M317136 八、新型說明： 【新型所屬之技術領域】 本創作有關一種電感器線圈接腳沖壓成型機，尤指其可對帶 裝線圈工作件之高低接腳進行連續自動壓扁及沖斷作業程序。 【先前技術】 按，電感器大致由線圈及鐵芯體兩主要元件所共同構成，其 中之線圈基本上是以圓線材機械設備繞製加工成型。此類線圈結 構在圓線材機械設備初步繞製成型後含有一螺旋圈部主體，及沿 著該螺旋圈部主體向兩相反方向延伸之一高接腳及一低接腳。 上述經由機械設備初步成型之線圈半成品，其高接腳及低接 腳仍需進行壓扁作業程序，才能進行後續之相關製程。但是線圈 半成品之高低接腳彼此間具有高度差，而無法以旋轉送料盤進行 等距併排貼合帶裝。因此於現有之廠製方式中，只能以人工方式 逐一操作上述高接腳及低接腳之壓扁作業程序，其不僅費時費 力，工作效率上亦非常不理想，所以有必要進一步設計改良。 所附第1圖即顯示本創作人所設計之帶裝線圈工作件，其中 多數間隔併排之線圈（9 0)含有螺旋圈部主體及兩相反方向延 伸之高接腳（9 1)及低接腳（9 2 )，使高接腳（9 χ )及低接 腳（9 2)之兩侧端局部長度被黏貼於相對之上膠帶（9 3)及 下膠帶（9 4)之間，並於兩相對平貼上膠帶（9 3)及下膠帶 (9 4 )形成斷續間隔之多數突起交界處（9 7 )，然後可對此一 帶裝線圈工作件進行後續之壓扁及沖斷作業程序。 5 M317136 如第2圖所示料帶之成排線 9 U )經沖壓加工後，舍裉 成兩侧不同南低扁平接腳（95 交會形 (96)，再將其切斷成此圖彳 下方所顯示之線圈（9 m忐口& 4 因式 低扁平接腳（95)、（96)。;^；^朗部主體含有兩侧高 腳之壓扁及靖作業財時，n魅"方枝—操作高低接 雜料，m提S工作效益，因此有必 要進一步設計自動沖壓成型設備。 有 【新型内容】M317136 VIII. New description: [New technical field] The present invention relates to an inductor coil pin stamping forming machine, in particular to a continuous automatic flattening and punching operation procedure for the high and low pins of the coiled working piece. . [Prior Art] According to the inductor, the inductor is roughly composed of two main components of a coil and a core body, and the coil is basically formed by winding a circular wire mechanical device. The coil structure comprises a spiral ring body after preliminary winding of the round wire mechanical device, and a high pin and a low pin extending in opposite directions along the body of the coil body. In the above-mentioned coil semi-finished products which are initially formed by mechanical equipment, the high-pin and low-pin joints still need to be subjected to a flattening operation procedure in order to carry out subsequent related processes. However, the high and low pins of the semi-finished product of the coil have a height difference from each other, and it is not possible to carry the belts equidistantly side by side with the rotating feed tray. Therefore, in the existing factory system, the above-mentioned high-pin and low-pin flattening operation procedures can only be manually operated one by one, which is not only time-consuming and labor-intensive, but also extremely unsatisfactory in work efficiency, so further design improvement is necessary. Figure 1 attached shows the taped work piece designed by the creator. Most of the spaced-apart coils (90) contain the main body of the spiral ring and two high-side pins (9 1) extending in opposite directions and low-connected. The foot (9 2 ) is such that the partial lengths of the two sides of the high pin (9 χ) and the low pin (92) are adhered between the opposite tape (9 3) and the lower tape (94), and The two relatively flat adhesive tapes (9 3) and the lower tapes (9 4 ) form a plurality of protruding joints at the intermittent intervals (9 7 ), and then the coiled workpieces can be subsequently crushed and broken. program. 5 M317136 As shown in Figure 2, the line of the tape is 9 U. After stamping, the flattened pins of different south and lower sides are formed on the sides (95 intersections (96), and then cut into this figure彳The coil shown below (9 m port & 4 factor type low flat pin (95), (96).; ^; ^ lang part of the main body contains the high side of the flat and the operation time, n charm "方枝—Operation of high and low materials, m work efficiency, so it is necessary to further design automatic stamping equipment. [New content]
