TWI645969B - Multilayer graphene soft board transfer method and graphene soft board group - Google Patents

Multilayer graphene soft board transfer method and graphene soft board group Download PDF

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TWI645969B
TWI645969B TW106135087A TW106135087A TWI645969B TW I645969 B TWI645969 B TW I645969B TW 106135087 A TW106135087 A TW 106135087A TW 106135087 A TW106135087 A TW 106135087A TW I645969 B TWI645969 B TW I645969B
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graphene
metal substrate
soft board
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layer
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TW201914825A (en
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蘇清源
張媛婷
賴柏宏
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律勝科技股份有限公司
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Abstract

一種多層石墨烯軟板轉印方法及石墨烯軟板組。該多層石墨烯軟板轉印方法包含步驟A:提供一個轉印單元與一個軟板單元,該轉印單元包括一主要由過渡金屬構成的金屬基材,以及一層設置於該金屬基材上的石墨烯膜,該石墨烯膜具有數層彼此堆疊設置於該金屬基材上的石墨烯層,該軟板單元包括一個軟性基板,以及一層設置於該軟性基板上的接著層,該接著層與該金屬基材的接著力在0.2kgf/cm以上;步驟B:貼合該接著層與該石墨烯膜;步驟C:使該金屬基材氧化後還原;及步驟D:剝離該金屬基材。本發明能完全地將該石墨烯膜由該金屬基材轉印至該軟板單元。A multi-layer graphene soft board transfer method and a graphene soft board group. The multi-layer graphene flexible board transfer method comprises the step A: providing a transfer unit and a soft board unit, the transfer unit comprising a metal substrate mainly composed of a transition metal, and a layer disposed on the metal substrate a graphene film having a plurality of graphene layers stacked on each other on the metal substrate, the soft board unit comprising a flexible substrate, and a bonding layer disposed on the flexible substrate, the bonding layer and The metal substrate has an adhesion force of 0.2 kgf/cm or more; Step B: bonding the adhesion layer to the graphene film; Step C: reducing the metal substrate after oxidation; and Step D: peeling off the metal substrate. The present invention can completely transfer the graphene film from the metal substrate to the flexible board unit.

Description

多層石墨烯軟板轉印方法及石墨烯軟板組Multilayer graphene soft board transfer method and graphene soft board group

本發明是有關於一種石墨烯與軟板之應用方法與成品,特別是指一種多層石墨烯軟板轉印方法及石墨烯軟板組。The invention relates to a method and a finished product for graphene and soft board, in particular to a multi-layer graphene soft board transfer method and a graphene soft board group.

石墨烯是由碳原子所構成的二維材料,因其具有優異的電學、力學、熱學與光學性質,故有關石墨烯的製備與其相關應用遂成為研究熱點。Graphene is a two-dimensional material composed of carbon atoms. Because of its excellent electrical, mechanical, thermal and optical properties, the preparation of graphene and its related applications have become a research hotspot.

製備石墨烯的方法相當多,包含有機械剝離法、磊晶成長法,以及化學氣相沉積法等等。機械剝離法是一種單純以機械力剝離石墨材料以製得石墨烯之方法,方法相當簡單但卻不適合大規模生產。磊晶成長法雖然能製得品質優良的石墨烯,但同樣也有不適於大規模生產之缺點。化學氣相沉積法,是先使碳源形成氣體,並在鎳或銅等過渡金屬之金屬基材上沉積而形成石墨烯之方法。由於化學氣相沉積法具有易於控制所製得的石墨烯之均勻性與厚度等優點,故為目前主要用於製備石墨烯之方法。基於化學氣相沉積法之特性,所製得之石墨烯係生成於前述之金屬基材上,因此需要進一步透過轉印工法,將由單層或多層石墨烯層所構層之石墨烯薄膜應用於各種軟性基板上,以進一步製成各種元件。There are quite a number of methods for preparing graphene, including mechanical stripping, epitaxial growth, chemical vapor deposition, and the like. The mechanical peeling method is a method of simply removing the graphite material by mechanical force to obtain graphene, and the method is relatively simple but not suitable for mass production. Although the epitaxial growth method can produce graphene of high quality, it also has disadvantages that are not suitable for mass production. The chemical vapor deposition method is a method in which a carbon source is first formed into a gas and deposited on a metal substrate of a transition metal such as nickel or copper to form graphene. Since the chemical vapor deposition method has the advantages of easy control of the uniformity and thickness of the produced graphene, it is currently a method mainly used for preparing graphene. Based on the characteristics of the chemical vapor deposition method, the obtained graphene is formed on the metal substrate described above, and therefore it is necessary to further apply a graphene film composed of a single layer or a plurality of graphene layers to the through-transfer method. Various flexible substrates are used to further fabricate various components.

目前現有的石墨烯轉印法,可區分為濕式轉印法與乾式轉印法。濕式轉印法是將金屬基材蝕刻後,利用高分子膜支撐餘下之石墨烯薄膜,再轉印至軟性基板。由於過程需要使用蝕刻液去除金屬基材,除了對環境負擔較大外,金屬基材不能重複使用也會衍生額外的成本支出。此外,濕式轉印法轉印後也會有高分子殘膠之問題,以及石墨烯薄膜破裂、皺化等問題。At present, the conventional graphene transfer method can be classified into a wet transfer method and a dry transfer method. In the wet transfer method, after the metal substrate is etched, the remaining graphene film is supported by the polymer film and transferred to a flexible substrate. Since the process requires the use of an etchant to remove the metal substrate, in addition to the greater environmental burden, the metal substrate cannot be reused and additional cost is incurred. In addition, after the transfer by the wet transfer method, there is also a problem of polymer residual glue, and problems such as cracking and wrinkling of the graphene film.

乾式轉印法是於軟性基板上設置一層以高分子材料製成之接著層,使石墨烯薄膜貼合於該接著層後熱壓,再以機械力掀離金屬基材。乾式轉印法解決了金屬基材的成本耗損問題與環保問題,並可應用於捲對捲製程,而有量化生產之前景。In the dry transfer method, a layer of a polymer material is provided on a flexible substrate, and the graphene film is bonded to the adhesive layer and then hot pressed, and then mechanically separated from the metal substrate. The dry transfer method solves the problem of cost loss and environmental protection of the metal substrate, and can be applied to the roll-to-roll process, and has a quantitative production prospect.

目前乾式轉印法於轉印多層石墨烯構成之石墨烯薄膜時,尚無法良好地將石墨烯薄膜由金屬基材轉印至軟性基板。轉印後的石墨烯薄膜往往存在有破損而電性不佳,不利於商業應用,有待改善。At present, in the dry transfer method, when a graphene film composed of a multilayer graphene is transferred, the graphene film is not well transferred from a metal substrate to a flexible substrate. The graphene film after transfer tends to be damaged and has poor electrical properties, which is not conducive to commercial applications and needs to be improved.

本發明的第一目的,在於提供一種能夠克服先前技術的至少一個缺點的多層石墨烯軟板轉印方法。A first object of the present invention is to provide a multilayer graphene flexible board transfer method capable of overcoming at least one of the disadvantages of the prior art.

