TWM468519U - Sweet potato protein purification and extraction system - Google Patents
Sweet potato protein purification and extraction system Download PDFInfo
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- TWM468519U TWM468519U TW102209077U TW102209077U TWM468519U TW M468519 U TWM468519 U TW M468519U TW 102209077 U TW102209077 U TW 102209077U TW 102209077 U TW102209077 U TW 102209077U TW M468519 U TWM468519 U TW M468519U
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Description
本新型係關於一種純化萃取系統,尤其係一種萃取紅薯蛋白純化萃取系統。The present invention relates to a purification extraction system, in particular to a purified sweet potato protein purification extraction system.
紅薯,又稱為地瓜、白薯、甘藷、蕃薯等,係一旋花科一年生植物,係為一種藥食兼用的健康食品。紅薯含有膳食纖維、胡蘿蔔素、維生素A、B、C、E及鉀、鐵、銅、硒、鈣等10餘種微量元素,營養價值很高,可稱為營養最均衡的食品。Sweet potato, also known as sweet potato, sweet potato, sweet potato, sweet potato, etc., is an annual plant of the genus Convolvulaceae, which is a kind of healthy food for both medicine and food. Sweet potato contains dietary fiber, carotene, vitamin A, B, C, E and more than 10 kinds of trace elements such as potassium, iron, copper, selenium and calcium. It has high nutritional value and can be called the most balanced food.
過去,已知紅薯中含有的紅薯蛋白(sweet potato protein),具有天然的胰蛋白酶抑制劑(Trypsin inhibitor,TI)與糖蛋白(glycoprotein)。紅薯蛋白能刺激近端小腸分泌膽囊收縮素(cholecystokinin,CCK),其結合至肝臟及中樞神經系統的CCK-A受體(CCKA),將飽足感之訊號傳遞至大腦的下視丘。人體在進食後即開始釋放CCK。因此,紅薯蛋白可增加飽足感、有效減少進食量。另外,紅薯蛋白會藉由活化脂肪細胞的過氧化體增生子活化受體(Peroxisome Proliferators Activated Receptor,PPAR)來降低血脂(三酸甘油脂、膽固醇)或增加脂肪細胞分泌的瘦素(Leptin)來降低食慾、刺激周邊組織消耗熱量。故配合CCK的釋放,藉由降低攝食量及消耗熱量而達到體重控制的目的。In the past, the sweet potato protein contained in sweet potato was known to have a natural trypsin inhibitor (TI) and a glycoprotein. Sweet potato protein stimulates the proximal small intestine to secrete cholecystokinin (CCK), which binds to the CCK-A receptor (CCKA) in the liver and central nervous system, and transmits the signal of satiety to the hypothalamus of the brain. The human body begins to release CCK after eating. Therefore, sweet potato protein can increase satiety and effectively reduce food intake. In addition, sweet potato protein can reduce blood lipids (triglycerides, cholesterol) or increase leptin secreted by adipocytes by activating peroxisome Proliferators Activated Receptor (PPAR). Reduce appetite and stimulate peripheral tissues to consume calories. Therefore, in conjunction with the release of CCK, weight control is achieved by reducing food intake and calorie consumption.
然而,長期以來,萃取紅薯蛋白的過程中容易破壞其生物活性,使得即使人們已知紅薯萃取物中所含之紅薯蛋白具有有益身體健康的多重功效,但依舊不易在萃取過程中保有紅薯蛋白的生物活性。However, for a long time, the process of extracting sweet potato protein is easy to destroy its biological activity, so that even if it is known that the sweet potato protein contained in the sweet potato extract has multiple beneficial effects on health, it is still difficult to retain sweet potato protein during the extraction process. Biological activity.
