TWI830873B - Inorganic oxide particles, inorganic oxide particle dispersion, method for producing the same, and method for producing surface modifier - Google Patents

Inorganic oxide particles, inorganic oxide particle dispersion, method for producing the same, and method for producing surface modifier Download PDF

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TWI830873B
TWI830873B TW109105649A TW109105649A TWI830873B TW I830873 B TWI830873 B TW I830873B TW 109105649 A TW109105649 A TW 109105649A TW 109105649 A TW109105649 A TW 109105649A TW I830873 B TWI830873 B TW I830873B
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oxide particles
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TW202104081A (en
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末村尚彦
前田智也
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日商日產化學股份有限公司
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Abstract

本發明提供於矽氧油中分散有無機氧化物粒子之無機氧化物分散液(溶膠)。 本發明係於矽氧油中分散有經下述通式(1)表示之表面修飾劑進行表面修飾之無機氧化物粒子之分散液, [式(1)中, R1 表示甲基或乙基, R2 表示碳原子數1~10之烷基、碳原子數6~40之芳基、或該等之組合, R3 係包含藉由B基與C基之反應所得之化學基的連結基, B基為環氧基、乙烯基、羥基或異氰酸酯基, C基為羧基、酸酐基、胺基、硫醇基、羥基或異氰酸酯基, R4 係可含有環氧基、乙烯基、羥基、異氰酸酯基、羧基、酸酐基、胺基或硫醇基之碳原子數1~10之烷基或碳原子數6~40之芳基、或OH基或氫原子,且係藉由OR1 基之水解所得之OH基修飾氧化矽粒子表面之矽烷醇基者, 單位構造A包含下述通式(1-1)之單位構造及下述通式(1-2)之單位構造,且單位構造A所包含之通式(1-1)之單位構造之數與通式(1-2)之單位構造之數分別為n4、n5, (式(1-2)中,R5 表示可含有環氧基、乙烯基、羥基、異氰酸酯基、羧基、酸酐基、胺基或硫醇基之碳原子數1~10之烷基或碳原子數6~40之芳基、或OH基), n1為1~3之整數,n2為0~1之整數,n1+n2=3,n3=n4+n5,n3為1~100之整數,0≦n4≦100,1≦n5≦100]。 The present invention provides an inorganic oxide dispersion (sol) in which inorganic oxide particles are dispersed in silicone oil. The present invention is a dispersion in which inorganic oxide particles surface-modified by a surface modification agent represented by the following general formula (1) are dispersed in silicone oil, [In formula (1), R 1 represents a methyl group or an ethyl group, R 2 represents an alkyl group with 1 to 10 carbon atoms, an aryl group with 6 to 40 carbon atoms, or a combination thereof, and R 3 includes The linking group of chemical groups obtained by the reaction of B group and C group. B group is epoxy group, vinyl group, hydroxyl group or isocyanate group. C group is carboxyl group, acid anhydride group, amine group, thiol group, hydroxyl group or isocyanate group. , R 4 is an alkyl group with 1 to 10 carbon atoms or an aryl group with 6 to 40 carbon atoms, which may contain an epoxy group, vinyl group, hydroxyl group, isocyanate group, carboxyl group, acid anhydride group, amino group or thiol group. Or OH group or hydrogen atom, and the silanol group on the surface of the silica particle is modified by the OH group obtained by the hydrolysis of the OR 1 group. The unit structure A includes the unit structure of the following general formula (1-1) and the following The unit structure of general formula (1-2), and the number of unit structures of general formula (1-1) contained in unit structure A and the number of unit structures of general formula (1-2) are n4 and n5 respectively, (In formula (1-2), R 5 represents an alkyl group or carbon atom with 1 to 10 carbon atoms that may contain an epoxy group, vinyl group, hydroxyl group, isocyanate group, carboxyl group, acid anhydride group, amino group or thiol group. aryl group (number 6 to 40, or OH group), n1 is an integer from 1 to 3, n2 is an integer from 0 to 1, n1+n2=3, n3=n4+n5, n3 is an integer from 1 to 100, 0 ≦n4≦100, 1≦n5≦100].

Description

無機氧化物粒子、無機氧化物粒子分散液及其製造方法以及表面修飾劑之製造方法Inorganic oxide particles, inorganic oxide particle dispersion liquid and manufacturing method thereof, and surface modification agent manufacturing method

本發明有關以特定表面修飾劑進行表面修飾之無機氧化物粒子。且,本發明有關於矽氧油中分散有以特定表面修飾劑進行表面修飾之無機氧化物粒子之分散液及其製造方法。又,本發明有關用以對無機氧化物粒子進行表面修飾之表面修飾劑之製造方法。The present invention relates to inorganic oxide particles surface-modified with a specific surface modifying agent. Furthermore, the present invention relates to a dispersion in which inorganic oxide particles surface-modified with a specific surface modification agent are dispersed in silicone oil and a manufacturing method thereof. Furthermore, the present invention relates to a method for producing a surface modification agent for surface modification of inorganic oxide particles.

無機氧化物粒子,尤其是氧化矽粒子,可較佳地作為分散於矽氧油之黏料而使用。例如於矽氧油中分散氧化矽、氧化鋯、氧化鈦等之無機氧化物之分散液(溶膠)藉由混合於樹脂中,或塗佈於基材,而可使折射率或機械特性產生變化,故為改善折射率或機械強度之有效材料。Inorganic oxide particles, especially oxidized silicon particles, can be preferably used as a binder dispersed in silicone oil. For example, a dispersion (sol) of inorganic oxides such as silicon oxide, zirconium oxide, and titanium oxide dispersed in silicone oil can change the refractive index or mechanical properties by mixing it with a resin or coating it on a substrate. , so it is an effective material for improving refractive index or mechanical strength.

例如,專利文獻1中,揭示含有聚醚改質矽氧油、烷氧基矽烷或鹵化矽烷之水解物之低介電率氧化矽系被膜形成用塗佈液,其中記載可形成與被塗佈面之密著性、機械強度、耐藥品性優異,並且耐龜裂性優異之絕緣膜(參考申請專利範圍、摘要)。 專利文獻2中揭示潤滑脫模性表層形成用塗佈組成物,其含有(A)由烴系油70~90質量%及矽氧油5~15質量%所成之基劑,(B)由含有乙烯基之聚矽氧烷2.0~8.0質量%及烷基三烷氧基矽烷2.0~8.0質量%所成之表層形成成分,及(C)氧化矽微粉末,且記載可形成對金屬基體之作用面之密著性高、耐熱性、耐壓性及耐久性優異之潤滑脫模型表層(參考申請專利範圍、摘要)。 專利文獻3及4中揭示於氧化矽粒子等之無機氧化物粒子表面預先鍵結有羧酸或胺等之特定分散劑而具有對疏水性溶劑之分散性後,於疏水性溶劑中分散無機氧化物粒子,於疏水性溶劑中,藉由使無機氧化物粒子表面預先鍵結之特定分散劑與由單末端具有1官能基之聚二甲基矽氧烷骨架聚合物所成之表面修飾劑進行置換,而於無機氧化物粒子表面鍵結由單末端具有1官能基之聚二甲基矽氧烷骨架聚合物所成之表面修飾劑之該1官能基後,使所得之藉由鍵結有單末端具有1官能基之聚二甲基矽氧烷骨架聚合物而經表面修飾之無機氧化物粒子與矽氧樹脂複合化,並記載藉由矽氧樹脂與無機氧化物粒子良好複合化,可製造不發生相分離或不發生孔洞或龜裂之複合組成物(參考摘要、說明書段落[0039]、[0042])。 [先前技術文獻] [專利文獻]For example, Patent Document 1 discloses a coating liquid for forming a low-dielectric silicon oxide film containing a polyether-modified silicone oil, an alkoxysilane or a hydrolyzate of a halogenated silane, and it is described that it can form and be coated An insulating film with excellent surface adhesion, mechanical strength, chemical resistance, and excellent crack resistance (refer to patent application scope and abstract). Patent Document 2 discloses a coating composition for forming a lubricating releasable surface layer, which contains (A) a base composed of 70 to 90 mass % of hydrocarbon oil and 5 to 15 mass % of silicone oil, and (B) a base composed of A surface layer-forming component composed of 2.0 to 8.0 mass % of polysiloxane containing vinyl and 2.0 to 8.0 mass % of alkyltrialkoxysilane, and (C) silicon oxide fine powder, and it is stated that it can form an adhesion to a metal matrix A lubricating release surface layer with high adhesion to the active surface, excellent heat resistance, pressure resistance and durability (refer to patent application scope and abstract). Patent Documents 3 and 4 disclose that the surface of inorganic oxide particles such as silicon oxide particles is pre-bonded with a specific dispersant such as carboxylic acid or amine to have dispersibility in a hydrophobic solvent, and then the inorganic oxide particles are dispersed in the hydrophobic solvent. material particles, in a hydrophobic solvent, by pre-bonding the surface of the inorganic oxide particles with a specific dispersant and a surface modification agent made of a polydimethylsiloxane skeleton polymer with a single functional group at one end. Replacement, and after bonding the functional group of the surface modifier made of a polydimethylsiloxane skeleton polymer with a functional group at one end to the surface of the inorganic oxide particles, the resulting The surface-modified inorganic oxide particles of a polydimethylsiloxane skeleton polymer with a single functional group at one end are compounded with a silicone resin. It is also recorded that the silicone resin and inorganic oxide particles can be well compounded. Produce a composite composition that does not undergo phase separation or does not produce holes or cracks (refer to abstract, specification paragraphs [0039], [0042]). [Prior technical literature] [Patent Document]

[專利文獻1] 日本特開平11-50007號公報 [專利文獻2] 日本特開2012-115841號公報 [專利文獻3] 日本特開2012-021117號公報 [專利文獻4] 日本特開2013-064163號公報[Patent Document 1] Japanese Patent Application Publication No. 11-50007 [Patent Document 2] Japanese Patent Application Publication No. 2012-115841 [Patent Document 3] Japanese Patent Application Publication No. 2012-021117 [Patent Document 4] Japanese Patent Application Publication No. 2013-064163

[發明欲解決之課題][Problem to be solved by the invention]