該多層石墨烯軟板轉印方法,包含步驟A:提供一個轉印單元與一個軟板單元,該轉印單元包括一主要由過渡金屬構成的金屬基材,以及一層設置於該金屬基材上的石墨烯膜,該石墨烯膜具有數層彼此堆疊設置於該金屬基材上的石墨烯層,該軟板單元包括一個軟性基板,以及一層設置於該軟性基板上的接著層,該接著層與該金屬基材的接著力在0.2kgf/cm以上;步驟B:貼合該接著層與該石墨烯膜;步驟C:使該金屬基材氧化,並於形成存在於該金屬基材與該石墨烯膜間的金屬氧化物後,再將該金屬氧化物還原為金屬;及步驟D:剝離該金屬基材。The multilayer graphene soft board transfer method comprises the steps of: providing a transfer unit and a soft plate unit, the transfer unit comprising a metal substrate mainly composed of a transition metal, and a layer disposed on the metal substrate a graphene film having a plurality of graphene layers stacked on each other on the metal substrate, the soft board unit comprising a flexible substrate, and a bonding layer disposed on the flexible substrate, the bonding layer The bonding force with the metal substrate is 0.2 kgf/cm or more; Step B: bonding the bonding layer and the graphene film; Step C: oxidizing the metal substrate, and forming the metal substrate and the After the metal oxide between the graphene films, the metal oxide is reduced to a metal; and step D: the metal substrate is peeled off.

本發明主要是透過提高該接著層與該金屬基材間的接著力,並透過該步驟C降低該石墨烯膜與該金屬基材間的作用力,而使該石墨烯膜能順利轉印至該轉印單元上。因此,如該接著層與該金屬基材間的接著力小於0.2kgf/cm,或者未使該金屬基材氧化後還原,都無法使石墨烯膜完全轉印至該軟性基板,使得該石墨烯膜因轉印後有所破損,而不具備連續導通性的電性而無商業利用價值。The present invention mainly improves the adhesion between the underlayer and the metal substrate, and reduces the force between the graphene film and the metal substrate through the step C, so that the graphene film can be smoothly transferred to On the transfer unit. Therefore, if the adhesion between the adhesive layer and the metal substrate is less than 0.2 kgf/cm, or the metal substrate is not oxidized and then reduced, the graphene film cannot be completely transferred to the flexible substrate, so that the graphene The film is damaged after transfer, and does not have continuous electrical conductivity and has no commercial use value.

本發明之所以限定接著層與金屬基材間的接著力,而非限定接著層與石墨烯膜間的接著力,主要是因為是石墨烯膜的厚度過薄,於現在時點量測接著層與石墨烯膜間的接著力有其難度。另外是由於石墨烯膜的厚度相當薄,故接著層的接著作用力能穿透石墨烯膜作用於金屬基材。換言之,當接著層與金屬基材間的作用力(接著力)愈強,便代表著接著層穿透石墨烯膜的效果越好,越能有效作用於該等石墨烯層,產生更佳的黏附效果。是以,透過限定接著層與金屬基材間的接著力來確保轉印效果,能於顧及可實施控制的操作性之同時,兼顧信賴性與可靠性。The invention limits the adhesion between the bonding layer and the metal substrate, and does not limit the adhesion between the bonding layer and the graphene film, mainly because the thickness of the graphene film is too thin, and the bonding layer is measured at the present time point. The adhesion between graphene films is difficult. In addition, since the thickness of the graphene film is relatively thin, the bonding force of the bonding layer can penetrate the graphene film to act on the metal substrate. In other words, the stronger the force (adjacent force) between the adhesive layer and the metal substrate, the better the effect of the adhesive layer penetrating the graphene film, and the more effective the effect on the graphene layer, resulting in better Adhesion effect. Therefore, the transfer effect is ensured by limiting the adhesion between the adhesive layer and the metal substrate, and the reliability and reliability can be achieved while taking into consideration the operability in which control can be performed.

前述步驟之編號A~D,係用以代稱各步驟,並非用以限定各步驟之先後順序。舉例來說,本發明於實施上,步驟B與步驟C也能對調,亦即先進行步驟C使該金屬基材氧化後還原,再進行步驟B貼合該接著層與該石墨烯膜。其中,如僅使該金屬基材氧化,而不使氧化後的金屬氧化物還原,雖然亦可達到弱化該石墨烯膜與該金屬基材間的作用力之目的,但轉印後的該石墨烯膜將仍有所破損而不具備連續導通性的電性;如先氧化並接續以電解來還原,能將氧化層去除並釋放上層之石墨烯膜,而能製備具有連續導通性的電性的成品。The numbers A to D of the foregoing steps are used to refer to the steps, and are not intended to limit the order of the steps. For example, in the implementation of the present invention, the step B and the step C can also be reversed, that is, the step C is first performed to oxidize and then reduced, and then the step B is applied to the subsequent layer and the graphene film. Wherein, if only the metal substrate is oxidized without reducing the oxidized metal oxide, the purpose of weakening the force between the graphene film and the metal substrate may be achieved, but the graphite after transfer The olefin film will still have electrical properties that are damaged without continuous conduction; if it is oxidized and subsequently reduced by electrolysis, the oxide layer can be removed and the upper graphene film can be released, and electrical conductivity with continuous conductivity can be prepared. Finished product.

前述使該金屬基材形成氧化物較佳的做法是將該轉印單元或與該軟板單元貼合後的該轉印單元置於鹼金屬氫氧化物一類具有氧化物質能力的溶液中,例如氫氧化鈉、氫氧化鉀等等;而使金屬氧化物還原較佳的做法是提供電流,但在實施上也可再浸泡於具有還原物質能力的溶液中。如前所述地,如果要先進行步驟C再進行步驟B,只要使氧化還原處理後的該轉印單元乾燥後再貼合即可。Preferably, the metal substrate is formed into an oxide by placing the transfer unit or the transfer unit bonded to the flexible sheet unit in a solution having an oxidizing substance such as an alkali metal hydroxide, for example, Sodium hydroxide, potassium hydroxide, etc.; and the preferred method of reducing the metal oxide is to provide an electric current, but in practice, it can be re-soaked in a solution having the ability to reduce substances. As described above, if step C is performed first and then step B is performed, the transfer unit after the redox treatment may be dried and then attached.

該軟性基板的材質能選自於聚對苯二甲酸乙二酯(polyethylene terephthalate, PET)、聚萘二甲酸乙二酯(polyethylene naphthalate, PEN)、聚醯亞胺(polyimide, PI)、聚碳酸酯(polycarbonate, PC)、聚碸(polysulfone, PSU)、聚醚碸(polyethersulfone, PES),以及前述材料的任一種組合。The material of the flexible substrate can be selected from polyethylene terephthalate (PET), polyethylene naphthalate (PEN), polyimide (PI), and polycarbonate. Polycarbonate (PC), polysulfone (PSU), polyethersulfone (PES), and any combination of the foregoing.

該接著層以接著膠體形成。該接著膠體能包括環氧樹脂、聚乙烯醇(polyvinyl alcohol, PVA)、聚甲基丙烯酸甲酯(polymethylmethacrylate, PMMA)、乙烯/醋酸乙烯酯共聚物(ethylene vinyl acetate, EVA)、聚醯亞胺,或前述材料的任一種組合。The adhesive layer is formed as a colloid. The adhesive can include epoxy resin, polyvinyl alcohol (PVA), polymethylmethacrylate (PMMA), ethylene vinyl acetate (EVA), polyimine. , or any combination of the foregoing materials.

較佳地,該接著膠體為熱固型聚醯亞胺,並主要由環氧樹脂,以及聚醯亞胺構成。以該聚醯亞胺的總重為100重量份計,該環氧樹脂較佳為10重量份~40重量份。Preferably, the colloid is a thermosetting polyimine and is mainly composed of an epoxy resin and a polyimide. The epoxy resin is preferably from 10 parts by weight to 40 parts by weight based on 100 parts by total of the total weight of the polyimine.