有鑑於此,本新型之一目的係提供一種能保有紅薯蛋白生物活性之紅薯蛋白純化萃取系統,其係包含一預處理單元,將一紅薯原料進行攪拌、粉碎以及均質化處理成一紅薯粉末;一萃取單元,連通該預處理單元,係將一萃取溶劑加入該紅薯粉末,以產生一紅薯萃取物,其中該萃取溶劑係由乙酸及氯化鈉所組成,較佳為1%至5%的乙酸及1%至10%的氯化鈉;一離心單元,連通該萃取單元,將該紅薯萃取物以離心方式將該分離出一紅薯液及一紅薯沉澱物,其中該紅薯液中含蛋白酶抑制劑II(Trypsin inhibitor II);一加熱單元,連通該離心單元,將該紅薯液之溫度加溫至一第一溫度範圍,以去除該紅薯液中蛋白酶抑制劑II以外之成分,再將加溫後之紅薯液降溫至室溫;以及至少一過濾濃縮單元,連通該加熱單元,去除該降溫後之紅薯液中之大分子,以產生一紅薯蛋白萃取物,該紅薯蛋白萃取物之蛋白質分子係為20KD至200KD;其中該離心方式是離心機轉速1,500 rpm至2,500 rpm;該加熱單元係為一加熱槽;該第一溫度範圍係為72℃至80℃;且該萃取單元係於一第二溫度範圍下進行萃取,該第二溫度範圍係為0℃至10℃,因此本新型之紅薯蛋白純化萃取系統係有利於紅薯蛋白萃取物具有生物活性之萃取。In view of the above, an object of the present invention is to provide a sweet potato protein purification and extraction system capable of retaining the biological activity of sweet potato protein, which comprises a pretreatment unit for stirring, pulverizing and homogenizing a sweet potato raw material into a sweet potato powder; An extraction unit, connected to the pretreatment unit, is an extraction solvent added to the sweet potato powder to produce a sweet potato extract, wherein the extraction solvent is composed of acetic acid and sodium chloride, preferably 1% to 5% acetic acid. And 1% to 10% of sodium chloride; a centrifugation unit, connected to the extraction unit, the sweet potato extract is separated by centrifugation to separate a sweet potato liquid and a sweet potato precipitate, wherein the sweet potato liquid contains a protease inhibitor II (Trypsin inhibitor II); a heating unit, connected to the centrifugal unit, the temperature of the sweet potato liquid is warmed to a first temperature range to remove components other than the protease inhibitor II in the sweet potato liquid, and then heated The sweet potato liquid is cooled to room temperature; and at least one filtration concentration unit is connected to the heating unit to remove the macromolecule in the cooled sweet potato liquid to produce a sweet potato protein Taking the protein molecular system of the sweet potato protein extract from 20KD to 200KD; wherein the centrifugation method is a centrifuge speed of 1,500 rpm to 2,500 rpm; the heating unit is a heating tank; the first temperature range is 72 ° C to 80 ° C; and the extraction unit is subjected to extraction at a second temperature range, the second temperature range is 0 ° C to 10 ° C, so the novel sweet potato protein purification extraction system is beneficial to the biological activity of the sweet potato protein extract Extraction.
在本新型之一實施例中,該紅薯蛋白純化萃取系統之預處理單元包括:一原料槽,儲存該紅薯原料;一洗淨槽,連通該原料槽,將該紅薯原料洗淨;一研磨機,連通該洗淨槽,將該紅薯原料研磨成紅薯微細粒子,其中該研磨機係一鋸齒研磨機;以及一均質機,連通該研磨機,將該紅薯微細粒子粉碎成紅薯粉末。在一較佳實施例中,該研磨機係一鋸齒研磨機。In an embodiment of the present invention, the pretreatment unit of the sweet potato protein purification and extraction system comprises: a raw material tank for storing the sweet potato raw material; a washing tank, connecting the raw material tank, and washing the sweet potato raw material; And connecting the washing tank to grind the sweet potato raw material into a sweet potato fine particle, wherein the grinding machine is a serrated grinder; and a homogenizer connected to the grinder to pulverize the sweet potato fine particles into sweet potato powder. In a preferred embodiment, the grinder is a serrated grinder.
在本新型之一實施例中,該紅薯蛋白純化萃取系統之過濾濃縮單元包括:包括一第一重過濾濃縮裝置及一第二重過濾濃縮裝置,其中該第一重過濾濃縮裝置係為一過濾膜過濾濃縮裝置,係以0.5大氣壓力至2 大氣壓力下去除紅薯液中孔徑較大的顆粒;該第二重過濾濃縮裝置係為一微濾薄膜過濾濃縮裝置,其中該微濾薄膜過濾濃縮裝置係將該紅薯液中之大分子去除,且該大分子係為分子量較大分子,最後產生之紅薯蛋白萃取物的蛋白質分子係為20KD至200KD。In an embodiment of the present invention, the filtration concentration unit of the sweet potato protein purification extraction system comprises: a first heavy filtration concentration device and a second heavy filtration concentration device, wherein the first heavy filtration concentration device is a filtration Membrane filtration concentrating device, with 0.5 atmosphere pressure to 2 Removing the larger pore size of the sweet potato liquid under atmospheric pressure; the second heavy filtration concentration device is a microfiltration membrane filtration and concentration device, wherein the microfiltration membrane filtration and concentration device removes the macromolecule in the sweet potato liquid, and The macromolecular system is a molecule having a relatively large molecular weight, and the protein molecule of the finally produced sweet potato protein extract is 20KD to 200KD.