專利文獻1中雖記載使用於末端具有反應性官能基(有機官能基)之聚矽氧烷,藉由該官能基與氧化矽粒子表面之矽烷醇基之間的脫水反應而於氧化矽粒子表面接枝聚矽氧烷之技術,但由於有機官能基與矽烷醇基之親水性・疏水性不同,故有難以使該等充分反應而於氧化矽粒子表面接枝聚矽氧烷之課題。 專利文獻3及4中記載之技術亦有同樣問題。專利文獻3及4中,如前述,雖記載於氧化矽粒子表面預先鍵結羧酸或胺等之分散劑後,將氧化矽粒子分散於疏水性溶劑中,其次使氧化矽粒子表面預先鍵結之特定分散劑與由單末端具有1官能基之聚二甲基矽氧烷骨架聚合物所成之表面修飾劑置換,而於氧化矽粒子表面鍵結由單末端具有1官能基之聚二甲基矽氧烷骨架聚合物所成之表面修飾劑之該1官能基,獲得經表面修飾之氧化矽粒子之技術,但與專利文獻1同樣,由於有機官能基與矽烷醇基之親水性・疏水性不同,故有難以使該等充分反應而於氧化矽粒子表面接枝聚矽氧烷之課題。 又專利文獻2中,如前述,雖揭示潤滑脫模性表層形成用塗佈組成物,其含有由烴系油及矽氧油所成之基劑,由含有乙烯基之聚矽氧烷及烷基三烷氧基矽烷所成之表層形成成分,及氧化矽微粉末,但並未記載亦未教示使該含有乙烯基之聚矽氧烷及烷基三烷氧基矽烷與氧化矽微粉末反應,並分散於矽氧油中。Patent Document 1 describes the use of polysiloxane having a reactive functional group (organic functional group) at the terminal, and the dehydration reaction between the functional group and the silanol group on the surface of the oxidized silicon particle forms a polysiloxane on the surface of the oxidized silicon particle. Technology for grafting polysiloxane, however, due to the different hydrophilicity and hydrophobicity of organic functional groups and silanol groups, it is difficult to fully react and graft polysiloxane on the surface of oxidized silicon particles. The technologies described in Patent Documents 3 and 4 also have the same problem. In Patent Documents 3 and 4, as mentioned above, it is described that after preliminarily bonding a dispersant such as carboxylic acid or amine to the surface of the silicon oxide particles, the silicon oxide particles are dispersed in a hydrophobic solvent, and then the surface of the silicon oxide particles is bonded in advance. The specific dispersant is replaced with a surface modifier made of a polydimethylsiloxane skeleton polymer with a single functional group at one end, and the polydimethylsiloxane skeleton polymer with a single functional group at a single end is bonded to the surface of the silica particles. This is a technology for obtaining surface-modified silicon oxide particles by using this functional group of a surface modification agent made of a siloxane skeleton polymer. However, like Patent Document 1, due to the hydrophilicity and hydrophobicity of the organic functional group and the silanol group Due to their different properties, it is difficult to fully react and graft polysiloxane onto the surface of oxidized silicon particles. Patent Document 2, as mentioned above, discloses a coating composition for forming a lubricating and releasable surface layer, which contains a base composed of a hydrocarbon oil and a silicone oil, and is composed of a vinyl-containing polysiloxane and an alkane. The surface layer-forming component composed of trialkoxysilane and silicon oxide fine powder are not described or taught, but the reaction of the vinyl-containing polysiloxane and alkyltrialkoxysilane with the silicon oxide fine powder is neither described nor taught. , and dispersed in silicone oil.

藉由於親水性物質的氧化矽粒子表面接枝聚矽氧烷,而使氧化矽粒子分散於非極性溶劑的矽氧油中之方法中,若使用上述先前技術,則反應性官能基(有機官能基)與氧化矽粒子表面之矽烷醇基之間的反應由於係有機物質與無機物質之反應,故未進行充分反應,而有難以於氧化矽粒子表面接枝聚矽氧烷之問題,而且有難以獲得於氧化矽粒子表面充分接枝聚矽氧烷之氧化矽粒子之問題。In the method of dispersing the oxidized silicon particles in silicone oil of a non-polar solvent by grafting polysiloxane on the surface of the oxidized silicon particles with a hydrophilic substance, if the above-mentioned prior art is used, the reactive functional groups (organic functional groups) The reaction between the silanol group on the surface of the oxidized silicon particles and the silanol group on the surface of the oxidized silicon particles is a reaction between organic substances and inorganic substances, so the reaction is not fully carried out, and there is a problem of difficulty in grafting polysiloxane on the surface of the oxidized silicon particles, and there are The problem is that it is difficult to obtain oxidized silicon particles with polysiloxane fully grafted on the surface of the oxidized silicon particles.

本發明係為了解決上述課題及其他課題而完成者,其目的,作為一例,在於提供用以使表面藉由矽烷醇基等而具有親水性之無機氧化物粒子可相溶性良好地分散於矽氧油等之非極性溶劑(疏水性溶劑)中之表面修飾劑(表面被覆劑)之製造方法、以該表面修飾劑被覆之無機氧化物粒子、其表面改質之無機氧化物粒子分散於矽氧油等之非極性溶劑之無機氧化物分散液(溶膠)及其製造方法。 [用以解決課題之手段]The present invention was completed in order to solve the above-mentioned problems and other problems, and its object is, for example, to provide a method for dispersing inorganic oxide particles having hydrophilicity on the surface through silanol groups or the like in silicon oxygen with good compatibility. Method for producing a surface modifier (surface coating agent) in a non-polar solvent (hydrophobic solvent) such as oil, inorganic oxide particles coated with the surface modifier, and surface-modified inorganic oxide particles dispersed in silicone Inorganic oxide dispersion (sol) in non-polar solvent such as oil and its production method. [Means used to solve problems]

本發明人等針對上述課題而積極檢討之結果,發現藉由以下手段,可解決本發明之課題,因而完成本發明。 亦即,本發明之態樣係如以下。 <1>一種無機氧化物粒子,其係經下述通式(a)表示之表面修飾劑進行表面修飾者, [式(a)中,S表示水解性矽烷,K表示矽氧]。 <2>一種無機氧化物粒子,其係經下述通式(1)表示之表面修飾劑進行表面修飾者, [式(1)中, R1 表示甲基或乙基, R2 表示碳原子數1~10之烷基、碳原子數6~40之芳基、或該等之組合, R3 係包含藉由B基與C基之反應所得之化學基的連結基, B基為環氧基、乙烯基、羥基或異氰酸酯基, C基為羧基、酸酐基、胺基、硫醇基、羥基或異氰酸酯基, R4 係可含有環氧基、乙烯基、羥基、異氰酸酯基、羧基、酸酐基、胺基或硫醇基之碳原子數1~10之烷基或碳原子數6~40之芳基、或OH基,且係藉由OR1 基之水解所得之OH基修飾氧化矽粒子表面之矽烷醇基者, 單位構造A包含下述通式(1-1)之單位構造及下述通式(1-2)之單位構造,且單位構造A所包含之通式(1-1)之單位構造之數與通式(1-2)之單位構造之數分別為n4、n5, (式(1-2)中,R5 表示可含有環氧基、乙烯基、羥基、異氰酸酯基、羧基、酸酐基、胺基或硫醇基之碳原子數1~10之烷基或碳原子數6~40之芳基、或OH基或氫原子), n1為1~3之整數,n2為0~1之整數,n1+n2=3,n3=n4+n5,n3為1~100之整數,0≦n4≦100,1≦n5≦100]。 <3>如<1>或<2>之無機氧化物粒子,其中無機氧化物粒子之平均一次粒徑為5~100nm。 <4>如<1>至<3>中任一項之無機氧化物粒子,其中無機氧化物粒子係選自由氧化矽粒子、氧化鋯粒子、氧化鈦粒子及氧化錫粒子所成之群。 <5>如<2>至<4>中任一項之無機氧化物粒子,其中B基為環氧基,C基為胺基。 <6>如<2>至<5>中任一項之無機氧化物粒子,其中上述R4 及/或R5 係選自由碳原子數1~10之烷基、碳原子數6~40之芳基及OH基所成之群。 <7>如<2>至<6>中任一項之無機氧化物粒子,其中無機氧化物粒子係經通式(a)或通式(1)表示之表面修飾劑以0.1~10個/nm2 進行表面修飾之氧化矽粒子。 <8>如<1>至<7>中任一項之無機氧化物粒子,其中無機氧化物粒子進而於其表面具有0.3~20個/nm2 之三甲基矽烷基。 <9>一種分散液,其係於矽氧油中分散有<1>至<8>中任一項之無機氧化物粒子者。 <10>如<9>之分散液,其中矽氧油係黏度100厘司托克士(centistokes)~5000厘司托克士之二甲基矽氧油、甲基苯基矽氧油或甲基氫矽氧油。 <11>一種表面修飾劑之製造方法,其係如<1>至<8>中任一項之表面修飾劑之製造方法,且包含: 使於側鏈、單末端、兩末端或該等之組合所成之部位包含官能基(b)之矽氧油與包含官能基(c)之矽烷偶合劑於醇溶劑中,以官能基(b):官能基(c)為1:1~1:0.8之莫耳比反應之步驟, 官能基(b)係選自由環氧基、乙烯基、羥基或異氰酸酯基所成之群, 官能基(c)係選自由羧基、酸酐基、胺基、硫醇基、羥基或異氰酸酯基所成之群。 <12>一種分散液之製造方法,其係<9>或<10>之分散液之製造方法,且包含: 步驟(i):於烴溶劑中,使烴與醇之混合溶劑分散無機氧化物溶膠與通式(1)表示之表面修飾劑之醇溶液,以無機氧化物:通式(1)表示之表面修飾劑=1:0.1~10之重量比混合之步驟, 步驟(ii):於60~150℃進行0.1~60小時之反應的步驟, 步驟(iii):去除醇溶劑獲得分散於烴溶劑之表面改質無機氧化物溶膠之步驟, 步驟(iv):將分散於烴溶劑之表面改質無機氧化物溶膠與矽氧油混合並去除烴之步驟。 [發明效果]As a result of actively examining the above-mentioned problems, the inventors found that the problems of the present invention can be solved by the following means, and thus completed the present invention. That is, aspects of the present invention are as follows. <1> An inorganic oxide particle whose surface is modified by a surface modifying agent represented by the following general formula (a), [In formula (a), S represents hydrolyzable silane, and K represents silica]. <2> An inorganic oxide particle whose surface is modified by a surface modifying agent represented by the following general formula (1), [In formula (1), R 1 represents a methyl group or an ethyl group, R 2 represents an alkyl group with 1 to 10 carbon atoms, an aryl group with 6 to 40 carbon atoms, or a combination thereof, and R 3 includes The linking group of chemical groups obtained by the reaction of B group and C group. B group is epoxy group, vinyl group, hydroxyl group or isocyanate group. C group is carboxyl group, acid anhydride group, amine group, thiol group, hydroxyl group or isocyanate group. , R 4 is an alkyl group with 1 to 10 carbon atoms or an aryl group with 6 to 40 carbon atoms, which may contain an epoxy group, vinyl group, hydroxyl group, isocyanate group, carboxyl group, acid anhydride group, amino group or thiol group. Or OH group, and the silanol group on the surface of the silica particle is modified by the OH group obtained by the hydrolysis of the OR 1 group. The unit structure A includes the unit structure of the following general formula (1-1) and the following general formula ( 1-2), and the number of unit structures of general formula (1-1) and the number of unit structures of general formula (1-2) included in unit structure A are n4 and n5 respectively, (In formula (1-2), R 5 represents an alkyl group or carbon atom with 1 to 10 carbon atoms that may contain an epoxy group, vinyl group, hydroxyl group, isocyanate group, carboxyl group, acid anhydride group, amino group or thiol group. Aryl group with number 6~40, or OH group or hydrogen atom), n1 is an integer between 1~3, n2 is an integer between 0~1, n1+n2=3, n3=n4+n5, n3 is an integer between 1~100 Integer, 0≦n4≦100, 1≦n5≦100]. <3> The inorganic oxide particles of <1> or <2>, wherein the average primary particle size of the inorganic oxide particles is 5 to 100 nm. <4> The inorganic oxide particles according to any one of <1> to <3>, wherein the inorganic oxide particles are selected from the group consisting of silicon oxide particles, zirconium oxide particles, titanium oxide particles and tin oxide particles. <5> The inorganic oxide particle according to any one of <2> to <4>, wherein the B group is an epoxy group and the C group is an amine group. <6> The inorganic oxide particles according to any one of <2> to <5>, wherein the above-mentioned R 4 and/or R 5 are selected from an alkyl group having 1 to 10 carbon atoms, and an alkyl group having 6 to 40 carbon atoms. A group consisting of aryl and OH groups. <7> The inorganic oxide particles according to any one of <2> to <6>, wherein the inorganic oxide particles are 0.1 to 10 particles/ nm 2 surface-modified silicon oxide particles. <8> The inorganic oxide particle according to any one of <1> to <7>, wherein the inorganic oxide particle further has 0.3 to 20 trimethylsilyl groups/nm 2 on its surface. <9> A dispersion liquid in which the inorganic oxide particles of any one of <1> to <8> are dispersed in silicone oil. <10> The dispersion of <9>, wherein the silicone oil is dimethyl silicone oil, methyl phenyl silicone oil or methyl hydrogen with a viscosity of 100 centistokes to 5000 centistokes. Silicone oil. <11> A method for producing a surface modifying agent, which is a method for producing a surface modifying agent according to any one of <1> to <8>, and includes: adding to a side chain, a single end, both ends, or a combination thereof The silicone oil containing the functional group (b) and the silane coupling agent containing the functional group (c) are combined in an alcohol solvent, with the functional group (b): functional group (c) being 1:1~1: The molar ratio reaction step of 0.8, the functional group (b) is selected from the group consisting of epoxy group, vinyl group, hydroxyl group or isocyanate group, the functional group (c) is selected from the group consisting of carboxyl group, acid anhydride group, amine group, sulfide group A group of alcohol groups, hydroxyl groups or isocyanate groups. <12> A method for producing a dispersion liquid, which is the method for producing a dispersion liquid of <9> or <10>, and includes: Step (i): Dispersing inorganic oxides in a hydrocarbon solvent with a mixed solvent of hydrocarbons and alcohols The step of mixing the sol and the alcohol solution of the surface modifying agent represented by the general formula (1) at a weight ratio of inorganic oxide: surface modifying agent represented by the general formula (1) = 1:0.1~10, step (ii): in The step of carrying out the reaction at 60~150°C for 0.1~60 hours, step (iii): the step of removing the alcohol solvent to obtain the surface modified inorganic oxide sol dispersed in the hydrocarbon solvent, step (iv): the step of dispersing the surface of the hydrocarbon solvent The step of mixing modified inorganic oxide sol with silicone oil and removing hydrocarbons. [Effects of the invention]

