TWM466213U - A LED lamp - Google Patents
A LED lamp Download PDFInfo
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- TWM466213U TWM466213U TW102210773U TW102210773U TWM466213U TW M466213 U TWM466213 U TW M466213U TW 102210773 U TW102210773 U TW 102210773U TW 102210773 U TW102210773 U TW 102210773U TW M466213 U TWM466213 U TW M466213U
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- led lamp
- heat sink
- led
- driving chip
- wiring layer
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Abstract
Description
本創作涉及製造技術領域,尤其涉及一種LED燈具。The present invention relates to the field of manufacturing technology, and in particular to an LED lamp.
隨著發光二級管LED(Light Emitting Diode)及白光LED的技術日趨成熟,其應用於投射燈、路燈、桌燈等產品逐漸發展開來,使得LED照明逐漸取代傳統的白熾鎢絲燈,成為室內外照明的主要光源。With the maturity of LEDs (Light Emitting Diodes) and white LEDs, their applications in projection lamps, street lamps, table lamps and other products have gradually developed, making LED lighting gradually replace traditional incandescent tungsten lamps. The main source of indoor and outdoor lighting.
LED是一種半導體器件,它與傳統白熾鎢絲燈泡的不同之處在于傳統白熾鎢絲燈泡是以大電流使燈絲加熱直到發光,而LED則是利用半導體材料中的電子結合時以發光的方式以顯示其釋放出的能量,使得LED只需極小的電流就可激發出亮度相當高的光。LED is a kind of semiconductor device, which is different from traditional incandescent tungsten light bulb in that the traditional incandescent tungsten light bulb heats the filament until the light is emitted by a large current, and the LED is illuminated by the combination of electrons in the semiconductor material. The energy released is displayed so that the LED can excite relatively high brightness with very little current.
現有技術的LED燈具,如圖1所示,其包括LED燈罩110、散熱片120、驅動晶片130、塑膠底座140和燈頭150。在所述散熱片120的頂部設有一燈板160。所述燈板160為一PCB板。所述燈板160通過多個螺絲170固定在散熱片120上,在所述的燈板160上設置多個LED燈珠180。在所述塑膠底座140內設有驅動晶片130,所述驅動晶片130用於通過所述燈板160驅動多個LED燈珠180發光。A prior art LED lamp, as shown in FIG. 1, includes an LED lamp cover 110, a heat sink 120, a drive wafer 130, a plastic base 140, and a lamp cap 150. A light panel 160 is disposed on the top of the heat sink 120. The light board 160 is a PCB board. The lamp board 160 is fixed on the heat sink 120 by a plurality of screws 170, and a plurality of LED lamp beads 180 are disposed on the light board 160. A driving wafer 130 is disposed in the plastic base 140 for driving a plurality of LED lamp beads 180 to emit light through the light board 160.
然而,目前LED燈具的最大技術問題是在於散熱問題;因LED亮度逐漸增加,將使LED在發光過程中伴隨產生的熱量也逐步上升,若未能即時將產生的熱量散出,不僅會加速使LED整體器件老化,加快LED光衰的速度,縮短使用壽命,甚至還可能會導致晶片燒毀。However, the biggest technical problem of LED lamps at present is the heat dissipation problem; as the brightness of the LEDs increases gradually, the heat generated by the LEDs in the illuminating process will gradually increase. If the heat generated is not immediately dissipated, it will not only accelerate. LED overall device aging, speed up the LED light decay, shorten the service life, and may even cause the chip to burn.
本創作的目的在於,提供一種LED燈具,所述LED燈具不僅有效地解決現有LED燈具的散熱問題,大幅地降低LED燈具的熱阻,使LED發光效率進一步提高,而且延長了LED燈具的使用壽命,此外,也減 少了組裝的製造成本。The purpose of the present invention is to provide an LED lamp, which not only effectively solves the heat dissipation problem of the existing LED lamp, but also greatly reduces the thermal resistance of the LED lamp, further improves the LED luminous efficiency, and prolongs the service life of the LED lamp. In addition, it is also reduced The manufacturing cost of assembly is reduced.
為實現上述目的,本創作採用以下技術方案。In order to achieve the above objectives, the author uses the following technical solutions.
