TWM247312U - Improved forming apparatus for metal glazed tile - Google Patents

Improved forming apparatus for metal glazed tile Download PDF

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Publication number
TWM247312U
TWM247312U TW92222063U TW92222063U TWM247312U TW M247312 U TWM247312 U TW M247312U TW 92222063 U TW92222063 U TW 92222063U TW 92222063 U TW92222063 U TW 92222063U TW M247312 U TWM247312 U TW M247312U
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Taiwan
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metal
mold
forming
forming device
cutting
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TW92222063U
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Chinese (zh)
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Sen-Rung Juang
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Sen-Rung Juang
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Priority to TW92222063U priority Critical patent/TWM247312U/en
Publication of TWM247312U publication Critical patent/TWM247312U/en

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Description

M247312 捌、新型說明: 【新型所屬之技術領域】 本創作係指一種金屬琉璃瓦之成型裝置改良(二),係 將其折角成型裝置與切斷模具設置於一滑動台上方,而該 5 滑動台並可經控制而以一定之速度往復滑移以配合欲沖 壓加工之金屬浪板的導送速度,因此當折角成型裝置之第 一、二成型模具與切斷模具進行沖壓與截切加工時不須停 機,而相對具有提高生產速度與效率並降低成本之優點。 【先前技術】 10 按,習用之金屬琉璃瓦成型裝置例如同一申請人之第 84200954號專利案,經查其金屬浪板係以一定之速度由前 向後導送,但當該金屬浪板欲利用其折角成型裝置的第一 成型模具、第二成型模具進行沖壓加工以及藉由切斷機進 行截切加工時必須分別停止金屬浪板之導送作業,然後再 15 進行沖壓加工作業,如此一來不但操作麻煩且生產速度 慢,相對亦不具競爭力。 是以,本創作者乃有鑑於此,經過不斷的研究改良, 乃創作設計一種金屬琉璃瓦之成型裝置改良(二)以前決 前述缺失。 20 是以本創作之主要目的乃在於提供一種金屬琉璃瓦 之成型裝置改良(二),當其對金屬浪板進行沖壓加工時不 須要停止金屬浪板之導送,因為滑動台係可以一定之速度 前後往復位移來配合金屬浪板之導送速度,因此當折角成 型裝置之第一、二成型模具以及切斷模具對金屬浪板進行 5 沖壓與截切加工時不須停機,進而町達到提高生產速度與 效率並降低成本相對可提高產品競事力之效果。 【新型内容】 一種金屬琉璃瓦之成型裝置改良(二),其係先將捲筒 型的金屬板滾壓成金屬浪板,然後再經由折角成型裝置之 模八的冲壓成型’令波浪形狀的金屬浪板成型為具有内凹 折面之折角的金屬琉璃瓦,隨即再經由切斷模具予以截切 成預疋長度;其主要的特徵乃在於··當對金屬浪板進行沖 ,加工時残要停止金屬浪板之導送(即停機) ,因為滑動 二係可以一疋之速度前後往復位移來配合金屬浪板之導 =度’因此當折角成型裝置之第一二成型模具以及切 。拉具f:金屬浪板進行沖壓與截切加工時不須停機,進而 可達到提高生產速度與效率並降低成本相對可提高產品 競爭力之效果。 茲配合圖式詳加說明如后。 【實施方式】 如圖一〜圖八所示,本創作一種金屬琉璃瓦之成型裝 置改良(二),配合參考圖四所示,其係先將捲筒型的金屬 板(1)經由若干預定形狀的滚輪成型組(2)予以滾壓成具 有預定之波浪形狀的金屬浪板(11),然後再經由折角成型 裴置(3)之第一成型模具(31)與第二成型模具(32)的沖壓 成聖,令則述具波浪形狀的金屬浪板(11)(參考圖一)成型 為^有内凹折面(1211)之折角(122)(即琉璃瓦之瓦階) (參考圖二、圖三)的金屬琉璃瓦(12),隨即再經由切斷模 八(4^以戴切成預定長度; 該=要的特徵乃在於:(請另配合參相五〜圖七) (8)(:考:成型裝置⑶與切斷模具⑷皆設置於滑動台 5動台圖五、圖六)上方而隨著滑動台(8)位移,而 台(i)兩則係下方兩侧設有滑塊(81)(參考圖六)可#ϋ 一滾珠^^設滑軌(92)絲,且滑動台(8)之底部連結有 心_所?定座(82)可供機台⑼所設之馬達⑽的^ 的另一側ρ 珠螺桿⑽的螺穿,且該滚珠螺桿(从 10㈤,it ③於機台⑼所另設之滾珠螺桿支擇尾座 台⑻以祐當馬達(93)正逆方向旋轉時即相對可連動滑動 $定之速度前後往復滑移以配合欲加工之金屬浪 *的導送速度;是以當折角成型裝置(3)之第一、二 具(31)(32)以及切斷模具⑷對金屬浪板⑻崎 ^ 〃截切加工時不須停機,進而可達到提高生產速度與 15效率並相對可降低成本之目的。 又一 再者,前述折角成型裝置(3)與切斷模具(4)係先設於 一固定座(80)之上方,再由該固定座(8〇)與滑動台(8)鎖 固連結。 另者,請配合參考圖七、圖八,前述之折角成型裝置 20 (3)的第一成型模具(31)係至少包括有第一上模座(311)、 鎖固在第一上模座(311)之下方的上模塊(312)、第一下模 座(313)以及鎖固在第一下模座(313)上方之下模塊(314), 而第二成型模座(32)則至少包括有第二上模座(321)、鎖 固在第一上模座(311)之下方的上模塊(322)、第二下模座 7 M247312 (323)以及鎖固在第一下模座(323)上方之下模塊(324)。 又,前述之切斷模具(4)係至少包括有上模座(41)、 鎖固在上模座(41)之内侧的上刀模(411)與鎖固在折角成 型裝置(3)之第二模具(32)之下模塊(324)前側的下刀模 5 (412)所構成。 另外,參考圖八所示,前述第一成型模具(31)之上模 (311)鎖固之上模塊(312)的下方後側係具有對應該上模 塊(312)曲線之凸條(3121),而該第二成型模具(32)之下 模座(323)鎖固之下模塊(324)的上方前侧乃具有對應該 10 下板塊(324)曲線之凸條(3241),令第一、二成型模具(31) (32)將金屬浪板(11)沖壓加工成折角(122)時可同時加工 形成具有内凹折面(1221)之折角(122),因此為習知技術 故不另贅述。 綜上所述,當對金屬浪板(11)進行沖壓加工時不須要 I5停止金屬浪板(11)之導送(即停機),因為滑動台(8)係可 以一定之速度前後往復位移來配合金屬浪板(11)之導送 速度,因此當折角成型裝置(3)之第一、二成型模具(31) (32)以及切斷模具(4)對金屬浪板(11)進行沖壓與截切加 工時不須停機,進而可達到提高生產速度與效率並降低成 2〇本相對可提高產品競爭力之效果;是以本案創作乃確具其 實用增進功效,乃謹以新型專利申請之,懇請鈞局責審 查委員予以詳查並賜准專利,至感德便。 惟’以上所述者僅為本創作之較佳實施例而已,當不 能以之限定本創作實施之範圍,舉凡依本創作申請專利範 8 M247312 圍所作之均等變化與修飾皆應仍屬本創作涵蓋之專利範 圍内。 【圖式簡單說明】 圖一係被滾輪成型組滾壓成具波浪形狀的金屬浪板之立 5 體示意圖。 