之間,其中第二方向Y垂直於第一方向X,兩個方向皆位於同一平面上,因此棧板1在使用方向上並無限制,從第一方向X或第二方向Y皆可置入貨叉。圖2a及2b所示的支撐件20形成3x2的陣列。
於另一實施例中,請參考圖3a及圖3b,其中多個支 撐件20沿第一方向X平行排列成三列,以供一貨叉平行第一方向X置入多個支撐件20之間。相較於先前將貨叉置入第一通孔13a,亦可將其置入支撐件20之間的空間。
於另一實施例中,請再參考圖3a及圖3b,其中多個 支撐件20分別沿第一方向X以及第二方向Y平行排列成三列, 以供一貨叉平行第一方向X或第二方向Y置入多個支撐件20之間,其中第二方向Y垂直於第一方向X。圖3a及3b所示的支撐件20形成3x3的陣列。
於一實施例中,依據實際需求,第一載板10之第二 表面12可為一平坦表面,如圖5a所示。又於另一實施例中,請參考圖5b,其中第一載板10具有沿第一表面11之法線方向Z鏤空之一網格結構,可增加第一載板10的防滑能力以及減少棧板1的成品重量。此處的網格結構並非沿著第一方向X擠壓成型,而是擠壓成型後,再以其餘機台沿著法線方向Z額外加工而成。
於一實施例中,請參考圖6,圖6為本創作一實施例 之棧板的局部立體示意圖,其中第一載板10更包含多個第二通孔13b,多個第二通孔13b沿著第一方向X貫穿第一載板10。同樣地,第二通孔13b能減少棧板1的材料用量及成品重量。此處的第二通孔13b可直接沿著第一方向X擠壓形成。
於一實施例中,請再參考圖1a、圖1b、圖2a、圖 2b、圖3a至圖3d、圖4a、圖4b,其中第一載板10的第二表面12更包含多個沿第一方向X延伸之肋條14,以增加第一載板10之物理強度。肋條14可以突出於第二表面12或凹入第二表面12,其數量以及凹凸的方式並未特別限制,其可沿著第一方向X擠壓成型所形成。肋條14為選擇性配置,例如圖3a所示為具有肋條14之棧板1,而圖3e所示的棧板1則不具備肋條14。
於一實施例中,請再參考圖5c,其中第一載板10之 第二表面12更包含多個沿第一方向X延伸之溝槽12a,用以增加第一載板10之第二表面12與貨物間的摩擦力。故此,堆疊貨物在棧板1上的時候,貨物比較不容易產生滑動。此處的溝槽12a可直接沿著第一方向X擠壓成型所形成。
較佳者,請再參考圖5c,其中第一載板10更包含多 個防滑墊或防滑貼布(圖中未示),其設置於第一載板10之第二表面12,使得貨物置放在棧板1上方的時候比較不容易滑動。例如, 可將防滑墊置入前述的溝槽12a。
於另一實施例中,請參考圖1a、圖1b至圖4a、圖 4b,其中支撐件20包含至少一溝槽12b,其設置於支撐件20之一外側表面且沿第一方向X延伸,其中外側表面與第一載板10之第一表面11相對。溝槽12b具有止滑的作用,或者是可置入防滑墊或防滑貼布(圖中未示)加強止滑效果。此處的溝槽12b可直接沿著第一方向X擠壓成型所形成。
於一實施例中,其中支撐件20包含至少一個防滑墊 或防滑貼布(圖中未示),其設置於支撐件20之一外側表面,其中外側表面與第一載板10之第一表面11相對。舉例而言,防滑墊可以由橡膠所製成。
另外,為了方便堆疊及收納棧板1,如圖3d所示, 其中第一載板10更可包含多個開口15,其設置於第一載板10之第二表面12,用以容置另一棧板1之多個支撐件20,以使多個棧板1能夠彼此堆疊。
