CN112323472A - Ultrasonic cutting and edge sealing device for fabric processing - Google Patents
Ultrasonic cutting and edge sealing device for fabric processing Download PDFInfo
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- CN112323472A CN112323472A CN202011158533.4A CN202011158533A CN112323472A CN 112323472 A CN112323472 A CN 112323472A CN 202011158533 A CN202011158533 A CN 202011158533A CN 112323472 A CN112323472 A CN 112323472A
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- fixed
- ultrasonic
- edge sealing
- slide rail
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- 239000004744 fabric Substances 0.000 title claims abstract description 76
- 238000007789 sealing Methods 0.000 title claims abstract description 30
- 230000005540 biological transmission Effects 0.000 claims description 3
- 239000000463 material Substances 0.000 abstract description 18
- 239000002699 waste material Substances 0.000 abstract 1
- 238000003825 pressing Methods 0.000 description 7
- 230000000694 effects Effects 0.000 description 4
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 238000010008 shearing Methods 0.000 description 2
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 1
- 235000017491 Bambusa tulda Nutrition 0.000 description 1
- 241001330002 Bambuseae Species 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 1
- 239000011425 bamboo Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Images
Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06H—MARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
- D06H7/00—Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials
- D06H7/04—Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials longitudinally
- D06H7/06—Removing selvedge edges
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C25/00—Treating selvedges or other edges, e.g. stiffening
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06H—MARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
- D06H7/00—Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials
- D06H7/02—Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials transversely
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06H—MARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
- D06H7/00—Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials
- D06H7/22—Severing by heat or by chemical agents
- D06H7/221—Severing by heat or by chemical agents by heat
- D06H7/223—Severing by heat or by chemical agents by heat using ultrasonic vibration
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses an ultrasonic cutting and edge sealing device for fabric processing, and relates to the technical field of ultrasonic cutting; the problem that the waste material influences the cutting efficiency of the cloth is solved; the two-machine-case ultrasonic wave longitudinal cutting machine comprises two machine cases and a material distribution cylinder, wherein an adjusting foot is fixed on the outer wall of the bottom of one side, opposite to each other, of each machine case through bolts, a baffle is fixed on the outer wall of one side, opposite to each other, of each machine case top, a fixing connecting plate is fixed on the outer wall, close to each side between the two baffles, of each machine case, a first motor slide rail is fixed on the outer wall, close to each side between the two fixing connecting plates, of each machine case, air cylinders are fixed at the two ends of the two fixing connecting plates and the two ends of the first motor slide rail through bolts, the outer wall of one side of the first motor slide rail is connected with an. The invention overcomes the problem that the cutting efficiency is reduced due to excessive cloth silk.
Description
Technical Field
The invention relates to the technical field of ultrasonic cutting, in particular to an ultrasonic cutting and edge sealing device for fabric processing.
Background
The cloth is a material commonly used in decorative materials. Comprises various fabrics such as chemical fiber carpets, non-woven wallcoverings, linen, nylon fabrics, colored rubberized fabrics, flannel and the like. Cloth plays a considerable role in decorative displays, often a major non-negligible effort in the overall sales space. A large amount of cloth is used for wall surface decoration, partition and background treatment, and a good commercial space display style can be formed. When the cloth pad is processed and produced, the original cloth needs to be sealed and cut.
Through the retrieval, chinese patent application number is CN 201820845920.7's patent, discloses a device of tailorring of selvedge for daily cloth processing, including the workstation, the top fixedly connected with electric putter of workstation, electric putter's top fixedly connected with curb plate, the top fixedly connected with riser of curb plate, the front of riser is inlayed and is had driving motor, driving motor's output fixedly connected with disc. The cutting device of a daily cloth processing selvedge in above-mentioned patent exists following not enough: the cutting of cloth is carried out to the drive cutting knife mode that cutting cloth work adopted, so, not only inefficiency, moreover after the cutting cloth, can produce the cloth silk wadding of a certain material, pile up and to have a lot of can cause the influence to the cutting knife, consequently, the ultrasonic wave of a surface fabric processing usefulness is tailor banding device to urgent need.
Disclosure of Invention
The invention aims to solve the defects in the prior art and provides an ultrasonic cutting and edge sealing device for fabric processing.