所述聚醯亞胺為包括式(1)結構的聚醯亞胺: ..式(1); The polyimine is a polyimine comprising a structure of the formula (1): .. formula (1);

其中, i為200~1000的正整數, j為1~200的正整數; Where i is a positive integer of 200 to 1000, and j is a positive integer of 1 to 200;

R 1選自於式(2)~式(9): 式(2); 式(3); 式(4); .......式(5); .......式(6); .........式(7); ...式(8); .式(9); R 1 is selected from the formulae (2) to (9): Formula (2); Formula (3); Formula (4); ....... (5); ....... (6); ......... Formula (7); ... of formula (8); . (9);

X 1選自於、-O-、-CH 2-、-C(CF 3) 2-、-C(CH 3) 2-、 -CO-及-SO 2-; X 1 is selected from the group consisting of -O-, -CH 2 -, -C(CF 3 ) 2 -, -C(CH 3 ) 2 -, -CO- and -SO 2 -;

R 2選自於式(10)~式(12): 式(10); .....式(11); 式(12); R 2 is selected from the formulae (10) to (12): Formula (10); ..... equation (11); Formula (12);

其中,X 2選自於-O-、-CH 2-、-C(CF 3) 2-、-C(CH 3) 2-、-CO-、-SO 2-、-S-、 Wherein X 2 is selected from the group consisting of -O-, -CH 2 -, -C(CF 3 ) 2 -, -C(CH 3 ) 2 -, -CO-, -SO 2 -, -S-, , and ;

R 4為-OH或-COOH。 R 4 is -OH or -COOH.

R 3為: R 3 is: ;

k為0~20之整數。 k is an integer from 0 to 20.

該多層石墨烯軟板轉印方法的功效在於:能將由多層石墨烯層構成的該石墨烯膜,完整地轉印至該軟板單元上,製造出設置有多層石墨烯且具有連續導通性之電性的石墨烯軟板組。The multi-layer graphene soft plate transfer method has the effect of completely transferring the graphene film composed of a plurality of graphene layers onto the soft plate unit, and manufacturing a multilayer graphene and having continuous conductivity. Electrical graphene soft board set.

本發明的第二目的,在於提供一種能夠克服先前技術的至少一個缺點的石墨烯軟板組。A second object of the present invention is to provide a graphene soft board set that overcomes at least one of the disadvantages of the prior art.

該石墨烯軟板組,包含一個軟性基板、一層接著層,以及一層石墨烯膜。該接著層設置於該軟性基板上。該石墨烯膜設置於該接著層上,具有連續導通性的電性,並包括數層彼此堆疊設置的石墨烯層。The graphene soft board group comprises a flexible substrate, a layer of an adhesive layer, and a layer of graphene film. The adhesive layer is disposed on the flexible substrate. The graphene film is disposed on the adhesive layer, has electrical continuity of continuity, and includes a plurality of graphene layers stacked on each other.

該石墨烯軟板組的功效在於:具有多層具備連續導通性之電性的該等石墨烯層,有商業應用價值,並能促進產業發展。The graphene soft board group has the effect of having a plurality of layers of graphene layers having electrical continuity of continuous conductivity, which has commercial application value and can promote industrial development.

《實施例1》"Embodiment 1"

參閱圖1至4,本發明的一個實施例1,包含一個準備步驟S1、一個貼合步驟S2、一個氧化還原步驟S3,以及一個剝離步驟S4。Referring to Figures 1 through 4, an embodiment 1 of the present invention comprises a preparation step S1, a bonding step S2, a redox step S3, and a stripping step S4.

〈準備步驟S1〉<Preparation step S1>

提供一個轉印單元1、一個軟板單元2,以及一台捲對捲設備3。A transfer unit 1, a soft board unit 2, and a roll-to-roll apparatus 3 are provided.

該轉印單元1包括一個主要由銅構成且呈箔狀的金屬基材11,以及一層設置於該金屬基材11上的石墨烯膜12。該石墨烯膜12具有數層彼此堆疊設置於該金屬基材11上的石墨烯層121。該軟板單元2包括一個軟性基板21,以及一層設置於該軟性基板21上的接著層22。該接著層22與該金屬基材11的接著力經量測為0.25kgf/cm。接著,將說明該轉印單元1與該軟板單元2的製備方法、該捲對捲設備3的構造,以及該接著層22與該金屬基材11的接著力測試方法。The transfer unit 1 includes a metal substrate 11 mainly composed of copper and having a foil shape, and a graphene film 12 provided on the metal substrate 11. The graphene film 12 has a plurality of graphene layers 121 stacked on each other on the metal substrate 11. The flexible board unit 2 includes a flexible substrate 21 and a bonding layer 22 disposed on the flexible substrate 21. The adhesion of the adhesive layer 22 to the metal substrate 11 was measured to be 0.25 kgf/cm. Next, a method of preparing the transfer unit 1 and the flexible sheet unit 2, a configuration of the roll-to-roll apparatus 3, and a method of testing the adhesion force of the adhesive layer 22 and the metal substrate 11 will be described.

※轉印單元製備※※Transfer unit preparation ※

準備一厚度為25µm的銅箔作為該金屬基材11。將該金屬基材11放置於預備進行化學氣相沉積的反應腔室中,升溫至1030℃並通入反應氣體。所述反應氣體的流量為800sccm的氬氣,10sccm的氫氣,以及4.5sccm的甲烷。反應過程維持760Torr,反應時間則為20分。反應完畢後,單獨通入氬氣,並於40分鐘內逐步降溫至室溫,製得包括該石墨烯膜12與該金屬基材11的該轉印單元1。A copper foil having a thickness of 25 μm was prepared as the metal substrate 11. The metal substrate 11 was placed in a reaction chamber prepared for chemical vapor deposition, and the temperature was raised to 1030 ° C to introduce a reaction gas. The flow rate of the reaction gas was 800 sccm of argon, 10 sccm of hydrogen, and 4.5 sccm of methane. The reaction was maintained at 760 Torr and the reaction time was 20 minutes. After the completion of the reaction, argon gas was separately introduced, and the temperature was gradually lowered to room temperature in 40 minutes to obtain the transfer unit 1 including the graphene film 12 and the metal substrate 11.

※軟板單元製備※※Soft board unit preparation ※

取100g聚醯亞胺膠體,與5g環氧樹脂混合成為接著膠體。該聚醯亞胺膠體包括固成分為50g的聚醯亞胺,至於該聚醯亞胺的製備方式容後說明。依前述使用量,以該聚醯亞胺的總重為100重量份計,該環氧樹脂為10重量份(5g/50g×100%=10%),並購自南亞塑膠公司,產品型號為170。將該接著膠體塗佈於一個厚度為25µm且材質為聚醯亞胺的軟性基板21上,並於90℃下軟烤,使接著膠體成為該接著層22並製得該軟板單元2。100 g of polyimine colloid was taken and mixed with 5 g of epoxy resin to form a colloid. The polyimine colloid includes a polyimine having a solid content of 50 g, and the preparation method of the polyimine is described later. According to the foregoing usage amount, the epoxy resin is 10 parts by weight (5 g / 50 g × 100% = 10%) based on 100 parts by weight of the total weight of the polyimine, and is purchased from South Asia Plastics Co., Ltd., model number 170 . The adhesive was applied to a flexible substrate 21 having a thickness of 25 μm and made of polyimine, and soft baked at 90 ° C to cause the subsequent colloid to become the adhesive layer 22 and the flexible sheet unit 2 was obtained.

