五、新型說明： 【新型所屬之技術領域】 本創作係有關一種捲式材料收放裝置，尤指一種以對邊 控制裝置、感測裝置與控制單元，來達成材料前後左右的精 準定位，最終滿足放捲機與收捲機之間製程設備精確加工要 求的裝置》 【先前技術】 按，電路板生產，其軟硬板之間最大的差別是軟板可以 進行捲對捲的生產，且單雙面的軟板都可以進行整捲生產； 這樣的生產方式不論是影像轉移、線路製作、電鍍、印刷等 製作程序，都可採取連續的方式進行，以提升其生產效率。 既然採取捲對捲的生產，製程兩端必然會運用放捲機及 收捲機，來擔負原材料的供給與接收，而兩部機台中間則是 電路板生產所需的製程設備，包括印刷、電鍍、鑽孔等作業。 一般傳統的捲料設備只是單純的送料與收料，但製程設備往 往會因震動、溫度或濕度等環境因素的影響，造成捲式材料 的左右偏移，這種現象，輕者，會減低捲料機的精度與壽命， 重者，則會產出整捲的不良製品。再者，收料作業一旦發生 左右偏移，捲回的材料其端面亦難平整，發生這種情況的材 料，更會嚴重影響後製程的加工精度》 再按，多製程加工，最重要的工作是要控制材料的定位 點，尤其是捲對捲的材料生產，其送料的前後精度一但無法 掌控，該製程加工勢必產製在錯誤的位置上；基本上，送料 的前後精度會受放捲機送料速度、收捲機收料速度，或受製 程設備與捲料機速度不同步所影響；因此如何管控放捲機、 收捲機與製程設備同步的運作速度，同時如何控制材料捲動 距離，使定位精度獲得確保，應該是捲式製程中最重要的課 題0 傳統的捲式製程，因輸送設備未能考量輸送精度，因此 多在製裎設備上規劃定位點的控制，但因送料、收料、與製 π逮度未能同步，其加工品質及生產效率都有負面影響。更 重的是’製程設備無法自行調整材料左右端的位置，-旦 法:ί生左右歪斜，其製程就會產生不良，同時捲料端面無 楚’也連帶影響後一製程的加工品質。 【新型内容】 右位置I作之主要目的係在提供—種可自動調整送料端左 品。、裝置’以避免製程加卫因左右精度不佳而產製不良 右位置 程的加 t創作之另H係在提供—種可自動調整收料端左 的裝置，使捲料端部達到平整度， 工 精度 進而確保其後一製 與製程1作之又—目的’係在提供—種可使放捲機、收捲機 後精確運轉的速度’以控制材料捲動距離，達到前 $達上述目的，本創作採取的技術手段，包含： 業.兩施捲冑’一收捲機以提供捲狀材料的送料與收料作 程設備 間可依需要放置印刷、麵、等作業的製 組滑軌 M440295 達驅動器1控制裝置’每組各別包括：—電眼、一飼服馬 違驅動器、及一對邊控制單元； 馬達捲機的機座與機台之間安裝—組滑執及一飼服 並僂谈㈣且藉由電眼制出送料端材料左右偏移狀況， 放對邊控制單元以控制馬達驅動器出力，使 .與機台之間產生相對滑動，而達到出料端材料 左右調整的效果； 在該故捲機的機座與機台之間安裝另一組滑軌及飼服V. New description: [New technology field] This creation is related to a roll-type material retracting device, especially a pair of edge control devices, sensing devices and control units to achieve precise positioning of materials before and after, and finally A device that satisfies the precise processing requirements of the process equipment between the unwinder and the winder. [Prior Art] According to the circuit board production, the biggest difference between the soft and hard boards is that the soft board can be used for roll-to-roll production, and Both sides of the flexible board can be used for full-volume production; such production methods, whether it is image transfer, circuit production, electroplating, printing, etc., can be carried out in a continuous manner to improve production efficiency. Since the roll-to-roll production is adopted, the unwinder and the winder are inevitably used at both ends of the process to supply and receive the raw materials, and the middle of the two machines is the process equipment required for the production of the circuit board, including printing, Electroplating, drilling and other operations. Generally, the traditional coiling equipment is simply feeding and receiving materials, but the processing equipment tends to cause left and right deviation of the rolled material due to environmental factors such as vibration, temperature or humidity. This phenomenon is lighter and will reduce the volume. The accuracy and longevity of the material machine, if it is heavy, will produce a whole volume of defective products. In addition, once the receiving operation is shifted left and right, the end face of the material to be rolled back is difficult to level. The material in which this happens will seriously affect the processing accuracy of the post-process." Press again, multi-process processing, the most important work It is necessary to control the positioning point of the material, especially the material production of the roll-to-roll. The accuracy of the feeding before and after the feeding can not be controlled, the processing will be produced in the wrong position; basically, the accuracy of the feeding before and after the feeding will be unwinding. Machine feeding speed, winding machine receiving speed, or affected by the asynchronous speed of the process equipment and the reeling machine; therefore, how to control the synchronous operation speed of the unwinding machine, the winder and the process equipment, and how to control the material rolling distance To ensure the positioning accuracy, it should be the most important subject in the roll-to-roll process. 