In order to achieve the purpose, the invention adopts the following technical scheme:
an ultrasonic cutting and edge sealing device for processing fabrics comprises two machine cases and a cloth barrel, wherein the outer wall of the bottom of one side of each machine case, which is opposite to each other, is fixed with an adjusting foot through a bolt, the outer walls of the opposite sides of the tops of the two cases are respectively fixed with a baffle through bolts, the outer wall of one side of the two cases, which is close to the space between the two baffles, is respectively fixed with a fixed connecting plate through bolts, the outer wall of one side of the two cases, which is close to the space between the two fixed connecting plates, is respectively fixed with a first electric slide rail through bolts, the two ends of the two fixed connecting plates and the two ends of the first electric slide rail are respectively fixed with a cylinder through bolts, the outer wall of one side of the first electric slide rail is connected with an ultrasonic transverse cutting unit through a connecting slide block, the two ends of the first electric slide rail are respectively connected with an ultrasonic longitudinal cutting, and three material pressing rollers are fixed on the outer walls of the two cases close to the outer walls of one sides above the three material guide rollers through bearing seats.
Preferably: and the outer walls of the two cases at one side close to the two ends of the three material pressing rolls are provided with sliding grooves, and the bearing seats at the two ends of each material pressing roll are in sliding connection with every two sliding grooves.
Further: two the outer wall at fixed connection board and first electronic slide rail both ends all is fixed with the cylinder through the bolt, and per two cylinder telescopic links one end all is connected with the bearing frame top at every nip roll both ends through the bolt.
On the basis of the scheme: the ultrasonic transverse cutting unit and the ultrasonic longitudinal cutting unit comprise servo motors, ultrasonic vibrators, ultrasonic mounting frames, edge sealing hobbing cutter wheels, gears, chains, U-shaped frames and pressure air cylinder seats.
The better scheme in the scheme is as follows: the pressure cylinder seat is connected to one side of the first electric sliding rail in a sliding mode through a sliding piece, and the U-shaped frame is fixed to the bottom of the pressure cylinder seat through a bolt.
As a further scheme of the invention: the edge sealing hobbing cutter is characterized in that the servo motor is fixed on the outer wall of one side of the U-shaped frame through the triangular piece, the gear is sleeved on an output shaft of the servo motor, the edge sealing hobbing cutter wheel is fixed on two inner sides of the bottom of the U-shaped frame through the rotating shaft, and the gear is in transmission connection with one end of the rotating shaft through a chain.
Simultaneously, two the both sides outer wall that the machine case is close to first electronic slide rail below all is fixed with same electronic slide rail of second through the bolt, and the ultrasonic wave mounting bracket passes through slider sliding connection in electronic slide rail one side of second.
As a preferable aspect of the present invention: the ultrasonic vibrator is fixed to the top of the ultrasonic mounting frame through a bolt, and a cutting die is fixed to the top end of the ultrasonic vibrator through threads.
And simultaneously, the outer walls of two sides of the two cases, which are close to the upper part of the second electric slide rail, are respectively fixed with a feeding length calculating plate through bolts.
The invention has the beneficial effects that:
1. through being provided with ultrasonic wave crosscut unit and ultrasonic wave rip cutting unit, not only overcome the too much problem that reduces cutting efficiency of cloth silk wadding, the cloth avris after the ultrasonic wave is cuted is level and smooth moreover to follow-up work of borduring has been made things convenient for.
2. Through being provided with cylinder, spout, nip rolls and fixed mounting board, played the effect of compressing tightly the degree regulation to the cloth, also indirectly promoted cloth ultrasonic cutting's effect.
3. Through being provided with first electronic slide rail and second electronic slide rail, effectively promoted the adjustability of ultrasonic wave crosscut unit and ultrasonic wave rip cutting unit, made things convenient for the demand of different pay-off length cloth cutting.
4. Through being provided with the regulation foot, can adjust the bottom height of integrated device to the transport and the maintenance of integrated device have been made things convenient for.
Drawings
Fig. 1 is a schematic structural view of an ultrasonic cutting and edge sealing device for fabric processing according to the present invention;
fig. 2 is a schematic top view of an ultrasonic cutting and edge sealing device for fabric processing according to the present invention;
fig. 3 is a schematic front structural view of an ultrasonic cutting and edge sealing device for fabric processing according to the present invention;
fig. 4 is a schematic structural view of an ultrasonic cutting transverse and longitudinal unit of the ultrasonic cutting edge sealing device for fabric processing according to the present invention.
