TWM479501U - Modular coil layer, coil assembly including such coil layer and planar transformer using the same - Google Patents

Abstract

Disclosed are a modular coil layer, an assembly including such modular coil layer and a planar transformer using the modular coil layer or its assembly. The modular coil layer includes a coil main body and two pads extended from the man body and respectively positioned at a first position at peripheral of an imaginative geographic shape covering the coil main body and a second position at peripheral of the geographic shape departing from the first position. The disclosed planar transformer is simple and suitable for surface mounting on printed circuit boards.

Description

Modular coil plate, coil plate assembly thereof and planar transformer including the coil plate or coil assembly

The present invention relates to a modular coil plate, and more particularly to a coil plate for use in a planar transformer, and a planar coil containing the coil plate. The present invention provides a technique for assembling a multi-layer planar coil with modular coil plates. The coil plate has a modular design to facilitate serial connection with other coil plates. This creation also discloses a planar transformer using the coil plate or its coil plate assembly.

Transformers are an important component in the supply of electronic products. The conventional transformer is bulky and cannot meet the requirements for miniaturization of the product. A planar transformer (a planar transformer) is a transformer in which a conductive foil such as a copper foil is laid on a multilayer printed circuit board (PCB) as a winding, and the thickness of the transformer can be greatly reduced. Planar transformers are widely used in communications, computers, industrial control, aerospace engineering, medical equipment and other products. However, because flat-panel transformers require a relatively large number of boards, they are still large. And because the efficiency is not high, the output impedance is also large, and it is easy to generate noise. How to achieve a thinner and more efficient planar transformer has become a technical problem that needs to be overcome in this industry.

Taiwan Patent No. I387981 discloses a planar transformer comprising only a single printed circuit board. However, the single printed circuit board includes a plurality of primary circuit layers, plural a secondary circuit layer and a through hole for mounting the magnetic core. This patent produces a majority of the wound layers on a multi-layer substrate that is integrally formed into a single printed circuit board to reduce thickness. However, the structure is the same as that of a planar transformer formed using a multilayer printed circuit board.

Bay Patent No. I357086 provides a transformer suitable for being disposed in a circuit substrate. The transformer includes a first planar coil and a second planar coil, wherein the first planar coil has a plurality of first windings and the second planar coil has a plurality of second windings. At least two adjacent first windings constitute a first winding bundle. At least two adjacent second windings constitute a second winding bundle. The two cross each other, thereby reducing the number of layers of the planar coil.

Chinese invention patent CN 103081044A discloses a planar transformer having a plurality of layers of single-layer, single-turn wound plates, and combining different winding plates to form different types of planar transformers according to different needs.

European patent EP 2 602 801 A1 discloses a planar transformer having a plurality of single-layer, single-turn wound metal sheets as secondary windings for combination with primary windings.

German Patent DE 10 2012 003 365 A1 discloses a planar transformer using a scroll metal strip as a winding. The scroll metal strip is a single layer, multi-turn design. The end of the inner ring of the winding is bent through the insulating sheet to another plane.

European patent EP 2 637 183 A2 discloses a planar transformer using a single layer single-turn wound plate as a coil. The bobbin is stretched out of the shape of a pad to serve as a layer-to-layer and connection electrode to the outside.

U.S. Patent Publication No. 2013-278371 A1 discloses a planar transformer which uses a plurality of single-layer planar metal windings and connects and positions a plurality of metal windings in series to achieve multilayer winding.

The Patent Cooperation Treaty patent application WO 0070926 A1 also discloses a planar transformer which uses a continuous material to make a multilayer, single-turn wound plate. The tongues in the shape of a pin are connected in series between the layers.

From the state of the art of planar transformers, the industry has made great efforts to develop miniaturization of planar transformers. However, it is still difficult to get rid of the know-how of making planar transformers with printed circuit boards. The proposed design uses a single-layer wound plate as a combined unit, but each layer must use a specific coil pattern design, and the connection between the layers is fixed, and only a specific winding plate structure can be provided. A winding plate module for a specific number of layers or turns. There is no modular design, and it is not possible to make different combinations or extensions according to the requirements of the use.

The purpose of this creation is to provide a modular coil plate and a planar coil formed by the coil plate.