本創作之棧板1的結構,請參考圖3c,於一實施例 中,其中第一載板10以及支撐件20為一體成型之結構。另外,亦可為分離式的結構。於另一實施例中,請參考圖4a至圖4c,第一載板10具有多個第一卡合結構10a,每一支撐件20具有一第二卡合結構20a,且第一卡合結構10a以及第二卡合結構20a彼此卡合,以使第一載板10以及多個支撐件20組成棧板1。如此,在擠壓成型的時候,可以分開製作第一載板10以及支撐件20;平時若不使用棧板1,也可將第一載板10以及支撐件20分開堆疊收納,節省大量空間且方便運送。
於一實施例中,如圖7a及圖7b所示,其中支撐件 20具有一連接結構21,其連接第一載板10以及支撐件20之內壁,以增加棧板1的結構強度,達到更良好的負重效果。
本創作之棧板1,可為單面載板或雙面載板之結構。 於另一實施例中,如圖8所示,棧板1更包含一第二載板30,其 設置於支撐件20之另一端,並與第一載板10相對,覆蓋多個支撐件20,使得棧板1的上下使用方向不會受到限制,因為兩面皆可承載貨物。
另外,棧板1可以是傳統的塑膠棧板。然而,較佳 者,棧板1可以是環保棧板。關於環保棧板的材料,於一實施例中,棧板1包含多個條狀纖維單元,其係由原始狀的多個稻殼以及木屑至少其中一所組成,其中多個稻殼以及木屑呈現纖維軸向的不規則排列,且多個稻殼以及木屑之間形成分散的數個空隙;一填充物,其填補多個稻殼以及木屑之間分散的該些空隙,並結合多個條狀纖維單元,以形成板狀外觀;以及一偶合物,其分布於多個條狀纖維單元與填充物之介面,用以強化多個條狀纖維單元與填充物之結合(圖中未示)。此外,條狀纖維單元還可以包含原始狀的多個麥殼。
於一實施例中,其中填充物包含尼龍、聚丙烯(PP)、 聚乙烯(PE)、聚氯乙烯(PVC)、聚乙烯對苯二甲酸酯(PET)中至少其中之一。
於一實施例中,其中偶合物包含馬來酸酐接枝聚烯 烴、鈦酸酯偶合劑或矽烷類偶合劑。
上述的環保棧板,其利用保留原始狀稻殼及木屑的 條狀纖維單元與填充物及偶合物結合而成板狀建材。如此,保留稻殼及木屑纖維增強了建材強度,稻殼及木屑的來源也易於取得,並且減少了木材與石化塑料的使用。除此之外,成型的板狀建材具有良好的物理性質、防水耐用、輕量化且易於加工並且免於病蟲害。若搭配無毒性之填充物,燃燒本創作之環保棧板也不會產生毒氣。另外,還可以依使用者需求,加入其他材料,除了用途多樣化,也充分的利用了資源。將廢棄或是損壞的環保棧板打碎後還可以重新製作使用,具有回收效益。
綜合上述,本創作了提供了一種棧板,其係經過擠 壓成型的方式所製成,製程簡易且可連續生產。
以上所述之實施例僅是為說明本創作之技術思想及特點,其目的在使熟習此項技藝之人士能夠瞭解本發明之內容並據以實施,當不能以之限定本發明之專利範圍,即大凡依本發明所揭示之精神所作之均等變化或修飾,仍應涵蓋在本發明之專利範圍內。
1‧‧‧棧板
10‧‧‧第一載板
11‧‧‧第一表面
12b‧‧‧溝槽
13a‧‧‧第一通孔
14‧‧‧肋條
20‧‧‧支撐件
X‧‧‧第一方向
Y‧‧‧第二方向

Claims (20)

  1. 一種棧板,包含:一第一載板,包含相對之一第一表面以及一第二表面;以及多個支撐件,其設置於該第一載板之該第一表面,且每一該支撐件具有沿一第一方向貫穿該支撐件之至少一第一通孔,其中該第一方向平行該第一載板之該第一表面。
  2. 如請求項1所述之棧板,其中該多個支撐件沿該第一方向平行排列成兩列,以供一貨叉置入該支撐件之該第一通孔。