圖二係金屬浪板被本創作加工成具有内凹面之折角部位 的立體示意圖。 圖二係圖一之部份斷面示意圖。 圖四係本創作實施例之正視示意圖。 10圖五係本創作實施例其中折角成型裝置與切斷模具之正 視立體放大圖。 圖六係本創作實施例之部份正視立體放大圖。 圖七係本創作實施例之部份側視放大圖。 圖八係本創作實施例其中折角成型裝置之第一、二成型模 15 具的部份構件立體示意圖。 圖號說明: (1)金屬板(11)金屬浪板(12)金屬琉璃瓦(122)折角 (1221)内凹折面(2)滚輪成型組(3)折角成型裝置(31)第 一成型模具(311)第一上模座(312)(322)上模塊(3121) 2〇 (3241)凸條(313)第一下模座(314)(324)下模塊(32)第二 成型模具(321)第二上模座(323)第二下模座(4)切斷模具 (41)上模座(411)上刀模(412)下刀模(8)滑動台(80)固 定座(81)滑塊(82)滚珠螺桿固定座(9)機台(92)滑執 (93)馬達(931)軸心(94)滾珠螺桿(95)滾珠螺桿支樓尾座 9 25M247312 新型 Description of the new type: [Technical field to which the new type belongs] This creation refers to the improvement of a metal glazed tile forming device (2). The corner forming device and the cutting mold are set above a sliding table, and the 5 sliding table It can be controlled to slide back and forth at a certain speed to match the guide speed of the metal wave plate to be stamped. Therefore, it is not necessary to punch and cut the first and second forming molds and cutting molds of the corner forming device. Downtime has the advantages of increasing production speed and efficiency and reducing costs. [Prior technology] 10 According to the conventional metal glazed tile forming device, for example, the patent case No. 84200954 of the same applicant, it is found that the metal corrugated sheet is guided from front to back at a certain speed, but when the metal corrugated sheet is intended to be formed by its corners When the first molding die and the second molding die of the device are used for punching and cutting by the cutting machine, the guide operation of the metal corrugated plate must be stopped separately, and then the punching operation is performed again. This not only makes the operation troublesome and Production is slow and relatively uncompetitive. Therefore, in view of this, after continuous research and improvement, the creator created and improved a molding device for metal glazed tiles (2). 20 The main purpose of this creation is to provide an improvement of the forming device for metal glazed tiles (2). It is not necessary to stop the guide of the metal corrugated plate when stamping the metal corrugated plate, because the sliding table can reciprocate back and forth at a certain speed. Displacement to match the guide speed of the metal corrugated plate, so when the first and second forming molds and cutting molds of the corner forming device perform 5 stamping and cutting processing on the metal corrugated plate, there is no need to stop the machine, and the production speed and efficiency can be improved. Reducing costs can relatively increase the effect of product competitiveness. [New content] An improvement of a metal glazed tile forming device (2), which is a roll-shaped metal plate rolled into a metal corrugated plate, and then through the stamping of the mold forming eight of the angle forming device, the wave-shaped metal corrugated plate The metal glazed tile formed into a chamfer with a concave concave surface is then cut into a predetermined length by a cutting mold; its main feature is that when punching a metal corrugated plate, it is necessary to stop the metal corrugated plate during processing. Guide (ie stop), because the sliding two series can be reciprocated back and forth at a speed of one to match the guide of the metal wave plate = degree ', so when the first and second forming molds of the corner forming device are cut. Puller f: The metal corrugated plate does not need to stop during punching and cutting, which can achieve the effect of increasing production speed and efficiency