Another object of the present invention is to provide a modular coil plate that is easy to change the number of layers of a planar coil in response to different needs in use.

Another object of the present invention is also to provide a modular coil plate that can be stacked into a plurality of planar coils in the same basic shape.

The purpose of this creation is to provide a planar transformer using a modular coil plate or its coil plate assembly.

The purpose of this creation is to provide a coil plate that is easy to manufacture and suitable for surface mount mounting and a planar transformer that uses the coil plate.

The modular coil plate according to the present invention comprises a planar coil body and a pad extending at both ends of the coil body, the pin being respectively located at a first position including an outer circumference of the imaginary geometry of the coil body, and on the outer circumference of the geometric pattern, leaving the first position Two locations.

In a preferred embodiment of the present invention, the geometric figure is a rectangle containing the area of the coil body. In other embodiments, the geometry is a polygon or circle that includes the area in which the coil body is located.

In a preferred embodiment of the present invention, the modular coil plate may further comprise an insulating sheet. In such an embodiment, the planar coil body is positioned on the insulating sheet and the pin extends outside the insulating sheet.

In some instances of the present creation, the planar coil body forms a substantially circular shape. In other examples, the coil body forms a rectangular profile and forms a substantially one-week.

According to another aspect of the present invention, a planar coil is provided, the planar coil having at least a first coil plate and a second coil plate; wherein the first and second coil plates each include a planar coil body and a bit a pin extending at both ends of the coil body; the two coil bodies have substantially the same shape and overlap each other but maintain a first predetermined distance; the pins of the first coil plate are respectively located in an imaginary geometric figure including the two coil bodies a first position of the outer circumference, and a second position away from the first position on the outer circumference of the geometric shape; and the pins of the second coil plate are respectively located at a second position on the outer circumference of the geometric figure, and the geometric figure On the outer circumference, leaving the third position of the first position and the second position; and the first coil plate and the second coil plate are connected in series at the second position. The planar coil can form a gasket shape on the same plane of the pins at the first position and the third position.

In a preferred embodiment of the present invention, the planar coil may further include an insulating sheet. The first coil plate and the second coil plate are sandwiched between the first coil plate and the second coil plate. In such an embodiment, the pin extends to the exterior of the insulating sheet.

The planar coil may further include a third coil plate, the third coil plate includes a planar coil body and a pin extending at opposite ends of the coil body; the coil body and the first coil plate and the second coil plate The coil body has substantially the same shape and overlaps the first coil plate and the second coil plate but maintains a second predetermined distance from the adjacent coil plate; the pins of the third coil plate are respectively located on the outer periphery of the imaginary geometric figure a third position, and a fourth position away from the second position and the third position on the outer circumference of the geometric shape; and the third coil plate and the second coil plate are connected in series at the third position.

The planar coil may further include an insulating sheet disposed between or sandwiched between the third coil plate and the second coil plate. The first predetermined distance and the second predetermined distance may be the same or different.

The planar coil may further include a fourth coil plate, the fourth coil plate includes a planar coil body and a pin extending at opposite ends of the coil body; the coil body and the coil body of the first to third coil plates Having substantially the same shape and overlapping the first to third coil plates but maintaining a third predetermined distance from the adjacent coil plates; the pins of the fourth coil plate are respectively located at the fourth position of the outer periphery of the imaginary geometry And a fifth position away from the second position, the third position, and the fourth position on the outer circumference of the geometric shape; and the fourth coil plate and the third coil plate are connected in series at the fourth position.

The planar coil may further include an insulating sheet sandwiched between the third coil plate and the fourth coil plate. The third predetermined distance may be the same or different from one of the first and second predetermined distances. The planar coil is formed on the same plane by the pins of the first position and the fifth position Gasket shape. The planar coil also allows the pins located at the first, third, and fifth positions to form a shim shape on the same plane.

A planar transformer using the inventive modular coil plate may comprise the modular coil plate or a component formed by a plurality of modular coil plates, and a plane stacked with the modular coil plate or the modular coil plate assembly The coil assembly, as well as a core. The core extends perpendicular to the plane of the two sets of planar coil assemblies and passes through a central portion of the two sets of planar coil assemblies. The planar transformer may further include a metal casing covering the core and the coil portions of the two sets of planar coil assemblies.