一種LED燈具,包括一LED燈罩、一散熱片、一驅動晶片和一燈頭,所述LED燈罩與所述散熱片連接,在所述散熱片的內部設有一驅動晶片,所述驅動晶片與所述燈頭鉚合連接;所述散熱片包括一佈線層;所述佈線層與所述驅動晶片電性連接;所述LED燈具進一步包括多個LED燈珠,所有所述LED燈珠設置在所述散熱片上,並且與所述佈線層電性連接。An LED lamp comprising an LED lamp cover, a heat sink, a driving chip and a lamp cap, wherein the LED lamp cover is connected to the heat sink, and a driving chip is disposed inside the heat sink, the driving chip and the driving chip The heat sink comprises a wiring layer; the wiring layer is electrically connected to the driving chip; the LED lamp further comprises a plurality of LED lamp beads, wherein all the LED lamp beads are disposed in the heat dissipation On-chip and electrically connected to the wiring layer.
進一步,所述LED燈珠以一定圓周間距分離地設置在所述散熱片上。Further, the LED lamp beads are separately disposed on the heat sink at a certain circumferential interval.
進一步,所述LED燈珠焊接在所述散熱片上。Further, the LED lamp bead is soldered to the heat sink.
進一步,在所述散熱片上設有一通孔,使得驅動晶片的正負極線路穿出。Further, a through hole is formed in the heat sink to allow the positive and negative lines of the driving chip to pass through.
進一步,在所述散熱片的外表面周圍設有多個散熱鰭片,所述散熱鰭片以等距離分隔開。Further, a plurality of heat dissipation fins are disposed around the outer surface of the heat sink, and the heat dissipation fins are spaced apart at equal distances.
進一步,所述LED燈具包括燈頭連接件,用以將所述驅動晶片通過所述燈頭連接件鉚合固定在散熱片上。Further, the LED lamp includes a base connector for riveting the drive wafer to the heat sink through the base connector.
進一步,所述LED燈罩的底部以插入方式或旋轉方式與所述散熱片的外圈連接。Further, the bottom of the LED lamp cover is connected to the outer ring of the heat sink in an inserting manner or in a rotating manner.
本創作的優點在於,利用AI(Auto Insert,自動外掛程式)/SMT(Surface Mount Technology,表面粘著)打件技術將LED燈珠設置在散熱片上,可使得LED組裝成本和材料成本均降低。同時,可以更直接傳導LED所產生的熱源在散熱件上,大幅地降低LED的熱阻,進而使得LED發光效率提高,並且延長LED的使用壽命。The advantage of this creation is that the LED lamp bead is placed on the heat sink by using AI (Auto Insert)/SMT (Surface Mount Technology), which can reduce the assembly cost and material cost of the LED. At the same time, the heat source generated by the LED can be more directly transmitted on the heat sink, which greatly reduces the thermal resistance of the LED, thereby improving the luminous efficiency of the LED and prolonging the service life of the LED.
110‧‧‧LED燈罩110‧‧‧LED lampshade
120‧‧‧散熱片120‧‧‧ Heat sink
130‧‧‧驅動晶片130‧‧‧Drive chip
140‧‧‧塑膠底座140‧‧‧Plastic base
150‧‧‧燈頭150‧‧‧ lamp holder
160‧‧‧燈板160‧‧‧light board
170‧‧‧螺絲170‧‧‧ screws
180‧‧‧LED燈珠180‧‧‧LED lamp beads
210‧‧‧LED燈罩210‧‧‧LED lampshade
220‧‧‧散熱鰭片220‧‧‧heat fins
230‧‧‧驅動晶片230‧‧‧Drive chip
240‧‧‧燈頭連接件240‧‧‧ lamp connector
250‧‧‧燈頭250‧‧‧ lamp holder
260‧‧‧散熱片260‧‧‧ Heat sink
261‧‧‧通孔261‧‧‧through hole
262‧‧‧佈線層262‧‧‧ wiring layer
270‧‧‧LED燈珠270‧‧‧LED lamp beads
圖1是傳統LED燈具的結構爆炸示意圖;圖2是本創作所述LED燈具的結構爆炸示意圖;圖3是本創作所述LED燈具的局部示意圖;圖4是圖3的俯視圖。1 is a schematic exploded view of a conventional LED lamp; FIG. 2 is a schematic exploded view of the LED lamp of the present invention; FIG. 3 is a partial schematic view of the LED lamp of the present invention; FIG. 4 is a plan view of FIG.