  3. 如請求項1所述之棧板,其中該多個支撐件沿該第一方向平行排列成兩列,以供一貨叉置入該支撐件之該通孔,且該多個支撐件沿一第二方向平行排列成三列,以供該貨叉平行該第二方向置入該多個支撐件之間,其中該第二方向垂直於該第一方向。
  4. 如請求項1所述之棧板,其中該多個支撐件沿該第一方向平行排列成三列,以供一貨叉平行該第一方向置入該多個支撐件之間。
  5. 如請求項1所述之棧板,其中該多個支撐件分別沿該第一方向以及一第二方向平行排列成三列,以供一貨叉平行該第一方向或該第二方向置入該多個支撐件之間,其中該第二方向垂直於該第一方向。
  6. 如請求項1所述之棧板,其中該第一載板具有沿該第一表面之法線方向鏤空之一網格結構。
  7. 如請求項1所述之棧板,其中該第一載板更包含多個第二通孔,該多個第二通孔沿著該第一方向貫穿該第一載板。
  8. 如請求項1所述之棧板,其中該第一載板的該第二表面更 包含多個沿該第一方向延伸之肋條,以增加該第一載板之物理強度。
  9. 如請求項1所述之棧板,其中該第一載板之該第二表面更包含多個沿該第一方向延伸之溝槽,用以增加該第一載板之該第二表面之摩擦力。
  10. 如請求項1所述之棧板,其中該第一載板包含多個防滑墊或防滑貼布,其設置於該第一載板之該第二表面。
  11. 如請求項1所述之棧板,其中該第一載板包含多個開口,其設置於該第一載板之該第二表面,用以容置另一該棧板之該多個支撐件,以使多個該棧板彼此堆疊。
  12. 如請求項1所述之棧板,其中該支撐件包含至少一溝槽,其設置於該支撐件之一外側表面且沿該第一方向延伸,其中該外側表面與該第一載板之該第一表面相對。
  13. 如請求項1所述之棧板,其中該支撐件包含至少一個防滑墊或防滑貼布,其設置於該支撐件之一外側表面,其中該外側表面與該第一載板之該第一表面相對。
  14. 如請求項1所述之棧板,其中該第一載板以及該支撐件為一體成型之結構。
  15. 如請求項1所述之棧板,其中該第一載板具有多個第一卡合結構,每一該支撐件具有一第二卡合結構,且該第一卡合結構以及該第二卡合結構彼此卡合,以使該第一載板以及該多個支撐件組成該棧板。
  16. 如請求項1所述之棧板,其中該支撐件具有一連接結構,其連接該第一載板以及該支撐件之內壁。
  17. 如請求項1所述之棧板,更包含一第二載板,其設置於該支撐件之另一端,並與該第一載板相對。
  18. 如請求項1所述之棧板,其中該第一載板以及該支撐件之材料包含:多個條狀纖維單元,其係由原始狀的多個稻殼以及多個木屑至少其中之一所組成,其中該些稻殼以及該些木屑呈現纖維軸向的不規則排列,且該些稻殼以及該些木屑之間形成分散的數個空隙;一填充物,其填補該些稻殼以及該些木屑之間分散的該些空隙,並結合該些條狀纖維單元,以形成板狀外觀;以及一偶合物,其分布於該些條狀纖維單元與該填充物之介面,用以強化該些條狀纖維單元與該填充物之結合。
  19. 如請求項18所述之棧板,其中該填充物包含尼龍、聚丙烯(PP)、聚乙烯(PE)、聚氯乙烯(PVC)、聚乙烯對苯二甲酸酯(PET)中至少其中之一。
  20. 如請求項18所述之棧板,其中該偶合物包含馬來酸酐接枝聚烯烴、鈦酸酯偶合劑或矽烷類偶合劑。
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