本發明中,作為一態樣,係使用於矽氧分子之末端或側鏈具有反應性官能基之矽氧(反應性矽氧)作為無機氧化物粒子(例如氧化矽粒子)之被覆劑,使矽烷偶合劑與上述反應性基反應,合成於矽氧分子之末端或側鏈具有烷氧基矽烷基之矽氧材料作為表面修飾劑。依據本發明,由於該烷氧基矽烷基水解,生成矽烷醇基,故與氧化矽粒子表面之矽烷醇基之間產生脫水反應,可於氧化矽粒子表面強固地形成具有矽氧骨架之表面修飾部位。 依據本發明,作為一態樣,由於該表面修飾部位於無機氧化物粒子(例如氧化矽粒子)表面藉由矽氧烷鍵結而固定化,故不會自氧化矽粒子脫離,可於分散介質的矽氧油中安定分散。 依據本發明,作為一態樣,由於表面修飾無機氧化物粒子(例如氧化矽粒子)於矽氧油中可安定分散,故該矽氧油長期安定性優異。 依據本發明,作為一態樣,以特定表面修飾劑修飾之無機氧化物粒子(例如氧化矽粒子)於矽氧油中安定分散,能有效有助於改善分散液之折射率或機械物性,並且由於能有助於提高分散液之透明性,故該無機氧化物粒子、表面修飾劑及分散液可使用於各種用途,例如可使用於對矽氧樹脂之調配劑或LED用密封劑。 依據本發明,上述無機氧化物粒子不僅為氧化矽粒子,即使為氧化錫粒子、氧化鋯粒子及氧化鈦粒子均可發揮同樣功能。 依據本發明,作為一態樣,使用於聚矽氧烷末端存在烷氧基矽烷之改質聚矽氧烷,藉由於氧化矽粒子表面之矽烷醇基之間,進行矽烷醇基間之脫水反應,可順利地進行利用Si-O-Si之無機物質與無機物質之強固反應,而可獲得於氧化矽粒子表面充分接枝聚矽氧烷之氧化矽粒子,獲得於矽氧油中分散之氧化矽溶膠。又,替代上述氧化矽粒子而使用氧化鋯粒子、氧化鈦粒子、氧化錫粒子等之無機氧化物粒子,均可於表面層形成氧化矽成分,藉此可藉由Si-O-Si於無機氧化物粒子表面接枝聚矽氧烷。In one aspect of the present invention, silicon oxygen (reactive silicon oxygen) having a reactive functional group at the terminal or side chain of the silicon oxygen molecule is used as a coating agent for inorganic oxide particles (for example, oxidized silicon particles). The silane coupling agent reacts with the above reactive group to synthesize a silicone material with an alkoxysilyl group at the end or side chain of the silicone molecule as a surface modification agent. According to the present invention, since the alkoxysilyl group is hydrolyzed to generate a silanol group, a dehydration reaction occurs with the silanol group on the surface of the silica oxide particles, and a surface modification with a silica skeleton can be strongly formed on the surface of the silica oxide particles. parts. According to one aspect of the present invention, since the surface modification part is located on the surface of the inorganic oxide particles (such as silica oxide particles) and is fixed by siloxane bonding, it will not be detached from the silica oxide particles and can be dispersed in the dispersion medium. Stable and dispersed in silicone oil. According to one aspect of the present invention, since surface-modified inorganic oxide particles (eg, oxidized silicon particles) can be stably dispersed in silicone oil, the silicone oil has excellent long-term stability. According to the present invention, as one aspect, inorganic oxide particles (such as oxidized silicon particles) modified with a specific surface modifier are stably dispersed in silicone oil, which can effectively help improve the refractive index or mechanical properties of the dispersion, and Since they can help improve the transparency of the dispersion, the inorganic oxide particles, surface modifiers and dispersions can be used in various applications, such as formulations of silicone resins or sealants for LEDs. According to the present invention, the above-mentioned inorganic oxide particles are not only silicon oxide particles, but also tin oxide particles, zirconium oxide particles, and titanium oxide particles, which can perform the same function. According to the present invention, as one aspect, a modified polysiloxane having an alkoxysilane present at the end of the polysiloxane is used, whereby a dehydration reaction between the silanol groups is carried out between the silanol groups on the surface of the oxidized silicon particles. , a strong reaction between inorganic substances using Si-O-Si and inorganic substances can be smoothly carried out, and oxidized silicon particles that are fully grafted with polysiloxane on the surface of the oxidized silicon particles can be obtained, and oxidized silicon particles dispersed in silicone oil can be obtained. Silica sol. In addition, inorganic oxide particles such as zirconium oxide particles, titanium oxide particles, and tin oxide particles can be used instead of the above-mentioned silicon oxide particles to form a silicon oxide component on the surface layer, thereby enabling inorganic oxidation by Si-O-Si. The surface of the particles is grafted with polysiloxane.

以下針對本發明之較佳實施形態加以說明。但下述實施形態係用以說明本發明之例示,本發明不受下述實施形態之任何限制。 本說明書中,使用「~」表示之數值範圍意指包含「~」前後記載之數值作為下限值及下限值之範圍。Preferred embodiments of the present invention will be described below. However, the following embodiments are examples for explaining the present invention, and the present invention is not limited to the following embodiments. In this specification, the numerical range expressed by "~" means the range including the numerical values written before and after "~" as the lower limit and the lower limit.

(無機氧化物粒子及於矽氧油中分散有無機氧化物粒子之分散液) 本發明一實施形態中,無機氧化粒子係以下述通式(a)或下述通式(1)表示之表面修飾劑進行表面修飾。 本發明一實施形態中,係於矽氧油中分散有包含經表面修飾之(膠體狀)無機氧化物粒子之分散介質的分散液(溶膠),表面修飾劑係以下述通式(a)或下述通式(1)表示之分散液。(Inorganic oxide particles and dispersions in which inorganic oxide particles are dispersed in silicone oil) In one embodiment of the present invention, the inorganic oxidized particles are surface-modified with a surface modifying agent represented by the following general formula (a) or the following general formula (1). In one embodiment of the present invention, a dispersion (sol) containing a dispersion medium containing surface-modified (colloidal) inorganic oxide particles is dispersed in silicone oil, and the surface modifier is represented by the following general formula (a) or A dispersion represented by the following general formula (1).