※聚醯亞胺合成※※Polyimine synthesis ※

將60毫莫耳之2,2-雙(3-胺基-4-羥苯基)六氟丙烷(式Ⅰ)與10毫莫耳之1,3-雙(3-胺基丙基)-1,1,3,3-四甲基二矽氧烷(式Ⅱ)加入400克之NMP溶劑中並攪拌使其溶解。接著加入30毫莫耳之雙環[2.2.2]辛-7-烯-2,3,5,6-四羧酸二酐(式Ⅲ)與40毫莫耳之雙(3,4-二羧苯基)醚二酐(式Ⅳ),於攪拌4小時後加入80克之二甲苯升溫至180oC並攪拌3小時,冷卻後可製得該聚醯亞胺。 式Ⅰ ...式Ⅱ ......式Ⅲ 式Ⅳ 60 mmol of 2,2-bis(3-amino-4-hydroxyphenyl)hexafluoropropane (Formula I) with 10 mmol of 1,3-bis(3-aminopropyl)- 1,1,3,3-Tetramethyldioxane (Formula II) was added to 400 g of NMP solvent and stirred to dissolve. Next, 30 mM of bicyclo [2.2.2] oct-7-ene-2,3,5,6-tetracarboxylic dianhydride (formula III) and 40 mM of bis (3,4-dicarboxyl) were added. Phenyl)ether dianhydride (formula IV), after stirring for 4 hours, was added to 80 g of xylene to raise the temperature to 180 ° C and stirred for 3 hours. After cooling, the polyimine was obtained. Formula Ⅰ; ... of formula Ⅱ; ......formula; of formula IV;

※捲對捲設備※※Volume-to-roll equipment ※

該捲對捲設備3包含一個貼合裝置31與一個剝離裝置32。該貼合裝置31包括兩個並排但彼此間隔的熱壓滾輪311。該剝離裝置32包括兩個並排但彼此間隔設置的輔助滾輪321,以及兩個位於該等輔助滾輪321下游且彼此間隔距離較大的捲收滾輪322。由於控制該貼合裝置31與該剝離裝置32各滾輪滾壓時之壓力、溫度與轉速之技術為習知技術,故在此省略說明。The roll-to-roll apparatus 3 includes a laminating device 31 and a stripping device 32. The bonding device 31 includes two hot pressing rollers 311 that are side by side but spaced apart from each other. The stripping device 32 includes two auxiliary rollers 321 arranged side by side but spaced apart from each other, and two take-up rollers 322 located downstream of the auxiliary rollers 321 and spaced apart from each other by a large distance. Since the technique of controlling the pressure, the temperature, and the number of revolutions of the rolls of the bonding apparatus 31 and the peeling apparatus 32 is a conventional technique, the description thereof will be omitted.

※接著力測試※※Continue force test ※

將接著膠體塗佈於該軟性基板21,並以熱壓方式將金屬基材11與該接著膠體貼合,經過熟化使該接著膠體成為接著層22後切割成試片,以拉力機測試該金屬基材11與該接著層22的接著力。測試方式係依IPC-TM-650,2.4.9號測試方法進行。The colloid is applied to the flexible substrate 21, and the metal substrate 11 is bonded to the adhesive body by hot pressing. After the curing, the adhesive is used as the adhesive layer 22, and then cut into test pieces, and the metal is tested by a tensile machine. The adhesion of the substrate 11 to the adhesive layer 22. The test method is carried out according to IPC-TM-650, test method No. 2.4.9.

應注意的是,於本實施例1中係為了展現本發明可適用於捲對捲設備3而具有可量化生產之優點,方以該捲對捲設備3實施本實施例1。在本發明的其他實施態樣中,亦可應用他種機械或他種方式貼合及剝離,此時於準備步驟S1中即無需提供該捲對捲設備3。It should be noted that in the present embodiment 1, the present embodiment 1 is implemented in the roll-to-roll apparatus 3 in order to demonstrate that the present invention is applicable to the roll-to-roll apparatus 3 with the advantage of quantifiable production. In other embodiments of the present invention, it is also possible to apply and peel off in a mechanical or other manner, in which case the roll-to-roll device 3 need not be provided in the preparation step S1.

〈貼合步驟S2〉<Fitting step S2>

如圖3所示地先將部分的該轉印單元1與部分的該軟板單元2捲上該貼合裝置31以上機入料。入料時是以該石墨烯膜12與該接著層22相向的方式入料。接著,利用該貼合裝置31將該轉印單元1與該軟板單元2,以該石墨烯膜12接觸該接著層22的方式貼合。其中,該等熱壓滾輪311的表面溫度為100℃,且相配合作用於該轉印單元1與該軟板單元2的壓力為2 kg/cm 2。貼合後放置於200℃之環境下1小時熟成後,切除未貼合的部位得到一半成品。 As shown in FIG. 3, a portion of the transfer unit 1 and a portion of the flexible panel unit 2 are first wound onto the bonding apparatus 31 to be fed. At the time of feeding, the graphene film 12 is fed in such a manner as to face the adhesive layer 22. Next, the transfer unit 1 and the flexible plate unit 2 are bonded together by the bonding apparatus 31 so that the graphene film 12 contacts the adhesive layer 22. The surface temperature of the hot pressing roller 311 is 100 ° C, and the pressure for the transfer unit 1 and the soft plate unit 2 is 2 kg/cm 2 . After laminating, it was placed in an environment of 200 ° C for 1 hour, and the unattached portion was cut to obtain half of the finished product.

〈氧化還原步驟S3〉<Redox Step S3>

將該半成品浸泡於濃度0.5M的氫氧化鈉水溶液中,以使該金屬基材11形成接觸該石墨烯膜12的金屬氧化物後,再插入一石墨電極並電連接該石墨電極與該金屬基材11,同時施加+2V的電壓以使該金屬氧化物還原成金屬,從而與石墨烯膜12脫附。由於在本實施例1中該金屬基材11主要是由銅所構成,因此所述的金屬氧化物即為氧化銅。所述的金屬氧化物係整層地生成於該石墨烯膜12與浸泡後厚度略為減少的該金屬基材11間。The semi-finished product is immersed in a sodium hydroxide aqueous solution having a concentration of 0.5 M to form the metal substrate 11 to form a metal oxide contacting the graphene film 12, and then a graphite electrode is inserted and electrically connected to the graphite electrode and the metal base. The material 11 is simultaneously applied with a voltage of +2 V to reduce the metal oxide to a metal to be desorbed from the graphene film 12. Since the metal substrate 11 is mainly composed of copper in the first embodiment, the metal oxide is copper oxide. The metal oxide is formed entirely between the graphene film 12 and the metal substrate 11 having a slightly reduced thickness after immersion.