在本新型之一實施例中,該紅薯蛋白純化萃取系統,進一步包括一冷凍乾燥單元,連通該過濾濃縮單元,以利於將該紅薯蛋白萃取物中之水份去除以維持紅薯蛋白萃取物之生物活性。In an embodiment of the present invention, the sweet potato protein purification extraction system further comprises a freeze drying unit connected to the filtration concentration unit to facilitate removal of moisture from the sweet potato protein extract to maintain the sweet potato protein extract organism. active.
本新型紅薯蛋白純化萃取系統,所提供紅薯蛋白萃取物,不僅能保有紅薯蛋白之活性、使該紅薯蛋白萃取物能具有調節血糖血脂,更具有加速脂肪分解、促進代謝及增加飽足感之多重功效,使一般大眾能利用本新型之紅薯蛋白純化萃取系統所萃取出的紅薯蛋白萃取物取得紅薯中豐富的營養。本新型所提供之紅薯蛋白純化萃取系統具有一般傳統萃取系統所缺乏之優勢,因為習知技術無法萃取出具活性成分之紅薯蛋白,因此,本新型系統所萃取出之紅薯蛋白具有安定性佳,且延長該活性成分之保存期限。The novel sweet potato protein purification and extraction system provides the sweet potato protein extract, which not only retains the activity of the sweet potato protein, but also enables the sweet potato protein extract to regulate blood sugar and blood fat, and has the advantages of accelerating fat decomposition, promoting metabolism and increasing satiety. Efficacy, so that the general public can use the sweet potato protein extract extracted by the novel sweet potato protein purification extraction system to obtain rich nutrients in sweet potato. The sweet potato protein purification and extraction system provided by the novel has the advantages that the conventional traditional extraction system lacks, because the conventional technology cannot extract the sweet potato protein with the active ingredient, so the sweet potato protein extracted by the novel system has good stability and Extend the shelf life of the active ingredient.
1‧‧‧紅薯蛋白純化萃取系統1‧‧‧Sweet potato protein purification extraction system
10‧‧‧預處理單元10‧‧‧Pretreatment unit
20‧‧‧萃取單元20‧‧‧Extraction unit
30‧‧‧離心單元30‧‧‧ Centrifugal unit
40‧‧‧加熱單元40‧‧‧heating unit
50‧‧‧過濾濃縮單元50‧‧‧Filter concentration unit
100‧‧‧原料槽100‧‧‧Material tank
110‧‧‧洗淨槽110‧‧‧cleaning trough
120‧‧‧研磨機120‧‧‧ Grinder
130‧‧‧均質機130‧‧‧Homogeneous machine
第一圖係本新型一較佳實施例紅薯蛋白純化系統之示意圖。The first figure is a schematic diagram of a sweet potato protein purification system according to a preferred embodiment of the present invention.
第二圖係本新型一較佳實施例紅薯蛋白純化系統之預處理單元之示意圖。The second figure is a schematic diagram of a pretreatment unit of a sweet potato protein purification system according to a preferred embodiment of the present invention.
本新型係提供一種紅薯蛋白純化萃取系統,為完整且清楚地揭露本新型之技術內容及目的功效,茲於下列詳細說明之,並參閱第一圖所示,係顯示本新型一較佳實施例紅薯蛋白純化萃取系統的示意圖,本新型之紅薯蛋白純化萃取系統1 ,係包含一預處理單元10 ,用以將紅薯進 行攪拌、粉碎、均質化處理成一紅薯粉末;一萃取單元20 ,連通預處理單元10 ,係將一萃取溶劑加入該紅薯粉末,以產生一紅薯萃取物,其中該萃取溶劑係由乙酸及氯化鈉所組成,較佳為1%至5%的乙酸及1%至10%的氯化鈉;一離心單元30 ,連通該萃取單元20 ,將該紅薯萃取物以離心機轉速1,500 rpm至2,500 rpm之離心方式將該分離出一紅薯液及一紅薯沉澱物,其中該紅薯液中含蛋白酶抑制劑II(Trypsin inhibitor II);一加熱單元40 ,連通該離心單元30,其中該加熱單元較佳為一加熱槽,將該紅薯液之溫度加溫至一第一溫度範圍,以去除該紅薯液中蛋白酶抑制劑II以外之成分,再將加溫後之紅薯液降溫至室溫,該第一溫度範圍係為72℃至80℃;以及至少一過濾濃縮單元50 ,連通該加熱單元40 ,去除該降溫後之紅薯液中之大分子,以產生一紅薯蛋白萃取物,該紅薯蛋白萃取物之蛋白質分子係為20KD至200KD;其中該萃取單元20 係於一第二溫度範圍下進行萃取,該第二溫度範圍係為0℃至10℃。本新型之紅薯蛋白純化萃取系統係有利於紅薯蛋白萃取物具有生物活性之萃取。The present invention provides a sweet potato protein purification extraction system, which is a complete and clear disclosure of the technical contents and the purpose of the present invention. The following detailed description, together with reference to the first figure, shows a preferred embodiment of the present invention. Schematic diagram of the sweet potato protein purification extraction system, the novel sweet potato protein purification extraction system 1 comprises a pretreatment unit 10 for mixing, pulverizing