CN203818717U - Automatic strip and box rolling and back rolling apparatus for cigarette - Google Patents
Automatic strip and box rolling and back rolling apparatus for cigarette Download PDFInfo
- Publication number
- CN203818717U CN203818717U CN201420211261.3U CN201420211261U CN203818717U CN 203818717 U CN203818717 U CN 203818717U CN 201420211261 U CN201420211261 U CN 201420211261U CN 203818717 U CN203818717 U CN 203818717U
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- unit
- rolling
- rewinding
- bar
- bridge frame
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- Expired - Lifetime
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- 238000005096 rolling process Methods 0.000 title claims abstract description 23
- 235000019504 cigarettes Nutrition 0.000 title claims abstract description 16
- 238000007639 printing Methods 0.000 claims abstract description 44
- 239000000463 material Substances 0.000 claims abstract description 11
- 238000005520 cutting process Methods 0.000 claims description 10
- 238000012937 correction Methods 0.000 claims description 8
- 230000005611 electricity Effects 0.000 claims description 5
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000005265 energy consumption Methods 0.000 abstract description 2
- 230000000630 rising effect Effects 0.000 abstract 1
- 238000005516 engineering process Methods 0.000 description 3
- 230000033001 locomotion Effects 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 238000007646 gravure printing Methods 0.000 description 2
- 239000003550 marker Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 241000208125 Nicotiana Species 0.000 description 1
- 235000002637 Nicotiana tabacum Nutrition 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
Landscapes
- Replacement Of Web Rolls (AREA)
Abstract
The utility model relates to an automatic strip and box rolling and back rolling apparatus for cigarettes. The automatic strip and box rolling and back rolling apparatus for cigarettes comprises a gravure press, a material passing bridge stand, a correcting device, a takeup and traction unit, a re-rolling unit and a controller. The material passing bridge stand is connected with a printing unit of the gravure press. The tail end of the material passing bridge stand is connected with the correcting device. The correcting device is connected with the takeup and traction unit. A paper outlet end of the takeup and traction unit is connected with the re-rolling unit. The re-rolling unit is equipped with a material discharge rising and declining platform and a rotary tower. The beneficial effects of the apparatus are that the precision and a use rate of equipment are increased; the efficiency of the equipment is improved, and energy consumption and the working time is reduced; spending of fixed capitals is cut; flexibility and reliability of the equipment is improved; and goods can be supplied in a more timely manner.
Description
Technical field
The utility model relates to tobacco bale printing technology, especially relates to a kind of cigarette and rewinds device with bar and box automatic rolling.
Background technology
It is 0.1mm-0.6mm that existing intaglio printing press BOBST CH-650 and circle press circle seven look intaglio printing press BOBST DR-550 intaglio printing press to cut precision, present thermoprint, mould-cutting precision cannot be met and be 0.3mm with interior requirement, after printing, the object that cross cutting cannot be realized printing rewinding can only be directly carried out simultaneously.
Utility model content
The purpose of this utility model is to provide a kind of cigarette and rewinds device with bar and box automatic rolling, to overcome currently available technology above shortcomings.
The purpose of this utility model is to be achieved through the following technical solutions:
Cigarette rewinds a device with bar and box automatic rolling, comprises intaglio printing press, and this intaglio printing press comprises the material receiving desk connecting successively, carries palletized unit, alignment electricity cabinet, cross cutting, impression, concavo-convex work station, printing element, walks bridge frame, Deviation rectifier, receives traction unit, rewinding unit and controller; The described bridge frame of walking is mainly by transport roller with manually wear paper system and be formed by connecting, described Deviation rectifier is mainly by the electric eye being connected with controller respectively and correction system framework, described receipts traction unit is mainly comprised of the carry-over pinch rolls that are connected with controller respectively, jockey pulley, and described rewinding unit is mainly comprised of the inflatable rewinding shaft, the jockey pulley that are connected with controller respectively; The described bridge frame of walking connects described printing element; The described bridge frame end of walking connects Deviation rectifier; Described Deviation rectifier connects receipts traction unit again; Described receipts traction unit paper delivery end connects rewinding unit; Described rewinding unit is provided with and unloads lift platform and rotary column.
