TWM467550U - Manufacturing mold and progressive manufacturing apparatus for moisture and air removal floor tiles - Google Patents

Description

Manufacturing mold and continuous manufacturing device for dehydrated floor tiles

The present invention relates to a manufacturing mold for a floor tile, and more particularly to a mold for manufacturing a dehydrated floor tile by relatively pressing the upper and lower molds. The creation also provides a continuous manufacturing apparatus for efficiently performing consistent production of dehydrated floor tiles.

Generally, the construction process of traditional floor tiles or wall tiles is to apply a layer of cement slurry on the ground or wall surface, and then attach the floor tiles or wall tiles to the cement slurry and wait for it to dry. However, in the common construction process, when the floor tile or wall brick is placed on the cement slurry, the surface of the floor tile or the wall tile tends to leave air or excessive moisture. Understandably, too much moisture will cause the attachment surface under the tile or wall tile to be completely dry without leaving moisture; or, once the cement slurry is dried, the moisture or air under the floor tile or wall tile will be hollow. The hole affects the adhesion of the floor or wall tiles. Moreover, once it has been subjected to heat expansion or long-term use, it is common to burst or bulge in the hollow.

At present, the construction method is often used to solve this problem, that is, when the floor tile or the wall brick is placed on the cement slurry during construction, the constructor will evenly tap on the floor tile or the wall brick to discharge the water or gas. However, this construction method still cannot ensure the moisture or air under the tiles or bricks. It is completely discharged, and it is even more impossible to ensure that each constructor does exactly this step.

A number of related literatures on "floor tiles and manufacturing molds" have been proposed, such as Taiwan's new patent announcements M390336 and M421221.

The main purpose of the present invention is to provide a manufacturing mold for a dehydrated floor tile for efficiently producing a dewatering floor tile having a plurality of grooves on the attachment surface and sufficient drainage and exhaust.

In order to achieve the above and other objects, the mold for manufacturing a dehydrated floor tile according to the present invention comprises at least one cylinder having a polygonal hollow chamber; an upper mold and a lower mold, which are relatively slidable in the hollow chamber; Wherein, the upper mold is a polygon whose outer peripheral contour and the inner peripheral contour of the hollow cavity cooperate with each other, and has a flat bottom surface; the lower mold is a polygon whose outer peripheral contour and the inner peripheral contour of the hollow cavity cooperate with each other, The utility model comprises a top surface, and the top surface is provided with a plurality of ribs and the like which are orthogonal to the side edges of the polygon.

According to the present invention, the upper mold is closed at the upper end of the cavity in the cylinder, and the lower end of the hollow chamber forms an inlet of a material embryo type, and the material embryo is pushed from the inlet into the hollow chamber via the lower mold. It is shaped in the stroke in which the upper mold and the lower mold slide relative to each other. According to the above, a dehydrated floor tile can be manufactured by using the above mold, the floor tile comprises an attachment surface and a circumferential side wall, and the circumferential side wall is circumferentially and vertically connected to the attachment surface; wherein a plurality of the attachment surface are formed on the attachment surface a groove in an orthogonal direction parallel to the circumferential side wall, the plurality of grooves extending to the circumferential side wall, and the plurality of grooves are spaced apart from each other, and between the equally spaced grooves and the grooves Complex numbers of convex surfaces, etc.

Another object of the present invention is to provide a continuous manufacturing apparatus for dehydrated floor tiles by which the dehydrated floor tiles are consistently produced at low cost.

According to the present invention, a continuous manufacturing apparatus for dewatering floor tiles includes at least: a scramble mechanism having an inlet and an outlet for agitating the plurality of materials into a uniform bad material and releasing the material from the outlet.

a rolling mechanism comprising at least one pair of rollers disposed on an outlet side of the spoiler mechanism, the at least one pair of rollers maintaining a predetermined roll gap between each other for extracting a continuous material through the roll gap thereof Bad belt.

a finishing rolling mechanism comprising at least one pair of rollers received on a downstream side of the rolling device, the at least one pair of rollers maintaining a predetermined roll gap therebetween for passing the bad material strip through the roll gap Compacted and stretched to form a predetermined thickness and surface flatness.