and homogenizing the sweet potato into a sweet potato powder; an extraction unit 20 , connected to the pretreatment Unit 10 , adding an extraction solvent to the sweet potato powder to produce a sweet potato extract, wherein the extraction solvent is composed of acetic acid and sodium chloride, preferably 1% to 5% acetic acid and 1% to 10%. Sodium chloride; a centrifugation unit 30 , connected to the extraction unit 20 , and separating the sweet potato extract into a sweet potato liquid and a sweet potato sediment by centrifugation at a centrifuge speed of 1,500 rpm to 2,500 rpm, wherein the sweet potato liquid a protease inhibitor II (Trypsin inhibitor II); a heating unit 40 , connected to the centrifugal unit 30, wherein the heating unit is preferably a heating tank, the sweet potato liquid The temperature is heated to a first temperature range to remove components other than the protease inhibitor II in the sweet potato liquid, and then the warmed sweet potato liquid is cooled to room temperature, and the first temperature range is 72 ° C to 80 ° C. And at least one filtration concentration unit 50 , connected to the heating unit 40 , removing the macromolecule in the cooled sweet potato liquid to produce a sweet potato protein extract, the protein molecule of the sweet potato protein extract is 20KD to 200KD; The extraction unit 20 performs extraction at a second temperature range of 0 ° C to 10 ° C. The novel sweet potato protein purification extraction system is beneficial to the biologically active extraction of sweet potato protein extract.
在本新型之一較佳實施例中,如第二圖所示,該紅薯蛋白純化萃取系統之預處理單元10 包括:一原料槽100 ,儲存該紅薯原料;一洗淨槽110 ,連通該原料槽100 ,將該紅薯原料洗淨;一研磨機120 ,連通該洗淨槽110 ,將該紅薯原料研磨成紅薯微細粒子,其中該研磨機120 較佳為一鋸齒研磨機;以及一均質機130 ,連通該研磨機120 ,將該紅薯微細粒子粉碎成紅薯粉末。In a preferred embodiment of the present invention, as shown in the second figure, the pretreatment unit 10 of the sweet potato protein purification and extraction system comprises: a raw material tank 100 for storing the sweet potato raw material; a washing tank 110 for connecting the raw material The tank 100 is used to wash the sweet potato raw material; a grinder 120 is connected to the washing tank 110 to grind the sweet potato raw material into sweet potato fine particles, wherein the grinder 120 is preferably a serrated grinder; and a homogenizer 130 The grinder 120 is connected to the sweet potato fine particles to be pulverized into sweet potato powder.
在本新型之一實施例中,該紅薯蛋白純化萃取系統之離心單元30 包括:一入料口、一排液口以及一排料口,其中該入料口連通該該萃取單元20 ,用以將萃取單元產生之紅薯萃取物導入離心單元30 ,以轉速1,500 rpm至2,500 rpm離心方式將該紅薯萃取物分離出一紅薯液及一紅薯沉澱物,該紅薯液係經由該排液口排出,該紅薯沉澱物係經由排料口排出, 該排液口再與該加熱單元40 連通,將該紅薯液導入該加熱單元40 。In an embodiment of the present invention, the centrifugation unit 30 of the sweet potato protein purification and extraction system comprises: a feed port, a drain port and a discharge port, wherein the feed port communicates with the extracting unit 20 for The sweet potato extract produced by the extraction unit is introduced into the centrifugation unit 30 , and the sweet potato extract is separated into a sweet potato liquid and a sweet potato sediment by centrifugation at a rotation speed of 1,500 rpm to 2,500 rpm, and the sweet potato liquid is discharged through the liquid discharge port. The sweet potato sediment is discharged through the discharge port, and the liquid discharge port is further connected to the heating unit 40 , and the sweet potato liquid is introduced into the heating unit 40 .