通式(a)中,S表示水解性矽烷,K表示矽氧。 本發明一實施形態中,所謂經表面修飾之(膠體狀)無機氧化物粒子係指藉由無機氧化物粒子表面之羥基與使通式(a)之表面修飾劑之烷氧基矽烷基水解所產生之矽烷醇基反應,而於無機氧化物粒子表面形成通式(a)之表面修飾劑分子者。 In the general formula (a), S represents hydrolyzable silane, and K represents silica. In one embodiment of the present invention, the so-called surface-modified (colloidal) inorganic oxide particles refer to hydrolysis of the hydroxyl groups on the surface of the inorganic oxide particles and the alkoxysilyl group of the surface modifying agent of the general formula (a). The generated silanol groups react to form surface modifier molecules of general formula (a) on the surface of the inorganic oxide particles.

式(1)中, R1 表示甲基或乙基,R2 表示碳原子數1~10之烷基、碳原子數6~40之芳基、或該等之組合,R3 係包含藉由B基與C基之反應所得之化學基的連結基,B基為環氧基、乙烯基、羥基或異氰酸酯基,C基為羧基、酸酐基、胺基、硫醇基、羥基或異氰酸酯基,構造單位A係式(1-1)及式(1-2),n1表示1~3之整數,n2表示0~1之整數,n1+n2=3,n3=n4+n5=表示1~100之整數,n4係0≦n4≦100,n5係1≦n5≦100,R4 係可含有環氧基、乙烯基、羥基、異氰酸酯基、羧基、酸酐基、胺基或硫醇基之碳原子數1~10之烷基或碳原子數6~40之芳基、或OH基或氫原子,且係藉由OR1 基之水解所得之OH基修飾氧化矽粒子表面之矽烷醇基者。 In the formula (1), R 1 represents a methyl group or an ethyl group, R 2 represents an alkyl group with 1 to 10 carbon atoms, an aryl group with 6 to 40 carbon atoms, or a combination thereof, and R 3 includes The linking group of the chemical group obtained by the reaction of B group and C group, B group is epoxy group, vinyl group, hydroxyl group or isocyanate group, C group is carboxyl group, acid anhydride group, amine group, thiol group, hydroxyl group or isocyanate group. Structural unit A is formula (1-1) and formula (1-2), n1 represents an integer from 1 to 3, n2 represents an integer from 0 to 1, n1+n2=3, n3=n4+n5= represents 1~100 n4 is an integer, n4 is 0≦n4≦100, n5 is 1≦n5≦100, R4 is a carbon atom that can contain epoxy group, vinyl group, hydroxyl group, isocyanate group, carboxyl group, acid anhydride group, amine group or thiol group An alkyl group with 1 to 10 carbon atoms or an aryl group with 6 to 40 carbon atoms, or an OH group or a hydrogen atom, and the OH group obtained by hydrolysis of the OR 1 group modifies the silanol group on the surface of the silica particle.

本發明一實施形態中,所謂經表面修飾之(膠體狀)無機氧化物粒子係指藉由無機氧化物粒子表面之羥基與使通式(a)或通式(1)之表面修飾劑之烷氧基矽烷基水解所產生之矽烷醇基反應,而於無機氧化物粒子表面形成通式(a)或通式(1)之表面修飾劑分子者。In one embodiment of the present invention, the so-called surface-modified (colloidal) inorganic oxide particles refer to the alkane of the surface modification agent of general formula (a) or general formula (1) through the hydroxyl group on the surface of the inorganic oxide particle and the general formula (1). The silanol group generated by the hydrolysis of the oxysilyl group reacts to form surface modifier molecules of general formula (a) or general formula (1) on the surface of the inorganic oxide particles.

式(1-2)中,R5 表示可含有環氧基、乙烯基、羥基、異氰酸酯基、羧基、酸酐基、胺基或硫醇基之碳原子數1~10之烷基或碳原子數6~40之芳基、或OH基或氫原子,式(1)中之式(1-1)之構造單位數為n4,式(1)中之式(1-2)之構造單位數為n5。In formula (1-2), R 5 represents an alkyl group or carbon number of 1 to 10 carbon atoms that may contain an epoxy group, a vinyl group, a hydroxyl group, an isocyanate group, a carboxyl group, an acid anhydride group, an amino group or a thiol group. 6 to 40 aryl groups, or OH groups or hydrogen atoms, the number of structural units of formula (1-1) in formula (1) is n4, and the number of structural units of formula (1-2) in formula (1) is n5.

式(1)中,R1 表示甲基或乙基,藉由水解生成矽烷醇基,與氧化矽粒子表面之矽烷醇基反應而於氧化矽粒子表面形成式(1)之矽氧分子鏈。In the formula (1), R 1 represents a methyl group or an ethyl group, which generates a silanol group through hydrolysis and reacts with the silanol group on the surface of the oxidized silicon particles to form a silicon oxygen molecular chain of the formula (1) on the surface of the oxidized silicon particles.

作為上述碳原子數1~10之烷基舉例為甲基、乙基、正丙基、異丙基、環丙基、正丁基、異丁基、第二丁基、第三丁基、環丁基、1-甲基環丙基、2-甲基環丙基、正戊基、1-甲基正丁基、2-甲基正丁基、3-甲基正丁基、1,1-二甲基正丙基、1,2-二甲基正丙基、2,2-二甲基正丙基、1-乙基正丙基、環戊基、1-甲基環丁基、2-甲基環丁基、3-甲基環丁基、1,2-二甲基環丙基、2,3-二甲基環丙基、1-乙基環丙基、2-乙基環丙基、正己基、1-甲基正戊基、2-甲基正戊基、3-甲基正戊基、4-甲基正戊基、1,1-二甲基正丁基、1,2-二甲基正丁基、1,3-二甲基正丁基、2,2-二甲基正丁基、2,3-二甲基正丁基、3,3-二甲基正丁基、1-乙基正丁基、2-乙基正丁基、1,1,2-三甲基正丙基、1,2,2-三甲基正丙基、1-乙基-1-甲基正丙基、1-乙基-2-甲基正丙基、環己基、1-甲基環戊基、2-甲基環戊基、3-甲基環戊基、1-乙基環丁基、2-乙基環丁基、3-乙基環丁基、1,2-二甲基環丁基、1,3-二甲基環丁基、2,2-二甲基環丁基、2,3-二甲基環丁基、2,4-二甲基環丁基、3,3-二甲基環丁基、1-正丙基環丙基、2-正丙基環丙基、1-異丙基環丙基、2-異丙基環丙基、1,2,2-三甲基環丙基、1,2,3-三甲基環丙基、2,2,3-三甲基環丙基、1-乙基-2-甲基環丙基、2-乙基-1-甲基環丙基、2-乙基-2-甲基環丙基及2-乙基-3-甲基環丙基等。Examples of the alkyl group having 1 to 10 carbon atoms include methyl, ethyl, n-propyl, isopropyl, cyclopropyl, n-butyl, isobutyl, second-butyl, third-butyl, cyclopropyl, etc. Butyl, 1-methylcyclopropyl, 2-methylcyclopropyl, n-pentyl, 1-methyln-butyl, 2-methyln-butyl, 3-methyln-butyl, 1,1 -Dimethyl n-propyl, 1,2-dimethyl n-propyl, 2,2-dimethyl n-propyl, 1-ethyl n-propyl, cyclopentyl, 1-methylcyclobutyl, 2-Methylcyclobutyl, 3-methylcyclobutyl, 1,2-dimethylcyclopropyl, 2,3-dimethylcyclopropyl, 1-ethylcyclopropyl, 2-ethyl Cyclopropyl, n-hexyl, 1-methyl-n-pentyl, 2-methyl-n-pentyl, 3-methyl-n-pentyl, 4-methyl-n-pentyl, 1,1-dimethyl-n-butyl, 1,2-dimethyl n-butyl, 1,3-dimethyl n-butyl, 2,2-dimethyl n-butyl, 2,3-dimethyl n-butyl, 3,3-dimethyl n-butyl, 1-ethyl n-butyl, 2-ethyl n-butyl, 1,1,2-trimethyl n-propyl, 1,2,2-trimethyl n-propyl, 1-ethyl n-butyl Base-1-methyl n-propyl, 1-ethyl-2-methyl n-propyl, cyclohexyl, 1-methylcyclopentyl, 2-methylcyclopentyl, 3-methylcyclopentyl, 1-ethylcyclobutyl, 2-ethylcyclobutyl, 3-ethylcyclobutyl, 1,2-dimethylcyclobutyl, 1,3-dimethylcyclobutyl, 2,2- Dimethylcyclobutyl, 2,3-dimethylcyclobutyl, 2,4-dimethylcyclobutyl, 3,3-dimethylcyclobutyl, 1-n-propylcyclopropyl, 2 -n-propylcyclopropyl, 1-isopropylcyclopropyl, 2-isopropylcyclopropyl, 1,2,2-trimethylcyclopropyl, 1,2,3-trimethylcyclopropyl base, 2,2,3-trimethylcyclopropyl, 1-ethyl-2-methylcyclopropyl, 2-ethyl-1-methylcyclopropyl, 2-ethyl-2-methyl Cyclopropyl and 2-ethyl-3-methylcyclopropyl, etc.

又,作為碳原子數6~40之芳基,例如作為芳基舉例為苯基、鄰-甲基苯基、間-甲基苯基、對-甲基苯基、鄰-氯苯基、間-氯苯基、對-氯苯基、鄰-氟苯基、對-氟苯基、鄰-甲氧基苯基、對-甲氧基苯基、對-硝基苯基、對-氰基苯基、α-萘基、β-萘基、鄰-聯苯基、間-聯苯基、對-聯苯基、1-蒽基、2-蒽基、9-蒽基、1-菲基、2-菲基、3-菲基、4-菲基及9-菲基。Furthermore, examples of the aryl group having 6 to 40 carbon atoms include phenyl, o-methylphenyl, m-methylphenyl, p-methylphenyl, o-chlorophenyl, m- -Chlorophenyl, p-chlorophenyl, o-fluorophenyl, p-fluorophenyl, o-methoxyphenyl, p-methoxyphenyl, p-nitrophenyl, p-cyano Phenyl, α-naphthyl, β-naphthyl, o-biphenyl, m-biphenyl, p-biphenyl, 1-anthracenyl, 2-anthracenyl, 9-anthracenyl, 1-phenanthryl , 2-phenanthrenyl, 3-phenanthrenyl, 4-phenanthrenyl and 9-phenanthrenyl.