本創作之主要目的在提供—種電感器線圈接腳沖壓成型 =可對^線圈工作件進行自動化快速壓扁及沖斷成型作業程 序’以提南生產效率。 ’、 為達上揭目的，本創作沖壓成型機於固定機座上方設有一活 動座，於活動座下方與固定機座上表面之間設有—由相對沖壓模 頭及沖壓模座所構成之沖壓模具，以及—接續的由相對沖切模頭 及沖切模座所構成之沖切模具，供—結合有成排線圈之料帶通過 上述沖壓模具及沖切模具；於固定機座—侧設有—輸送驅 之达料裝置；上述賴模頭及沖壓模座於配合料帶之線圈=接腳 及低接聊所在位置分別設有相對之前高沖祕及後餅㈣；上 述沖切模概有切刀，於上述沖切模座設有-細刀相對之沖切 模孔。 於可行實施例中，上述送料裝置包括一設於沖壓模頭及沖壓 模座間之U狀接桿，該U狀接桿於一侧底部延伸一接頭；一送料 氣壓缸之活塞桿接合連動上述接頭；MU狀接桿之另—侧端以樞 6 M317136 接支件組裝斜_下讀桿，上述雛含有打躺上述料帶之 撥動端。 上述料帶於線圈兩侧高接腳及低接_各貼合上料及下膠 帶’以形成__之錢突歧界處，使上雜桿之撥動端單 向推動上述突起交_。又，上述撥桿設有配重部，使撥動端常 態朝下。The main purpose of this creation is to provide an inductor coil pin stamping molding = automatic coiling and punching forming operations for the coil workpiece can be used to increase production efficiency. In order to achieve the goal, the press forming machine of the present invention has a movable seat above the fixed base, and is arranged between the lower part of the movable seat and the upper surface of the fixed base - consisting of a relative stamping die and a stamping die seat. a stamping die, and a continuous die-cutting die formed by a relatively punching die and a die-cut die holder, for feeding the tape of the row of coils through the punching die and the die-cutting die; The utility model is provided with a conveying device for conveying conveyance; the above-mentioned dies and the stamping die holder are respectively provided with a front high punching secret and a rear cake (four) at the positions of the coil=pin and the low-talking of the mating material belt; the above-mentioned punching die There is a cutter which is provided with a punching die hole opposite to the punching die holder. In a preferred embodiment, the feeding device includes a U-shaped post disposed between the stamping die and the stamping die holder, the U-shaped post extending a joint at one side of the bottom; and a piston rod of the feed pneumatic cylinder engaging the joint The other side of the MU-shaped post is assembled with the pivot 6 M317136 to assemble the oblique _ lower reading rod, and the above-mentioned chick contains the dialing end of the above-mentioned belt. The strips are placed on the sides of the coil with high pins and low joints _ each of the bonding and squeegee strips to form a __ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Further, the lever is provided with a weight portion such that the dial end is normally facing downward.
於本創作其巾—可行實施财，上述賴難上方設有多數 彈性壓片’以往下抵壓上述料帶朝向上述沖壓模座。。 上述彈性壓片設有_調整座，該酿座鎖接多數調整螺检， 供調整其對上述彈性壓片之下壓力。 於一較佳實施例中’上述固定機座—侧設有—配合通過上述 料帶之進料執；於上述固定難另—側設有—廢料回收槽。。 【實施方式】 "本創作之新穎性及其他特點將於配合町關較佳實施例之 詳細說明而趨於明暸。 現請參閱第3圖’於圖示本創作較佳實施例中，該沖壓成型 機（10)於-固定機座（12)上方設有—活動座⑴），並 錄蚊導柱（13)。於活動座（ΐι)下方與固定 (12 )上表面之間則設有—由相對沖壓模頭（2⑴及沖 =座⑴）模頭（3 j冲咏座（3 1)所構成之沖切模具。於機體固定機座（1 一側（圖式右侧）設有—進料軌（40)及相關之送料裝置 7 M317136 (包括此圖所示之送料氣壓缸（5 Ο )、活塞桿（5 1)等構件）， 並於機體另一侧設有廢料回收槽（41)。 如第3至6圖所示，上述沖壓模頭（2 0)及沖壓模座（2 1)係配合料帶（第2圖帶裝線圈（9 〇)工作件）不同高低之 高接腳（91)及低接腳（9 2)所在位置，以分別設有相對之 前高沖壓部（2 2 )、（ 2 4 )及後低沖壓部（2 3 )、（ 2 5 )。上 述沖切模頭（3 0 )則以螺栓（3 4 )定位兩組切刀（3 2 )，並 於沖切模座（31)設有一與切刀（3 2)相對之沖切模孔（3 3)。 ' 於可行實施例中，上述送料裝置包括一設於沖壓模頭（2 〇) 及沖壓模座（2 1 )間之ϋ狀接桿（5 3 )，該U狀接桿（5 3 ) 於一侧（圖式右侧）底部延伸一接頭（5 2 )，並使一送料氣壓虹 (5 0 )之活塞桿（51)接合連動上述接頭（5 2)。於。狀接 桿（5 3)之另一侧（圖式左侧）端表面則分別設有支部（5 4)， 該等支部（5 4)分別於朝_以樞接支件（55)組裝斜向撥 桿（5 6 )，該等撥桿（5 6 )於朝料帶方向含有撥動端（5 7 ) · 整個撥桿（5 6 )並於一側面預設配重部（5 § )(參閱第8 9圖），使其常態向下。 