In the figure: 1-material distribution cylinder, 2-case, 3-material guide roller, 4-cylinder, 5-first electric slide rail, 6-fixed connecting plate, 7-ultrasonic transverse cutting unit, 8-ultrasonic longitudinal cutting unit, 9-material pressing roller, 10-adjusting foot, 11-second electric slide rail, 12-connecting slide block, 13-feeding length calculating plate, 14-servo motor, 15-ultrasonic vibrator, 16-ultrasonic mounting rack, 17-edge sealing hobbing cutter wheel, 18-gear, 19-U-shaped rack and 20-pressure cylinder seat.
Detailed Description
The technical solution of the present patent will be described in further detail with reference to the following embodiments.
Reference will now be made in detail to embodiments of the present patent, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present patent and are not to be construed as limiting the present patent.
In the description of this patent, it is to be understood that the terms "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientations and positional relationships indicated in the drawings for the convenience of describing the patent and for the simplicity of description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are not to be considered limiting of the patent.
In the description of this patent, it is noted that unless otherwise specifically stated or limited, the terms "mounted," "connected," and "disposed" are to be construed broadly and can include, for example, fixedly connected, disposed, detachably connected, disposed, or integrally connected and disposed. The specific meaning of the above terms in this patent may be understood by those of ordinary skill in the art as appropriate.
An ultrasonic cutting and edge sealing device for processing fabrics is shown in figures 1, 2, 3 and 4 and comprises two machine cases 2 and a cloth barrel 1, wherein the outer wall of the bottom of one side of each of the two machine cases 2 is fixed with an adjusting foot 10 through a bolt, the outer wall of one side of each of the two machine cases 2 opposite to the top is fixed with a baffle through a bolt, the outer wall of one side of each of the two machine cases 2 close to the space between the two baffles is fixed with a fixed connecting plate 6 through a bolt, the outer wall of one side of each of the two machine cases 2 close to the space between the two fixed connecting plates 6 is fixed with a first electric slide rail 5 through a bolt, two ends of each of the two fixed connecting plates 6 and the first electric slide rail 5 are fixed with a cylinder 4 through bolts, the outer wall of one side of the first electric slide rail 5 is connected with an ultrasonic transverse cutting machine set 7 through a connecting slide block 12, two ends of the first electric slide rail 5 are both slidably connected, three material pressing rollers 9 are fixed on the outer wall of one side of each of the two cases 2, which is close to the upper part of the three material guide rollers 3, through a bearing seat; after the cloth of cloth section of thick bamboo 1 passes through the guide of guide roller 3 and nip roll 9 and presses the material, indulges through starting two ultrasonic wave rip cutting unit 8 to the cloth both ends and cuts, and drives ultrasonic wave crosscut unit 7 through first slide electric rod 5 simultaneously and carries out the crosscut to the cloth to not only overcome the many problem of silk wadding that uses the cutting knife cutting cloth to bring, realized the cross cutting of cloth moreover, improved the cutting efficiency of cloth.
In order to realize the adjustment of the cloth compression degree by the three nip rolls 9; as shown in fig. 1 and 3, sliding grooves are formed in the outer walls of two cases 2 close to two ends of three nip rolls 9, bearing blocks at two ends of each nip roll 9 are in sliding connection with each two sliding grooves, two fixed connecting plates 6 and the outer walls of two ends of a first electric slide rail 5 are fixed with air cylinders 4 through bolts, and one end of an expansion link of each air cylinder 4 is connected with the tops of the bearing blocks at two ends of each nip roll 9 through bolts; can effectively press down three nip rolls 9 through starting six cylinders 4 simultaneously for the distance between three nip rolls 9 and the three guide roll 3 diminishes, thereby has played the effect of the degree of compression regulation to the cloth, has also promoted cloth ultrasonic cutting's effect indirectly.
