TWM366667U - Auto movement and inspection device for solar energy panel - Google Patents

Auto movement and inspection device for solar energy panel Download PDF

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Publication number
TWM366667U
TWM366667U TW98209112U TW98209112U TWM366667U TW M366667 U TWM366667 U TW M366667U TW 98209112 U TW98209112 U TW 98209112U TW 98209112 U TW98209112 U TW 98209112U TW M366667 U TWM366667 U TW M366667U
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TW
Taiwan
Prior art keywords
transfer
unit
photovoltaic panel
aoi
solar cell
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TW98209112U
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Chinese (zh)
Inventor
Chong-Yao Xu
xu-zhi Zheng
Ying-Fang Liao
An-Zhan Jiang
jun-ting Lin
yi-kai Huang
Zhen-Zai Lai
Jian-Nan Lin
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Aidc Aerospace Ind Dev Corp
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Priority to TW98209112U priority Critical patent/TWM366667U/en
Publication of TWM366667U publication Critical patent/TWM366667U/en

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Description

M366667 五、新型說明: 【新型所屬之技術領域】 本創作是有關於一種太陽光電面板自動移載及檢測裝 置’尤指一種可整合太陽光電面板製作時之所需機構,以增加 檢驗與整位之功能,而達到快速移載、具檢驗功能、具定位功 能、自動調整、提高產能、增加良率、減少破片以及降低維修 成本之功效者。 【先前技術】 按,一般習用之太陽光電面板於製作時,係將玻璃基板載 入,並進行清潔、對位後鋪放相關之膠合材料,之後再以人工 或所需之裝置將太陽能電池串設置於玻璃基板上,並於定位後 進行焊接與再次鋪放膠合材料,且進行所需之電性測試,檢測 判斷太陽能電池之串焊狀態是否良好,若太陽能電池之串焊狀 態良好則進行背板之設置,反之若太陽能電池之串焊狀態不 良,則直接加以卸載。 雖然上述習用之方式可製成太陽光電面板,但是由於該太 陽能電池串設置於玻璃基板±時,絲事先進賴測及定位, 且通常係以人工方式進行部份之製作步驟,因此,當太陽能電 池與玻璃基置時,齡料有移舰紐、無法準確定 位以及無法調整太魏電錄性之_,進醋鼓能低落、 良率降低、破片率增加以及提高維修成本等缺點;u吏得一 般習用之太陽光電面板於製作時,較無法符合實際使 所 M366667 【新型内容】 本創作之主要目的係在於,可整合太陽光電面板製作時之 所需機構,以增加檢驗與整位之功能,而達到快速移载、具檢 驗功能、具定位功能、自動調整、提高產能、增加良率、減少 破片以及降低維修成本之功效。 為達上述之目的,本創作係一種太陽光電面板自動移載及 檢測裝置,其至少包含一太陽能電池串移載機構;一與太陽能 電池串移載機構對應之AOI移載機構;一與A0I移載機構對 應之AOI檢測機構;一設於A0I檢測機構一側之瑕疵處理機 構;一與A0I檢測機構對應之疊層機構;一設於疊層機構一 側之玻璃移載機構;以及一設於疊層機構另一側之電性測試定 位機構。 【實施方式】 請參閱『第1圖及第2圖』所示,係分別為本創作之基本 架構示意圖及本創作之方塊示意圖。如圖所示:本創作係一種 太陽光電面板自動移載及檢測裝置,其至少係由一太陽能電池 串移載機構1、一 AOI移載機構2、一 AOI檢測機構3、一 瑕蘇處理機構4、一疊層機構5、一玻璃移載機構6以及一電 性測試定位機構7所構成。 上述所提之太陽能電池串移載機構1至少包含有一移動 單元11及一旋轉單元12。 该AOI移載機構2係與太陽能電池串移裁機構1對應。 M366667 該AOI檢測機構3係與AOI移载機構2對應。 該瑕庇處理機構4係設於AOI檢測機構3之一側,而該 瑕疵處理機構4至少包含有一標記單元4 i及一移載單元4 2 ° s玄叠層機構5係與AOI檢測機構3對應。 该玻璃移載機構6係設於疊層機構5之一側,而該玻璃移 II機構6至少包含有-移動式吸附單元6 ^及—玻璃定位單 元6 2。 % 該電性測試定位機構7係設於叠層機構5之另-側,而該 電性測試定位機構7至少包含有一定位單元7丄及一電性測 試單元7 2。如是,藉由上述之結構構成一全新之太陽光電面 ^ 板自動移載及檢測裝置。 凊參閱『第3圖』所示,係本創作之使用狀態方塊示意圖。 如圖所示··當運用時,係可好數太陽電池串8 Q載於太陽能 電池串移載機構1上,而利用移動單元丄i與旋轉單元i 2使 • 太陽能電池串80移載至細移载機構2 ,之後由AOI檢測 機構3對太陽能電池串8 〇進行相關之瑕疲檢驗,此時,若該 太陽能電池串8 0之舰狀況不良(異常或損壞)時,則由瑕 疲處理機構4之標記單μ 1加職記,並由移載單元4 2將 . 不良品移載至相關位置加以集中存放,反之若測試之狀況正常 時’則將該太陽能電池φ 8 Q移至疊層機構5,而該疊層機構 5係將太陽能電池串8 〇旋轉至所需之極性方向後,再置放於 電性測試定位機構7,且由電性測試定位機構7之定位單元7 1及電性測試單元7 2對該太陽能電池串8 〇進行定位電性 測試,此時,若該太陽能電池串8 0之測試狀況不良,則將不 5 M366667 良品移載至相關位置加以集中存放。而當該太陽能電池串8 〇 載入太陽能電池串移載機構1時,係可同時將玻璃基板8 1載 入玻璃移載機構6,利用玻璃定位單元6 2將玻璃基板8 1定 位及鋪放相關之膠合材料後,使用移動式吸附單元6 1將玻璃 基板8 1移動至疊層機構5 ’使該太陽能電池串8 0可以串焊 方式(或其他結合方式)設於玻璃基板81上,待太陽能電池 串8 0設置之後進行再次膠合材料之鋪放,並進行完整太陽光 電面板所需之電性測試’若太陽光電面板之狀態良好則進行背 板8 2之設置,反之若太陽光電面板之狀態不良,則直接加以 卸載8 3 ’·藉以使本創作可利用前述之製作方式至少達到下列 之優點: 1. 快速移载:精確與快速對太陽能電池串8 〇及玻璃基板 81進行移載,以減少人為移載時產生破片之機率。 2. 具檢驗功能·太陽能電池串8 〇之ΑΟΙ檢驗及電性測試 可將不良品(異常或損壞之太陽能電池8 〇)以瑕蔽處理機構 4加以剔除。 3·具定位功能:太陽能電池串8 ◦及玻璃基板8 1可利用 電性測試定位機構7及玻璃移載機構6快速定位。 4.自動極性調整·於疊層機構5作動時,係可依所需調整 太陽能電池串8 0之極性方向。 綜上所述,本創作太陽光電面板自動移载及檢測裝置可有 效改善習用之種種缺點’可整合太陽光電面板製作時之所需機 構,以增加檢驗與整位之功能,而達到快速移载、具檢驗功能、 具定位功能、自動調整、提高產能、增加良率、減少破片以及 降低維修成本之功效,進而使本創作之産生能更進步、更實 6 M366667 用、更符合使用者之所須 依法提出專利申請。 ,確已符合創作專利申請之要件,M366667 V. New Description: [New Technology Field] This creation is about a solar photovoltaic panel automatic transfer and detection device, especially a mechanism that can be integrated into the production of solar panels to increase inspection and overall position. The function is to achieve fast transfer, inspection function, positioning function, automatic adjustment, increase productivity, increase yield, reduce fragmentation and reduce maintenance costs. [Prior Art] According to the conventional solar photovoltaic panel, the glass substrate is loaded, cleaned, and the relevant glue is placed after the alignment, and then the solar battery string is manually or required. It is placed on the glass substrate, and after welding, the bonding and re-laying of the bonding material is performed, and the required electrical test is performed to determine whether the welding state of the solar cell is good, and if the string welding state of the solar cell is good, the back is performed. If the solar cell is in poor soldering condition, it will be directly unloaded. Although the above-mentioned conventional method can be used to make a solar photovoltaic panel, since the solar cell string is disposed on the glass substrate ±, it is advanced and measured, and usually a part of the manufacturing process is performed manually, so when solar energy When the battery and the glass are placed, the age material has the advantages of moving the ship, unable to accurately locate and unable to adjust the ferroelectricity of the Taiwei, the vinegar drum can be lowered, the yield is reduced, the fragmentation rate is increased, and the maintenance cost is improved; The general purpose of the solar photovoltaic panel is not compatible with the actual M366667. [The new content] The main purpose of this creation is to integrate the required mechanism for the production of solar panels to increase the function of inspection and positioning. And achieve fast transfer, inspection function, positioning function, automatic adjustment, increase productivity, increase yield, reduce fragmentation and reduce maintenance costs. In order to achieve the above purpose, the present invention relates to a solar photovoltaic panel automatic transfer and detection device, which comprises at least a solar cell string transfer mechanism; an AOI transfer mechanism corresponding to the solar cell string transfer mechanism; and an A0I shift An AOI detecting mechanism corresponding to the loading mechanism; a 瑕疵 processing mechanism disposed on one side of the A0I detecting mechanism; a lamination mechanism corresponding to the A0I detecting mechanism; a glass transfer mechanism disposed on one side of the lamination mechanism; An electrical test positioning mechanism on the other side of the lamination mechanism. [Embodiment] Please refer to the "Figure 1 and Figure 2" for the basic structure of the creation and the block diagram of this creation. As shown in the figure: This creation is a solar photovoltaic panel automatic transfer and detection device, which is at least composed of a solar cell string transfer mechanism 1, an AOI transfer mechanism 2, an AOI detection mechanism 3, and a sputum processing mechanism. 4. A lamination mechanism 5, a glass transfer mechanism 6 and an electrical test positioning mechanism 7. The solar cell string transfer mechanism 1 mentioned above comprises at least a moving unit 11 and a rotating unit 12. The AOI transfer mechanism 2 corresponds to the solar cell string transfer mechanism 1. M366667 The AOI detecting mechanism 3 corresponds to the AOI transfer mechanism 2. The sputum processing mechanism 4 is disposed on one side of the AOI detecting mechanism 3, and the 瑕疵 processing mechanism 4 includes at least one marking unit 4i and a transfer unit 4 2 s sagger lamination mechanism 5 and the AOI detecting mechanism 3 correspond. The glass transfer mechanism 6 is disposed on one side of the lamination mechanism 5, and the glass shifting mechanism 6 includes at least a mobile adsorption unit 6^ and a glass positioning unit 62. The electrical test positioning mechanism 7 is disposed on the other side of the lamination mechanism 5, and the electrical test positioning mechanism 7 includes at least one positioning unit 7A and an electrical test unit 72. If so, a new solar photovoltaic panel automatic transfer and detection device is constructed by the above structure.