及 於可行實施例中，沿上述沖壓模座（2 i)上方設有多 帶用彈性壓片（6 〇 )。於此-較佳實施例中，機體相關位置（此 一實施例為在進料執（4 〇 )上）可預設一調整座（6 i )，該士 整座（6 1)以固定螺栓（6 2 )定位於進料轨（4 〇 )，_= 8 M317136 多數調整螺栓（6 3 ) ’供調整其對彈性壓片（6 〇 )之下壓力， 以往下抵壓料帶朝向沖壓模座（21 )。 • 現#參閱第7至1Q圖，其顯示相關模具已上升，送料袭置 之送料氣壓缸（5 0 )以活塞桿（5 1)推動接頭（5 2 ) ^其 U狀接桿（5 3 )，使撥桿（5 6 )之撥動端（5 7 )可因屋麵 前述料帶之突起交界處（9 7 )，進一步推動料帶到達第7及8圖 所示定點位置’並且料帶在彈性壓片（6 〇)導壓下進行送料。 > 、如第9至14圖所示，此時活動座（11)、沖壓模頭（2〇) 及沖切模頭（30)可因受相_構（圖未示）之鶴而下沖， 使料帶上之高接腳（91)及低接腳（9 2)於沖壓模頭（2 〇) 及沖壓模座（21)受到沖壓，而形成高低爲平接腳（9 5 )、（9 6 )。而已沖壓之高低扁平接腳（9 5)、（ 9 6)則在後端（即圖 式左侧）藉由沖切模頭（3 〇 )及沖切模座（3丄）進行沖斷， 並使線圈（9 0)成品由沖切模孔（3 3)掉出。同時，帶狀廢 > 料則由另一侧回收槽（41)排出機體外。 j 現請參閱第1 5及1 6 ®，於進行上鱗壓及沖切動作後， 沖壓模頭（2 0)及沖切模頭（3 〇)上升，上述送料裝置之送 料氣壓缸（5 〇 )以活塞桿（5 ;l )拉回接碩（5 2 )及其⑽ 接桿（53)，使撥桿（56)之撥動端（57)於回拉之過程中， 以其活動樞接雜騎作軸—被動略微上襬，而通過下一個線 圈（90)之突起交界處（97)(參閱第2圖），成為待推狀態， 並於送料氣壓缸（5 〇)之活塞桿（5 i)再次推出時，將料帶 9 M317136 送至下一個準備沖壓及沖切之定點位置。 本創作電感器線圈接腳沖壓成型機因而可對含有多數工作件 之帶裝線圈進行連續快速之自動壓扁及沖斷作業程序，具有古产 工作效益及產業利用價值，爰依法提出新型專利申請。 门又 以上所舉實施例伽為方便朗本創作，而並非加以限制， ， 纟不離本創作精神料，熟悉此—行業技藝人士所可作之各種簡 . 易變化與修飾，均仍應含括於以下申請專利範圍中。 • 【圖式簡單說明】 第1圖係本創作所用帶裝料帶示意圖； 第2圖係第圖帶裝加工件之加工狀態圖，其中最左側下方為一 已沖壓成型之電感器線圈； 第3圖係本創作較佳實施例結構圖； 第4圖係第3圖局部構件立體及部份剖視圖； 帛5 _第3圖之局部放大及部份剖視圖，其中特別保留沖壓模 ^座之前高沖壓部，且未晝出沖壓獅之後低沖壓部； » 6 _第5圖沖顧座、沖蝴座及送料裝置之蝴位置結 立體圖； ％ 第7圖係第5圖之進料狀態圖； 第8圖係第7圖之局部放大及部份剖視圖，且剖示最左侧線圈言 接腳已壓扁； μ 第9圖係第8圖相關於沖壓模具之左侧視圖； 第1〇圖係第8圖相關於沖切模具之左侧視圖； M317136 第11圖係接續第8圖進行沖壓及切斷狀態圖； 第12圖係第11圖之局部放大圖； 第13圖係第11圖相關於沖壓模具之左側視圖； 第14圖係第11圖相關於沖切模具之左侧視圖； 第15圖係接續第11圖之送料裝置動作圖；以及 第16圖係第15圖之局部放大圖。 【主要元件符號說明】 ► (10)沖壓成型機 (11)活動座 (12)固定機座 (1 3 )導柱 (2 0)沖壓模頭 (21)沖壓模座 (2 2)、（2 4)前高沖壓部 (2 3 )、（2 5 )後低沖壓部 (3 0)沖切模頭 (31)沖切模座 (3 2)切刀 (3 3)沖切模孔 (3 4)螺栓 > (4 0)進料執 (41)回收槽 (5 0)送料氣壓缸 (51)活塞桿 (5 2)接頭 (5 3)接桿 (5 4)支部 (5 5)樞接支件 (5 6)撥桿 (5 7)撥動端 (5 8)配重部 (6 0)彈性壓片 (61)調整座 (6 2)固定螺栓 (6 3)調整螺栓 (9 0)線圈 (91)高接腳 (9 2)低接腳 (9 3)上膠帶 (94)下膠帶 11 M317136 (95)、（96)南低扁平接腳 (9 7)突起交界處 12In the creation of the towel, it is feasible to implement the above, and the above-mentioned reliance is provided with a plurality of elastic pressing sheets, which have been pressed against the above-mentioned stamping die holder. . The elastic pressing piece is provided with an adjusting seat, and the stalk is locked with a plurality of adjusting screws for adjusting the pressure under the elastic pressing piece. In a preferred embodiment, the above-mentioned fixed frame-side is provided with a feeding support through the above-mentioned tape; and the above-mentioned fixing is difficult to be provided on the other side - a waste collecting tank. . [Embodiment] "The novelty and other features of this creation will be clarified in the light of the detailed description of the preferred embodiment of Machi. Referring now to FIG. 3, in a preferred embodiment of the present invention, the press molding machine (10) is provided with a movable seat (1) above the fixed base (12), and a mosquito guide column (13) is recorded. . Between the lower part of the movable seat (ΐι) and the upper surface of the fixed (12), there is a punching die formed by a die (3 (1) and a punching seat (1)) (3 1 punching seat (3 1)). Mold. It is provided on the fixed frame of the machine (1 side (right side of the drawing) - feeding rail (40) and related feeding device 7 M317136 (including the feeding pneumatic cylinder (5 Ο) shown in this figure, piston rod (5 1) and other