下面結合附圖對本創作提供的LED燈具的具體實施方式做詳細說明。The specific implementation manner of the LED lamp provided by the present invention will be described in detail below with reference to the accompanying drawings.
圖2是本創作所述LED燈具的結構爆炸示意圖。圖3是本創作所述LED燈具的局部示意圖。圖4是圖3的俯視圖。2 is a schematic exploded view of the structure of the LED lamp of the present invention. 3 is a partial schematic view of the LED lamp of the present invention. Figure 4 is a plan view of Figure 3.
參見圖2所示,一種LED燈具,包括一LED燈罩210、一散熱片260、一驅動晶片230和一燈頭250,所述LED燈罩210與所述散熱片260連接。所述LED燈罩210的底部以插入方式或旋轉方式與散熱片260的外圈連接。在本創作實施方式中,所述LED燈罩210的底部以螺紋旋轉方式與所述散熱片260的外圈連接。Referring to FIG. 2, an LED lamp includes an LED lamp cover 210, a heat sink 260, a driving die 230, and a base 250. The LED lamp cover 210 is coupled to the heat sink 260. The bottom of the LED lamp cover 210 is connected to the outer ring of the heat sink 260 in an inserting manner or in a rotating manner. In the present embodiment, the bottom of the LED lamp cover 210 is connected to the outer ring of the heat sink 260 in a threaded manner.
在所述散熱片260的內部設有一驅動晶片230,所述驅動晶片230與所述燈頭250鉚合連接。所述驅動晶片230可以採用更高效的驅動晶片,有助於更好地驅動LED燈珠270發光,進而提高發光量。A driving wafer 230 is disposed inside the heat sink 260, and the driving wafer 230 is riveted to the base 250. The driving wafer 230 can adopt a more efficient driving wafer, which helps to better drive the LED lamp bead 270 to emit light, thereby increasing the amount of illumination.
在所述散熱片260的頂部包括一佈線層262,所述佈線層262通過一通孔261與驅動晶片230的正負極線路相連接。所述佈線層可為一種圖案化的佈線層。在所述散熱片260上設有多個LED燈珠270,所有所述LED燈珠270與所述佈線層262通過AI(Auto Insert,自動外掛程式)/SMT(Surface Mount Technology,表面粘著)打件技術連接,並且LED燈珠270依次通過所述佈線層262、驅動晶片230及燈頭250後與外部電源接通。A wiring layer 262 is disposed on the top of the heat sink 260, and the wiring layer 262 is connected to the positive and negative lines of the driving wafer 230 through a through hole 261. The wiring layer may be a patterned wiring layer. A plurality of LED lamp beads 270 are disposed on the heat sink 260, and all of the LED lamp beads 270 and the wiring layer 262 pass AI (Auto Insert)/SMT (Surface Mount Technology). The bonding technology is connected, and the LED lamp bead 270 is sequentially connected to the external power source after passing through the wiring layer 262, the driving wafer 230, and the lamp cap 250.
在本創作實施方式中,所述LED燈珠270以一定圓周間距分離地設置在所述散熱片260的佈線層262上,這樣,以此配置方式增加了散熱面積,有利於解決LED燈具的散熱問題。In the present embodiment, the LED lamp beads 270 are separately disposed on the wiring layer 262 of the heat sink 260 at a certain circumferential interval, so that the heat dissipation area is increased by the arrangement, which is beneficial to solving the heat dissipation of the LED lamp. problem.
此外,在所述散熱片260上設有一個通孔261使得驅動晶片230的正負極線路穿出。Further, a through hole 261 is formed in the heat sink 260 so that the positive and negative lines of the driving wafer 230 pass through.
在所述散熱片260的外表面周圍設有多個散熱鰭片220,所述散熱鰭片220之間等距離分隔開。通過所述散熱鰭片220的設計,以便於更好地處理所述LED燈具所產生的熱量,進而大幅地降低LED的熱阻, 進而使得LED發光效率提高,並且延長LED的使用壽命。A plurality of heat dissipation fins 220 are disposed around the outer surface of the heat sink 260, and the heat dissipation fins 220 are equally spaced apart. Through the design of the heat dissipation fins 220, in order to better process the heat generated by the LED lamps, thereby greatly reducing the thermal resistance of the LEDs, In turn, the LED luminous efficiency is improved, and the service life of the LED is prolonged.