and reducing costs, which can relatively increase product competitiveness. Detailed descriptions are given below in conjunction with the drawings. [Embodiment] As shown in Fig. 1 to Fig. 8, the present invention creates an improvement of the forming device of metal glazed tile (2). With reference to Fig. 4, it first passes a roll-shaped metal plate (1) through a number of predetermined shapes. The roller forming group (2) is rolled into a metal wave plate (11) having a predetermined wavy shape, and then the corners of the first forming die (31) and the second forming die (32) of Pei Chi (3) are formed by chamfering. Stamped into the saint, the order states that the corrugated metal wave plate (11) (refer to Figure 1) is formed into a chamfer (122) with a concave concave surface (1211) (that is, the glazed tile step) (refer to Figure 2 and Figure (3) The metal glazed tile (12), and then cut through the cutting mold eight (4 ^ to Dai to cut into a predetermined length; the essential characteristics are: (please also cooperate with reference phase 5 ~ Figure 7) (8) (: Test: The molding device (3) and the cutting mold (⑷) are set above the sliding table (5, Figure 6 and Figure 6) and move with the sliding table (8), while the two (i) tables have sliders on both sides below (81) (refer to Figure 6) # ϋ 一 滚珠 ^^ Set the slide rail (92) wire, and the bottom of the slide table (8) is connected to the heart_ 所? 定(82) The other side of ^ of the motor 设 provided on the machine ⑼ can be used for the screwing of the ρ ball screw 且, and the ball screw (from 10㈤, it ③ selects the tail of the ball screw provided on the machine ⑼). When the motor (93) rotates in the forward and reverse direction, the seat table slides back and forth relative to the speed of the linkage. The sliding speed is adjusted back and forth to match the guide speed of the metal wave * to be processed. It is based on the angle forming device (3). The first and second sets (31) and (32) and the cutting mold ⑷ for metal corrugated plate ⑻ ^ 〃 〃 do not need to stop the machine during the cutting process, which can achieve the purpose of increasing production speed and efficiency and relatively reducing costs. The aforementioned corner forming device (3) and the cutting die (4) are first set above a fixed seat (80), and then the fixed seat (80) and the sliding table (8) are locked and connected. Please refer to FIGS. 7 and 8 for reference. The first forming mold (31) of the aforementioned corner forming device 20 (3) includes at least a first upper mold base (311) and is fixed to the first upper mold base (311). ) Above the upper module (312), the first lower mold base (313), and the lower mold locked above the first lower mold base (313) (314), and the second molding die base (32) includes at least a second upper die base (321), an upper module (322) locked under the first upper die base (311), and a second lower die Seat 7 M247312 (323) and the module (324) locked above and below the first lower die seat (323). The aforementioned cutting mold (4) includes at least the upper die seat (41) and is fixed at The upper knife die (411) inside the upper die seat (41) and the lower knife die 5 (412) on the front side of the module (324) locked under the second die (32) of the corner forming device (3). In addition, referring to FIG. 8, the upper mold (311) of the first molding die (31) locks the lower rear side of the upper module (312) with a convex strip (3121) corresponding to the curve of the upper module (312). And the upper front side of the