components), and a waste recovery tank (41) is provided on the other side of the body. As shown in Figures 3 to 6, the above-mentioned stamping die (20) and the stamping die holder (2 1) are matched. The strip (Fig. 2 with the coil (9 〇) work piece) is located at different heights and highs (91) and low (9 2), respectively, to be respectively provided with respect to the previous high stamping part (2 2 ), (2 4) and the rear low-pressing part (2 3 ), ( 2 5 ). The above-mentioned punching die (30) positions the two sets of cutters (3 2 ) with bolts (3 4 ) and punches the die The seat (31) is provided with a punching die hole (3 3) opposite to the cutter (32). In a possible embodiment, the feeding device comprises a stamping die (2 〇) and a stamping die holder ( 2 1 ) between the jaws (5 3 ), the U The post (5 3 ) extends a joint (5 2 ) at the bottom of one side (the right side of the drawing), and engages a piston rod (51) of a feed air pressure rainbow (50) to engage the joint (5 2). The other side (left side of the drawing) end surface of the connecting rod (53) is respectively provided with a branch portion (5 4) which is respectively assembled with the pivoting support member (55) An oblique lever (5 6 ) having a dial end (5 7 ) in the direction of the strip · an entire lever (5 6 ) and a counterweight on one side (5 § (Refer to Figure 8 9), making it normal downward. And in a possible embodiment, a multi-belt elastic pressing piece (6 〇) is provided above the above-mentioned stamping die holder (2 i). In the embodiment, the relevant position of the body (this embodiment is on the feeding support (4 〇)) can preset an adjusting seat (6 i ), and the whole seat (6 1) is positioned by the fixing bolt (6 2 ) On the feed rail (4 〇), _= 8 M317136 Most adjustment bolts (6 3 ) 'for adjusting the pressure under the elastic compression piece (6 〇), the lower pressing material belt is facing the stamping die holder (21). • Now # see Figures 7 to 1Q, which show relevant With the feed air cylinder (5 0 ) that has been raised, the piston rod (5 1) pushes the joint (5 2 ) with its U-shaped post (5 3 ), so that the dial end of the lever (5 6 ) (5 7 ) The strip can be further pushed to the fixed position shown in Figures 7 and 8 due to the protrusion junction (9 7 ) of the aforementioned strip on the roof and the strip is guided under elastic compression (6 〇). Feeding. > As shown in Figures 9 to 14, at this time, the movable seat (11), the stamping die (2〇), and the die-cutting die (30) can be subjected to the phase-construction (not shown) Under the undershoot, the high pin (91) and the low pin (92) on the strip are stamped on the stamping die (2 〇) and the stamping die holder (21), and the level is formed as a flat pin (9). 5), (9 6). The stamped high and low flat pins (9 5) and (9 6) are punched at the rear end (ie, the left side of the drawing) by punching die (3 〇) and die cutting die holder (3 丄). The finished product of the coil (90) is dropped from the punching die hole (3 3). At the same time, the strip waste > material is discharged from the outside of the machine by the other side recovery tank (41). j Please refer to the 1 5 and 1 6 ®, after the upper scale pressing and punching action, the stamping die (20) and the punching die (3 〇) rise, the feed