0 The traditional roll-type process, because the conveying equipment can not consider the conveying precision, so the control of the positioning point is planned on the manufacturing equipment, but due to feeding, The receipt and the π catch are not synchronized, and the processing quality and production efficiency have a negative impact. What's more important is that the process equipment can't adjust the position of the left and right ends of the material by itself. Once the method is used, the process will be bad, and the end face of the coil will not be affected, which will affect the processing quality of the latter process. [New content] The main purpose of the right position I is to provide a kind of automatic adjustment of the left end of the feeding end. , the device 'to avoid the process to enhance the poor precision of the left and right sides of the production of the poor right position of the creation of the other H series is provided - can automatically adjust the left end of the receiving end, so that the end of the coil to achieve flatness The precision of the work further ensures that the latter system and the process 1 are made again - the purpose is to provide the speed at which the unwinder and the winder can be accurately operated to control the material rolling distance to reach the top $ Purpose, the technical means adopted by this creation, including: Industry. Two rolls of 胄 'a winder to provide roll-to-roll material feeding and receiving process equipment can be placed between the printing, surface, etc. Rail M440295 up to drive 1 control device 'each group includes: - electric eye, one feeding horse violation drive, and a pair of side control unit; motor roll machine between the base and the machine - group slip and one feeding Served and talked about (4) and made the left and right offset of the material of the feeding end by the electric eye, and put the control unit of the opposite side to control the output of the motor driver to make a relative sliding between the machine and the machine, and to adjust the material of the discharge end to the left and right. Effect Install another set of slide rails and feeding clothes between the base of the reel and the machine
馬達㈣n ’且藉由電眼制出收料端材料左右偏移狀況， 並傳送訊號給對邊控制單元以控制伺服馬達驅動器出力，使 收捲機的機座與機台之間產生相對滑動，而達到捲料材料端 面平整的效果； 一感測裝置，係橫向設置於該收捲機機座上，且令該感 測裝置所發出的偵測訊號可通過材料的定位孔； 一轉速控制單元，設置於收捲機上，係連接該感測裝置 的訊號，以控制該收捲機之收料軸轉迷，達到材料前後精準 定位的要求。The motor (4) n' and the left eye offset state of the material of the receiving end by the electric eye, and the signal is sent to the opposite side control unit to control the output of the servo motor driver, so that the relative movement between the base of the winder and the machine is relatively The effect of flattening the end surface of the coil material; a sensing device is disposed laterally on the reel base, and the detection signal sent by the sensing device can pass through the positioning hole of the material; It is disposed on the winder and is connected to the signal of the sensing device to control the retraction of the winding machine of the winder to achieve precise positioning of materials before and after.
