CN113246647A - Manufacturing method of colored glaze large plate mold - Google Patents
Manufacturing method of colored glaze large plate mold Download PDFInfo
- Publication number
- CN113246647A CN113246647A CN202110583577.XA CN202110583577A CN113246647A CN 113246647 A CN113246647 A CN 113246647A CN 202110583577 A CN202110583577 A CN 202110583577A CN 113246647 A CN113246647 A CN 113246647A
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- China
- Prior art keywords
- manufacturing
- die
- following
- steps
- colored glaze
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C5/00—Processes for producing special ornamental bodies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/26—Assemblies of separate moulds, i.e. of moulds or moulding space units, each forming a complete mould or moulding space unit independently from each other
- B28B7/263—Assemblies of separate moulds, i.e. of moulds or moulding space units, each forming a complete mould or moulding space unit independently from each other for making plates, panels or similar sheet- or disc-shaped objects
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/14—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
- C04B2111/00939—Uses not provided for elsewhere in C04B2111/00 for the fabrication of moulds or cores
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Moulds, Cores, Or Mandrels (AREA)
Abstract
The invention provides a method for manufacturing a colored glaze large plate mold, which comprises the following steps: step S1: manufacturing a die surface, namely punching a corresponding shape and a corresponding pattern on a metal plate according to the shape and the pattern of a product, and then cutting the metal plate into a required size to be used as the die surface; step S2: the method comprises the following steps of (1) manufacturing a coaming, splicing wood boards into the coaming according to the shape and size of a die surface, and filling the spliced joints of the wood boards with fillers; step S3: combining the die surface and the surrounding plate, splicing the surrounding plate and the die surface by using a nail gun, and filling a splicing seam with a filler to form a female die; step S4: pouring high-temperature castable, namely slowly pouring the prepared high-temperature castable into the master die from one side of the master die, and after the high-temperature castable is solidified, obtaining the high-temperature castable as a forming die; step S5: demoulding, the coaming and the die surface are disassembled from the forming die, and the manufacturing efficiency of the large-scale forming die can be improved.
Description
Technical Field
The invention relates to the technical field of manufacturing of colored glaze products, in particular to a manufacturing method of a colored glaze large plate die.
Background
With the development of scientific technology and the improvement of aesthetic sense of people, the colored glaze products are deeply loved by people with transparent and crystal appearance, at present, the colored glaze is mainly used for manufacturing small artware, decorative pendant and the like, such as a Buddha in a temple, a colored glaze artware with the color of chicken liver stone, an ornament, a crystal colored glaze product and the like, when a large-scale product is manufactured by using a colored glaze raw material, the manufactured forming mold is increased, in the past, according to the shape of the forming mold, a molding matched with the forming mold is manufactured by using sculpture mud, then a heat-resistant material is poured on the sculpture mud molding to manufacture the forming mold, aiming at the large-scale forming mold, the method of using the sculpture mud consumes time, the sculpture mud is easy to adhere to the forming mold, the demolding of the forming mold is not easy, on the other hand, the sculpture mud remained on the forming mold needs to be cleaned after demolding, therefore, there is a need to develop a method for manufacturing a colored glaze large plate mold, which can quickly manufacture a large molding mold and improve the production efficiency.
Disclosure of Invention
The invention aims to provide a method for manufacturing a colored glaze large plate mold to solve the problems in the background art.
In order to achieve the above purpose, the invention provides the following technical scheme:
a manufacturing method of a colored glaze large plate mold comprises the following steps:
step S1: manufacturing a die surface, namely punching a corresponding shape and a corresponding pattern on a metal plate according to the shape and the pattern of a product, and then cutting the metal plate into a required size to be used as the die surface;
step S2: the method comprises the following steps of (1) manufacturing a coaming, splicing wood boards into the coaming according to the shape and size of a die surface, and filling the spliced joints of the wood boards with fillers;
step S3: combining the die surface and the surrounding plate, splicing the surrounding plate and the die surface by using a nail gun, and filling a splicing seam with a filler to form a female die;
step S4: pouring high-temperature castable, namely slowly pouring the prepared high-temperature castable into the master die from one side of the master die, and after the high-temperature castable is solidified, obtaining the high-temperature castable as a forming die;
step S5: and (5) demolding, and detaching the coaming and the mold surface from the forming mold.
