M316161 八、新型說明： 【新型所屬之技術領域】 本創作係關於一種浪板發泡成型機改良，尤指一種 可以調整發泡成型機之上、下輸送帶的實際輸送寬度， 藉以生產不同規格浪板成品之新型，俾具有更換零件操 作簡便以及降低設備與製造成本之功效者。 【先前技術】 按，一般之三層式浪板發泡成型機，其結構概如第 一圖所示，其係在機台上設置有環繞於滾筒上之上、下 輸送帶1、2，該機台於入口端上方適當位置處，依作 業程序設有發泡機組3及飾紙轉盤架4，且於上、下輸 送帶1、2間之夾壓輸送段係設有加熱裝置（圖未繪 示）。關於其製造流程首先係將金屬板片5放置於下輸 送帶2上，先傳送至發泡機組3下方喷灑PU發泡材料， 然後經壁紙轉盤架4之壁紙401捲入覆蓋於PU發泡材 料頂層，再令金屬浪板、PU發泡材料及飾紙401三者同 步進入上、下輸送帶1、2之間，透過加熱裝置對PU 發泡材料加熱使其膨脹並產生黏性，進而連同金屬板片 5及壁紙401三者一體熱壓黏固製成三層式浪板。 藉由上述概略說明可知一般浪板發泡成型機主要 係利用上、下輸送帶1、2對介於二者之間的浪板產生 輥壓及輸送功能，透過上、下輸送帶1、2之設置，不 但可導引浪板朝機台出口端位移，更可控制PU發泡材 M316161 料發泡膨脹後之寬度及高度；續請參閱第二圖所示，為 加強上、下輸送帶1、2之滾壓、導引及輸送效果，上 輸送帶1兩端一體向下凸設兩道凸肋101，而下輪送帶 2則對應金屬板片5之凸脊部501而凹設若干凹槽 201，當上、下輸送帶1、2相對壓合時，上輸送帶工 之凸肋101將嵌入下輸送帶2兩端之凹槽201内，並挟 持金屬板片5之跨接部502、發泡材料301及壁紙4〇1 向前傳送，並製造生產如圖所示之浪板成品。 惟，經創作人以從事相關產業之多年經驗針對習知 浪板發泡成型加以研究後發現，習知浪板發泡成型機之 輸送帶設計上存在有以下若干缺失且實有改良之必要。 1、業者需儲備多組輸送帶：由於習知上輸送帶兩 侧之凸肋係一體成型於上輸送帶上，而下輸送帶之凹槽 則係對應金屬板片之凸脊部而設置，因此每一組上、; 輸送帶僅魅產單-規格之浪板而[，因此業者須講置 多組不同規格之上、下輸送帶方能因應客戶廠商之要 求’且該等不同規格之上、下輸送帶更會造成佔用大量 間及儲放不便之困擾。 、業者之設備及製造成本増高：由於業者須講置 =種不同尺寸之上、下輸送帶方能因應不同規格之要 置多組上、下輸送帶之費用馬上反應在業者 製造成本居高不下之_。 d力㈣亦造成 上 、下輸送帶更換作業不易：習知浪板發泡成 M316161 型機之上、下輸送帶須整組拆下，才能更換及製造不同 規格浪板，但由於每條輸送帶之長度動辄數十公尺，再 加上重量極為可觀，導致更換過程需耗費大量人力且更 換作業亦極為繁重及耗時。 有鑑於此，本創作人基於從事相關產業多年之實務 經驗，遂潛心投入研發及測試，終有本創作問世。 【新型内容】 緣是，本創作之目的係為提供一種浪板發泡成型機 改良，其主要兼具可以生產不同規格浪板成品，以及更 換零件操作簡便、降低設備與製造成本之功效者。 為達致以上目的，本創作乃提出一種浪板發泡成型 機改良，該浪板發泡成型機之機台上設置有環繞於滾筒 上之上、下輸送帶，該機台於入口端上方適當位置處， 依作業程序設有發泡機組及飾紙轉盤架，且於上、下輸 送帶間之夾壓輸送段係設有加熱裝置；其中，該上輸送 帶係包含一平面輸送帶及高、矮凸肋條，該高、矮凸肋 條係可選擇性的環繞固定於平面輸送帶之外環面；該下 輸送帶朝向上輸送帶之表面係形成一下凹階面，該下凹 階面其中一侧凹設有一缺口，且該下凹階面上係凹設若 干呈間隔狀排列之深、淺凹槽，又，該等深、淺凹槽分 別對應高、矮凸肋條，且該下輸送帶之最外側淺凹槽中 亦可選擇性固設一矮凸肋條者。 如上所述之浪板發泡成型機改良，其中，該等凸肋 M316161M316161 VIII. New description: [New technical field] This creation is about the improvement of a wave foam molding machine, especially one that can adjust the actual conveying width of the upper and lower conveyor belts of the foam molding machine, so as to produce different specifications of the wave board. A new type of finished product, with the convenience of replacing parts and reducing the cost of equipment and manufacturing. [Prior Art] According to the general three-layer wave plate foaming molding machine, the structure is as shown in the first figure, which is provided on the machine table with the upper and lower conveyor belts 1, 2 surrounding the drum. The machine is provided at a suitable position above the inlet end, and the foaming unit 3 and the paper carousel frame 4 are arranged according to the working procedure, and the heating device is arranged in the nip conveying section between the upper and lower conveyor belts 1 and 2 (Fig. Painted). Regarding the manufacturing process, the metal sheet 5 is first placed on the lower conveyor belt 2, first transferred to the foaming unit 3 to spray the PU foaming material, and then wrapped in the wallpaper 401 of the wallpaper carousel frame 4 to cover the PU foaming. The top layer of the material, and then the metal wave board, the PU foam material and the decorative paper 401 are simultaneously inserted into the upper and lower conveyor belts 1, 2, and the PU foaming material is heated by the heating device to expand and become sticky, thereby The metal plate 5 and the wallpaper 401 are integrally pressed and formed into a three-layer wave plate. According to the above general description, it is understood that the general wave foam molding