The above and other objects and advantages of the present invention will become more apparent from the following detailed description.

1‧‧‧ planar transformer

10‧‧‧First planar coil assembly

11‧‧‧ pins

20‧‧‧Second planar coil assembly

30‧‧‧First coil plate

31, 32‧‧‧ feet

40‧‧‧second coil plate

41, 42‧‧‧ feet

50‧‧‧third coil plate

51, 52‧‧‧ feet

60‧‧‧fourth coil plate

61, 62‧‧‧ feet

70‧‧‧ iron core

71‧‧‧Upper casing

72‧‧‧ Lower case

73‧‧‧Insulation sheet

74‧‧‧Insulation sheet

75‧‧‧Insulation sheet

76‧‧‧Insulation sheet

77‧‧‧Insulation sheet

78‧‧‧Insulation sheet

79‧‧‧Insulation sheet

P1‧‧‧ first position

P2‧‧‧ second position

P3‧‧‧ third position

P4‧‧‧ fourth position

P5‧‧‧ fifth position

Figure 1 shows a schematic diagram of a planar transformer structure using the present modularized coil plate.

Fig. 2 is a perspective view showing the first embodiment of the modularized coil plate of the present invention.

Figure 3 is a perspective view showing a second embodiment of the modularized coil plate of the present invention.

Fig. 4 is a perspective view showing a third embodiment of the modularized coil plate of the present invention.

Fig. 5 is a perspective view showing a fourth embodiment of the modularized coil plate of the present invention.

Fig. 6 is a schematic view showing an example of the connection mode of the modular coil plate assembly of the present invention.

The following is a schematic illustration of the present exemplary modular coil assembly and its component planar coils, along with several embodiments of planar transformers using the modular coil plate or components thereof. However, it should be noted that the description of the embodiment of the present invention only illustrates the basic frame of the modular coil plate of the present creation. Construction and possible applications are not intended to limit the scope of this creation.

Figure 1 shows a schematic diagram of a planar transformer structure using the present modularized coil plate assembly. As shown in the figure, in this embodiment, the planar transformer 1 includes an upper casing 71, an insulating sheet 73, a first coil plate 30, an insulating sheet 74, and a first planar coil assembly from the top to the bottom of the drawing. 10. The insulating sheet 75, the second coil plate 40, the insulating sheet 76, the third coil plate 50, the insulating sheet 77, the second planar coil assembly 20, the insulating sheet 78, the fourth coil plate 60, the insulating sheet 79, and the lower case 72, and a core 70 passing through each of the coils and the central portion of the insulating sheet. In this configuration, the first coil plate 30, the second coil plate 40, the third coil plate 50, and the fourth coil plate 60 are sequentially connected in series as a secondary side coil. The first planar coil assembly 10 is connected in series with the second planar coil assembly 20 as a primary side coil. Of course, in this configuration, the primary side coil and the secondary side coil can be interchanged.

For the sake of explanation, the first planar coil assembly 10 and/or the second planar coil assembly 20 are referred to as "primary coils", and the first coil plate 30 and the second coil plate 40 are referred to as "secondary coils". All or one of the third coil plate 50 and the fourth coil plate 60. Therefore, in the following description, the "primary side coil" and the "secondary side coil" are interchangeable and common concepts.

The figure shows that the primary side coil uses two sets of planar coil assemblies 10, 20 having a double-layer, double-ring configuration. The secondary side coil uses four sets of single layer, single turn coil plates. However, it is known in the industry that the secondary side coil can also use any number of planar coil assemblies, or a flat coil assembly can be used with a single layer coil plate. The number of coils on each side used is not limited to that shown in this embodiment. The planar coil assembly 10, 20 of the double-layer, double-ring structure shown in Fig. 1 is a planar coil disclosed in Taiwan Patent Application No. 102143037. Can be used as a reference for this case. The figure also shows that the planar coil assemblies 10, 20 are connected in series to form the primary side coil.