lower module (324) locked by the lower die seat (323) of the second forming mold (32) is provided with a convex strip (3241) corresponding to the curve of the 10 lower plates (324), so that the first 2. The two forming dies (31) (32) stamping the metal corrugated plate (11) into a chamfer (122) can be processed at the same time to form a chamfer (122) with a concave chamfer (1221), so it is no different for the conventional technology superfluous . In summary, when stamping the metal corrugated plate (11), I5 does not need to stop the metal corrugated plate (11) to guide (ie, stop), because the sliding table (8) can move back and forth to a certain speed to match the metal The feeding speed of the corrugated plate (11), so when the first and second forming molds (31) (32) and the cutting mold (4) of the corner forming device (3) perform stamping and cutting processing on the metal corrugated plate (11) There is no need to stop the machine, which can increase the production speed and efficiency and reduce the cost to 20%, which can increase the competitiveness of the product. The creation in this case is indeed practical and effective, and it is applied for a new patent. The examiner is responsible for examining and granting patents in good faith. However, the above is only a preferred embodiment of this creation. When the scope of the implementation of this creation cannot be limited, all equivalent changes and modifications made in accordance with Patent Application No. 8 M247312 should still belong to this creation. Covered patents. [Brief description of the figure] Figure 1 is a schematic view of a standing 5 body rolled into a wave-shaped metal wave plate by a roller forming group. Figure 2 is a schematic perspective view of a metal corrugated plate processed into a chamfered part with a concave surface. Figure 2 is a schematic sectional view of part of Figure 1. Figure 4 is a schematic front view of this creative embodiment. Fig. 10 is a three-dimensional enlarged view of the chamfering forming device and the cutting mold of the creative embodiment. Figure 6 is a partially enlarged front view of this creative embodiment. Fig. 7 is a partial enlarged side view of this creative embodiment. Fig. 8 is a perspective view of some components of the first and second forming dies of the corner forming device in this creative embodiment. Explanation of drawing number: (1) metal plate (11) metal corrugated plate (12) metal glazed tile (122) chamfer (1221) concave concave surface (2) roller forming group (3) chamfer forming device (31) first forming mold ( 311) First upper mold base (312) (322) Upper module (3121) 20 (3241) convex strip (313) First lower mold base (314) (324) Lower module (32) Second forming mold (321 ) The second upper die seat (323) the second lower die seat (4) the cutting die (41) the upper die seat (411) the upper knife die (412) the lower knife die (8) the sliding table (80) the fixed seat (81 ) Slider (82) Ball screw holder (9) Machine (92) Slide holder (93) Motor (931) Shaft (94) Ball screw (95) Ball screw pedestal tailstock 9 25

Claims (1)