Optionally, on described receipts traction unit, be provided with change of lap unit.
Further, described in walk on one end that bridge frame is connected with printing element print quality observation unit is set, this print quality observation unit is connected and composed by video camera, industrial computer and touch-screen.
Further, described in, walk on one end that bridge frame is connected with Deviation rectifier wide cut stroboscope is set.
Further, described electric eye is single electric eye infrared type U-shaped sensor or two electric eye ultrasonic type U-shaped sensor.
Further, described correction frame connects direct current micromotor.
Above-mentioned cigarette rewinds device printing rewinding method with bar and box automatic rolling, comprises the steps:
(1) paper to be printed is packed on intaglio printing press reel; (2) paper to be printed prints in gravure printing machine brush unit; (3) paper printing is sent to Deviation rectifier by walking bridge frame guiding; (4) Deviation rectifier is to the paper correction sending; (5) the inflatable rewinding shaft that the paper of correction good position is sent into rewinding unit through receipts traction unit carries out rewinding; (6) rewinding is carried out change of lap by automatic roll-changing device after completing.
The beneficial effects of the utility model are: a, improved equipment precision and utilization rate: print, cut precision and be all less than 0.1 millimeter, utilization rate is increased to 100% by original less than 15%; B, increased device efficiency, energy consumption and man-hour have been reduced: (monthly average output/operation hours (not comprising the running time of drawing a design) is brought up to 130-140 m/min by an original 100-110 m/min speed of a motor vehicle to the average production speed of a motor vehicle, under same consumption energy, output significantly improves, and also significantly reduce man-hour; C, saved fixed capital expenditure: saved huge circular pressing and cutting cutter and impression cutter (concave-convex cutter) tool sharpening expense and later stage reconditioning expense; D, equipment flexibility and reliability have been improved: greatly improved the reliability of whole piece gravure line, reduced percent defective, operative employee's number also reduces to 4 people from 7 original people; E, increase supply of material promptness: this equipment printing can exchange with Bo Site platen intaglio printing press forme, greatly improved promptness and the reliability of the product supply of material.
Accompanying drawing explanation
With reference to the accompanying drawings the utility model is described in further detail below.
Fig. 1 is that a kind of cigarette rewinds apparatus structure schematic diagram with bar and box automatic rolling described in the utility model embodiment;
In figure:
1, material receiving desk; 2, carry palletized unit; 3, alignment electricity cabinet; 4, cross cutting, impression, concavo-convex work station; 5, printing element; 6, walk bridge frame; 7, Deviation rectifier; 8, receive traction unit; 9, rewinding unit; 10, change of lap unit; 11, unload lift platform.
The specific embodiment
As shown in Figure 1, a kind of cigarette described in the utility model embodiment rewinds device with bar and box automatic rolling, comprise intaglio printing press, walk bridge frame 6, Deviation rectifier 7, receive traction unit 8, rewinding unit 9 and controller, described intaglio printing press comprises the material receiving desk 1 connecting successively, carry palletized unit 2, alignment electricity cabinet 3, cross cutting, impression, concavo-convex work station 4, printing element 5; Walk bridge frame 6 and be connected at printing element 5 with intaglio printing press, can make improved printing machine paper width increase to 650 millimeters from 550 millimeters.Walk bridge frame 6 by intaglio printing press cross cutting, impression, concavo-convex work station 4 and carry palletized unit 2 tops, this walks bridge frame 6 mainly by transport roller with manually wear paper system and form, described in walk bridge frame 6 by the paper the finishing printing rewinding unit that leads.Walk the camera-scanning station that one end that bridge frame 6 is connected with printing element 5 can arrange " print quality observing system "; Walk bridge frame 6 and be connected with Deviation rectifier 7 again, walk this one end that bridge frame 6 is connected with Deviation rectifier 7 and " wide cut stroboscope " can be set observe station.