The structure of the primary side and secondary side coil or coil assembly shown in the figure Others, stacking methods, are for illustrative purposes only. Experts in this industry know that different types of coil combinations can be used in a planar transformer. For example, the primary side and secondary side coils or coil assemblies may all use a single layer of coil plates 30, 40, 50, 60 instead of two types of coils. The number of single-layer coil plates used is also constant. In general, the number of turns of the primary side is different from the number of turns of the secondary side. However, in some applications, it is also possible to use the same number of turns on both sides. However, in order to improve the efficiency, it is preferable to overlap the primary side coil and the secondary side coil. Insulation sheet insulation may be used between the coils, but it may be insulated by other means, for example, with an insulating layer formed on the surface of the coil. The material of the insulating sheet or the insulating layer may be any commercially available insulating material as long as it is suitable for processing and provides a good insulating effect. If an insulating sheet is used, the thickness should not be too thick, but it should not be too thin to cause damage and its insulating effect and fixing function.

In the above structure, the secondary side coil plates 30, 40, 50, 60 are four examples of the inventive modular coil plate. The figure shows that the planar coil modules 10, 20 have two pins extending beyond the module. The four sets of coil plates 30, 40, 50, 60 also have two pins 31, 32; 41, 42; 51, 52; 61, 62 (see also Figures 2-5) extending beyond the module, The pins of the planar coil modules 10, 20 are located on opposite sides. However, whether the pins of the two side coils are placed on opposite sides is not a technical limitation.

After the above components are combined, a set of transformers 1 is formed. The upper casing 71 and the lower casing 72 cover the core 70 and the coil portions of the planar coil modules 10 and 20 and the coil plates 30, 40, 50, and 60, respectively. In addition to protecting the transformer 1, it also provides the function of an electromagnetic wave barrier. The specific pins of the planar coil modules 10, 20 and the lengths of the pins 31, 51, 62 of the coil plate are set according to the height of each coil plate, so that the pins can extend the gasket on the same plane, providing The transformer 1 can be surface-adhered and assembled on a circuit board.

In the embodiment of the present invention, the planar coil mold assemblies 10, 20 are made of a material having good electrical conductivity. Suitable materials include various metals or alloys such as copper, silver, brass, and the like. The material, shape and size of the core 70 can be selected from known techniques depending on the application requirements. The materials, shapes and dimensions of the upper and lower casings 71, 72 can also be selected from known techniques depending on the application requirements. Further, the housing is not limited to the manner in which the lower housings are combined. It is also possible to make the housing from a single material or to combine more than two components. If necessary, the housing of one of the sides or the number of layers of one of the housings may be omitted. All of these are within the scope of known technology and need not be described here.

Fig. 2 is a perspective view showing the first embodiment of the modularized coil plate of the present invention. The modular coil plate shown in the figure is the first coil plate 30 in Fig. 1. The first coil plate 30 includes a planar coil body and pins 31, 32 extending at opposite ends of the coil body. The pins 31, 32 are respectively located at a first position P1 including the outer circumference of the imaginary geometry of the coil body. And leaving the second position P2 of the first position on the periphery of the geometric figure. Specifically, the geometric figure may be a rectangle including a region where the coil plate is located, for example, a rectangle formed on the plane and projected by the upper and lower casings 71, 72, as shown by the dotted square B of FIG. Show. At this time, the pins 31, 32 may be respectively located at the first position P1 and the second position P2 on one side or both sides of the rectangle B. In a surface mount application, the first position P1 or the second position P2 can be where any of the pins of the planar transformer are located. In other embodiments, the geometry may also be a polygon or circle containing the area in which the planar coil assembly is located. There is no limit to the shape, and it depends on the needs of the full-view application. One of the pins 31, 32 can be bent to form a gasket suitable for surface adhesion processing. In addition, it can also extend laterally to form a larger area of the gasket (see Figure 6) for lifting or heat dissipation.

In this example, the pin 11 is in the pin position of the standard surface mount component. In response to the position of the first coil plate 30 throughout the planar flat press, the pins 31 provide a longer length (i.e., height, spacer to body distance). As for the length of the pin 32, a suitable length is provided in series with the second coil plate 40 in response to the position of the second coil plate 40 in series with the first coil plate 30 in the plane flat press. Of course, in the case of using only a single coil plate, there is no need to have the above or similar pin length planning.

In a preferred embodiment of the present invention, the modular coil plate may further include an insulating sheet 74. In such an embodiment, the planar coil body can be positioned on the insulating sheet 74 and the pins extend outside of the insulating sheet 74. The first coil plate 30, the insulating sheet 74 and the first planar coil module 10 can form a set of planar flat presses.