M247312 玖、申請專利範圍: 1. 一種金屬琉璃瓦之成型裝置改良(一),係先將捲筒型的 金屬板經由若干預定形狀的滾輪成型組予以滾壓成具 有預定之波浪形狀的金屬浪板,然後再經由折角成型裝 5 置之第一成型模具與第二成型模具的沖壓成型,令前述 具波浪形狀的金屬浪板成型為具有折角之金屬琉璃 瓦,隨即再經由切斷模具予以截切成預定長度,且其中 前述之折角成型裝置的第一成型模具係至少包括有第 一上模座、鎖固在第一上模座之下方的上模塊、第一下 10 模座以及鎖固在第一下模座上方之下模塊,而第二成型 模座則至少包括有第二上模座、鎖固在第二上模座之下 方的上模塊、第二下模座以及鎖固在第一下模座上方之 下模塊,另外該第一成型模具之上模鎖固之上模塊的下 方後侧係具有對應該上模塊曲線之凸條,而該第二成型 15 模具之下模座鎖固之下模塊的上方前側乃具有對應該 下模塊曲線之凸條,令第一、二成型模具將金屬浪板沖 壓加工成折角時可同時加工形成具有内凹折面之折角; 其特徵在於: 該折角成型裝置與切斷模具皆設置於滑動台上方 20 而隨著滑動台位移,而該滑動台則係下方兩侧設有滑塊 可供與機台兩侧所設滑軌嵌套,且滑動台之底部連結有 一滾珠螺桿固定座可供機台所設之馬達的轴心所連結 之滚珠螺桿的螺穿,且該滚珠螺桿的另一側則係設於機 台所另設之滾珠螺桿支撐尾座,進而當馬達正逆方向旋 10 M247312 轉時即相對可連動滑動台以預定之速度前後往復滑移 以配合欲加工之金屬浪板的導送速度;是以當折角成型 裝置之第一、二成型模具以及切斷模具對金屬浪板進行 沖壓與截切加工時不須停機者。 5 2.如申請專利範圍第1項所述之金屬琉璃瓦之成型裝置改 良(二),其中該折角成型裝置與切斷模具係先設於一固 定座之上方,再由該固定座與滑動台鎖固連結者。 11M247312 范围 、 Scope of patent application: 1. An improvement of the forming device of metal glazed tile (1), which first rolls the metal plate of the roll type into a metal wave plate with a predetermined wave shape through a number of roller forming groups with a predetermined shape, Then, the first metal mold and the second metal mold of the chamfering forming device are used for press forming to form the wavy metal corrugated plate into a chamfered metal glazed tile, and then cut to a predetermined length through a cutting mold. The first forming mold of the aforementioned corner forming device includes at least a first upper mold base, an upper module locked below the first upper mold base, a first lower 10 mold base, and a lock on the first lower mold base. Modules above and below the mold base, and the second forming mold base at least includes a second upper mold base, an upper module locked below the second upper mold base, a second lower mold base, and a lock on the first lower mold The module above and below the seat, and the upper mold of the first molding die is locked on the lower rear side of the upper module, which has a convex strip corresponding to the curve of the upper module, and the second molding 15 mold has The upper front side of the lower module fixed by the die seat is provided with a convex strip corresponding to the curve of the lower module, so that the first and second forming molds can simultaneously process the metal corrugated plate to form a chamfer with a concave concave surface when stamping and processing; The reason is that the chamfer forming device and the cutting mold are both arranged above the slide table 20 and the slide table is displaced with the slide table, and the slide table is provided with sliders on both sides below the slide table for nesting with the slide rails on both sides of the table. And the bottom of the sliding table is connected with a ball screw fixing seat for screwing the ball screw connected to the axis of the motor provided on the machine, and the other side of the ball screw is provided on the ball screw provided on the machine. Support the tailstock, and when the motor rotates 10 M247312 in the forward and reverse directions, it will slide back and forth at a predetermined speed relative to the linked slide table to match the guide speed of the metal wave plate to be processed; 2. Two forming dies and cutting dies do not need to stop when stamping and cutting metal corrugated plates. 5 2. The improvement of the forming device for metal glazed tiles as described in item 1 of the scope of the patent application (2), wherein the corner forming device and the cutting mold are set above a fixed base, and then the fixed base and the sliding table Lock the connector. 11
TW92222063U 2003-12-17 2003-12-17 Improved forming apparatus for metal glazed tile TWM247312U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113246647A (en) * 2021-05-27 2021-08-13 东莞南玻晶玉新材料有限公司 Manufacturing method of colored glaze large plate mold

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113246647A (en) * 2021-05-27 2021-08-13 东莞南玻晶玉新材料有限公司 Manufacturing method of colored glaze large plate mold

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