〈剝離步驟S4〉<Peeling step S4>

將該半成品經裁切處理的切除側的該金屬基材11撕開,能使該金屬基材11單獨分離,也就是使該石墨烯膜12黏著於該接著層22上地將該金屬基材11分離。再如圖4所示地將部分撕開後的該半成品捲上該剝離裝置32以上機入料,並透過該等輔助滾輪321與該等捲收滾輪322,將該金屬基材11相對於該石墨烯膜12與該軟板單元2持續剝離,以得到單獨的金屬基材11,以及包括該石墨烯膜12、該接著層22與該軟性基板21的石墨烯軟板組4。其中,該剝離裝置32的滾輪的半徑為20mm,轉速為2.4mm/s,剝離角A1為90度,張力為0.19N。The metal substrate 11 of the cut-off side of the cut product is torn apart, so that the metal substrate 11 can be separated separately, that is, the graphene film 12 is adhered to the back layer 22 to the metal substrate. 11 separation. Then, as shown in FIG. 4, the partially peeled semi-finished product is wound onto the stripping device 32, and the metal substrate 11 is opposed to the auxiliary roller 321 and the retracting roller 322. The graphene film 12 and the flexible plate unit 2 are continuously peeled off to obtain a separate metal substrate 11, and a graphene soft plate group 4 including the graphene film 12, the adhesive layer 22, and the flexible substrate 21. The roller of the peeling device 32 has a radius of 20 mm, a rotational speed of 2.4 mm/s, a peeling angle A1 of 90 degrees, and a tension of 0.19 N.

接著,將評估利用實施例1製得的該石墨烯軟板組4的性質,以及轉印效果。Next, the properties of the graphene soft board group 4 obtained by the use of Example 1 and the transfer effect were evaluated.

※成品性質評估※※Quality evaluation of finished products ※

以四點探針和霍爾量測儀進行量測。量測時先定義該石墨烯軟板組4的該石墨烯膜12相對於該軟性基板21的空間座標,並將該石墨烯膜12區分成不同陣列的方形區塊,分別量測該等方形區塊之片電阻與載子遷移率等電性。如該等方形區塊任兩區塊之片電阻差異均小於15%,則片電阻均勻性的評價為Y,如該等方形區塊任兩區塊之片電阻差異大於15%,則片電阻均勻性的評價為N。如該等方形區塊均具有能導電之電性,則判定該石墨烯膜12具有連續導通性的電性,同時亦代表該石墨烯膜12完整地由該金屬基材11轉印至該軟性基板21。如該等方形區塊的其中一者或數者不具有能導電之電性,則判定轉印後的該石墨烯膜12因具有裂痕或破洞,而不具有連續導通性的電性。將連續導通性的測量結果記錄於表1中。Measurements were made with a four-point probe and a Hall gauge. In the measurement, the spatial coordinates of the graphene film 12 of the graphene soft plate group 4 relative to the flexible substrate 21 are first defined, and the graphene film 12 is divided into square blocks of different arrays, and the squares are respectively measured. The sheet resistance and carrier mobility of the block are electrically equivalent. If the sheet resistance difference of any two blocks in the square block is less than 15%, the sheet resistance uniformity is evaluated as Y. If the sheet resistance difference of any two blocks in the square block is greater than 15%, the sheet resistance is The uniformity was evaluated as N. If the square blocks have electrical conductivity, it is determined that the graphene film 12 has continuous electrical conductivity, and also represents that the graphene film 12 is completely transferred from the metal substrate 11 to the softness. Substrate 21. If one or more of the square blocks do not have electrical conductivity, it is determined that the graphene film 12 after transfer has cracks or holes, and does not have continuous electrical conductivity. The measurement results of the continuous conductivity are recorded in Table 1.

※轉印效果評估※※Transfer effect evaluation ※

將PMMA材料塗佈於剝離後的該金屬基材11上。塗佈時是塗佈於該金屬基材11供該石墨烯膜12設置的那一面。接著以蝕刻液去除該金屬基板,再將可能黏著於PMMA膜上的殘餘石墨烯轉印至厚度300nm的SiO 2/Si基板,並於光學顯微鏡下透過SiO 2/Si基板的反射光形成之對比度,來觀察可能殘留的石墨烯碎片的分佈與量,並將殘留程度記錄於表1中。 The PMMA material is applied onto the metal substrate 11 after peeling. At the time of coating, it is applied to the side of the metal substrate 11 where the graphene film 12 is provided. Then, the metal substrate is removed by an etching solution, and the residual graphene which may be adhered to the PMMA film is transferred to a SiO 2 /Si substrate having a thickness of 300 nm, and the contrast formed by the reflected light of the SiO 2 /Si substrate under an optical microscope is formed. To observe the distribution and amount of graphene fragments that may remain, and record the degree of residue in Table 1.

※拉曼光譜分析※※Raman spectroscopy ※

將實施例1所製得的石墨烯軟板組以拉曼光譜分析儀分析,並將分析結果繪製於圖5中。The graphene soft plate group prepared in Example 1 was analyzed by a Raman spectrometer, and the analysis results are plotted in Fig. 5.

《實施例2~4》<<Examples 2 to 4>>

實施例2~4與該實施例1類似,不同的地方在於:Embodiments 2 to 4 are similar to the embodiment 1, and the differences are as follows:

實施例2是取100g的該聚醯亞胺膠體(含聚醯亞胺50g),與20g的該環氧樹脂混合成該接著膠體。因此以該聚醯亞胺的總重為100重量份計,該環氧樹脂為40重量份。以前述接著膠體形成的接著層22與該金屬基材11的接著力為0.4kgf/cm。In Example 2, 100 g of the polyimine colloid (containing 50 g of polyimine) was mixed with 20 g of the epoxy resin to form the colloid. Therefore, the epoxy resin was 40 parts by weight based on 100 parts by weight of the total weight of the polyimine. The adhesion of the adhesive layer 22 formed of the aforementioned colloid to the metal substrate 11 was 0.4 kgf/cm.

實施例3的該接著膠體中僅包含環氧樹脂與適量溶劑,且實施例3的該接著層22與該金屬基材11的接著力為0.9 kgf/cm。The adhesive of Example 3 contained only an epoxy resin and an appropriate amount of solvent, and the adhesion of the adhesive layer 22 of Example 3 to the metal substrate 11 was 0.9 kgf/cm.

實施例4中,每100g的該接著膠體係包含30g之乙烯/醋酸乙烯酯共聚物,以及餘量的Xylene溶劑。所述的乙烯/醋酸乙烯酯共聚物購自Aldrich公司且產品型號為34052。以前述接著膠體形成的接著層22與該金屬基材11的接著力為0.7kgf/cm。In Example 4, each 100 g of the gum system contained 30 g of an ethylene/vinyl acetate copolymer, and the balance of Xylene solvent. The ethylene/vinyl acetate copolymer was purchased from Aldrich and the product model number was 34052. The adhesion between the adhesive layer 22 formed of the aforementioned colloid and the metal substrate 11 was 0.7 kgf/cm.

如實施例1所述地評估實施例2~4的成品性質與轉印效果,並記錄於表1中。The properties of the finished products and the transfer effects of Examples 2 to 4 were evaluated as described in Example 1 and recorded in Table 1.

《比較例1~4》Comparative Examples 1 to 4

比較例1~4與該實施例1類似,不同的地方在於:Comparative Examples 1 to 4 are similar to the first embodiment except that:

比較例1是取100g的該聚醯亞胺膠體(含聚醯亞胺50g)與2.5g的該環氧樹脂混合成該接著膠體。因此以該聚醯亞胺的總重為100重量份計,該環氧樹脂為5重量份。以前述接著膠體形成的接著層22與該金屬基材11的接著力為0.08kgf/cm。針對比較例1進行拉曼光譜分析,並將結果繪製於圖5中。In Comparative Example 1, 100 g of the polyimine colloid (containing 50 g of polyimine) was mixed with 2.5 g of the epoxy resin to form the colloid. Therefore, the epoxy resin was 5 parts by weight based on 100 parts by weight of the total weight of the polyimine. The adhesion between the adhesive layer 22 formed of the aforementioned colloid and the metal substrate 11 was 0.08 kgf/cm. Raman spectroscopy analysis was carried out for Comparative Example 1, and the results were plotted in Fig. 5.