藉此，本創作可以可自動調整送料端左右位置；又可自 動調整收料端左右位置，使捲料端部達到平整度，同時可使 放捲機、收捲機與製程設備同步運轉，達到材料前後精確定 位的要求。 【實施方式】 首先，請參閱圖1〜圖6所示，本創作〇1之實施例包含： 一放捲機10，其設置有一出料機座U ;該出料機座H 上方没置一出料機台12’及一出料辅助機台a;該出料機台 M44D295 12設置一出料軸14 ’且該出料機台12及該出料輔助機台13 設置有複數個出料張力輪15 ; 一收捲機20，其設置有一收料主機座21 ;該收料主機座 21上方設置一收料子機座26 ’並於該收料子機座26上方設 置一收料機台22,及一收料張力機台23;該收料機台22設 置一收料轴24,且該收料機台22及該收料張力機台23設置 有複數個收料張力輪25 ; 一製程設備80，依製程需求，可為印刷、電鍍、鑽孔等 作業的任一種，係放置於該放捲機1〇及該收捲機20之間以 進行製程加工； 一捲狀材料91，係穿置於該出料軸14上，其捲狀材料 91外側端係穿過該複數個出料張力輪15及該複數個收料張 力輪25後，捲收於該收料軸24上，該捲狀材料91其特定位 置設有定位孔92,使各製程設備80可在該定位孔92的相關 位置上進行不同的加工程序； 一出料滑軌組31 ’其包含2支相同規格、長度的線性滑 執，係相互平行且橫向固設於該出料機座11與該出料機台 12之間； 一第一組對邊控制裝置41，包括一電眼411、一伺服馬 達驅動器413、.及一對邊控制單元414，其中該電眼411，係 安裝於該出料輔助機台13側邊，該電眼411開口端412係橫 向耦合在材料91側邊，以偵測送料端材料91左右邊偏斜狀 態，並將訊號傳送給該對邊控制單元414，該伺服馬達驅動 器413係橫向安裝在該出料機座Η與該出料機台a之間， 並接受該對邊控制單元414的指令，以施加一作用力，使該 -6- 出料機台12在該出料機座11上產生橫向滑動，其目的在調 整該出料軸14之材料91的左右精度，同時也在控制進入該 製程設備80之材料，其左右側精度在公差範圍内； 一收料子滑執組32，其包含2支相同規格、長度的線性 滑轨，係相互平行且橫向固設於該收料子機座26與該收料機 台22之間； 一第—組·對邊控制裝置42 ’包括一電眼421、一伺服馬 達驅動器423、及一對邊控制單元424,其中該電眼421，係 安裝於該收料機台22侧邊，該電眼421開口端422係橫向耦 合在材料91側邊，以偵測收料端材料91左右邊偏斜狀態， 並將訊號傳送給該對邊控制單元424,該伺服馬達驅動器423 係橫向安裝在該收料子機座26與該收料機台22之間，並接 受該對邊控制單元424的指令，以施加—作用力使該收料 機台22在該收料子機座26上產生橫向滑動其目的在調整 該收料軸24之材料91的左右精度，使捲料端部平整； -收料主滑軌組33，其包含2支相同規格、長度的線性 滑軌，係相互平行且橫向固設於該收料子機座26與該收料主 機座21之間； 第二組對邊控制裝置43，包括一電眼43卜-飼服馬達 驅動器433及—對邊控制單元434，其中該電眼43卜係安 裝於該收料張力機台23側邊，該電眼431開口端432係橫向 耦合在材料91側邊’以偵測離開該製程設備8G後端材料91 左右邊偏斜狀態，並將訊號傳送給該對邊控制單元434，該 祠服馬達驅動器433係橫向安裝在該收料子機座扣與該收料 主機座21之間’並接受該對邊控制單元似的指令，以施加 M440295 一作用力，使該收料子機座26在該收料主機座21上產生橫 向滑動，其目的在調整材料91進入該捲料機20的左右精度， 同時也在控制離開該製程設備之材料，其左右側精度在公 差範圍内； 一感測裝置50，包括一訊號發送器51及一訊號接收器 52’係設置在該收料子機座26上之相對應的位置，且令材料 91定位孔92通過該訊號發送器51及該訊號接收器52之間 所形成之感測區，而被測知其所在的位置； 一轉速控制單元60，設置於收捲機20上，係連接該感測 # 裝置的訊號，以控制該收料轴24轉速，達到材料前後精 準定位的要求。 本創作藉助上揭技術手段，已完全達成本創作之目的，即： 本創作係在提供一種可自動調整送料端左右位置的裝 置，以避免製程加工因左右精度不佳而產製不良品。 又’本創作係在提供一種可自動調整收料端左右位置的裝 置，使捲料端部達到平整度’進而確保其後一製程的加工精度。 再者’本創作係在提供一種可使放捲機、收捲機與製程 鲁 设備同步的運轉速度，以控制材料捲動距離’達到前後精確 定位的裝置。 综上所述’本創作所揭示之構造，為昔所無，且確能達 到功效之增進’並具可供產業利用性，完全符合新型專利 要件’祈請貴審查委員核賜專利，以勵創新，無任德感。 惟’上述所揭露之圖式、說明，僅為本創作之較佳實 施例，大凡熟悉此項技藝人士，依本案精神範疇所作之修 飾或等效變化’仍應包括在本案申請專利範圍内。 8 - M440295 【圖式簡單說明】 圖1係本創作較佳實施例之立體圖。 圖2係本創作較佳實施例之正視圖。 圖3係本創作較佳實施例之上視圖。 圖4係本創作較佳實施例電眼之視圖。 圖5係本創作較佳實施例對邊控制裝置之控制方塊圖。 圖6係本創作較佳實施例轉速控制裝置之控制示意圖。 【主要元件符號說明】Thereby, the creation can automatically adjust the left and right positions of the feeding end; and the left and right positions of the receiving end can be automatically adjusted to make the end of the winding material flat, and the unwinding machine, the winding machine and the processing equipment can be synchronously operated. Requirements for precise positioning of materials before and after. [Embodiment] First, referring to FIG. 1 to FIG. 6, the embodiment of the present invention includes: a unwinder 10 provided with a discharger base U; no one is placed above the discharger base H a discharge machine table 12' and a discharge auxiliary machine a; the discharge machine M44D295 12 is provided with a discharge shaft 14' and the discharge machine table 12 and the discharge auxiliary machine 13 are provided with a plurality of discharges The tensioning wheel 15; a winder 20 is provided with a receiving main base 21; a receiving sub-seat 26' is disposed above the receiving mainframe 21 and a receiving machine 22 is disposed above the receiving sub-seat 26 And a receiving tensioning machine 23; the receiving machine table 22 is provided with a receiving shaft 24, and the receiving machine table 22 and the receiving tensioning machine table 23 are provided with a plurality of receiving tension wheels 25; The device 80, according to the process requirements, may be any one of printing, electroplating, drilling, etc., placed between the unwinding machine 1 and the winder 20 for processing; a roll of material 91, The outer side of the rolled material 91 passes through the plurality of discharge tensioning wheels 15 and the plurality of receiving tensioning wheels 25, and is wound on the discharge shaft 14 On the receiving shaft 24, the roll material 91 is provided with a positioning hole 92 at a specific position thereof, so that each processing