上述R2 亦可組合烷基與芳基而以例如芳基烷基使用。The above-mentioned R 2 may be used as an arylalkyl group by combining an alkyl group and an aryl group.

通式(1)之表面修飾劑可使反應系矽氧之官能基與矽烷偶合劑之官能基反應,而形成包含兩官能基反應形成之新化學基的連結基R3 ,於矽氧分子導入烷氧基矽烷基。式(1)中,烷氧基矽烷基之烷氧基數n1為1至3個。烷氧基矽烷基可包含有機基R2 ,可例示上述之烷基及芳基。式(1)中之R2 的數n2可例示0~1之整數。而且n1+n2=3的整數。The surface modifier of general formula (1) can react the functional group of the reactive silicon oxygen with the functional group of the silane coupling agent to form a linking group R 3 containing a new chemical group formed by the reaction of the two functional groups, which is introduced into the silicon oxygen molecule. Alkoxysilyl. In the formula (1), the number n1 of the alkoxy group of the alkoxysilyl group is 1 to 3. The alkoxysilyl group may include an organic group R 2 , and examples thereof include the above-mentioned alkyl group and aryl group. The number n2 of R 2 in formula (1) can exemplify an integer from 0 to 1. And n1+n2=3 is an integer.

式(1)中之R3 為包含B基與C基之反應所得之化學基的連結基。R 3 in the formula (1) is a linking group including a chemical group obtained by the reaction of a B group and a C group.

反應性矽氧與矽烷偶合劑之兩者的官能基分別於B基可例示環氧基、乙烯基、羥基或異氰酸酯基,於C基可例示羧基、酸酐基、胺基、硫醇基、羥基或異氰酸酯基。The functional groups of both the reactive silicone oxygen and the silane coupling agent respectively include epoxy group, vinyl group, hydroxyl group or isocyanate group for the B group, and carboxyl group, acid anhydride group, amine group, thiol group and hydroxyl group for the C group. or isocyanate group.

B基之官能基與C基之官能基藉由加成反應、脫水反應或脫碳酸反應而形成新的化學基,但此時水亦可參與至反應系。The functional group of B group and the functional group of C group form a new chemical group through addition reaction, dehydration reaction or decarbonation reaction, but at this time, water can also participate in the reaction system.

舉例為例如環氧基與羧基之加成反應、環氧基與酸酐基之加成反應、環氧基與胺基之加成反應、環氧基與硫醇基之加成反應、環氧基與羥基之加成反應、乙烯基與硫醇基之加成反應、羥基與羥基之脫水反應、異氰酸酯基與羧基之加成反應、異氰酸酯基與酸酐基之加成反應、異氰酸酯基與胺基之加成反應、異氰酸酯基與硫醇基之加成反應、異氰酸酯基與羥基之加成反應、異氰酸酯基彼此之環化反應。尤其,較佳使用環氧基與胺基之加成反應。R3 舉例為例如下述連結基。Examples include the addition reaction of epoxy group and carboxyl group, the addition reaction of epoxy group and acid anhydride group, the addition reaction of epoxy group and amine group, the addition reaction of epoxy group and thiol group, the addition reaction of epoxy group Addition reaction with hydroxyl group, addition reaction of vinyl group and thiol group, dehydration reaction of hydroxyl group and hydroxyl group, addition reaction of isocyanate group and carboxyl group, addition reaction of isocyanate group and acid anhydride group, addition reaction of isocyanate group and amine group Addition reaction, addition reaction of isocyanate group and thiol group, addition reaction of isocyanate group and hydroxyl group, cyclization reaction of isocyanate groups with each other. In particular, the addition reaction of an epoxy group and an amine group is preferably used. Examples of R 3 include the following linking groups.

包含上述化學基之連結基中,T1 、T2 係與反應性矽氧與矽烷偶合劑中之官能基一起包含之基,可為伸烷基、伸芳基或該等之組合,亦可包含氧原子或氮原子。該等伸烷基、伸芳基可舉例為與上述之烷基、芳基對應之基而上述例示者。又※標記表示與反應性矽氧及矽烷偶合劑之矽原子的鍵結部。Among the linking groups containing the above chemical groups, T 1 and T 2 are groups included together with the functional groups in the reactive silicon oxygen and silane coupling agents, and can be alkylene groups, aryl groups or a combination thereof, or they can be Contains oxygen or nitrogen atoms. Examples of these alkylene groups and aryl groups include groups corresponding to the above-mentioned alkyl groups and aryl groups and those exemplified above. Also, the ※ mark indicates the bonding part with the silicon atom of the reactive silicon oxygen and silane coupling agent.

式(1)中,構造單位A可表示式(1-1)、式(1-2)。設為式(1)中式(1-1)的單位構造數n4、式(1)中單位構造數n5時,式(1)中之構造單位A的數n3係n3=n4+n5=1~100,n4係0≦n4≦100,n5係1≦n5≦100。In formula (1), structural unit A can represent formula (1-1) and formula (1-2). When the unit structure number n4 in formula (1-1) in formula (1) and the unit structure number n5 in formula (1) are n3, the number n3 of structural unit A in formula (1) is n3=n4+n5=1~ 100, n4 series 0≦n4≦100, n5 series 1≦n5≦100.

式(1)中所含之R4 、R5 分別表示可含有環氧基、乙烯基、羥基、異氰酸酯基、羧基、酸酐基、胺基或硫醇基之碳原子數1~10之烷基或碳原子數6~40之芳基、或OH基。R 4 and R 5 contained in formula (1) respectively represent an alkyl group with 1 to 10 carbon atoms that may contain an epoxy group, a vinyl group, a hydroxyl group, an isocyanate group, a carboxyl group, an acid anhydride group, an amino group or a thiol group. Or an aryl group with 6 to 40 carbon atoms, or an OH group.

本發明之一實施形態中,上述分散液中無機氧化物濃度通常為0.1~50質量%,較佳為10~50質量%,更佳為20~50質量%。In one embodiment of the present invention, the concentration of the inorganic oxide in the dispersion liquid is usually 0.1 to 50 mass%, preferably 10 to 50 mass%, and more preferably 20 to 50 mass%.

本發明之一實施形態中,上述無機氧化物粒子之平均一次粒徑通常為5~100nm,較佳為5~30nm,更佳為5~20nm。平均一次粒徑可使用自利用氮氣吸附法之比表面積之換算粒徑之方法(BET法)或利用透過型電子顯微鏡觀察而測定之值。本發明中以自利用氮氣吸附法之比表面積之換算粒徑之方法(BET法)表示。In one embodiment of the present invention, the average primary particle size of the inorganic oxide particles is usually 5 to 100 nm, preferably 5 to 30 nm, and more preferably 5 to 20 nm. The average primary particle diameter can be measured using a method of converting particle diameter from specific surface area using a nitrogen adsorption method (BET method) or by observation with a transmission electron microscope. In the present invention, it is expressed by the method of converting the particle size from the specific surface area using the nitrogen adsorption method (BET method).

無機氧化物粒子可自氧化矽粒子、氧化鋯粒子、氧化鈦粒子及氧化錫粒子所成之群中選擇。The inorganic oxide particles can be selected from the group consisting of silicon oxide particles, zirconium oxide particles, titanium oxide particles and tin oxide particles.

無機氧化物粒子亦可為經通式(a)或通式(1)表示之表面修飾劑,較佳以0.1~10個/nm2 ,更佳0.2~4個/nm2 ,又更佳0.3~2個/nm2 經表面修飾之氧化矽粒子。The inorganic oxide particles can also be surface modifiers represented by general formula (a) or general formula (1), preferably 0.1 to 10 particles/nm 2 , more preferably 0.2 to 4 particles/nm 2 , and even more preferably 0.3 ~2pcs/nm 2 surface-modified silicon oxide particles.

無機氧化物粒子進而可於其表面具有較佳0.3~20個/nm2 ,更佳0.5~10個/nm2 ,又更佳1~10個/nm2 ,最佳0.5~1.0個/nm2 三甲基矽烷基。 上述每nm2 之表面修飾基個數係以對於氧化矽粒子添加之表面修飾劑藉由反應而對氧化矽粒子表面進行表面修飾者而計算之數值。The inorganic oxide particles can preferably have 0.3~20 particles/nm 2 on their surface, more preferably 0.5~10 particles/nm 2 , more preferably 1~10 particles/nm 2 , and most preferably 0.5~1.0 particles/nm 2 Trimethylsilyl. The above-mentioned number of surface modification groups per nm 2 is a value calculated based on the surface modification of the surface of the silicon oxide particles through the reaction of the surface modifier added to the silicon oxide particles.

本發明之一實施形態係於矽氧油中分散有上述無機氧化物粒子之分散液。One embodiment of the present invention is a dispersion in which the above-mentioned inorganic oxide particles are dispersed in silicone oil.

作為矽氧油之例舉例為黏度100厘司托克士(centistokes)~5000厘司托克士之二甲基矽氧油、甲基苯基矽氧油或甲基氫矽氧油。可例示為例如信越化學工業(股)製KF-96(100厘司托克士)、KF-96(300厘司托克士)、KF-96(500厘司托克士)、KF-96(1000厘司托克士)、KF-96 (5000厘司托克士)。Examples of the silicone oil are dimethyl silicone oil, methylphenyl silicone oil or methyl hydrogen silicone oil with a viscosity of 100 centistokes to 5000 centistokes. Examples include KF-96 (100 centistokes), KF-96 (300 centistokes), KF-96 (500 centistokes), and KF-96 (1000 centistokes) manufactured by Shin-Etsu Chemical Industry Co., Ltd. Stoke), KF-96 (5000 centistokes).