比較例2是取100g的該聚醯亞胺膠體(含聚醯亞胺50g)與25g的該環氧樹脂混合成該接著膠體。因此以該聚醯亞胺的總重為100重量份計,該環氧樹脂為50重量份。以前述接著膠體形成的接著層22與該金屬基材11的接著力為0.19kgf/cm。In Comparative Example 2, 100 g of the polyimine colloid (containing 50 g of polyimine) was mixed with 25 g of the epoxy resin to form the colloid. Therefore, the epoxy resin was 50 parts by weight based on 100 parts by weight of the total weight of the polyimine. The adhesion of the adhesive layer 22 formed of the aforementioned colloid to the metal substrate 11 was 0.19 kgf/cm.

比較例3中,每100g的該接著膠體中係包含30g之乙烯/醋酸乙烯酯共聚物,以及餘量的溶劑。比較例3的該接著層22與該金屬基材11的接著力為0.7kgf/cm,此外比較例3中也省略該氧化還原步驟S3。In Comparative Example 3, 30 g of the ethylene/vinyl acetate copolymer and the balance of the solvent were contained per 100 g of the colloid. The adhesion force of the adhesive layer 22 of Comparative Example 3 to the metal base material 11 was 0.7 kgf/cm, and the redox step S3 was also omitted in Comparative Example 3.

比較例4的該石墨烯膜12僅包含一層的所述石墨烯層121,比較例4的該接著膠體僅包含使用量與該實施例3不同的環氧樹脂與適量溶劑,且比較例4的該接著層22與該金屬基材11的接著力為0.9kgf/cm。由於調整環氧樹脂的使用量以改變接著力的技術為通常知識,故在此省略說明。The graphene film 12 of Comparative Example 4 contains only one layer of the graphene layer 121, and the colloid of Comparative Example 4 contains only an epoxy resin and an appropriate amount of solvent different from that of Example 3, and Comparative Example 4 The adhesion of the adhesive layer 22 to the metal substrate 11 was 0.9 kgf/cm. Since the technique of adjusting the amount of use of the epoxy resin to change the adhesion force is a general knowledge, the description is omitted here.

同樣評估比較例1~4的成品性質與轉印效果,並記錄於表1中。 <TABLE border="1" borderColor="#000000" width="85%"><TBODY><tr><td> 表1 </td><td> 接著劑種類 </td><td> 重量份 </td><td> 接著力 kgf/cm </td><td> 石墨烯 層數 </td><td> 氧化還原步驟 </td><td> 連續導通性 </td><td> 電阻均勻性 </td><td> 石墨烯殘留 </td></tr><tr><td> 實施例1 </td><td> PI </td><td> 100 </td><td> 0.25 </td><td> 多層 </td><td> Y </td><td> Y </td><td> Y </td><td> N </td></tr><tr><td> Epoxy </td><td> 10 </td></tr><tr><td> 實施例2 </td><td> PI </td><td> 100 </td><td> 0.4 </td><td> 多層 </td><td> Y </td><td> Y </td><td> Y </td><td> N </td></tr><tr><td> Epoxy </td><td> 40 </td></tr><tr><td> 實施例3 </td><td> Epoxy </td><td> 0.9 </td><td> 多層 </td><td> Y </td><td> Y </td><td> Y </td><td> N </td></tr><tr><td> 實施例4 </td><td> EVA </td><td> 0.7 </td><td> 多層 </td><td> Y </td><td> Y </td><td> Y </td><td> N </td></tr><tr><td> 比較例1 </td><td> PI </td><td> 100 </td><td> 0.08 </td><td> 多層 </td><td> Y </td><td> N </td><td> N </td><td> Y </td></tr><tr><td> Epoxy </td><td> 5 </td></tr><tr><td> 比較例2 </td><td> PI </td><td> 100 </td><td> 0.19 </td><td> 多層 </td><td> Y </td><td> N </td><td> N </td><td> Y </td></tr><tr><td> Epoxy </td><td> 50 </td></tr><tr><td> 比較例3 </td><td> EVA </td><td> 0.7 </td><td> 多層 </td><td> N </td><td> N </td><td> N </td><td> Y </td></tr><tr><td> 比較例4 </td><td> Epoxy </td><td> 0.9 </td><td> 單層 </td><td> Y </td><td> N </td><td> N </td><td> Y </td></tr></TBODY></TABLE><TABLE border="1" borderColor="#000000" width="85%"><TBODY><tr><td> 符號縮寫說明 </td></tr><tr><td> EVA........... </td><td> 乙烯/醋酸乙烯酯共聚物 </td></tr><tr><td> Epoxy........ </td><td> 環氧樹脂 </td></tr><tr><td> PI............... </td><td> 聚醯亞胺 </td></tr></TBODY></TABLE>The properties of the finished products and the transfer effects of Comparative Examples 1 to 4 were also evaluated and recorded in Table 1.  <TABLE border="1" borderColor="#000000" width="85%"><TBODY><tr><td> Table 1 </td><td> Substance Type </td><td> Parts by Weight </td><td> Then force kgf/cm </td><td> graphene layer number</td><td> redox step </td><td> continuous conduction </td><td> Resistance uniformity</td><td> graphene residue</td></tr><tr><td> Example 1 </td><td> PI </td><td> 100 </td> <td> 0.25 </td><td> Multilayer</td><td> Y </td><td> Y </td><td> Y </td><td> N </td></ Tr><tr><td> Epoxy </td><td> 10 </td></tr><tr><td> Example 2 </td><td> PI </td><td> 100 </td><td> 0.4 </td><td> multi-layer</td><td> Y </td><td> Y </td><td> Y </td><td> N </ Td></tr><tr><td> Epoxy </td><td> 40 </td></tr><tr><td> Example 3 </td><td> Epoxy </td> <td> 0.9 </td><td> Multilayer</td><td> Y </td><td> Y </td><td> Y </td><td> N </td></ Tr><tr><td> Example 4 </td><td> EVA </td><td> 0.7 </td><td> Multilayer</td><td> Y </td><td> Y </td><td> Y </td><td> N </td></tr><tr><td> Comparative Example 1 </td><td> PI </td><td> 100 </td><td> 0.08 </td><td> Multilayer</td><td> Y </td><td> N </td><td> N </td><td> Y </td></tr><tr><td> Epoxy </td><td> 5 </td></tr><tr><td> Comparative Example 2 < /td><td> PI </td><td> 100 </td><td> 0.19 </td><td> multilayer </td><td> Y </td><td> N </td ><td> N </td><td> Y </td></tr><tr><td> Epoxy </td><td> 50 </td></tr><tr><td> Comparative Example 3 </td><td> EVA </td><td> 0.7 </td><td> Multilayer</td><td> N </td><td> N </td><td> N </td><td> Y </td></tr><tr><td> Comparative Example 4 </td><td> Epoxy </td><td> 0.9 </td><td> Single Layer </td><td> Y </td><td> N </td><td> N </td><td> Y </td></tr></TBODY></TABLE>< TABLE border="1" borderColor="#000000" width="85%"><TBODY><tr><td> Symbol abbreviations description</td></tr><tr><td> EVA.... ....... </td><td> Ethylene/Vinyl Acetate Copolymer</td></tr><tr><td> Epoxy........ </td><td > Epoxy Resin</td></tr><tr><td> PI............... </td><td> Polyimine </td>< /tr></TBODY></TABLE>