In order to overcome the problem of low efficiency of the traditional cloth cutting; as shown in fig. 4, the ultrasonic transverse cutting unit 7 and the ultrasonic longitudinal cutting unit 8 include a servo motor 14, an ultrasonic vibrator 15, an ultrasonic mounting frame 16, a sealing roller wheel 17, a gear 18, a chain, a U-shaped frame 19 and a pressure cylinder base 20, the pressure cylinder base 20 is slidably connected to one side of a first electric slide rail 5 through a sliding member, the U-shaped frame 19 is fixed to the bottom of the pressure cylinder base 20 through a bolt, the servo motor 14 is fixed to the outer wall of one side of the U-shaped frame 19 through a triangle, the gear 18 is sleeved on the output shaft of the servo motor 14, the sealing roller wheel 17 is fixed to two inner sides of the bottom of the U-shaped frame 19 through a rotating shaft, the gear 18 and one end of the rotating shaft are in transmission connection through a chain, the same second electric slide rail 11 is fixed to the outer walls of two sides of the two cases 2 near the lower side of the first electric slide rail 5 through a bolt, the ultrasonic vibrator 15 is fixed on the top of the ultrasonic mounting frame 16 through a bolt, and a cutting die is fixed on the top end of the ultrasonic vibrator 15 through threads; when carrying out the ultrasonic wave to the cloth and cuting, act on the cloth with the ultrasonic wave through starting ultrasonic vibrator 15, and heat it and melt, and during this period, through starting servo motor 14, it is rotatory to drive gear 18, gear 18 drives banding hobbing cutter wheel 17 through the chain and rotates, when banding hobbing cutter wheel 17 contacts by ultrasonic vibrator 15 heating fused cloth, thereby accomplish the ultrasonic wave of cloth and tailor, not only overcome the too much problem that reduces cutting efficiency of cloth silk wadding, and the cloth avris after the ultrasonic wave is cuted is level and smooth, thereby made things convenient for follow-up work of borduring.
Calculating the length of cloth feeding; as shown in fig. 3, two feeding length calculating plates 13 are fixed to the outer walls of two sides of the two cases 2 above the second electric slide rail 11 through bolts, so that the width of the cloth can be conveniently observed and calculated when the cloth passes through the guide roller 3.
In the embodiment, when the cloth feeding device is used, cloth of the cloth barrel 1 is fed by the material feeding roller 3, in the material feeding process, the six air cylinders 4 are simultaneously started to effectively press the three material pressing rollers 9 downwards to complete the adjustment of the cloth compression degree of the material pressing rollers 9, when the cloth is subjected to ultrasonic shearing, the ultrasonic vibrator 15 is started to apply ultrasonic waves to the cloth and heat and melt the cloth, in the period, the servo motor 14 is started to drive the gear 18 to rotate, the gear 18 drives the edge sealing hobbing cutter wheel 17 to rotate through a chain, when the edge sealing hobbing cutter wheel 17 contacts the cloth heated and melted by the ultrasonic vibrator 15, the ultrasonic shearing of the cloth is completed, meanwhile, the first electric slide rail 5 and the second electric slide rail 11 can effectively slide and translate the ultrasonic transverse cutting unit 7 and the ultrasonic longitudinal cutting unit 8, and simultaneously, the cloth width can be calculated by the feeding length calculating board 13, thereby promoting the efficiency of cloth cutting.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (9)
1. An ultrasonic cutting and edge sealing device for fabric processing comprises two machine cases (2) and a fabric barrel (1), and is characterized in that adjusting feet (10) are fixed on the outer wall of the bottom of one side, opposite to the top, of each of the two machine cases (2) through bolts, baffles are fixed on the outer wall of one side, opposite to the top, of each of the two machine cases (2), a fixed connecting plate (6) is fixed on the outer wall of one side, close to the space between the two fixed connecting plates (6), of each of the two machine cases (2), a first motor slide rail (5) is fixed on the outer wall of one side, close to the space between the two fixed connecting plates (6), air cylinders (4) are fixed on the two fixed connecting plates (6) and the two ends of the first motor slide rail (5) through bolts, the outer wall of one side of the first motor slide rail (5) is connected with an ultrasonic transverse cutting unit (7) through a connecting slide block (12), and, the outer wall of one side of two machine cases (2) close to the lower part of the two baffle plates is fixed with three guide rollers (3) through a bearing seat, and the outer wall of one side of the two machine cases (2) close to the upper part of the three guide rollers (3) is fixed with three pressure rollers (9) through a bearing seat.