(表面修飾劑之製造方法) 反應性矽氧係該矽氧分子中之官能基部位為單末端型、兩末端型、側鏈型、側鏈兩末端型之類型的任一者,但可較佳地使用單末端型反應性矽氧。選擇兩末端型之反應性矽氧時,可藉由將矽烷偶合劑之莫耳比設定為低於反應性矽氧之莫耳比而對所選擇之一官能基反應矽烷偶合劑。 該等反應性矽氧與矽烷偶合劑反應,可合成式(1)之表面修飾劑。烷氧基矽烷基之烷氧基產生水解,生成之矽烷醇基與氧化矽粒子表面之矽烷醇基反應,可於氧化矽粒子表面被覆矽氧成分。(Production method of surface modification agent) The reactive silicone is any type in which the functional group site in the silicone molecule is a single-terminal type, a two-terminal type, a side chain type, or a side chain two-terminal type, but the single-terminal type reactivity can be preferably used. Silica. When selecting a two-terminal type reactive silica, the silane coupling agent can react with one of the selected functional groups by setting the molar ratio of the silane coupling agent to be lower than the molar ratio of the reactive silica. The reactive silica reacts with the silane coupling agent to synthesize the surface modification agent of formula (1). The alkoxy group of the alkoxysilyl group is hydrolyzed, and the generated silanol group reacts with the silanol group on the surface of the oxidized silicon particles, thereby coating the surface of the oxidized silicon particles with a silicon oxygen component.

矽烷偶合劑之官能基相對於反應性矽氧之官能基以等莫耳或其以下(合成上為1:1~1:0.8)之莫耳比反應,而獲得於反應性矽氧1分子中具有1個烷氧基矽烷基之表面修飾劑。表面修飾劑中之烷氧基矽烷基藉由於1分子中成為較佳1個,而可防止氧化矽粒子彼此交聯,可去除凝集或粗大粒子形成之原因故而較佳。The functional groups of the silane coupling agent react with the functional groups of the reactive silicon oxygen at a molar ratio of equimolar or less (synthetically speaking, 1:1~1:0.8), and are obtained from one molecule of the reactive silicon oxygen. Surface modifier with one alkoxysilyl group. The alkoxysilyl group in the surface modifier is preferably one in one molecule, which prevents cross-linking of silicon oxide particles and eliminates the causes of aggregation or formation of coarse particles, so it is preferable.

於表面修飾劑之1分子中導入1個烷氧基矽烷基之方法,可藉由使單末端型反應性矽氧與矽烷偶合劑反應而更佳地製造。使用單末端型反應性矽氧之情況,式(1)、式(1-2)中之R4 及/或R5 可設為碳原子數1~10之烷基、或碳原子數6~40之芳基或OH基。The method of introducing one alkoxysilyl group into one molecule of the surface modification agent can be better produced by reacting single-terminal reactive siloxy with a silane coupling agent. When using single-terminal reactive silicone, R 4 and/or R 5 in formula (1) and formula (1-2) can be an alkyl group with 1 to 10 carbon atoms, or an alkyl group with 6 to 6 carbon atoms. 40 aryl group or OH group.

於側鏈、單末端、兩末端或該等組合而成之部位包含官能基(b)之矽氧油與包含官能基(c)之矽烷偶合劑於醇溶劑中,以反應性基(b):反應性基(c)為1:1~1:0.8之莫耳比反應之式(1)的表面修飾劑之製造方法,反應性基(b)與反應性基(c)分別可設為選自由環氧基、乙烯基、羥基或異氰酸酯基所成之群的反應性基,與選自由羧基、酸酐基、胺基、硫醇基、羥基或異氰酸酯基所成之群之反應性基。The silicone oil containing the functional group (b) in the side chain, single terminal, both terminals or the combination thereof and the silane coupling agent containing the functional group (c) are used in an alcohol solvent to react with the reactive group (b) : A method for producing a surface modifier of formula (1) in which the reactive group (c) is a molar ratio reaction of 1:1 to 1:0.8. The reactive group (b) and the reactive group (c) can be respectively set to A reactive group selected from the group consisting of epoxy group, vinyl group, hydroxyl group or isocyanate group, and a reactive group selected from the group consisting of carboxyl group, acid anhydride group, amine group, thiol group, hydroxyl group or isocyanate group.

(分散液(溶膠)之製造方法) 本發明一實施形態中,作為藉由通式(1)之表面修飾劑與氧化矽溶膠反應,而生成表面改質氧化矽溶膠,並分散於矽氧油之方法,可舉例包含下述步驟(i)~(iv)之方法。(Method for manufacturing dispersion (sol)) In one embodiment of the present invention, a method for generating surface-modified oxidized silica sol by reacting the surface modifier of the general formula (1) with oxidized silica sol and dispersing it in silicone oil may include the following steps ( Methods i)~(iv).

可例示包含下述步驟之分散液之製造方法: 步驟(i):於烴溶劑中,使烴與醇之混合溶劑分散氧化矽溶膠與上述式(1)之表面修飾劑之醇溶液,以氧化矽:式(1)之表面修飾劑=1:0.1~10之重量比混合之步驟, 步驟(ii):於60~150℃進行0.1~60小時之反應的步驟, 步驟(iii):去除醇溶劑獲得分散於烴溶劑之表面改質氧化矽溶膠之步驟, 步驟(iv):將分散於烴溶劑之表面改質氧化矽溶膠與矽氧油混合並去除烴之步驟。An example of a method for producing a dispersion liquid includes the following steps: Step (i): Disperse the oxidized silica sol and the alcohol solution of the surface modifier of formula (1) in a hydrocarbon solvent in a mixed solvent of hydrocarbon and alcohol, so as to oxidize the silicon: surface modifier of formula (1) = 1: The steps of mixing with a weight ratio of 0.1~10, Step (ii): The step of carrying out the reaction at 60~150°C for 0.1~60 hours, Step (iii): The step of removing the alcohol solvent to obtain the surface-modified oxidized silica sol dispersed in the hydrocarbon solvent, Step (iv): The step of mixing the surface-modified oxidized silica sol dispersed in a hydrocarbon solvent with silicone oil and removing hydrocarbons.

去除烴溶劑之前為無色透明之分散液,但去除烴溶劑後成為透明膠狀色之分散液。Before removing the hydrocarbon solvent, it was a colorless and transparent dispersion, but after removing the hydrocarbon solvent, it became a transparent, colloidal dispersion.

作為上述烴溶劑,舉例為正鏈烷、異鏈烷系之脂肪族烴、環烷系環狀脂肪族烴、芳香族烴。較佳為芳香族烴,舉例為例如甲苯、二甲苯、乙基苯等。Examples of the hydrocarbon solvent include normal paraffin, isoparaffin aliphatic hydrocarbons, naphthenic cyclic aliphatic hydrocarbons, and aromatic hydrocarbons. Aromatic hydrocarbons are preferred, and examples thereof include toluene, xylene, ethylbenzene, and the like.

作為上述醇溶劑舉例為甲醇、乙醇、丙醇、異丙醇、丁醇等。Examples of the alcohol solvent include methanol, ethanol, propanol, isopropyl alcohol, butanol, and the like.

氧化矽溶膠中氧化矽粒子表面以式(1)之表面修飾劑被覆時,可以0.1~10個/nm2 或0.1~5個/nm2 、0.5~5個/nm2 或0.5~1.5個/nm2 之比例被覆。When the surface of the silica particles in the oxidized silica sol is coated with the surface modifier of formula (1), it can be 0.1~10 particles/nm 2 or 0.1~5 particles/nm 2 , 0.5~5 particles/nm 2 or 0.5~1.5 particles/ nm 2 ratio coverage.

本發明中以式(1)之表面修飾劑被覆後,可進而以三甲基矽烷基使表面疏水化。作為三甲基化劑舉例為例如三甲基氯矽烷、六甲基二矽氮烷、六甲基二矽氧烷等。氧化矽溶膠中之氧化矽粒子表面可以1~20個/nm2 或5~15個/nm2 之比例被覆。In the present invention, after being coated with the surface modifier of formula (1), the surface can be further hydrophobicized with trimethylsilyl groups. Examples of the trimethylating agent include trimethylsilyl chloride, hexamethyldisilazane, and hexamethyldisiloxane. The surface of the silica particles in the silica sol can be coated at a ratio of 1 to 20 particles/nm 2 or 5 to 15 particles/nm 2 .

本發明之膠體狀無機氧化物粒子可舉例為平均一次粒徑5~100nm之氧化矽粒子、氧化鋯粒子、氧化鈦粒子。與氧化矽粒子同樣地,氧化鋯粒子、氧化鈦粒子、氧化錫粒子同樣亦可經表面被覆。Examples of the colloidal inorganic oxide particles of the present invention include silicon oxide particles, zirconium oxide particles, and titanium oxide particles with an average primary particle diameter of 5 to 100 nm. Like silicon oxide particles, zirconium oxide particles, titanium oxide particles, and tin oxide particles can also be surface-coated.

本發明中,使用於聚矽氧烷末端存在烷氧基矽烷之改質聚矽氧烷,藉由於氧化矽粒子表面之矽烷醇基之間進行矽烷醇基間之脫水反應,而順利地進行利用Si-O-Si之無機物質與無機物質之強固反應,可獲得於氧化矽粒子表面充分接枝聚矽氧烷之氧化矽粒子,獲得分散於矽氧油中之氧化矽溶膠。又,替代上述氧化矽粒子,而使用氧化鋯粒子、氧化鈦粒子、氧化錫粒子等之無機氧化物粒子,亦可於表面層形成氧化矽成分,可藉由Si-O-Si於無機氧化物粒子表面接枝聚矽氧烷。由於氧化鋯粒子或氧化鈦粒子於表面層形成氧化矽成分,故較佳以含有氧化矽成分之物質使氧化鋯粒子或氧化鈦粒子改質後,接枝改質聚矽氧烷。In the present invention, the modified polysiloxane containing alkoxysilane at the terminal end of the polysiloxane is used, and the dehydration reaction between the silanol groups on the surface of the oxidized silicon particles is carried out smoothly. The strong reaction between Si-O-Si inorganic substances and inorganic substances can obtain oxidized silicon particles that are fully grafted with polysiloxane on the surface of the oxidized silicon particles, and obtain an oxidized silicon sol dispersed in silicon oxygen oil. In addition, instead of the above-mentioned silicon oxide particles, inorganic oxide particles such as zirconium oxide particles, titanium oxide particles, and tin oxide particles can be used to form a silicon oxide component on the surface layer. Si-O-Si can be added to the inorganic oxide particles. The particle surface is grafted with polysiloxane. Since the zirconium oxide particles or titanium oxide particles form a silicon oxide component on the surface layer, it is preferred to modify the zirconium oxide particles or titanium oxide particles with a substance containing a silicon oxide component, and then graft-modify the polysiloxane.