凊 See “Figure 3” for a block diagram of the usage status of this creation. As shown in the figure, when used, the solar cell string 8 Q is carried on the solar cell string transfer mechanism 1, and the solar cell string 80 is transferred to the mobile cell 80i and the rotating unit i 2 to After the fine transfer mechanism 2, the AOI detection mechanism 3 performs the relevant fatigue test on the solar battery string 8 ,. At this time, if the solar battery string 80 is in poor condition (abnormal or damaged), The labeling unit μ 1 of the processing mechanism 4 adds a job record, and the defective product is transferred to the relevant position by the transfer unit 4 2 to be stored in a concentrated manner. Otherwise, if the condition of the test is normal, the solar battery φ 8 Q is moved to The lamination mechanism 5, wherein the lamination mechanism 5 rotates the solar cell string 8 to the desired polarity direction, and then places it in the electrical test positioning mechanism 7, and the positioning unit 7 of the electrical test positioning mechanism 7 1 and the electrical test unit 7 2 performs a positioning electrical test on the solar cell string 8 ,. At this time, if the test condition of the solar cell string 80 is poor, the 5 M366667 good product is transferred to the relevant location for centralized storage. . When the solar cell string 8 is loaded into the solar cell string transfer mechanism 1, the glass substrate 81 can be loaded into the glass transfer mechanism 6 at the same time, and the glass substrate 8 1 is positioned and placed by the glass positioning unit 62. After the related bonding material, the glass substrate 8 1 is moved to the lamination mechanism 5 ' using the mobile adsorption unit 61. The solar cell string 80 can be placed on the glass substrate 81 in a string welding manner (or other combination). After the solar cell string 80 is set, the re-gluing material is laid and the electrical test required for the complete solar photovoltaic panel is performed. 'If the state of the solar photovoltaic panel is good, the backing plate 8 2 is set, and if the solar photovoltaic panel is If the state is not good, it will be directly unloaded 8 3 '. So that the author can use the above-mentioned production methods to at least achieve the following advantages: 1. Fast transfer: accurately and quickly transfer the solar cell string 8 〇 and the glass substrate 81, To reduce the chance of fragmentation when manned. 2. With inspection function · Solar battery string 8 〇 ΑΟΙ ΑΟΙ inspection and electrical test The defective product (abnormal or damaged solar cell 8 〇) can be removed by the blinding treatment mechanism 4 . 3. Positioning function: The solar cell string 8 ◦ and the glass substrate 8 1 can be quickly positioned by the electrical test positioning mechanism 7 and the glass transfer mechanism 6. 4. Automatic polarity adjustment. When the lamination mechanism 5 is actuated, the polarity direction of the solar cell string 80 can be adjusted as needed. In summary, the automatic transfer and detection device of the solar photovoltaic panel can effectively improve the various shortcomings of the application. The mechanism required for the integration of the solar photovoltaic panel can be integrated to increase the function of inspection and positioning, and achieve fast transfer. With inspection function, positioning function, automatic adjustment, increasing productivity, increasing yield, reducing fragmentation and reducing maintenance costs, the creation of this creation can be improved and more realistic. 6 M366667, more suitable for users A patent application must be filed in accordance with the law. It has indeed met the requirements for the creation of a patent application.