In Fig. 2, the body of the coil plate 30 is formed in a substantially ring shape. In other examples, however, the coil body forms a rectangular profile and forms a substantially one-week. The material width, thickness, and even shape of the coil 30 can be determined as needed. Basically, the surface is formed into a flat winding, which is more material-saving and easy to process. The coil 30 is made of a material having good conductivity. Suitable materials include various metals such as copper, silver, and the like. Copper foil should be a better choice considering cost, processing, conductivity and ease of assembly. But not any technical limitations.

Figure 3 is a perspective view showing a second embodiment of the modularized coil plate of the present invention. The modular coil plate shown in the figure is the second coil plate 40 in Fig. 1. The second coil plate 40 is substantially identical in structure to the first coil plate 30. Also included is a planar coil body and pins 41, 42 extending at opposite ends of the coil body, the pins 41, 42 being respectively located at a second position P2 of the periphery of the imaginary geometry B, and on the outer periphery of the geometric figure B , leaving the first position P1 and the third position P3 of the second position P2, as shown in FIG. 6. In this example, the pins 41, 42 of the second coil plate 40 are not bent to form a spacer, but only the work of the first coil plate 30 and the third coil plate 50 are serially connected. can. The pins 41 and 42 provide a relatively short length in response to the position of the first coil plate 30 and the third coil plate 50 in series across the planar flat press. Of course, in the example in which only the first coil plate 30 and the second coil plate 40 are used, the pins 42 of the second coil plate 40 have to be extended to reach the same height as the pins 31 of the first coil plate 30, And extending to form a gasket.

In this example, an insulating sheet 74 may be interposed between the first coil plate 30 and the second coil plate 40. However, in the example of FIG. 1, the first planar coil module 10 is additionally interposed between the first coil plate 30 and the second coil plate 40. An insulating sheet 74, 75 is interposed between the first planar coil module 10 and the first coil plate 30 and the second coil plate 40. The first coil plate 30, the first planar coil module 10 and the second coil plate 40 can basically form a set of planar flat presses. The first planar coil module 10 may be interposed between the first coil plate 30 and the second coil plate 40, but may be stacked on the first coil plate 30 and the second coil plate 40 or under.

In Fig. 3, the body of the coil plate 40 is formed in a substantially ring shape. However, other shapes can be formed but formed substantially one week. The material, width, thickness, and even shape of the coil 40 can be determined as needed. Basically, it is the same as the first coil plate 30, and is easier to process.

Fig. 4 is a perspective view showing a third embodiment of the modularized coil plate of the present invention. The modular coil plate shown in the figure is the third coil plate 50 in Fig. 1. The third coil plate 50 has substantially the same structure as the first coil plate 30 and the second coil plate 40. Also included is a planar coil body and pins 51, 52 extending at opposite ends of the coil body, the pins 51, 52 respectively located at a third position P3 of the periphery of the imaginary geometry B, and on the outer circumference of the geometric figure B , leaving the first position P1, the second position P2, and the fourth position P4 of the third position P3, as shown in FIG. In the present example, the pins 51 of the third coil plate 50 are bent to form a spacer and provide a function of concatenating the second coil plate 40. However, the pin 52 is not bent to form a spacer, and only functions to connect the fourth coil plate 60 in series. In response to the position of the third coil plate 50 itself and the second coil plate 40 and the fourth coil plate 60 in series across the planar flat press, the pin 51 provides a suitable intermediate length and the pin 52 provides a comparable Short length. Of course, in the example in which only the first coil plate 30, the second coil plate 40, and the third coil plate 50 are used, the pins 52 of the third coil plate 50 must be extended to achieve the connection with the first coil plate 30. The feet 31 are of the same height and extend to form a spacer. At this time, the pin 51 only needs to provide a relatively short length enough to be connected in series with the pin 42 of the second coil plate 40.

In the example of FIG. 1, an insulating sheet 76 is interposed between the second coil plate 40 and the third coil plate 50. The first coil plate 30, the first planar coil module 10, the second coil plate 40 and the third coil plate 50 can substantially form a set of planar flat presses. The first planar coil module 10 is interposed between the first coil plate 30 and the second coil plate 40, and is interposed between the second coil plate 40 and the third coil plate 50, but Stacked above or below the first coil plate 30, the second coil plate 40, and the third coil plate 50. Furthermore, the first planar coil module 10, the second coil plate 40 and the third coil plate 50 can also form a set of planar flat presses.