參閱表1,從實施例1至4的實驗結果可以發現,只要接著層22與金屬基材11間的作用力在0.2kgf/cm以上,且經該氧化還原步驟S3處理,不論形成該接著層22的接著膠體為混合膠、Epoxy膠或EVA膠,均能取得優良的轉印效果且轉印後的成品能具有連續導通性之電性,且具有電阻均勻性。亦即,石墨烯膜12能自金屬基材11完整地轉印至軟板單元2,使得轉印後的石墨烯膜12具有連續導通性的電性,且電阻分布均勻。Referring to Table 1, it can be found from the experimental results of Examples 1 to 4 that as long as the force between the adhesive layer 22 and the metal substrate 11 is 0.2 kgf/cm or more and is treated by the redox step S3, regardless of the formation of the adhesive layer The adhesive of 22 is a mixed glue, Epoxy glue or EVA glue, which can achieve excellent transfer effect and the finished product after transfer can have continuous electrical conductivity and resistance uniformity. That is, the graphene film 12 can be completely transferred from the metal substrate 11 to the soft plate unit 2, so that the graphene film 12 after transfer has continuous electrical conductivity and uniform electric resistance distribution.

從實施例1~4與比較例1、2的比較可以發現,當環氧樹脂的使用量如比較例1所示地低於10重量份,或如比較例2所示地大於40重量份時,將因接著層22與金屬基材11間的作用力小於0.2kgf/cm,而無法完整地轉印,亦即石墨烯膜12有部分殘留於金屬基材11上,使得轉印後的石墨烯膜12因具有缺陷而不具備連續導通性之電性,且該石墨烯膜12的電阻均勻性不佳。參閱圖5,以實施例1製得的石墨烯軟板組4,在拉曼位移約1375cm -1、1625 cm -1,以及2875cm -1等處,出現代表石墨烯訊號之波峰(圈選處),而以比較例1製得的石墨烯軟板組4,則因為所轉印後的石墨烯膜12有缺陷,僅有接著層22的背景訊號,並未於1375cm -1、1625 cm -1,以及2875cm -1等處出現石墨烯的波峰訊號。 From the comparison of Examples 1 to 4 with Comparative Examples 1 and 2, it was found that when the amount of the epoxy resin used was less than 10 parts by weight as shown in Comparative Example 1, or more than 40 parts by weight as shown in Comparative Example 2. The force between the adhesive layer 22 and the metal substrate 11 is less than 0.2 kgf/cm, and the transfer cannot be completely performed, that is, the graphene film 12 partially remains on the metal substrate 11, so that the transferred graphite The olefin film 12 does not have electrical continuity of continuous conductivity due to defects, and the resistance uniformity of the graphene film 12 is not good. Graphene FPC groups refer to FIG. 5, Example 1 was 4, the Raman shift at about 1375cm -1, 1625 cm -1, 2875cm -1, etc., and, ethylenically signal representative of the presence of peaks of graphite (at circle However, in the graphene soft board group 4 prepared in Comparative Example 1, since the graphene film 12 after the transfer was defective, only the background signal of the layer 22 was not at 1375 cm -1 , 1625 cm - 1 , and the peak signal of graphene appears at 2875cm -1 and so on.

從實施例1~4與比較例3的比較可以發現,即使該接著層22與該金屬基材11間的作用力大於0.2kgf/cm,但如未經該氧化還原步驟S3處理,則仍無法取得完整的轉印效果,使得轉印後的石墨烯膜12不具備連續導通性之電性。從實施例1~4與比較例4的比較可以發現,本發明僅適用於多層石墨烯轉印,如將本發明應用於單層石墨烯轉印,則轉印後的石墨烯膜12也將因有破損而不具備連續導通性之電性。From the comparison of Examples 1 to 4 and Comparative Example 3, it was found that even if the force between the adhesive layer 22 and the metal substrate 11 is more than 0.2 kgf/cm, it is not possible without the oxidation reduction step S3. A complete transfer effect is obtained, so that the graphene film 12 after transfer does not have electrical continuity of continuous conductivity. From the comparison of Examples 1 to 4 and Comparative Example 4, it was found that the present invention is only applicable to multilayer graphene transfer, and if the present invention is applied to single-layer graphene transfer, the transferred graphene film 12 will also be It does not have the continuity of electrical continuity due to damage.

綜上所述,該多石墨烯層121軟板轉印方法的功效在於:透過限定該接著層22與該金屬基材11的接著力大於0.2kgf/cm,並使金屬基材11與石墨烯膜12接觸的接觸面氧化後還原,能將由多層石墨烯層121構成的該石墨烯膜12,完整地由該金屬基材11轉印至該軟板單元2上,製造出包含具備連續導通性之電性且電阻均勻性佳的多層石墨烯的石墨烯軟板組4。該石墨烯軟板組4的功效在於:因具有多層具備連續導通性之電性的所述石墨烯層121,而具有商業利用價值,能促進產業發展。In summary, the multi-graphene layer 121 soft board transfer method has the effect of: by limiting the adhesion of the adhesive layer 22 to the metal substrate 11 by more than 0.2 kgf / cm, and the metal substrate 11 and graphene The contact surface contacted by the film 12 is oxidized and reduced, and the graphene film 12 composed of the multilayer graphene layer 121 can be completely transferred from the metal substrate 11 to the flexible plate unit 2, and the continuous conductive property is included. A graphene soft board group 4 of a multilayer graphene having electrical and resistance uniformity. The graphene soft board group 4 has an effect of promoting the industrial development by having a plurality of layers of the graphene layer 121 having electrical continuity of continuous conductivity.

以上所述者,僅為本發明的實施例而已,不能以此限定本發明實施的範圍,凡是依本發明申請專利範圍及專利說明書內容所作的簡單等效變化與修飾,皆仍屬本發明專利涵蓋的範圍內。The above is only the embodiment of the present invention, and the scope of the present invention is not limited thereto. The simple equivalent changes and modifications made by the content of the patent application and the contents of the patent specification of the present invention are still the patents of the present invention. Covered by the scope.