machine mainly uses the upper and lower conveyor belts 1 and 2 to generate a rolling and conveying function for the wave plates interposed therebetween, and the upper and lower conveyor belts 1 and 2 are disposed. It can not only guide the displacement of the wave board towards the exit end of the machine, but also control the width and height of the foamed material of the PU foam material M316161 after expansion; please refer to the second figure for strengthening the upper and lower conveyor belts 1, 2 Rolling, guiding and conveying effects, two ribs 101 are integrally protruded downwardly from both ends of the upper conveyor belt 1, and the lower wheel feeding belt 2 is recessed corresponding to the convex ridges 501 of the metal plate 5 201, when the upper and lower conveyor belts 1, 2 are relatively pressed, the upper ribs 101 of the upper conveyor belt will be embedded in the grooves 201 at both ends of the lower conveyor belt 2, and the bridging portion 502 of the metal sheet 5 is clamped, The foamed material 301 and the wallpaper 4〇1 are conveyed forward, and the wave board finished product as shown in the figure is manufactured. However, after years of experience in the related industries, the creators have studied the conventional wave board foaming and found that there are several defects in the design of the conveyor belt of the conventional wave board foaming machine and the improvement is necessary. 1. The manufacturer needs to reserve a plurality of sets of conveyor belts: since the ribs on both sides of the conveyor belt are integrally formed on the upper conveyor belt, the grooves of the lower conveyor belt are arranged corresponding to the convex ridges of the metal sheet. Therefore, each group, the conveyor belt is only the production of the single-specific wave board [, so the industry must talk about multiple sets of different specifications above and below the conveyor belt can meet the requirements of the customer manufacturers' and above these different specifications The lower conveyor belt will cause a lot of trouble and inconvenience to storage. The equipment and manufacturing costs of the operators are high: because the operators have to talk about the different sizes and the lower conveyor belts, the cost of the upper and lower conveyor belts can be set according to different specifications. No. _. d force (4) also causes the replacement of the upper and lower conveyor belts is not easy: the conventional wave board is foamed into the upper and lower conveyor belts of the M316161 type machine, which must be removed and replaced, in order to replace and manufacture different specifications of the wave board, but because of each conveyor belt The length of the tens of meters, coupled with the considerable weight, makes the replacement process a lot of manpower and the replacement work is extremely cumbersome and time consuming. In view of this, the creator has devoted himself to R&D and testing based on his years of practical experience in related industries. [New content] The purpose of this creation is to provide a wave foam molding machine improvement, which mainly has the ability to produce different specifications of wave products, and to replace parts with simple operation and reduce equipment and manufacturing costs. In order to achieve the above