device 80 can perform different processing procedures at relevant positions of the positioning hole 92; a discharge slide group 31' The utility model comprises two linear slides of the same specification and length, which are parallel to each other and laterally fixed between the discharge machine base 11 and the discharge machine table 12; a first set of opposite side control devices 41, including an electric eye 411, a servo motor driver 413, and a pair of side control unit 414, wherein the electric eye 411 is mounted on the side of the discharge auxiliary machine 13, and the open end 412 of the electric eye 411 is laterally coupled to the side of the material 91. The left and right sides of the feed end material 91 are detected to be deflected, and the signal is transmitted to the opposite side control unit 414. The servo motor driver 413 is laterally mounted between the discharger seat and the discharge machine a. And accepting the instruction of the opposite side control unit 414 to apply a force to cause the -6-discharger table 12 to produce lateral sliding on the discharge machine base 11, the purpose of which is to adjust the material of the discharge shaft 14 The left and right precision of 91 is also controlled to enter the process device 80. Material, the left and right side precision is within the tolerance range; a receiving slippery group 32, comprising two linear slides of the same specification and length, which are parallel to each other and laterally fixed to the receiving sub-seat 26 and the receiving material Between the machines 22; a first-group-to-edge control device 42' includes an electric eye 421, a servo motor driver 423, and a pair of side control units 424, wherein the electric eye 421 is mounted to the receiver station 22 On the side, the open end 422 of the electric eye 421 is laterally coupled to the side of the material 91 to detect the skewed state of the left and right sides of the receiving end material 91, and transmits the signal to the opposite side control unit 424, the servo motor driver 423 Horizontally mounted between the receiving sub-seat 26 and the receiver table 22, and receiving an instruction from the opposite side control unit 424 to apply a force to cause the receiver station 22 to be on the receiving sub-seat 26. The purpose of the lateral sliding is to adjust the left and right precision of the material 91 of the receiving shaft 24 to make the end of the winding flat; - the receiving main sliding rail group 33, which comprises two linear sliding rails of the same specification and length, which are mutually Parallel and laterally fixed to the receiving sub-seat 26 and the receiving The second set of opposite side control devices 43 includes an electric eye 43-feeding motor driver 433 and an opposite side control unit 434, wherein the electric eye 43 is mounted on the receiving tension machine 23 side The open end 432 of the electric eye 431 is laterally coupled to the side of the material 91 to detect a left-side skewed state of the material 91 away from the rear end of the process device 8G, and transmits a signal to the opposite-side control unit 434. The motor driver 433 is laterally mounted between the receiving sub-seat buckle and the receiving main frame 21 and receives an instruction similar to the opposite-side control unit to apply a force of M440295 to make the receiving sub-seat 26 The horizontal sliding of the receiving main frame 21 is performed for the purpose of adjusting the left and right precision of the material 91 into the winding machine 20, and also controlling the material leaving the processing equipment, the left and right side precision is within the tolerance range; 