A cutting mechanism for cutting the finished rolled strip into a plurality of fixed shapes and predetermined sizes of coarse and bad units.

a molding mechanism having a turntable and a plurality of cylinders and a plurality of upper molds and a lower mold, wherein the rotary cylinder sequentially causes the plurality of cylinders to draw the coarse and bad units at the predetermined point during the rotating process; And the lower mold respectively shapes the coarse and bad unit in the cylinders relative to each other, and the rotary disc causes the plurality of bad shapes formed in the cylinder to be demolded at another predetermined point in sequence during the rotation.

a hot furnace mechanism comprising an inlet and an outlet, the bad type via a The feed mechanism is advanced from the inlet into the hot furnace mechanism, and is sent from the outlet after being sintered at a high temperature.

1‧‧‧ dehydrated floor tiles

1’‧‧‧bad type

10‧‧‧ surface

11‧‧‧ Attachment

110, 110’‧‧‧ trench

111‧‧‧ convex

13‧‧‧ side wall

2‧‧‧Mold

21‧‧‧Cylinder

211‧‧‧ hollow room

211a‧‧‧ draft angle

23‧‧‧Upper mold

231‧‧‧ bottom

25‧‧‧Mold

251‧‧‧ top surface

252‧‧‧ ribs

3‧‧‧Continuous manufacturing equipment

31‧‧‧Agitating mechanism

311‧‧‧ entrance

312‧‧ Export

32‧‧‧Rolling mechanism

321‧‧‧Roller

33‧‧‧ Finishing mechanism

331‧‧‧Roller

34‧‧‧ cutting mechanism

35‧‧‧Molding mechanism

351‧‧‧ Turntable

352‧‧‧上上机构

353‧‧‧Under the agency

36‧‧‧Feed institutions

37‧‧‧heat furnace mechanism

371‧‧‧ entrance

1 is a cross-sectional view showing the manufacturing mold of the dehydrated floor tile of the present invention, wherein the mold is in an initial state; and FIG. 1a is a cross-sectional view of the floor mold of the first drawing, wherein the mold is in a state of sucking the bad material; Figure 1b is a cross-sectional view of the floor tile mold of Figure 1, showing the mold in a pressurized molding state; Figure 1c is a cross-sectional view of the floor tile mold of Figure 1, showing the mold in a demolded state; The top view of the dehydrated floor tile is formed by the creation mold; the second view is the bottom view of the floor tile of the second figure; the third figure is the schematic view of the continuous manufacturing device of the dehydrated floor tile; the third figure is the connection The continuous manufacturing apparatus of Fig. 3, wherein the schematic diagram of the dirty type of the tile is propelled into the furnace mechanism via the feed mechanism.

The features of the present invention will be further described in conjunction with the embodiments, which are merely preferred examples and are not intended to limit the scope of the present invention. .

Please refer to the figures 1, 1a~1c, according to the creation of dehydration The brick manufacturing mold 2 includes at least one cylinder 21 having a polygonal hollow chamber 211, such as a rectangular shape of a predetermined size; an upper mold 23 and a lower mold 25, which are relatively slidable in the hollow chamber 211. Wherein, the upper mold 23 is a rectangle whose outer peripheral contour and the inner peripheral contour of the hollow chamber 211 are matched with each other, and the upper mold 23 has a flat bottom surface 231; and the lower mold 25 is a peripheral contour and the hollow The inner circumference of the chamber 211 has a rectangular shape, and the lower mold 25 includes a top surface 251, and the top surface 251 is provided with a plurality of convex ribs 252 protruding in different directions, for example, the convex ribs 252 The cross-sectional direction is a circular arc shape, a triangle shape, a square shape, or the like, preferably a circular arc shape, and the convex rib portions 252 are respectively parallel to the long side and the short side of the polygon and perpendicularly intersect each other. . The upper mold 23 is closed at the upper end of the cavity 21 in the cylinder 21, the lower end of the hollow chamber 211 forms an inlet of a material embryo type 1', and the lower end of the hollow chamber 211 is formed at the inner side of the inlet. A draft angle 211a which is gradually enlarged from the inside to the outside; the material blank 1' is pushed from the inlet into the hollow chamber 211 via the lower die 25, and is molded in a stroke in which the upper die 23 and the lower die 25 are relatively slid.