S1‧‧‧準備步驟S1‧‧‧Preparation steps

S2‧‧‧貼合步驟 S2‧‧‧ fitting steps

S3‧‧‧氧化還原步驟 S3‧‧‧ Redox step

S4‧‧‧剝離步驟 S4‧‧‧ peeling step

1‧‧‧轉印單元 1‧‧‧Transfer unit

11‧‧‧金屬基材 11‧‧‧Metal substrate

12‧‧‧石墨烯膜 12‧‧‧Graphene film

121‧‧‧石墨烯層 121‧‧‧graphene layer

2‧‧‧軟板單元 2‧‧‧Soft board unit

21‧‧‧軟性基板 21‧‧‧Soft substrate

22‧‧‧接著層 22‧‧‧Next layer

3‧‧‧捲對捲設備 3‧‧‧Volume-to-roll equipment

31‧‧‧貼合裝置 31‧‧‧Fitting device

311‧‧‧熱壓滾輪 311‧‧‧Hot roller

32‧‧‧剝離裝置 32‧‧‧ peeling device

321‧‧‧輔助滾輪 321‧‧‧Auxiliary wheel

322‧‧‧捲收滾輪 322‧‧‧ Rolling roller

4‧‧‧石墨烯軟板組 4‧‧‧ Graphene soft board group

A1‧‧‧剝離角 A1‧‧‧ peeling angle

本發明其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中: 圖1是一個步驟流程圖,說明本發明多層石墨烯軟板轉印方法及石墨烯軟板組的一個實施例1; 圖2是一個不完整的剖視圖,說明該實施例1中所使用的一個轉印單元與一個軟板單元; 圖3是一個不完整的剖視圖,說明該實施例1利用一個貼合裝置貼合該轉印單元與該軟板單元; 圖4是一個不完整的剖視圖,說明該實施例1利用一個剝離裝置剝離該轉印單元的一金屬基材;及 圖5是一個拉曼光譜圖,說明該實施例1與一個比較例1的拉曼光譜分析結果。Other features and effects of the present invention will be apparent from the following description of the drawings, wherein: FIG. 1 is a flow chart illustrating a multi-layer graphene soft board transfer method and a graphene soft board set of the present invention. Embodiment 1 FIG. 2 is an incomplete cross-sectional view showing a transfer unit and a flexible board unit used in the embodiment 1. FIG. 3 is an incomplete cross-sectional view showing that the embodiment 1 utilizes a fitting. The device is attached to the transfer unit and the flexible plate unit; FIG. 4 is an incomplete cross-sectional view illustrating that the first embodiment uses a peeling device to peel off a metal substrate of the transfer unit; and FIG. 5 is a Raman spectrum. The results of Raman spectroscopy analysis of the first embodiment and a comparative example 1 are shown.

Claims (7)

一種多層石墨烯軟板轉印方法,包含: 步驟A:提供一個轉印單元與一個軟板單元,該轉印單元包括一主要由過渡金屬構成的金屬基材,以及一層設置於該金屬基材上的石墨烯膜,該石墨烯膜具有數層彼此堆疊於該金屬基材上的石墨烯層,該軟板單元包括一個軟性基板,以及一層設置於該軟性基板上的接著層,該接著層與該金屬基材的接著力在0.2kgf/cm以上; 步驟B:貼合該接著層與該石墨烯膜; 步驟C:使該金屬基材氧化,並於形成存在於該金屬基材與該石墨烯膜間的金屬氧化物後,再將該金屬氧化物還原為金屬;及 步驟D:剝離該金屬基材。A multi-layer graphene soft board transfer method comprising: Step A: providing a transfer unit and a soft board unit, the transfer unit comprising a metal substrate mainly composed of a transition metal, and a layer disposed on the metal substrate a graphene film having a plurality of graphene layers stacked on each other on the metal substrate, the soft board unit comprising a flexible substrate, and a bonding layer disposed on the flexible substrate, the bonding layer The bonding force with the metal substrate is 0.2 kgf/cm or more; Step B: bonding the bonding layer and the graphene film; Step C: oxidizing the metal substrate, and forming the metal substrate and the After the metal oxide between the graphene films, the metal oxide is reduced to a metal; and step D: the metal substrate is peeled off. 如請求項1所述的多層石墨烯軟板轉印方法,其中,於該步驟B中,利用鹼金屬氫氧化物溶液使該金屬基材氧化,並提供電流予該金屬基材,使該金屬氧化物還原。The multi-layer graphene soft board transfer method according to claim 1, wherein in the step B, the metal substrate is oxidized by an alkali metal hydroxide solution, and an electric current is supplied to the metal substrate to make the metal. Oxide reduction. 如請求項1所述的多層石墨烯軟板轉印方法,其中,該軟性基板的材質主要為聚對苯二甲酸乙二酯、聚萘二甲酸乙二酯、聚醯亞胺、聚碳酸酯、聚碸、聚醚碸,或前述材料的任一種組合。The method for transferring a multilayer graphene soft board according to claim 1, wherein the material of the flexible substrate is mainly polyethylene terephthalate, polyethylene naphthalate, polyimine, polycarbonate , polyfluorene, polyether oxime, or any combination of the foregoing. 如請求項1至3中任一項所述的多層石墨烯軟板轉印方法,其中,該接著層以接著膠體形成,該接著膠體包括環氧樹脂、聚乙烯醇、聚甲基丙烯酸甲酯、乙烯/醋酸乙烯酯共聚物、聚醯亞胺,或前述材料的任一種組合。The multilayer graphene soft board transfer method according to any one of claims 1 to 3, wherein the adhesive layer is formed by a colloid comprising epoxy resin, polyvinyl alcohol, polymethyl methacrylate Ethylene/vinyl acetate copolymer, polyimine, or a combination of any of the foregoing. 如請求項1至3中任一項所述的多層石墨烯軟板轉印方法,其中,該接著層以接著膠體形成,該接著膠體為熱固型聚醯亞胺,並主要由環氧樹脂與聚醯亞胺構成,以該聚醯亞胺的總重為100重量份計,該環氧樹脂為10重量份~40重量份。The multilayer graphene soft board transfer method according to any one of claims 1 to 3, wherein the adhesive layer is formed by a colloid which is a thermosetting polyimine and is mainly composed of an epoxy resin. It is composed of polyimine, and the epoxy resin is 10 parts by weight to 40 parts by weight based on 100 parts by weight of the total weight of the polyimine. 如請求項5所述的多層石墨烯軟板轉印方法,其中,該聚醯亞胺為包括式(1)結構的聚醯亞胺: ..式(1); 其中, i為200~1000的整數, j為1~200的整數; R 1選自於式(2)~式(9); 式(2); 式(3); 式(4); ........式(5); ........式(6); ..........式(7); ...式(8); ..式(9); X 1選自於、-O-、-CH 2-、-C(CF 3) 2-、-C(CH 3) 2-、 -CO-及-SO 2-; R 2選自於式(10)~式(12); 式(10); ......式(11); 式(12); 其中,X 2選自於-O-、-CH 2-、-C(CF 3) 2-、-C(CH 3) 2-、-CO-、-SO 2-、-S-、 ; 其中,R 4為-OH或-COOH; R 3為: k為0~20之整數。 The multilayer graphene soft board transfer method according to claim 5, wherein the polyimine is a polyimine comprising a structure of the formula (1): .. of formula (1); wherein, i is an integer of 200 to 1000, j is an integer of 1 to 200; R & lt Formula 1 selected from (2) to (9); Formula (2); Formula (3); Formula (4); ........ Formula (5); ........ Formula (6); ..........式(7); ... of formula (8); .. Formula (9); X 1 is selected from, -O-, -CH 2 -, -C(CF 3 ) 2 -, -C(CH 3 ) 2 -, -CO-, and -SO 2 -; R 2 is selected from the formulae (10) to (12); Formula (10); ...... (11); Formula (12); wherein X 2 is selected from the group consisting of -O-, -CH 2 -, -C(CF 3 ) 2 -, -C(CH 3 ) 2 -, -CO-, -SO 2 -, -S -, , and Wherein R 4 is -OH or -COOH; R 3 is: ; k is an integer from 0 to 20. 一種石墨烯軟板組,包含: 一個軟性基板; 一層接著層,設置於該軟性基板上;及 一層石墨烯膜,設置於該接著層上,具有連續導通性的電性,並包括數層彼此堆疊設置的石墨烯層。A graphene soft board group comprising: a flexible substrate; a layer of an adhesive layer disposed on the flexible substrate; and a layer of graphene film disposed on the adhesive layer, having continuous electrical conductivity and including a plurality of layers of each other Stacked graphene layers.
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