air cylinder of the above feeding device (5 〇) Pull back the connecting rod (5 2 ) and its (10) post (53) with the piston rod (5; l) so that the dialing end (57) of the lever (56) is pulled back during its movement. The pivoting hybrid riding shaft—passively slightly swings up, and passes through the protruding junction (97) of the next coil (90) (see Figure 2), which becomes the state to be pushed and the piston of the feeding pneumatic cylinder (5 〇). When the rod (5 i) is re-launched, the strip 9 M317136 is sent to the next fixed position for punching and punching. The inventive inductor coil pin stamping forming machine can continuously and automatically automatically flatten and punch the belt-mounted coils containing most working pieces, and has the advantages of ancient production work and industrial utilization, and proposes a new patent application according to law. . In addition, the above examples are used to facilitate the creation of Langben, and are not intended to be limited. In the scope of the following patent application. • [Simple description of the drawing] Figure 1 is a schematic diagram of the belt with the loading belt used in this creation; Figure 2 is a processing state diagram of the belt-mounted workpiece in the figure, wherein the leftmost lower part is a stamped inductor coil; 3 is a structural view of a preferred embodiment of the present invention; FIG. 4 is a three-dimensional and partial cross-sectional view of a partial member of FIG. 3; a partial enlarged view and a partial cross-sectional view of the 帛5_3, wherein the stamping die is particularly reserved before The stamping department, and the low stamping section after the stamping lion is not taken out; » 6 _ Fig. 5 is a perspective view of the butterfly position of the seat, the punching seat and the feeding device; % Fig. 7 is the feeding state diagram of Fig. 5; Figure 8 is a partial enlarged and partial cross-sectional view of Figure 7, and the leftmost coil pin is flattened; μ Figure 9 is the left side view of the stamping die; Figure 1 Figure 8 is related to the left side view of the die cutting die; M317136 Figure 11 is the splicing of Figure 8 for the stamping and cutting state diagram; Figure 12 is a partial enlarged view of Figure 11; Figure 13 is the 11th figure Related to the left side view of the stamping die; Figure 14 is the 11th figure related to the left of the die cutting die It views; FIG. 15 line feed device 11 operation diagram of FIG connection; Figure 16 and 15 based on a partial enlarged view of FIG. [Main component symbol description] ► (10) Stamping machine (11) movable seat (12) fixed base (1 3) guide post (20) stamping die (21) stamping die holder (2 2), (2 4) Front high stamping section (2 3 ), (2 5 ), low stamping section (30) die-cutting die (31) die-cut die holder (3 2) cutter (3 3) die-cut die hole (3 4) Bolt > (4 0) Feeding (41) Recycling tank (50) Feeding pneumatic cylinder (51) Piston rod (5 2) Connector (5 3) Post (5 4) Branch (5 5) Connecting piece (5 6) lever (5 7) dialing end (5 8) weight part (60) elastic pressing piece (61) adjusting seat (6 2) fixing bolt (6 3) adjusting bolt (9 0 ) Coil (91) High pin (9 2) Low pin (9 3) Upper tape (94) Lower tape 11 M317136 (95), (96) South low flat pin (9 7) Projection junction 12