50, comprising a signal transmitter 51 and a signal receiver 52' disposed at corresponding positions on the receiving sub-seat 26, and the material 91 positioning hole 92 passes through the signal transmitter 51 and the signal receiver 52. Between The sensing area is determined to be in the position where it is located; a speed control unit 60 is disposed on the winder 20 to connect the signal of the sensing device to control the speed of the receiving shaft 24 to reach the material. Precise positioning requirements before and after. This creation has completely achieved the purpose of this creation by means of the above-mentioned technical means, namely: This creation is to provide a device that can automatically adjust the left and right positions of the feeding end to avoid the manufacturing process from producing poor products due to poor left and right precision. Further, the present invention provides a device for automatically adjusting the left and right positions of the receiving end to make the end of the winding material flat, thereby ensuring the processing accuracy of the latter process. Furthermore, the present invention provides a device for synchronizing the unwinding machine, the winder and the process equipment to control the material rolling distance to achieve precise positioning before and after. In summary, the structure revealed by this creation is nothing for the past, and it can indeed achieve the improvement of efficacy. It is also available for industrial use, and fully meets the requirements of new patents. Innovation, no sense of morality. However, the drawings and descriptions disclosed above are only preferred embodiments of the present invention. Those who are familiar with the art, and the modifications or equivalent changes made in accordance with the spirit of the case shall still be included in the scope of the patent application. 8 - M440295 BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a perspective view of a preferred embodiment of the present invention. Figure 2 is a front elevational view of the preferred embodiment of the present invention. Figure 3 is a top view of a preferred embodiment of the present invention. Figure 4 is a view of the electric eye of the preferred embodiment of the present invention. Figure 5 is a control block diagram of the opposite side control device of the preferred embodiment of the present invention. Fig. 6 is a schematic diagram showing the control of the rotational speed control device of the preferred embodiment of the present invention. [Main component symbol description]
01捲式製程自動化定位裝置 413伺服馬達驅動器 10放捲機 414對邊控制單元 11出料機座 421電眼 12出料機台 422開口端 13出料輔助機台 423伺服馬達驅動器 14出料軸 424對邊控制單元 15出料張力輪 431電眼 20收捲機 432開口端 21收料主機座 433伺服馬達驅動器 22收料機台 434對邊控制單元 23收料張力機台 50感測裝置 24收料軸 51訊號發送器 25收料張力輪 52訊號接收器 26收料子機座 60轉速控制單元 31出料滑軌組 80製程設備 32收料子滑執組 91捲狀材料 33收料主滑軌組 411電眼 412開口端 92定位孔01 roll type process automatic positioning device 413 servo motor drive 10 unwinder 414 opposite side control unit 11 discharge machine base 421 electric eye 12 discharge machine table 422 open end 13 discharge auxiliary machine 423 servo motor drive 14 discharge shaft 424 Opposite side control unit 15 discharge tension wheel 431 electric eye 20 winder 432 open end 21 receiving main seat 433 servo motor driver 22 receiving machine 434 opposite side control unit 23 receiving tension machine 50 sensing device 24 receiving Axis 51 signal transmitter 25 receiving tension wheel 52 signal receiver 26 receiving sub-seat 60 speed control unit 31 discharging rail group 80 process equipment 32 receiving sub-sliding group 91 roll material 33 receiving main rail group 411 Electric eye 412 open end 92 positioning hole