In Fig. 4, the body of the coil plate 50 is formed in a substantially ring shape. However, other shapes can be formed but formed substantially one week. The material, width, thickness, and even shape of the coil 50 can be determined as needed. Basically, like the other coil plates 30, 40, it is easier to process.

Fig. 5 is a perspective view showing a fourth embodiment of the modularized coil plate of the present invention. The modular coil plate shown in the figure is the fourth coil plate 60 in Fig. 1. The fourth coil plate 60 has substantially the same structure as the first coil plate 30, the second coil plate 40, and the third coil plate 50. Also included is a planar coil body and pins 61, 62 extending at opposite ends of the coil body, the pins 61, 62 respectively located at a fourth position P4 of the periphery of the imaginary geometry B, and at the periphery of the geometric figure B Upward, leaving the first position P1, the second position P2, the third position P3, and the fifth position P5 of the fourth position P4, as shown in FIG. In the present example, the pins 62 of the fourth coil plate 60 are bent to form a spacer and provide a relatively short length, and the pins 61 are not bent to form a spacer for the function of serially connecting the third coil plate 50. . In response to the position of the fourth coil plate 60 itself and the third coil plate 50 connected in series across the planar flat press, the pin 61 extends upward in the drawing and provides a relatively short length. Of course, in the example in which only the second coil plate 40, the third coil plate 50, and the fourth coil plate 60 are used, or in the example in which only the third coil plate 50 and the fourth coil plate 60 are used, the fourth coil plate 60 The pins 61, 62 can be set to a suitable length to provide spacers on the same plane. Of course, whether the shims need to be in the same plane depends on the application requirements.

In the example of FIG. 1 , the second planar coil module 20 is additionally interposed between the third coil plate 50 and the fourth coil plate 60 . An insulating sheet 77, 78 is interposed between the first planar coil module 10 and the third coil plate 50 and the fourth coil plate 60. As in the foregoing, whether or not an insulating sheet is provided on the upper and lower sides of the fourth coil plate 60 may be determined as needed. The relative positions of the first planar coil module 10 and the third coil plate 50 and the fourth coil plate 60 are not limited to those shown in the drawings.

The first coil plate 30, the first planar coil module 10, the second coil plate 40, the third coil plate 50, the second planar coil module 20 and the fourth coil plate 60 form a flat plane Pressure device. However, as mentioned above, part of the planar coil module and part of the coil plate can each form a planar flat press.

In Fig. 5, the body of the coil plate 60 is formed in a substantially ring shape. However, other shapes can be formed but formed substantially one week. The material, width, thickness, and even shape of the coil 60 can be determined as needed. Basically, like the other coil plates 30, 40, 50, it is easier to process.

Fig. 6 is a schematic view showing an example of the connection mode of the modular coil plate assembly of the present invention. The figure shows that in this example, the first coil plate 30, the second coil plate 40, the third coil plate 50, and the fourth coil plate 60 are sequentially stacked from top to bottom, and are connected in series to form a group of planar coil assemblies. Please note that the components of Figure 6 are not identical to the components formed by the components labeled with the same symbols in Figure 1. In Fig. 6, the first to fourth coil plates are simply stacked as one component. No other coil or coil plate is interposed between the coil plates. However, in application, the length of each coil plate pin can be changed in accordance with the relative position of each coil plate in the entire planar flat press structure and the thickness of another coil or coil plate that may be interposed between any two coil plates. (height), coil plate assemblies having the same or similar functions are still achieved in the same or similar series.