objectives, the present invention proposes an improvement of a wave foam molding machine, which is provided with a top and a bottom conveyor belt around the drum, and the machine is positioned above the inlet end. Wherein, a foaming unit and a paper carousel frame are arranged according to the working procedure, and a heating device is arranged between the upper and lower conveyor belts; wherein the upper conveyor belt comprises a flat conveyor belt and a high a short rib, the high and short ribs are selectively circumferentially fixed to the outer surface of the flat conveyor belt; the lower conveyor belt faces the surface of the upper conveyor belt to form a concave step surface, one of the concave step surfaces The undercut is provided with a notch, and the lower concave step is recessed with a plurality of deep and shallow grooves arranged in a space, and the deep and shallow grooves respectively correspond to the high and short convex ribs, and the lower conveyor belt A short rib can also be selectively fixed in the outermost shallow groove. The wave plate foaming molding machine as described above is improved, wherein the ribs M316161
臂，擋臂端緣係可成型一 肋條，該第一及第二Λ狀 第一及第二凸肋條係選擇性固設於上輸送帶， 二凸肋條，該第一及第三凸 凸肋條頂面朝侧向延伸一擋 口’而第二凸肋條係為高凸 而第二凸肋條係選擇性固設於下輸送帶者。 如上所述之浪板發泡成型機改良，其中，該等深凹 槽之間距較該等淺凹槽之間距為小者。 爰是，本創作之主要目的係在提供一種浪板發泡成 型機改良，尤其係針對其上、下輸送帶加以改良，透過 刀別在上、下輸送帶固設南、矮凸肋條，以及下輸送帶 之深、淺凹槽設計，俾可調整浪板發泡成型機之生產規 格，以生產不同尺寸之浪板，同時兼具更換、操作簡便， 及降低設備與製造成本之功效者。 【實施方式】 關於本創作人之技術手段，茲舉一種較佳實施例配 合圖式於下文進行詳細說明，俾供鈞上深入了解並認 同本創作。 首先請配合第一圖所示，本創作之浪板發泡成型機 同樣具有一機台，該機台上設置有環繞於滾筒上之上、 下輸送帶1、2，該機台於入口端上方適當位置處，依 作業程序設有發泡機組3及飾紙轉盤架4，且於上、下 輸送帶1、2間之夾壓輸送段係設有加熱裝置（圖未繪 示）；而本創作主要係針對浪板發泡成型機之上、下輸 M316161 达帶進行改良，請參閱第三圖所示，其中··The arm and the arm end edge can form a rib, and the first and second first and second ribs are selectively fixed on the upper conveyor belt, the second rib, the first and third convex ribs The top surface extends laterally to a stop 'and the second rib is highly convex and the second rib is selectively fixed to the lower conveyor. The wave plate foaming machine as described above is improved in that the distance between the deep grooves is smaller than the distance between the shallow grooves. Therefore, the main purpose of this creation is to provide a wave foam molding machine improvement, especially for the upper and lower conveyor belts, through the knife to fix the south, short ribs, and under the upper and lower conveyor belts. The deep and shallow groove design of the conveyor belt can adjust the production specifications of the wave foam molding machine to produce different sizes of wave plates, and at the same time, it has the functions of replacement, easy operation and low equipment and manufacturing cost. [Embodiment] With regard to the technical means of the present creator, a preferred embodiment of the present invention will be described in detail below, and the present invention will be further understood and recognized. First of all, please cooperate with the first figure. The wave foam molding machine of the present invention also has a machine table, which is provided with upper and lower conveyor belts 1, 2 around the drum, and the machine is above the inlet end. At appropriate positions, the foaming unit 3 and the paper carousel frame 4 are provided according to the working procedure, and the nip heating section between the upper and lower conveyor belts 1 and 2 is provided with a heating device (not shown); The main purpose of the creation is to improve the M316161 belt on the top of the wave foam molding machine. Please refer to the third figure, where ··