According to the present invention, the dehydrated floor tile 1 as shown in FIGS. 2 and 2a can be molded by using the above-mentioned mold 2, and the dehydrated floor tile 1 includes a smooth surface 10, an attachment surface 11 and a circumferential side wall 13, which ring The peripheral side wall 13 is circumferentially and vertically connected to the attachment surface 11; wherein a plurality of grooves 110, 110' are formed on the attachment surface 11 in different directions, and the plurality of grooves 110, 110' extend to the circumferential side wall 13, and the plurality of trenches 110, 110' are spaced apart from each other and perpendicularly intersected, and thus a plurality of convex regions 111, 111' are formed in portions of the region other than the plurality of trenches 110, 110'. According to this, the plural groove The grooves 110, 110' are designed to be fully drained and vented for construction convenience and to save construction time. Moreover, due to the design of the plurality of grooves 110, 110' of the present invention, the contact area of the attachment surface 11 and the cement mortar can be greatly increased, thereby effectively increasing the adhesion and adhesion, and is less affected by the heat expansion and contraction. Increase the service life of floor tiles, etc. In addition, it will be understood by those skilled in the art that on the flat bottom surface 231 of the upper mold 23, a concave or convex pattern decoration such as a shale texture can be designed to shape the surface. Dehydrated floor tiles with shale texture (not shown).

Figures 3 and 3a are used to illustrate the continuous manufacturing apparatus 3 of the present dehydrated floor tile, which includes at least:

A scramble mechanism 31 has an inlet 311 and an outlet 312 for inputting a plurality of materials such as china clay, water, and the like from the inlet 311 into the scramble mechanism 31, and is released from the outlet 312 after being stirred into a uniform bad material.

A rolling mechanism 32 includes a plurality of pairs of rollers 321 disposed on the outlet 312 side of the spoiler mechanism 31. The plurality of pairs of rollers 321 maintain a predetermined gap between them to pass the bad material through the roll gap. Pull out a continuous strip of bad material.

A finishing rolling mechanism 33 includes a plurality of pairs of rollers 331 which are supported on the downstream side of the rolling device 32. The plurality of rollers 331 maintain a predetermined gap between them to pass the bad belt through the rollers. The slit is compacted and stretched to form a flatness having a predetermined thickness and surface.

A cutting mechanism 34 is used for cutting the finished rolled strip into a plurality of fixed shapes and predetermined sizes of coarse and bad units.

a molding mechanism 35 having a turntable 351 and including a plurality of cylinders 21 And a plurality of upper molds 23 and a lower mold 25, wherein the rotary table 351 sequentially causes the plurality of cylinders 21 to sequentially pick up the coarse and bad units at a predetermined point; the plurality of upper molds 23 and the lower molds 25 are respectively The coarse block is shaped by the relative sliding in the cylinder 21, and the dial 351 causes the plurality of bad patterns 1' formed in the cylinder 21 to be simultaneously released at another predetermined point during the rotation.

A hot furnace mechanism 37 includes an inlet 371 and an outlet (not shown). The bad type 1' is advanced from the inlet 371 into the hot furnace mechanism 37 via a feed mechanism 36, and is sent out from the outlet after being sintered at a high temperature. .

According to the present invention, an upper shelf mechanism 352 is further included for cutting the completed rough unit to a predetermined point during the rotation of the turntable 351, that is, pushing the coarse and bad unit onto the lower mold 25, and including the lower frame mechanism. 353, for pushing the demoulding type 1' toward the feeding mechanism 36; in addition, a conventional spraying mechanism may be included, for example, to glaze the bad type 1' on the surface before sintering. Materials, etc. (not shown). In this way, consistent production of dehydrated floor tiles can be performed efficiently.

The above is only the preferred embodiment of the present invention, and is not intended to limit the scope of the present invention. Any changes and modifications that do not depart from the scope of the patent application should remain within the scope of the present invention.