The coil plate assembly of Fig. 6 is connected in series as follows: the pin 31 of the first coil plate 30 is located at the first position P1 and extends into a spacer. Behind the pin 31 is a coil body that is connected to the pin 32 at the second position P2. The pin 32 does not extend into a spacer but overlaps the pin 41 of the second coil plate 40 which is also located at the second position P2. This pin 41 does not extend into a spacer. Following the pin 41 is a coil body that is connected to the pin 42 at the third position P3. The pin 42 does not extend into a spacer and is only used to overlap the pin 51 of the third coil plate 50 which is also located at the third position P3. The pin 51 extends on the one hand as a spacer and extends laterally to provide heat dissipation and the like, and on the other hand to overlap the pin 42. After the pin 51 is a coil body, the pin 52 is placed at the fourth position P4. The pin 52 does not extend into a spacer, but only the pin 61 of the fourth coil plate 60 at the fourth position P4. Due to the position of the fourth coil plate 60 over the entire planar transformer, and the relative position of the fourth coil plate 60 and the third coil plate 50, the pin 61 may extend upwardly of the figure. After the pin 61 is a coil body, the pin 62 is placed at the fifth position P5. The pin 62 extends into a spacer. In this coil plate assembly, provided in the first position P1, the third position P3, and The pins 31, 51, and 62 of the fifth position P5 are capable of assembling the planar transformer including the coil plate assembly to the circuit board in a surface-adhesive manner.

The combination of the created modular coil plates is of course not limited to that shown in FIG. 6 or FIG. 1. For example, the first to fifth positions are not limited to being sequentially arranged. And in fact not limited to five different locations. Pins for other purposes can also be placed between locations. The manner in which the coil plates are connected in series is also not limited to the order of their position in the planar transformer. For example, it is also possible to connect the coil plate above it from the lower coil plate and then to the coil plate below. Since the creation has provided a modular coil plate, the series combination can be changed according to the needs of the actual application, and a gasket placed in an appropriate position to connect other electrical or electronic components.

The manner in which the coil plates are connected can be achieved by various known techniques. For example, welding, adhesion, welding, stamping, cold satin, or the like, or a combination thereof, can be applied to the present creation. In the adjacent layers of each coil plate, it is possible to stack the insulating sheets as well as the same-order coil plates of the adjacent layers of the insulating sheets or another coil or coil plate. The material, size and thickness of the insulating sheet can be selected according to the needs of the application. If necessary, an adhesive may be applied to the upper and lower sides of the insulating sheet to improve the positioning effect of the coil plate or the planar coil. In addition, an insulating coating (not shown) may be applied to the winding surface of the coil plate to improve the insulation effect.

In application, the bodies of the coil plates preferably overlap each other and also overlap the windings of the other coil. However, in certain applications, it may be arranged in other ways. For example, using a traversing method or an offset arrangement is also possible.

After the modular coil plates are serially connected in the manner shown in FIG. 6, a four-layer winding structure is formed, and three gasket pins are provided, which can be assembled to the circuit board by, for example, surface bonding. on. Of course, if three spacers are not required, the spacers of the pins 51 can be omitted. The pin 51 provides only the function of overlapping the pin 42. However, in view of the structural stability of the entire coil plate assembly, in this particular embodiment, even if the pin 51 provides only a lap function, a spacer is preferably provided to support the coil plate assembly.

As mentioned above, this creation provides a modular coil plate architecture. The modular coil plate defines a plurality of pin locations for selection. The modular pin position design provides the ability to easily connect multiple coil plates in series. When used, the winding of the required number of layers and the number of turns can be achieved in any combination according to the needs of the application. The planar coil module of the present invention does not need to be fabricated by using a printed circuit board, and can greatly reduce the thickness of the planar transformer, and can reduce the impedance and improve the conversion efficiency.

30‧‧‧First coil plate

31, 32‧‧‧ feet

40‧‧‧second coil plate

41, 42‧‧‧ feet

50‧‧‧third coil plate

51, 52‧‧‧ feet

60‧‧‧fourth coil plate

61, 62‧‧‧ feet

P1‧‧‧ first position

P2‧‧‧ second position

P3‧‧‧ third position

P4‧‧‧ fourth position

P5‧‧‧ fifth position

Claims (24)