上輸送πΐ，如第三圖所示，包含一平面輸送帶U &魏、第广凸肋條12、13，該第—凸肋條12係為矮 ^二、而第一凸肋條13係為高凸肋條，又，該第一、 f 一凸肋條12、13係可選擇性的環繞固定於平面輸送 π 11之外環面； 下輸送帶2，如第三圖所示，其朝向上輸送帶工之 f面係形成一下凹階面2卜該下凹階面21其中一側凹 =一22缺ί該下凹階面21上更凹設數對深、淺 二 （k $以四對為較佳實施例），該等深、淺 = ;、f、23係呈間隔狀排列，該等深凹槽22之間距較 =也凹槽23之間距為小，且該等深、淺凹槽22、μ I分！!供第一、第二凸肋條12、13嵌置其中；此外， :輸送帶2之最外域凹槽23巾亦可選擇性的固設一 第二凸肋條24，該第三凸肋條24係為矮凸肋停且 ，向延伸-擋臂.擂臂241頂面接近深：且= 亦凹設一缺口 242。 相以慝 關於本創作之使用方式則將依照 同實施例，首先請參閱第四至六圖不:示規= 搭之寬浪板」時，係需選擇平面輸送帶1; ，將第Γ条12組成如第四及五圖所示之上輸送帶 i侧繞;ΓΓ輪送帶 左側且對應下輸运帶2其中一淺凹槽2 近左侧之淺凹槽23為宜）；藉之，當預先成型有數道= M316161 汰凸脊。卩51之金屬板片5進入上、下輸送帶1、2之 間後’該金屬板片5之右侧端緣將抵及下輸送帶2右侧 =下凹h面21及其缺口 2Π端緣，金屬板片5之淺凸 脊部=1則分別嵌置於下輸送帶2之淺凹槽23中，而上 . 輸送帶1之第一凸肋條12則係壓抵金屬板片5左侧之 ' 跨接部52，進而可製造如第六圖所示，底層為金屬板片 5、頂層為壁紙4〇卜而中間爽層為發泡材料謝，且 朝向下輸送帶2之缺口 211 一侧凸伸有翼片·之浪板 成品。 、 人咕參閱第七至九圖所示，倘欲生產「高凸脊之窄 /良板」時，則只需拆下第一凸肋條12，換裝第二、三凸 力條13 24即可，請參閱第七及八圖所示，首先將第 凸肋條13繞δ又於平面輸送帶11外環面之左侧，以對 ，下輸送帶2之深凹槽22 (以最左側之㈣槽22為 且）’而第二凸肋條24則固設於下輸送帶2之最右侧淺 凹槽23中，此時第三凸肋條24之擋臂241及其缺口 242 春適阻播於鄰接之深凹槽22邊緣；藉之，當預先成型有 ' 數道較深凸脊部53之金屬板片5進入上、下輸送帶1、 . 2之間後:該金屬板片5之右侧端緣將抵及於第三凸肋 w 條$4之播摩241及其缺口 242端緣，金屬板片5之深 凸脊部則分別嵌置於下輸送帶2之深凹槽22中，而 上輸送γΐ之第二凸肋條13則同樣壓抵金屬板片5左 侧之跨接部52,進而可製造如第九圖所示，底層為金屬 板片5 γ頂層為壁紙4〇1、而中間夾層為發泡材料3〇1， 且朝向第三凸肋條24之缺口 242 —侧凸伸有翼片4〇2 M316161 之浪板成品。 藉由以上說明，可知本創作具以下數項優點及功 效： 1、 可生產不同規格浪板：藉由本創作之設計，只 需購置一組平面輸送帶，再搭配若干高、矮凸肋條即可 生產不同規格之浪板，因此業者無需購置多組不同尺 寸、體積龐大且重量可觀之輸送帶，不僅節省儲放空 間，更可簡化業者之作業程序。 2、 降低設備及製造成本：由於業者再也無需同時 購置多組不同尺寸之上、下輸送帶，只需準備一組平面 輸送帶，並搭配若干高、矮凸肋條即可生產不同規格浪 板，因此不但可直接節省設備成本，相對更可降低製造 成本’提升經濟效益。 3、 更換操作簡便：本創作之若干凸肋條係繞設於 平面輸送帶上，因此當須生產不同規格浪板時，只需將 凸肋條取下加已更換即可，不需大份周章地將平面輸送 帶整片拆下換裝，不僅大幅簡化更換步驟，其更換過程 亦更為簡便而快速。 綜上所述，本創作所揭露之技術手段確可解決習知 浪板發泡成型機設計不良所衍生之種種問題，並達致預 期之目的與功效，不僅前所未見且確具進步性，誠屬專 利法所稱之新型無誤，爰依法提出申請，懇祈鈞上惠 予詳審並賜准新型專利，至感德馨。 11 M316161 當不能 請專利 皆應仍 惟以上所述者’僅為本創作之較佳實施例， 以此限定本翁實施之範®，即大域本創作申 範圍及創作說明書内容所作之等效變化與修飾 屬本創作專利涵蓋之範圍内。 圖式簡單說明】 第-圖係-般浪板發泡成型機之外觀示意圖。 第二圖係習知上、下輸送帶級浪板成品之示意圖 第二圖係本創作之上、下輸送帶之結構示意圖。 第四圖係本創作第一種實施例之結構示意圖。 第五圖係本創作第一種實施例之成型示意圖。 第六圖係本創作第一種實施例之浪板成品示意圖 第七圖係本創作第二種實施例之結構示意圖。 第八圖係本創作第二種實施例之成型示意圖。 第九圖係本創作第二種實施例之浪板成品示意圖 【主要元件符號說明】 1 ---上輸送帶 101 —-凸肋 11—-平面輸送帶 12---第一凸肋條 13一—一第二凸肋條 2 ---下輸送帶 12 M316161 201- --凹槽 21 — -下凹階面 211 — •-缺口 11—— -深凹槽 23—— -淺凹槽 24—— -第三凸肋條 241-- --擋臂 242 — --缺口 3 — -發泡機組 301 — --發泡材料 4—— 壁紙轉盤架 401- --壁紙 402— --翼片 5 — -金屬板片 501- --凸脊部 502- --跨接部 51 — -淺凸脊部 52— -跨接部 53--· -深凸脊部 13The upper π 输送, as shown in the third figure, comprises a planar conveyor belt U & Wei, the first rib 12, 13, the first rib 12 is short, and the first rib 13 is high The ribs, in addition, the first, f-convex ribs 12, 13 are selectively circumferentially fixed to the outer surface of the plane conveying π 11; the lower conveyor belt 2, as shown in the third figure, the upward facing conveyor belt The f-face of the work forms a concave step 2, and the concave step 21 has a concave side = a 22 ί. The concave step 21 is more concave than a pair of deep and shallow two (k $ is four pairs In a preferred embodiment), the depths, shallows, and f, 23 are arranged in a space, and the distance between the deep grooves 22 is smaller than the distance between the grooves 23, and the deep and shallow grooves are 22, μ I points! For the first and second ribs 12, 13 to be embedded therein; in addition, the outermost groove 23 of the conveyor belt 2 can also selectively fix a second rib 24, the third rib 24 For the short ribs, the top surface of the extension-stop arm 擂 arm 241 is deep: and = a notch 242 is also recessed.