惟以上所述者,鶴本創作之較佳實關而已,當不能以 此限定本創作實施H故,驗本鑛巾請專利範圍及創 作說月書内#所作之簡單的等效變化與修飾,皆應仍屬本創作 專利涵蓋之範圍内。 【圖式簡單說明】 第1圖,係本創作之基本架構示意圖。 第2圖’係本創作之方塊示意圖。 第3圖’係本創作之使用狀態方塊示意圖。 【车要元件符號說明】 太陽能電池串移載機構1 移動單元11 旋轉單元12 A〇I移載機構2 A〇I檢測機構3 瑕疵處理機構4 標記軍元41 移載單元4 2 疊層機構5 破璃移載機構6 移動式吸附單元61 7 M366667 玻璃定位單元6 2 電性測試定位機構7 定位單元7 1 電性測試單元7 2 太陽電池串8 0 玻璃基板81 背板8 2 卸載8 3However, the above is the best practice of Heben's creation. When it is not possible to limit the implementation of this creation, it is necessary to examine the patent scope and the simple equivalent changes and modifications made in the creation of the book. All should remain within the scope of this creation patent. [Simple description of the diagram] Figure 1 is a schematic diagram of the basic structure of the creation. Figure 2 is a block diagram of the creation. Figure 3 is a block diagram showing the state of use of this creation. [Description of Vehicle Component Symbols] Solar Cell String Transfer Mechanism 1 Mobile Unit 11 Rotary Unit 12 A〇I Transfer Mechanism 2 A〇I Detection Mechanism 3 瑕疵 Processing Mechanism 4 Labeled Military Unit 41 Transfer Unit 4 2 Laminated Mechanism 5 Glass transfer mechanism 6 Mobile adsorption unit 61 7 M366667 Glass positioning unit 6 2 Electrical test positioning mechanism 7 Positioning unit 7 1 Electrical test unit 7 2 Solar battery string 8 0 Glass substrate 81 Back plate 8 2 Unloading 8 3