作為含氧化矽成分之物質,可使用氧化矽膠體粒子。此處所用之氧化矽膠體粒子亦可單獨使用氧化矽,但為了調整折射率或改良密著性,可與其他金屬氧化物膠體粒子複合,例如平均一次粒徑為5nm以下。舉例為例如1~4nm之二氧化矽-氧化錫複合氧化物膠體粒子等。As the material containing the silicon oxide component, silica oxide colloid particles can be used. The silica oxide colloidal particles used here can also be silica alone. However, in order to adjust the refractive index or improve the adhesion, they can be combined with other metal oxide colloidal particles. For example, the average primary particle size is 5 nm or less. Examples include silicon dioxide-tin oxide composite oxide colloidal particles of 1 to 4 nm.

本發明之原料所用之氧化矽溶膠可製造水性氧化矽溶膠並進行溶劑置換為有機溶劑氧化矽溶膠而使用。原料氧化矽溶膠之氧化矽粒子之平均一次粒徑可於5~100nm之範圍使用。平均一次粒徑可使用自利用氮氣吸附法之比表面積之換算粒徑之方法(BET法)或利用透過型電子顯微鏡觀察而測定之值。本發明中以自利用氮氣吸附法之比表面積之換算粒徑之方法(BET法)表示。The oxidized silica sol used as the raw material of the present invention can be used by preparing an aqueous oxidized silica sol and replacing the solvent with an organic solvent oxidized silica sol. The average primary particle size of the silicon oxide particles of the raw material silica sol can be used in the range of 5 to 100 nm. The average primary particle diameter can be measured using a method of converting particle diameter from specific surface area using a nitrogen adsorption method (BET method) or by observation with a transmission electron microscope. In the present invention, it is expressed by the method of converting the particle size from the specific surface area using the nitrogen adsorption method (BET method).

水性氧化矽溶膠可藉由將固形分濃度1~10質量%之矽酸鹼水溶液進行陽離子交換所得之pH1~6之矽酸液,於鹼存在下於50℃~110℃加熱而獲得。上述陽離子交換處理係與強酸性陽離子交換樹脂接觸而進行。藉由將處理液通液至填充於管柱之離子交換樹脂而進行。Aqueous oxidized silica sol can be obtained by cation-exchanging a silicate alkali aqueous solution with a solid content concentration of 1 to 10 mass % to obtain a silicic acid solution with a pH of 1 to 6, and heating it at 50°C to 110°C in the presence of an alkali. The above-mentioned cation exchange treatment is performed by contacting with a strongly acidic cation exchange resin. It is carried out by passing the treatment liquid through the ion exchange resin filled in the column.

所得之水性氧化矽溶膠與強鹼性陰離子交換樹脂接觸而獲得高純度之鹼水性氧化矽溶膠。又,進而與強酸性陽離子交換樹脂接觸獲得高純度之酸性水性氧化矽溶膠。接著可進行為了雜質去除或固形分濃縮之超過濾。The obtained aqueous silica oxide sol is contacted with a strong alkaline anion exchange resin to obtain a high-purity alkaline aqueous silica oxide sol. Furthermore, it is further contacted with a strongly acidic cation exchange resin to obtain high-purity acidic aqueous oxidized silica sol. Ultrafiltration for impurity removal or solid content concentration can then be performed.

上述矽酸鹼可使用矽酸鈉、矽酸鉀、矽酸鋰等,可使用以1號矽酸鈉水玻璃、2號矽酸鈉水玻璃、3號矽酸鈉水玻璃等之名稱銷售之矽酸鈉。又,可使用於四乙氧基矽烷或四甲氧基矽烷等之烷氧基矽烷水解所得之矽酸液中,添加氫氧化鈉、氫氧化鉀、氫氧化鋰、氫氧化四級銨所得之矽酸鹼。As the above-mentioned silicate base, sodium silicate, potassium silicate, lithium silicate, etc. can be used, and those sold under the names of No. 1 sodium silicate water glass, No. 2 sodium silicate water glass, and No. 3 sodium silicate water glass can be used. Sodium silicate. In addition, it can be used in silicic acid liquid obtained by hydrolyzing alkoxysilane such as tetraethoxysilane or tetramethoxysilane, and adding sodium hydroxide, potassium hydroxide, lithium hydroxide, and quaternary ammonium hydroxide. Silicic acid base.

本發明之一實施形態中,所得水性氧化矽溶膠可進而實施下述步驟(I)與步驟(II)。 步驟(I)包含保持於室溫~50℃、pH1~4之酸性條件下之步驟(I-i)、於100~200℃加熱之步驟(I-ii),或該等之組合的步驟(I-iii)。 步驟(II)包含依序進行陽離子交換與陰離子交換之步驟(II-i)或依序進行陽離子交換與陰離子交換與陽離子交換之步驟(II-ii)。 步驟(I)中,於pH1~4之酸性條件下保持之步驟(I-i)係使用酸自氧化矽(a)粒子分散液(溶膠)水溶液中之氧化矽(a)粒子表面去除鈉離子,而形成已形成鈉離子經減低之層的氧化矽(A)粒子者。pH1~4之調整可藉由於氧化矽(a)粒子分散水溶液中添加硫酸、硝酸、鹽酸等而達成。 步驟(I)中,於100~200℃加熱之步驟(I-ii)係氧化矽(a)粒子分散液(溶膠)水溶液使用高壓釜裝置,自氧化矽(a)粒子表面去除鈉離子,形成已形成鈉離子經減低之層的氧化矽(A)粒子者。In one embodiment of the present invention, the obtained aqueous silica oxide sol can be further subjected to the following steps (I) and (II). Step (I) includes a step (I-i) of maintaining at room temperature ~ 50°C and an acidic condition of pH 1 ~ 4, a step (I-ii) of heating at 100 ~ 200°C, or a combination of these steps (I- iii). Step (II) includes the step (II-i) of sequentially performing cation exchange and anion exchange or the step (II-ii) of sequentially performing cation exchange, anion exchange and cation exchange. In step (I), the step (I-i) of maintaining under acidic conditions of pH 1 to 4 is to use acid to remove sodium ions from the surface of oxidized silicon (a) particles in the aqueous solution of oxidized silicon (a) particles (sol), and Silicon oxide (A) particles that have formed a layer in which sodium ions have been reduced. Adjustment of pH 1~4 can be achieved by adding sulfuric acid, nitric acid, hydrochloric acid, etc. to the aqueous solution of dispersed silicon oxide particles. In the step (I), the step (I-ii) of heating the silicon oxide (a) particle dispersion (sol) at 100~200°C uses an autoclave device to remove sodium ions from the surface of the silicon oxide (a) particles to form Silicon (A) particles that have formed a layer with reduced sodium ions.

步驟(I)可組合使用步驟(I-i)與步驟(I-ii)。例如進行步驟(I-ii)後可進行步驟(I-i)。Step (I) may be performed in combination with step (I-i) and step (I-ii). For example, step (I-i) can be performed after step (I-ii).

氧化矽(A)水性溶膠於步驟(I)之後經過步驟(II)而獲得。步驟(II)係依序進行陽離子交換與陰離子交換之步驟(II-i)或依序進行陽離子交換與陰離子交換與陽離子交換之步驟(II-ii),藉由經過步驟(II-ii)而獲得殘留離子經減低之氧化矽水性溶膠。The aqueous sol of silicon oxide (A) is obtained through step (II) after step (I). Step (II) is the step (II-i) of sequentially performing cation exchange and anion exchange or the step (II-ii) of sequentially performing cation exchange, anion exchange and cation exchange, by passing through step (II-ii). A silicon oxide aqueous sol with reduced residual ions is obtained.

所得水性氧化矽溶膠可藉由減壓蒸餾、超過濾法等將作為分散介質之水置換為有機溶劑。作為有機溶劑可例示甲醇、乙醇、正丙醇、異丙醇、正丁醇、乙二醇、丙二醇、丁二醇等之醇溶劑,丙酮、甲基乙基酮等之酮類,乙酸乙酯等之酯類,甲苯、二甲苯、乙基苯等之烴類,二甲基甲醯胺、N-甲基-2-吡咯啶酮等。The obtained aqueous silica oxide sol can be obtained by replacing water as the dispersion medium with an organic solvent through vacuum distillation, ultrafiltration, etc. Examples of the organic solvent include alcohol solvents such as methanol, ethanol, n-propanol, isopropyl alcohol, n-butanol, ethylene glycol, propylene glycol, and butylene glycol; ketones such as acetone and methyl ethyl ketone; and ethyl acetate. Esters such as toluene, xylene, ethylbenzene, etc., hydrocarbons such as dimethylformamide, N-methyl-2-pyrrolidone, etc.

本發明之一實施形態中,使可水解之烷氧基矽烷水解聚縮合可獲得氧化矽溶膠。作為烷氧基矽烷可例示四乙氧基矽烷、四甲氧基矽烷。烷氧基矽烷於包含水之溶劑中水解與聚縮合,而製造氧化矽溶膠。作為所用之溶劑可例示甲醇、乙醇、正丙醇、異丙醇、正丁醇、乙二醇、丙二醇、丁二醇等之醇溶劑,丙酮、甲基乙基酮等之酮類,乙酸乙酯等之酯類,甲苯、二甲苯、乙基苯等之烴類,二甲基甲醯胺、N-甲基-2-吡咯啶酮等。該等溶劑可作為混合溶劑使用。In one embodiment of the present invention, an oxidized silica sol can be obtained by hydrolyzing and polycondensing hydrolyzable alkoxysilane. Examples of alkoxysilane include tetraethoxysilane and tetramethoxysilane. Alkoxysilane is hydrolyzed and polycondensed in a solvent containing water to produce silica oxide sol. Examples of the solvent used include alcohol solvents such as methanol, ethanol, n-propanol, isopropanol, n-butanol, ethylene glycol, propylene glycol, butylene glycol, ketones such as acetone, methyl ethyl ketone, and ethyl acetate. Esters such as esters, hydrocarbons such as toluene, xylene, ethylbenzene, etc., dimethylformamide, N-methyl-2-pyrrolidone, etc. These solvents can be used as mixed solvents.