相 慝 慝 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本The composition is as shown in the fourth and fifth figures on the side of the conveyor belt i; the left side of the pulley belt and corresponding to the lower conveyor belt 2, wherein a shallow groove 2 is near the left side of the shallow groove 23 is suitable; When pre-formed with several tracks = M316161 ridges. After the metal sheet 5 of the crucible 51 enters between the upper and lower conveyor belts 1, 2, the right end edge of the metal sheet 5 will abut the lower side of the lower conveyor belt 2 = the concave concave surface 21 and its notch 2 end The edge, the shallow ridges of the metal sheet 5 are respectively embedded in the shallow grooves 23 of the lower conveyor belt 2, and the first ribs 12 of the conveyor belt 1 are pressed against the left side of the metal sheet 5 The side of the 'crossing portion 52, which can be manufactured as shown in the sixth figure, the bottom layer is a metal sheet 5, the top layer is a wallpaper 4, and the middle layer is a foam material, and the gap 211 facing the lower conveyor belt 2 On one side, there is a finished sheet of fins and sheets. For details, please refer to Figures 7 to 9. If you want to produce "Narrow ridges/good boards", you only need to remove the first ribs 12 and replace the second and third convex strips 13 24 Yes, please refer to the seventh and eighth figures. First, the rib 13 is wound around δ and the left side of the outer ring surface of the flat conveyor belt 11 to face the deep groove 22 of the lower conveyor belt 2 (at the leftmost side). (4) The slot 22 is and ) and the second rib 24 is fixed in the rightmost shallow groove 23 of the lower conveyor belt 2, and the arm 241 of the third rib 24 and the notch 242 are spring-resistant. On the edge of the adjacent deep groove 22; after that, when the metal sheet 5 having a plurality of deeper ridges 53 is formed in advance between the upper and lower conveyor belts 1, 2: the metal sheet 5 The right end edge will be abutted against the end edge of the third rib w4 and the notch 242, and the deep ridges of the metal sheet 5 are respectively embedded in the deep groove 22 of the lower conveyor belt 2, The second rib 13 on which the γ 输送 is transported is also pressed against the bridging portion 52 on the left side of the metal plate 5, and can be manufactured as shown in the ninth figure, and the bottom layer is the metal plate 5 γ top layer is the wallpaper 〇1. The middle mezzanine is hair The foam material 3〇1, and toward the notch 242 of the third rib 24, protrudes from the side of the wave plate 4〇2 M316161. From the above description, we can see that the creation has the following advantages and effects: 1. It can produce different specifications of the wave board: With the design of this creation, only a set of flat conveyor belts can be purchased, and then some high and short convex ribs can be produced. Different specifications of the wave board, so the industry does not need to purchase multiple sets of different size, large size and considerable weight of the conveyor belt, not only save storage space, but also simplify the operator's operating procedures. 