Claims (1)

M366667 六、申請專利範圍: 1 · 一種太陽光電面板自動移載及檢測裝置,其包括·· 一太陽能電池串移載機構; 一 AOI移載機構,係與太陽能電池串移栽機構對應; 一 AOI檢測機構,係與AOI移載機構對應; • 一瑕疵處理機構,係設於AOI檢測機構之一侧; ' 一疊層機構,係與AOI檢測機構對應; 一玻璃移載機構,係設於疊層機構之一側;以及 電性測武定位機構’係設於疊層機構之另一侧。 2 ·依中請專利範圍第丄項所述之太陽光電面板自動移載及檢測 裝置,其中,該太陽能電池串移載機構至少包含有一移動單 元及一旋轉單元。 3 .依申請專利第丄項所述之太陽光電面板自動移載及檢測 t置,其中’該瑕祕理機構至少包含有—標記單元及一移 載單元。 4·依申請專利範圍第i項所述之太陽光電面板自動移载及檢測 裝置’其中’該_移賴構至少包含有1喊吸附單元 及一玻璃定位單元。 5·依申請專利範圍第丄項所述之太陽光電面板自動移載及檢測 裝置’其巾’該電㈣試定位機構至少包含有 一電性測試單元。 早兀及 9M366667 VI. Scope of Application: 1 · A solar photovoltaic panel automatic transfer and detection device, including: · a solar cell string transfer mechanism; an AOI transfer mechanism, corresponding to the solar cell string transplanting mechanism; an AOI The detecting mechanism corresponds to the AOI transfer mechanism; • a processing mechanism is disposed on one side of the AOI detecting mechanism; 'a laminated mechanism corresponding to the AOI detecting mechanism; a glass transfer mechanism is disposed on the stack One side of the layer mechanism; and an electrical measurement positioning mechanism' is disposed on the other side of the lamination mechanism. The solar photovoltaic panel automatic transfer and detection device according to the above aspect of the invention, wherein the solar cell string transfer mechanism comprises at least a moving unit and a rotating unit. 3. The solar photovoltaic panel according to the application of the patent item is automatically transferred and detected, wherein the 瑕 secret mechanism comprises at least a marking unit and a moving unit. 4. The solar photovoltaic panel automatic transfer and detection device according to item i of the patent application scope, wherein the mobile device comprises at least one shouting unit and a glass positioning unit. 5. The solar photovoltaic panel automatic transfer and detection device according to the scope of the patent application of the scope of the patent application, wherein the electrical (four) test positioning mechanism comprises at least one electrical test unit. Early morning and 9
TW98209112U 2009-05-25 2009-05-25 Auto movement and inspection device for solar energy panel TWM366667U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI455862B (en) * 2010-06-17 2014-10-11 Semes Co Ltd Substrate processing apparatus and method for loading and unloading substrates
TWI470729B (en) * 2011-05-24 2015-01-21 Orbotech Lt Solar Llc Broken substrate or wafer recovery system and method for removing broken wafer using the sysyem
US9287152B2 (en) 2009-12-10 2016-03-15 Orbotech LT Solar, LLC. Auto-sequencing multi-directional inline processing method

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9287152B2 (en) 2009-12-10 2016-03-15 Orbotech LT Solar, LLC. Auto-sequencing multi-directional inline processing method
TWI455862B (en) * 2010-06-17 2014-10-11 Semes Co Ltd Substrate processing apparatus and method for loading and unloading substrates
TWI470729B (en) * 2011-05-24 2015-01-21 Orbotech Lt Solar Llc Broken substrate or wafer recovery system and method for removing broken wafer using the sysyem
US9462921B2 (en) 2011-05-24 2016-10-11 Orbotech LT Solar, LLC. Broken wafer recovery system

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