A modular coil plate includes a planar coil body and a pad extending at opposite ends of the coil body, the pins being respectively located at a first position including an outer circumference of the imaginary geometry of the coil body, and On the outer circumference of the geometric figure, leaving the second position of the first position. The coil plate of claim 1, wherein the geometric figure is a rectangle including a region where the coil body is located. The coil plate of claim 1, wherein the geometric figure is a polygon including a region where the coil body is located. The coil plate of claim 1 further comprising an insulating sheet constructed to position the planar coil body on the insulating sheet, and the pin extends outside the insulating sheet. The coil plate of claim 1, wherein the planar coil body is formed in a substantially circular shape. The coil plate of claim 1, wherein the coil body forms a rectangular outline and is formed substantially one week. a planar coil having at least a first coil plate and a second coil plate; wherein the first and second coil plates each comprise a planar coil body and a pin extending at opposite ends of the coil body; The two coil bodies have substantially the same shape and overlap each other but maintain a first predetermined distance; the pins of the first coil plate are respectively located at a first position including the outer circumference of the imaginary geometry of the two coil bodies, and the geometric figure On the outer circumference, leaving the second position of the first position; and the pins of the second coil plate are respectively located at the second position on the outer circumference of the geometric figure, and on the outer circumference of the geometric figure, leaving the first position and the second a third position of the position; and the first coil plate and the second coil plate are connected in series at the second position. The planar coil of claim 7 further comprising an insulating sheet interposed between the first coil plate and the second coil plate and configured to extend the pin to the outside of the insulating sheet. The planar coil of claim 7, wherein the pins of the planar coil at the first position and the third position form a gasket shape on the same plane. The planar coil of claim 7 further comprising a third coil plate, the third coil plate comprising a planar coil body and a pin extending at opposite ends of the coil body; the coil body and the first coil The plate has substantially the same shape as the coil body of the second coil plate, and overlaps the first coil plate and the second coil plate but maintains a second predetermined distance from the adjacent coil plate; the pin of the third coil plate Positioned at a third position on the outer circumference of the imaginary geometry, and on a periphery of the geometric pattern, away from the fourth position of the second position and the third position; and the third coil plate and the second coil plate are in the third position Concatenation. The planar coil of claim 10, further comprising an insulating sheet disposed between the third coil plate and the second coil plate. The planar coil of claim 10, wherein the first predetermined distance is the same as the second predetermined distance. The planar coil of claim 10, further comprising a fourth coil plate, the fourth coil plate comprising a planar coil body and a pin extending at opposite ends of the coil body; the coil body and the first to The coil body of the third coil plate has substantially the same shape and overlaps the first to third coil plates but maintains a third predetermined distance from the adjacent coil plates; the pins of the fourth coil plate are respectively located in the imagination a fourth position of the outer circumference of the geometric pattern, and a fifth position away from the second position, the third position, and the fourth position on the outer circumference of the geometric shape; and the fourth coil plate and the third coil plate are in the fourth position Concatenation. The planar coil of claim 13, wherein the third predetermined distance is different from one of the first and second predetermined distances. The planar coil of claim 13, wherein the pins of the planar coil at the first position and the fifth position form a gasket shape on the same plane. The planar coil of claim 13, wherein the pins of the planar coil at the first position, the third position and the fifth position form a gasket shape on the same plane. A planar transformer comprising: a set of modular coil plates as set forth in claim 1 of the patent application, another set of planar coils stacked with the coil plate, and a core; the core is perpendicular to the coil plate and the plane The coil plane extends in the direction of the plane and passes through the central portion of the two sets of coil plates/plane coils. The planar transformer of claim 17 further comprising a metal casing covering the core and the coil portions of the two sets of coil plates/plane coils. A planar transformer comprising: a set of planar coils as set forth in claim 7 of the patent application, another set of planar coils stacked with the planar coil, and a core; the core extending perpendicular to the plane of the two sets of planar coils And passing through the central portion of the two sets of planar coils. The planar transformer of claim 19, further comprising a metal casing covering the core and the coil portions of the two sets of planar coils. A planar transformer comprising: a set of planar coils as set forth in claim 10, another set of planar coils stacked with the planar coil, and a core; the core extending perpendicular to the plane of the two sets of planar coils And passing through the central portion of the two sets of planar coils. The planar transformer of claim 21, further comprising a metal casing covering the core and the coil portions of the two sets of planar coils. A planar transformer comprising: a set of planar coils as set forth in claim 13 of the patent application, another set of planar coils stacked with the planar coil, and a core; the core extending perpendicular to the plane of the two sets of planar coils And passing through the central portion of the two sets of planar coils. The planar transformer of claim 23, further comprising a metal casing covering the core and the coil portions of the two sets of planar coils.