Print quality observing system is mainly interconnected and is formed by industrial computer, video camera and touch-screen, the printed matter of high-speed motion by video camera and synchronizing signal, show on screen its real-time pictures is quiet, picture can zoom in or out, can Real Time Observation print quality and the timely printing defects such as ink dot, the line of ink marker of finding.Wide cut stroboscope is for observing the printed matter of view picture or justifying, and due to synchronizing signal being installed, no matter machine accelerates, slows down, and can directly see static printed matter pattern.Deviation rectifier 7 mainly, by the electric eye and the correction system framework that connect respectively controller, adopts running deviation rectifying.Electric eye can be selected infrared type U-shaped sensor, and tracking mode adopts single electric eye trimming tracing mode, also can use tracing mode in ultrasonic wave U-shaped sensor and two electric eye paper.Correction framework can be selected direct current micromotor drive pattern, and it is active in one's movements, precision is high, exempt from maintenance.The paper that Deviation rectifier 7 moves long distance is reeled neat when rewinding, meets rewinding device tapering and controls and lower operation processing request.Receive the paper delivery end that traction unit 8 is positioned at Deviation rectifier 7, mainly the carry-over pinch rolls that are connected with controller respectively and jockey pulley, consist of, this receives the traction unit rear paper of 8 traction printing and assurance and main frame real-time synchronization.Jockey pulley is comprised of low rubbing cylinder and potentiometer, and cylinder is mainly used in setting the paper tension of traction unit, and under normal circumstances, traction unit paper tension is slightly larger than printing element paper tension, thereby guarantees that paper is steadily successfully to rewinding unit motion.
Jockey pulley potentiometer is for detection of main frame and traction unit real-time synchronization state, specific works principle is: I. when hauling speed > main frame print speed printing speed, jockey pulley moves to printing element direction, potentiometer lower voltage, cause feedback and the output voltage of controller all to decline, hauling speed reduces; II. when hauling speed < main frame print speed printing speed, jockey pulley moves to rewinding cell orientation, and potentiometer voltage raises, and causes the feedback of controller and output voltage all to rise, and hauling speed raises.Rewinding unit 9 connects receives traction unit 8 ends, mainly the inflatable rewinding shaft and the jockey pulley that are connected respectively with controller, consists of, and on rewinding unit 9, arranges and unloads lift platform and rotary column, and this receipts traction unit 8 is neat by the rolling of paper finishing printing.Rewinding shaft speed is mainly controlled by jockey pulley position and reel diameter, reel diameter is calculated gained by controller inner parameter, concrete Computing Principle is: the encoder that is contained in gravure printing machine brush unit 5 is sent to rewinding controller by main frame rate signal, controller calculates rewinding motor speed according to air-expanding shaft initial diameter and belt transmission ratio, then calculates real-time diameter according to motor real-time rotate speed.Rewinding jockey pulley function is the motor speed deviation that compensation causes due to the reel diameter error of calculation.Roll-switching device 10 is positioned at receives traction unit 8 tops, mainly cutting knife, platen rubber roll and inductive switch, consists of, and it is that the rewinding shaft running up is carried out to not stop reel-changing splicing.
During actual use, raw material paper is through material receiving desk 1, carry palletized unit 2, alignment electricity cabinet 3, cross cutting, impression, concavo-convex work station 4 enters printing element 5 printings, paper after printing is through walking bridge frame guiding Deviation rectifier, simultaneously can be by being arranged at away " print quality observing system " Real Time Observation print quality of bridge frame front end and finding in time ink dot, the printing defects such as the line of ink marker, by wide cut stroboscope, be used for observing static view picture or justifying printed matter, Deviation rectifier adopts running deviation rectifying mode to paper is reeled paper when the rewinding neat, from the paper of Deviation rectifier output, through receiving traction unit, draw so that printing sheets speed and main frame real-time synchronization, paper after synchronous is wound on the rewinding shaft of rewinding unit through rewinding unit.