1’‧‧‧bad type

110‧‧‧ trench

2‧‧‧Mold

21‧‧‧Cylinder

211‧‧‧ hollow room

211a‧‧‧ draft angle

23‧‧‧Upper mold

25‧‧‧Mold

252‧‧‧ ribs

Claims (11)

A mold for manufacturing a dehydrated floor tile, comprising at least one cylinder having a polygonal hollow chamber therein; an upper mold and a lower mold, wherein the hollow chamber can slide toward each other to close or separate from each other. The stroke of the mold; the upper mold is a polygon whose outer peripheral contour and the inner circumference contour of the hollow cavity cooperate with each other, and includes a flat bottom surface; the lower mold is a peripheral contour and the inner circumference contour of the hollow cavity The mutually cooperating polygons comprise a top surface having a plurality of mutually intersecting ribs extending to the outer periphery of the lower mold. The manufacturing mold of the dehydrated floor tile according to claim 1, wherein the upper mold is closed at an upper end of the hollow chamber in the cylinder, and a lower end of the hollow chamber forms an inlet of a material embryo type, the material type It is pushed into the hollow chamber from the inlet via the lower mold, and is molded in the stroke in which the upper mold and the lower mold slide toward each other. The mold for manufacturing a dehydrated floor tile according to claim 2, wherein a draft angle which is gradually enlarged from the inside to the outside is formed inside the lower end of the hollow chamber. The manufacturing mold of the dehydrated floor tile according to claim 1, wherein the rib on the top surface of the lower mold has a cross-sectional direction of a circular arc, a triangle or a square. The manufacturing mold of the dehydrated floor tile according to the first aspect of the invention, wherein the decorative pattern of the unevenness is engraved on the flat bottom surface of the upper mold. A mold for manufacturing a dehydrated floor tile according to claim 5 of the patent application scope, The decorative pattern is the texture of the shale. The manufacturing mold of the dehydrated floor tile according to claim 1, wherein the dehydrated floor tile comprises an attachment surface and a circumferential side wall, wherein the circumferential side wall is circumferentially and vertically connected to the attachment surface; wherein, the sticker The attachment surface is provided with a plurality of grooves connected to the circumferential side walls, the plurality of grooves being spaced apart from each other, and the plurality of grooves are formed at the intervals. A continuous manufacturing device for dehydrated floor tiles, characterized in that it comprises at least: a scramble mechanism having an inlet and an outlet for agitating a plurality of materials into a uniform bad material and releasing the same from the outlet; a rolling mechanism comprises at least a pair of rollers disposed on the outlet side of the scaffolding mechanism, the at least one pair of rollers maintaining a predetermined roll gap between each other for extracting a continuous bad strip through the roll gap; a rolling mechanism comprising at least one pair of rollers received on a downstream side of the rolling mechanism, the at least one pair of rollers maintaining a predetermined nip between each other for compacting the bad strip through the roll gap Extending to form a predetermined thickness and surface flatness; a cutting mechanism for cutting the finished rolled strip into a plurality of fixed shapes and predetermined sizes of coarse and bad units; a molding mechanism having a turntable and including a plurality of cylinders and a plurality of upper molds and a lower mold, wherein the rotating cylinder sequentially causes the plurality of cylinders to draw the coarse and bad units at the predetermined point during the rotating process; the upper and lower molds of the complex array are respectively in the cylinders Medium phase slip The crude bad shaping unit, and the rotary-type sequential order of the plurality of molding bad in the cylinder during rotation at the other predetermined release point; A hot furnace mechanism includes an inlet and an outlet, the bad type is propelled from the inlet into the hot furnace mechanism via a feeding device, and is discharged from the outlet after being sintered at a high temperature. The continuous manufacturing apparatus for dewatering floor tiles according to claim 8 of the patent application, further comprising an upper frame mechanism for advancing the cut rough unit to a predetermined point. The continuous manufacturing apparatus for dewatering floor tiles according to claim 8 of the patent application, further comprising a lower frame mechanism for advancing the demoulding type to the feeding mechanism. The continuous manufacturing device for a dehydrated floor tile according to claim 8, wherein the dehydrated floor tile comprises an attachment surface and a circumferential side wall, the circumferential side wall being circumferentially and vertically connected to the attachment surface; wherein The attachment surface is provided with a plurality of grooves connected to the circumferential side walls, the plurality of grooves being spaced apart from each other, and the plurality of grooves are formed at the intervals.