Further description of the invention: in step S1, the metal plate is a stainless steel plate.
Further description of the invention: in step S1, the thickness of the stainless steel plate is 0.5 mm-5 mm.
Further description of the invention: in step S2, the filler is neutral silicone adhesive.
Further description of the invention: in step S3, the filler is neutral silicone adhesive.
Further description of the invention: in step S4, the high-temperature castable is gypsum slurry.
Further description of the invention: the gypsum slurry is prepared from the following raw materials in parts by weight: 70-90 parts of gypsum, 15-35 parts of silica powder, 5-10 parts of talcum powder, 15-20 parts of magnesium sulfate and 40-60 parts of water.
The invention has the beneficial effects that: the die surface is quickly formed by stamping the metal plate, the manufacturing efficiency of a large-scale forming die is improved, and the die surface manufactured by using the stamped metal plate has the following advantages:
(1) the manufacturing efficiency is high, and the shape and pattern precision of the punching and cutting of the metal plate is high;
(2) the metal plate can be repeatedly used, so that the production cost is saved;
(3) the metal plate is not easy to adhere to the forming die, thereby being beneficial to demoulding;
(4) the sculpture mud can not be remained on the forming die after demoulding, and does not need to be cleaned.
Detailed Description
The invention is further illustrated by the following examples:
the first embodiment is as follows:
a manufacturing method of a colored glaze large plate mold comprises the following steps:
step S1: the method comprises the following steps of manufacturing a die surface, namely punching corresponding shapes and patterns on a metal plate according to the shapes and the patterns of products, cutting the metal plate into required sizes to serve as the die surface, wherein in the design, the metal plate is a stainless steel plate, the thickness of the stainless steel plate is 0.5-5 mm, punching the stainless steel plate into shapes and the patterns matched with the products through punching equipment, simultaneously punching a plurality of groups of shapes and patterns on the stainless steel plate, and cutting the stainless steel plate in a specific area according to the size of the products;
step S2: the method comprises the steps of manufacturing a coaming, splicing boards into the coaming according to the shape and size of a die surface, and filling the splicing seams of the boards with fillers, wherein in the design, the fillers adopt neutral silicone adhesive, the coaming is manufactured by the boards, the materials are cheap and convenient to obtain, the boards cannot be adhered to a forming die in the subsequent demolding process, and the splicing seams are filled with the neutral silicone adhesive, so that the outward leakage of high-temperature castable from the splicing seams in the subsequent pouring process can be prevented;
step S3: the method comprises the following steps of combining a die surface and a surrounding plate, splicing the surrounding plate and the die surface by using a nail gun, and filling a splicing seam by using a filler to form a female die, wherein in the step, the filler also adopts neutral silicone adhesive to prevent the high-temperature castable from leaking outwards from a gap between the die surface and the surrounding plate;
step S4: pouring a high-temperature pouring material, slowly pouring the prepared high-temperature pouring material into the master die from one side of the master die, and when the high-temperature pouring material is solidified, wherein the high-temperature pouring material is the forming die, and the high-temperature pouring material is slowly poured from one side of the master die to reduce bubbles in the forming die and avoid unevenness on the surface of the manufactured colored glaze large plate product, in the design, the high-temperature pouring material adopts gypsum slurry which is composed of the following raw materials in parts by weight: 70-90 parts of gypsum, 15-35 parts of silica powder, 5-10 parts of talcum powder, 15-20 parts of magnesium sulfate and 40-60 parts of water, and the gypsum mold prepared by the gypsum slurry has higher strength and better waterproof performance;
step S5: the coaming and the die surface are detached from the forming die, and the wood board and the stainless steel plate cannot be adhered to the forming die, so that great convenience is brought to demolding, and the efficiency of manufacturing the forming die is improved.
The technical scope of the present invention is not limited to the above embodiments, and any modifications, equivalent variations and modifications made to the above embodiments according to the technical spirit of the present invention still fall within the technical scope of the present invention.