2, reduce equipment and manufacturing costs: because the industry no longer need to purchase multiple sets of different sizes of upper and lower conveyor belts, only need to prepare a set of flat conveyor belts, and with a number of high, short ribs can produce different specifications of the wave board, Therefore, not only can the equipment cost be directly saved, but the manufacturing cost can be reduced to increase the economic efficiency. 3, the replacement operation is simple: a number of ribs of the creation are wound on a flat conveyor belt, so when it is necessary to produce different specifications of the wave board, it is only necessary to remove the ribs and replace them, and it is not necessary to have a large part The flat conveyor belt is removed and replaced, which not only greatly simplifies the replacement process, but also makes the replacement process easier and faster. In summary, the technical means disclosed in the present invention can solve various problems arising from the poor design of the conventional wave plate foaming molding machine, and achieve the intended purpose and effect, which is not only unprecedented but also progressive. It is a new type of patent law that is called the right one. It is submitted in accordance with the law, and it is praying for a detailed review and granting a new patent to Sendexin. 11 M316161 When the patent cannot be applied, the above-mentioned patents are only the preferred embodiment of this creation, so as to limit the implementation of the article, that is, the equivalent of the scope of the creation and the content of the creation specification. And modifications are within the scope of this creation patent. Brief description of the drawings] The first-picture is a schematic diagram of the appearance of a general wave foam molding machine. The second picture is a schematic diagram of the conventional upper and lower conveyor belt-level wave board products. The second picture is a schematic diagram of the structure of the upper and lower conveyor belts. The fourth figure is a schematic structural view of the first embodiment of the present creation. The fifth drawing is a schematic view of the molding of the first embodiment of the present invention. The sixth figure is a schematic diagram of the wave plate finished product of the first embodiment of the present invention. The seventh figure is a schematic structural view of the second embodiment of the present creation. The eighth figure is a schematic view of the molding of the second embodiment of the present creation. The ninth drawing is a schematic diagram of the wave plate finished product of the second embodiment of the present invention. [Main component symbol description] 1 --- upper conveyor belt 101 --- rib 11 --- plane conveyor belt 12 --- first rib 13 - a second rib 2 --- lower conveyor belt 12 M316161 201- -- groove 21 - - concave step 211 - • - notch 11 - deep groove 23 - shallow groove 24 - Third rib 241---Block arm 242---notch 3--foaming unit 301--foaming material 4- wallpaper turntable frame 401--- wallpaper 402---wing 5--metal Plate 501 - - ridge 502 - - bridging portion 51 - - shallow ridge 52 - bridging portion 53 - - deep ridge 13