2. The ultrasonic cutting and edge sealing device for fabric processing according to claim 1, wherein sliding grooves are formed in the outer wall of one side of each of the two cases (2) close to the two ends of the three nip rolls (9), and the bearing seats at the two ends of each nip roll (9) are in sliding connection with every two sliding grooves.
3. The ultrasonic cutting and edge sealing device for fabric processing according to claim 2, wherein the two fixed connecting plates (6) and the outer walls of the two ends of the first electric slide rail (5) are respectively fixed with a cylinder (4) through bolts, and one end of each telescopic rod of the two cylinders (4) is connected with the top of each bearing seat at the two ends of each nip roller (9) through bolts.
4. An ultrasonic cutting and edge sealing device for fabric processing according to claim 1, wherein the ultrasonic transverse cutting unit (7) and the ultrasonic longitudinal cutting unit (8) comprise a servo motor (14), an ultrasonic vibrator (15), an ultrasonic mounting rack (16), an edge sealing hobbing cutter wheel (17), a gear (18), a chain, a U-shaped frame (19) and a pressure cylinder seat (20).
5. An ultrasonic cutting and edge sealing device for fabric processing according to claim 4, wherein the pressure cylinder seat (20) is slidably connected to one side of the first electric slide rail (5) through a sliding member, and the U-shaped frame (19) is fixed to the bottom of the pressure cylinder seat (20) through a bolt.
6. The ultrasonic cutting and edge sealing device for fabric processing according to claim 4, wherein the servo motor (14) is fixed on the outer wall of one side of the U-shaped frame (19) through a triangle, the gear (18) is sleeved on the output shaft of the servo motor (14), the edge sealing hobbing cutter wheel (17) is fixed on two inner sides of the bottom of the U-shaped frame (19) through a rotating shaft, and the gear (18) is in transmission connection with one end of the rotating shaft through a chain.
7. The ultrasonic cutting and edge sealing device for fabric processing according to claim 4, wherein the same second electric slide rail (11) is fixed to the outer walls of two sides of the two cases (2) close to the lower part of the first electric slide rail (5) through bolts, and the ultrasonic mounting frame (16) is connected to one side of the second electric slide rail (11) in a sliding manner through a sliding part.
8. The ultrasonic cutting and edge sealing device for fabric processing according to claim 4, wherein the ultrasonic vibrator (15) is fixed on the top of the ultrasonic mounting rack (16) through a bolt, and a cutting die is fixed on the top end of the ultrasonic vibrator (15) through a thread.
9. The ultrasonic cutting and edge sealing device for fabric processing according to claim 1, wherein the outer walls of two sides of the two cases (2) above the second electric slide rail (11) are fixed with feeding length calculating plates (13) through bolts.
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CN202011158533.4A CN112323472A (en) | 2020-10-26 | 2020-10-26 | Ultrasonic cutting and edge sealing device for fabric processing |
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CN202011158533.4A CN112323472A (en) | 2020-10-26 | 2020-10-26 | Ultrasonic cutting and edge sealing device for fabric processing |
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Cited By (4)
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CN113430760A (en) * | 2021-06-02 | 2021-09-24 | 湖州创塑新材科技有限公司 | Edge sealing device for producing and processing medical non-woven fabric with stable and firm edge sealing |
CN113930932A (en) * | 2021-09-30 | 2022-01-14 | 浙江艾智智能设备有限公司 | Forming mechanism for square towel production equipment |
CN114086354A (en) * | 2021-11-22 | 2022-02-25 | 安徽华烨特种材料有限公司 | Gum dipping reinforced material selvedge banding device |
CN114086353A (en) * | 2021-11-22 | 2022-02-25 | 安徽华烨特种材料有限公司 | Gum dipping reinforced material selvedge edge sealing method |
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CN211395140U (en) * | 2019-11-26 | 2020-09-01 | 东莞市利瀚机械有限公司 | Ultrasonic slitting, crosscutting and stacking machine |
CN110699942A (en) * | 2019-11-28 | 2020-01-17 | 湖南浚林服饰有限公司 | Cloth cutting device |
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CN211620983U (en) * | 2020-01-19 | 2020-10-02 | 九江市荣达制衣厂 | Cloth is tailor and is decided integrative device with location |
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Application publication date: 20210205 |