Claims (7)
1. The manufacturing method of the colored glaze large plate mold is characterized by comprising the following steps of:
step S1: manufacturing a die surface, namely punching a corresponding shape and a corresponding pattern on a metal plate according to the shape and the pattern of a product, and then cutting the metal plate into a required size to be used as the die surface;
step S2: the method comprises the following steps of (1) manufacturing a coaming, splicing wood boards into the coaming according to the shape and size of a die surface, and filling the spliced joints of the wood boards with fillers;
step S3: combining the die surface and the surrounding plate, splicing the surrounding plate and the die surface by using a nail gun, and filling a splicing seam with a filler to form a female die;
step S4: pouring high-temperature castable, namely slowly pouring the prepared high-temperature castable into the master die from one side of the master die, and after the high-temperature castable is solidified, obtaining the high-temperature castable as a forming die;
step S5: and (5) demolding, and detaching the coaming and the mold surface from the forming mold.
2. The method for manufacturing a colored glaze large plate mold as claimed in claim 1, wherein the method comprises the following steps: in step S1, the metal plate is a stainless steel plate.
3. The method for manufacturing a colored glaze large plate mold as claimed in claim 2, wherein the method comprises the following steps: in step S1, the thickness of the stainless steel plate is 0.5 mm-5 mm.
4. The method for manufacturing a colored glaze large plate mold as claimed in claim 1, wherein the method comprises the following steps: in step S2, the filler is neutral silicone adhesive.
5. The method for manufacturing a colored glaze large plate mold as claimed in claim 1, wherein the method comprises the following steps: in step S3, the filler is neutral silicone adhesive.
6. The method for manufacturing a colored glaze large plate mold as claimed in claim 1, wherein the method comprises the following steps: in step S4, the high-temperature castable is gypsum slurry.
7. The method for manufacturing a colored glaze large plate mold as claimed in claim 6, wherein the method comprises the following steps: the gypsum slurry is prepared from the following raw materials in parts by weight: 70-90 parts of gypsum, 15-35 parts of silica powder, 5-10 parts of talcum powder, 15-20 parts of magnesium sulfate and 40-60 parts of water.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110583577.XA CN113246647A (en) | 2021-05-27 | 2021-05-27 | Manufacturing method of colored glaze large plate mold |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110583577.XA CN113246647A (en) | 2021-05-27 | 2021-05-27 | Manufacturing method of colored glaze large plate mold |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113246647A true CN113246647A (en) | 2021-08-13 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110583577.XA Pending CN113246647A (en) | 2021-05-27 | 2021-05-27 | Manufacturing method of colored glaze large plate mold |
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| Country | Link |
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| CN (1) | CN113246647A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20030011102A1 (en) * | 2001-07-13 | 2003-01-16 | Kuo-Sheng Lin | Method of making a sculpture |
| TWM247312U (en) * | 2003-12-17 | 2004-10-21 | Sen-Rung Juang | Improved forming apparatus for metal glazed tile |
| CN204278189U (en) * | 2014-11-13 | 2015-04-22 | 贾耀玺 | A kind of mould making the antique glazed tile that drips by hand |
| CN104943458A (en) * | 2015-07-15 | 2015-09-30 | 杨清来 | Colored glaze lamp fitting and production technology thereof |
| CN107010914A (en) * | 2017-04-01 | 2017-08-04 | 东风精密铸造安徽有限公司 | A kind of water-soluble plaster core formula of moltening mold castings |
-
2021
- 2021-05-27 CN CN202110583577.XA patent/CN113246647A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20030011102A1 (en) * | 2001-07-13 | 2003-01-16 | Kuo-Sheng Lin | Method of making a sculpture |
| TWM247312U (en) * | 2003-12-17 | 2004-10-21 | Sen-Rung Juang | Improved forming apparatus for metal glazed tile |
| CN204278189U (en) * | 2014-11-13 | 2015-04-22 | 贾耀玺 | A kind of mould making the antique glazed tile that drips by hand |
| CN104943458A (en) * | 2015-07-15 | 2015-09-30 | 杨清来 | Colored glaze lamp fitting and production technology thereof |
| CN107010914A (en) * | 2017-04-01 | 2017-08-04 | 东风精密铸造安徽有限公司 | A kind of water-soluble plaster core formula of moltening mold castings |
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Application publication date: 20210813 |