在本創作實施方式中,所有所述LED燈珠270通過錫膏以焊接方式焊在所述散熱片260上,即利用AI(Auto Insert,自動外掛程式)/SMT(Surface Mount Technology,表面粘著)打件技術將LED燈珠270焊在散熱片260的佈線層262上。In the present embodiment, all of the LED lamp beads 270 are soldered to the heat sink 260 by solder paste, that is, using AI (Auto Insert)/SMT (Surface Mount Technology). The punching technique solders the LED lamp bead 270 to the wiring layer 262 of the heat sink 260.
在本創作實施方式中,所述LED燈珠270採用發光效率為141.71m/W的燈珠,使得LED發光效率可進一步提高。In the present embodiment, the LED lamp bead 270 adopts a lamp bead having a luminous efficiency of 141.71 m/W, so that the luminous efficiency of the LED can be further improved.
所述LED燈具還包括一燈頭連接件240,用以將所述驅動晶片230通過所述燈頭連接件240鉚合固定在散熱片260上。The LED luminaire further includes a base connector 240 for riveting and fixing the drive wafer 230 to the heat sink 260 through the base connector 240.
在本創作實施方式中,所述LED燈罩210可以採用全周光燈罩,以增加燈罩的透光度,也進一步提高發光效率。In the present embodiment, the LED lamp cover 210 can adopt a full-circumference lamp cover to increase the transmittance of the lamp cover, and further improve the luminous efficiency.
由上述內容可見,利用SMT(Surface Mount Technology,表面粘著)或AI(Auto Insert,自動外掛程式)打件技術將LED燈珠設置在散熱片上,可使得LED組裝成本和材料成本均降低。同時,可以更直接傳導LED所產生的熱源在散熱件上,大幅地降低LED的熱阻,進而使得LED發光效率提高,並且延長LED的使用壽命。此外,也減少了組裝的製造成本。It can be seen from the above that using the SMT (Surface Mount Technology) or AI (Auto Insert) tooling technology to place the LED bead on the heat sink can reduce the assembly cost and material cost of the LED. At the same time, the heat source generated by the LED can be more directly transmitted on the heat sink, which greatly reduces the thermal resistance of the LED, thereby improving the luminous efficiency of the LED and prolonging the service life of the LED. In addition, the manufacturing cost of assembly is also reduced.
以上所述僅是本創作的優選實施方式,應當指出,對於本技術領域的普通技術人員,在不脫離本創作原理的前提下,還可以做出若干改進和潤飾,這些改進和潤飾也應視為本創作的保護範圍。The above description is only a preferred embodiment of the present invention. It should be noted that those skilled in the art can also make some improvements and retouching without departing from the principle of the present invention. These improvements and retouchings should also be considered. The scope of protection for this creation.
210‧‧‧LED燈罩210‧‧‧LED lampshade
220‧‧‧散熱鰭片220‧‧‧heat fins
230‧‧‧驅動晶片230‧‧‧Drive chip
240‧‧‧燈頭連接件240‧‧‧ lamp connector
250‧‧‧燈頭250‧‧‧ lamp holder
260‧‧‧散熱片260‧‧‧ Heat sink
270‧‧‧LED燈珠270‧‧‧LED lamp beads
Claims (7)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN2013202178813U CN203202984U (en) | 2013-04-26 | 2013-04-26 | LED lamp |
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Publication Number | Publication Date |
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TWM466213U true TWM466213U (en) | 2013-11-21 |
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TW102210773U TWM466213U (en) | 2013-04-26 | 2013-06-07 | A LED lamp |
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CN (1) | CN203202984U (en) |
TW (1) | TWM466213U (en) |
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CN114495736A (en) * | 2020-11-12 | 2022-05-13 | 深圳市奥拓电子股份有限公司 | Micro LED display panel, display module and LED display screen |
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2013
- 2013-04-26 CN CN2013202178813U patent/CN203202984U/en not_active Expired - Fee Related
- 2013-06-07 TW TW102210773U patent/TWM466213U/en not_active IP Right Cessation
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