在本新型之一實施例中,該紅薯蛋白純化萃取系統之過濾濃縮單元50 包括:包括一第一重過濾濃縮裝置及一第二重過濾濃縮裝置,其中該第一重過濾濃縮裝置係為過濾膜過濾濃縮裝置,係以0.5大氣壓力至2大氣壓力下去除紅薯液中孔徑較大的顆粒;該第二重過濾濃縮裝置係為微濾薄膜過濾濃縮裝置,其中該微濾薄膜過濾濃縮裝置係將該紅薯液中之大分子去除,且該大分子係為分子量較大分子,最後產生之紅薯蛋白萃取物的蛋白質分子係為20KD至200KD。In an embodiment of the present invention, the filtration concentration unit 50 of the sweet potato protein purification extraction system comprises: a first heavy filtration concentration device and a second heavy filtration concentration device, wherein the first heavy filtration concentration device is filtered. The membrane filtration concentrating device removes particles having a larger pore diameter in the sweet potato liquid at a pressure of 0.5 atmosphere to 2 atmosphere; the second heavy filtration concentrating device is a microfiltration membrane filtration concentrating device, wherein the microfiltration membrane filtration concentrating device is The macromolecule in the sweet potato liquid is removed, and the macromolecular system is a molecular weight larger molecule, and the protein molecule of the finally produced sweet potato protein extract is 20KD to 200KD.
在本新型之一實施例中,該紅薯蛋白純化萃取系統,進一步包括一冷凍乾燥單元,連通該過濾濃縮單元,將紅薯蛋白萃取物經由冷凍乾燥之方式移除紅薯蛋白萃取物之水分,而形成紅薯蛋白萃取物濃縮乾燥之粉末,該冷凍乾燥之相關條件為:乾燥溫度-40℃至-60℃、真空度為2至30 millitorr、冷凍乾燥12小時,該紅薯蛋白萃取物濃縮乾燥可維持紅薯蛋白萃取物之生物活性。In an embodiment of the present invention, the sweet potato protein purification extraction system further comprises a freeze-drying unit connected to the filtration concentration unit, and the sweet potato protein extract is lyophilized to remove moisture of the sweet potato protein extract, thereby forming The sweet potato protein extract is concentrated and dried. The relevant conditions for the freeze-drying are: drying temperature -40 ° C to -60 ° C, vacuum degree 2 to 30 millitorr, freeze-drying for 12 hours, and the sweet potato protein extract is concentrated and dried to maintain the sweet potato. Biological activity of protein extracts.
綜上所述,本新型充分利用該紅薯蛋白純化萃取系統之離心單元以離心機轉速1,500 rpm至2,500 rpm離心方式將該紅薯萃取物分離出一紅薯液及一紅薯沉澱物,以及利用該紅薯蛋白純化萃取系統之至少一過濾濃縮單元,經多重過濾濃縮步驟以獲得具生物活性之紅薯蛋白萃取物。本新型提出與過去不同的紅薯蛋白萃取系統,使本新型之紅薯蛋白萃取系統萃取出之紅薯蛋白具有安定性佳,且延長其活性成分之保存期限的優點。In summary, the present invention fully utilizes the centrifugation unit of the sweet potato protein purification extraction system to separate the sweet potato extract into a sweet potato liquid and a sweet potato precipitate by centrifugation at a centrifuge speed of 1,500 rpm to 2,500 rpm, and utilize the sweet potato protein. At least one filtration concentration unit of the purification extraction system is subjected to a multiple filtration concentration step to obtain a biologically active sweet potato protein extract. The present invention proposes a sweet potato protein extraction system different from the past, which makes the sweet potato protein extracted by the novel sweet potato protein extraction system have the advantages of good stability and prolonging the shelf life of the active ingredients.
惟,以上所述者,僅為本新型之較佳實施例,並非用以限定本新型之範圍,任何熟習此技藝者,在不脫離本新型之精神與範圍所作之等效修飾或變更,皆應涵蓋於本新型之專利範圍中。However, the above description is only the preferred embodiment of the present invention, and is not intended to limit the scope of the present invention. Any modifications or alterations made by those skilled in the art without departing from the spirit and scope of the present invention are It should be covered by the scope of this new patent.
1‧‧‧紅薯蛋白純化萃取系統1‧‧‧Sweet potato protein purification extraction system
10‧‧‧預處理單元10‧‧‧Pretreatment unit
20‧‧‧萃取單元20‧‧‧Extraction unit
30‧‧‧離心單元30‧‧‧ Centrifugal unit
40‧‧‧加熱單元40‧‧‧heating unit
50‧‧‧過濾濃縮單元50‧‧‧Filter concentration unit
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