While needing change of lap; the roll-switching device that can receive by being positioned at traction unit top carries out change of lap; concrete operation method is: when needs are not during stop reel-changing; press " change of lap " button; rotary column goes to change of lap station; press again " blank " button; change of lap axle rotates immediately; after it is synchronizeed with main frame linear velocity; blank frame moves, and platen rubber roll ejects, simultaneously; platen rubber roll ejects signal and triggers immediately cutter action, and cutter cuts off the paper on the rewinding shaft in high-speed cruising be bonded on new rewinding shaft.
The utility model is not limited to above-mentioned preferred forms; anyone can draw other various forms of products under enlightenment of the present utility model; no matter but do any variation in its shape or structure; every have identical with a application or akin technical scheme, within all dropping on protection domain of the present utility model.
Claims (6)
1. a cigarette rewinds device with bar and box automatic rolling, comprise intaglio printing press, this intaglio printing press comprises the material receiving desk (1) connecting successively, carry palletized unit (2), alignment electricity cabinet (3), cross cutting, impression, concavo-convex work station (4), and printing element (5), it is characterized in that: described printing element (5) connects to walk bridge frame (6), described bridge frame (6) end of walking connects Deviation rectifier (7), described Deviation rectifier (7) connects receives traction unit (8), receives traction unit (8) paper delivery end and connects rewinding unit (9); The described bridge frame (6) of walking is mainly by transport roller with manually wear paper system and be formed by connecting, described Deviation rectifier (7) is mainly by the electric eye being connected with controller respectively and correction system framework, described receipts traction unit (8) is mainly comprised of the carry-over pinch rolls that are connected with controller respectively, jockey pulley, and described rewinding unit (9) is mainly comprised of the inflatable rewinding shaft, the jockey pulley that are connected with controller respectively; Described rewinding unit (9) is provided with and unloads lift platform (11) and rotary column.
2. cigarette according to claim 1 rewinds device with bar and box automatic rolling, it is characterized in that: described in walk on one end that bridge frame (6) is connected with printing element (5) print quality observation unit is set, this print quality observation unit is connected and composed by video camera, industrial computer and touch-screen.
3. cigarette according to claim 1 and 2 rewinds device with bar and box automatic rolling, it is characterized in that: on described receipts traction unit (8), be provided with change of lap unit (10).
4. cigarette according to claim 3 rewinds device with bar and box automatic rolling, it is characterized in that: described in walk on one end that bridge frame (6) is connected with Deviation rectifier (7) to be provided with wide cut stroboscope.
5. cigarette according to claim 4 rewinds device with bar and box automatic rolling, it is characterized in that: described electric eye is single electric eye infrared type U-shaped sensor or two electric eye ultrasonic type U-shaped sensor.
6. cigarette according to claim 5 rewinds device with bar and box automatic rolling, it is characterized in that: described correction frame connects direct current micromotor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420211261.3U CN203818717U (en) | 2014-04-28 | 2014-04-28 | Automatic strip and box rolling and back rolling apparatus for cigarette |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420211261.3U CN203818717U (en) | 2014-04-28 | 2014-04-28 | Automatic strip and box rolling and back rolling apparatus for cigarette |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203818717U true CN203818717U (en) | 2014-09-10 |
Family
ID=51474257
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420211261.3U Expired - Lifetime CN203818717U (en) | 2014-04-28 | 2014-04-28 | Automatic strip and box rolling and back rolling apparatus for cigarette |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203818717U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103921532A (en) * | 2014-04-28 | 2014-07-16 | 北京黎马敦太平洋包装有限公司 | Automatic rolling and backrolling device for cigarette cartons and boxes and printing and rewinding method |
| CN104260552A (en) * | 2014-09-29 | 2015-01-07 | 瑞安市海燕印刷包装机械有限公司 | Automatic correcting mechanism for vertical film laminator |
-
2014
- 2014-04-28 CN CN201420211261.3U patent/CN203818717U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103921532A (en) * | 2014-04-28 | 2014-07-16 | 北京黎马敦太平洋包装有限公司 | Automatic rolling and backrolling device for cigarette cartons and boxes and printing and rewinding method |
| CN104260552A (en) * | 2014-09-29 | 2015-01-07 | 瑞安市海燕印刷包装机械有限公司 | Automatic correcting mechanism for vertical film laminator |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20140910 |