水的量相對於烷氧基矽烷之烷氧基1莫耳可用1~10莫耳。The amount of water can be 1 to 10 moles relative to 1 mole of alkoxy group of alkoxysilane.

作為鹼觸媒,舉例為氫氧化鈉、氫氧化鉀、氫氧化鋰等之鹼金屬;銨;四甲基氫氧化銨、四乙基氫氧化銨等之氫氧化四級銨;乙二胺、二伸乙基三胺、二伸乙基三胺、尿素、乙醇胺等之胺類。 (用途)Examples of the alkali catalyst include alkali metals such as sodium hydroxide, potassium hydroxide, and lithium hydroxide; ammonium; quaternary ammonium hydroxide such as tetramethylammonium hydroxide and tetraethylammonium hydroxide; ethylenediamine, Amines such as diethylenetriamine, diethyltriamine, urea, ethanolamine, etc. (use)

本發明之一實施形態中,包含經表面修飾之膠體狀無機氧化物粒子之分散質分散於矽氧油之分散液可適用作為以往之使用矽氧油之用途中改善折射率或機械物性之矽氧油,又,由於透明性高,故該無機氧化物粒子、表面修飾劑及分散液可使用於各種用途例如對矽氧樹脂之調配劑或LED用密封劑等。 [實施例]In one embodiment of the present invention, a dispersion liquid containing a dispersion of surface-modified colloidal inorganic oxide particles dispersed in silicone oil can be used as a silicone to improve the refractive index or mechanical properties in conventional applications using silicone oil. Oxygen oil also has high transparency, so the inorganic oxide particles, surface modifiers and dispersions can be used in various applications, such as formulation agents for silicone resins or sealants for LEDs. [Example]

(聚合物型矽烷偶合劑之合成) 於1升梨形燒瓶中饋入單末端環氧改質矽氧(官能基當量4700g/mol,黏度60mm2 /s,製品名:X-23-173DX,信越化學工業股份有限公司製) 128g,其次添加丁醇(關東化學(股)製) 367g並攪拌後,添加3-胺基丙基三甲氧基矽烷(製品名KBM-903,信越化學工業股份有限公司製) 5.0g。隨後,攪拌下於110℃保持24小時,獲得下述聚合物型矽烷偶合劑之1-丁醇溶液(聚合物濃度為21.3質量%)。所得溶液之環氧當量測定後,環氧基與胺基之反應率為80%。 (Synthesis of polymeric silane coupling agent) Feed single-terminal epoxy modified silica (functional group equivalent 4700g/mol, viscosity 60mm 2 /s, product name: X-23-173DX) into a 1-liter pear-shaped flask. Shin-Etsu Chemical Industry Co., Ltd.) 128 g, then add 367 g of butanol (Kanto Chemical Industry Co., Ltd.) and stir, then add 3-aminopropyltrimethoxysilane (product name: KBM-903, Shin-Etsu Chemical Industry Co., Ltd. Company-made) 5.0g. Subsequently, the solution was kept at 110° C. for 24 hours with stirring to obtain a 1-butanol solution of the following polymer-type silane coupling agent (polymer concentration: 21.3% by mass). After measuring the epoxy equivalent of the resulting solution, the reaction rate between epoxy groups and amine groups was 80%.

[實施例1] 甲苯分散矽氧聚合物接枝氧化矽溶膠之製作-1 於200毫升梨形瓶中,放入甲醇分散氧化矽溶膠(製品名:MT-ST,平均一次粒徑12nm,氧化矽濃度30質量%,日產化學股份有限公司製) 30g,添加正丁醇8.4g。該氧化矽溶膠之分散介質之一部分使用旋轉蒸發器置換為甲苯溶劑,獲得分散於甲苯與正丁醇之混合比率為6:4之溶劑中之氧化矽溶膠(平均一次粒徑12nm,氧化矽濃度30質量%) 30g。 於該氧化矽溶膠中,添加上述聚合型矽烷偶合劑之正丁醇溶液50g,進而添加甲苯(關東化學(股)製) 36.7g,攪拌下於110℃保持24小時。隨後,添加作為三甲基矽烷基之六甲基二矽氧烷(製品名KF-96L,信越化學工業股份有限公司製) 5.5g,於60℃加熱16小時後,再度添加六甲基二矽氧烷5.5g,於60℃加熱8小時。 如此所得之氧化矽溶膠以旋轉蒸發器置換為甲苯溶劑,獲得甲苯分散矽氧聚合物接枝氧化矽溶膠(固形分30.5質量%,丁醇1.0質量%,其餘部分為甲苯)。[Example 1] Preparation of toluene-dispersed silicone polymer grafted oxidized silica sol-1 In a 200 ml pear-shaped bottle, 30 g of methanol-dispersed silica oxide sol (product name: MT-ST, average primary particle size 12 nm, silica concentration 30 mass%, manufactured by Nissan Chemical Co., Ltd.) was added, and n-butanol 8.4 was added. g. A part of the dispersion medium of the silica oxide sol was replaced with a toluene solvent using a rotary evaporator to obtain an silica oxide sol dispersed in a solvent with a mixing ratio of toluene and n-butanol of 6:4 (average primary particle size 12 nm, silica oxide concentration 30% by mass) 30g. To this oxidized silica sol, 50 g of an n-butanol solution of the above-mentioned polymeric silane coupling agent was added, and further, 36.7 g of toluene (manufactured by Kanto Chemical Co., Ltd.) was added, and the mixture was maintained at 110° C. for 24 hours with stirring. Subsequently, 5.5 g of hexamethyldisiloxane (product name: KF-96L, manufactured by Shin-Etsu Chemical Industry Co., Ltd.) was added as a trimethylsilyl group, and after heating at 60° C. for 16 hours, hexamethyldisiloxane was added again. Oxane 5.5g, heated at 60°C for 8 hours. The oxidized silica sol thus obtained was replaced with a toluene solvent using a rotary evaporator to obtain a toluene-dispersed silicone polymer-grafted oxidized silica sol (solid content 30.5% by mass, butanol 1.0% by mass, and the remainder being toluene).

(參考例1):成為被覆物之二氧化矽-氧化錫複合氧化物膠體粒子之調製及改質氧化鋯溶膠、改質氧化鈦溶膠之製造 將JIS3號矽酸鈉(SiO2 換算含有29.8質量%) 77.2g溶解於純水668.8g中,其次溶解錫酸鈉NaSnO3 ・H2 O(SnO2 換算含有55.1質量%) 20.9g。所得水溶液通液至填充有氫型陽離子交換樹脂(Amberlite(註冊商標) IR-120B)之管柱。其次,於所得水分散液溶膠中添加二異丙胺7.2g。所得溶膠為鹼性之二氧化矽-氧化錫複合氧化物膠體粒子(B1)之水分散溶膠,pH8.0,全金屬氧化物濃度(SnO2 及SiO2 ) 1.7質量%。利用透過型電子顯微鏡觀察之一次粒徑為1~4nm。 上述二氧化矽-氧化錫複合氧化物膠體粒子(B1)之水分散溶膠與氧化鋯溶膠與氧化鈦溶膠分別混合,製造於氧化鋯粒子及氧化鈦粒子表面被覆二氧化矽-氧化錫複合氧化物膠體粒子(B1)之複合粒子,將水性介質置換為甲醇溶劑,製造甲醇分散氧化鋯溶膠(SnO2 -SiO2 /ZrO2 質量比=20:100)、甲醇分散氧化鈦溶膠(SnO2 -SiO2 /TiO2 質量比=30:100)。 所得甲醇分散氧化鋯溶膠於後述實施例2中使用,所得甲醇分散氧化鈦溶膠於後述實施例3中使用。(Reference Example 1): Preparation of silica-tin oxide composite oxide colloidal particles as coating and production of modified zirconium oxide sol and modified titanium oxide sol. JIS No. 3 sodium silicate ( SiO2) containing 29.8 mass %) 77.2g was dissolved in 668.8g of pure water, and then 20.9g of sodium stannate NaSnO 3・H 2 O (containing 55.1% by mass in terms of SnO 2 ) was dissolved. The obtained aqueous solution was passed through a column filled with hydrogen-type cation exchange resin (Amberlite (registered trademark) IR-120B). Next, 7.2 g of diisopropylamine was added to the obtained aqueous dispersion sol. The obtained sol was a water-dispersed sol of alkaline silicon dioxide-tin oxide composite oxide colloidal particles (B1), with a pH of 8.0 and a total metal oxide concentration (SnO 2 and SiO 2 ) of 1.7 mass%. The primary particle size observed using a transmission electron microscope is 1~4nm. The water-dispersed sol of the above-mentioned silicon dioxide-tin oxide composite oxide colloidal particles (B1) is mixed with the zirconium oxide sol and the titanium oxide sol respectively, and is manufactured by coating the surfaces of the zirconium oxide particles and titanium oxide particles with the silicon dioxide-tin oxide composite oxide. Composite particles of colloidal particles (B1) replace the aqueous medium with methanol solvent to produce methanol-dispersed zirconia sol (SnO 2 -SiO 2 /ZrO 2 mass ratio = 20:100) and methanol-dispersed titanium oxide sol (SnO 2 -SiO 2 /TiO 2 mass ratio = 30:100). The obtained methanol-dispersed zirconia sol was used in Example 2 described below, and the obtained methanol-dispersed titanium oxide sol was used in Example 3 described below.

[實施例2] 甲苯分散矽氧聚合物接枝氧化鋯溶膠之製作 於200毫升梨形瓶中,於上述參考例1所得之甲醇分散氧化鋯溶膠(被覆有一次粒徑1~4nm之SnO2 -SiO2 複合粒子之平均一次粒徑17nm之氧化鋯粒子之甲醇分散體) 30g中,添加甲醇26.5g與正丁醇35.9g。該氧化鋯溶膠之分散介質之一部分使用旋轉蒸發器置換為甲苯溶劑,獲得分散於甲苯與正丁醇之混合比率為2:8之溶劑中之氧化鋯溶膠(平均一次粒徑17nm,固形分濃度20質量%) 44g。 於該氧化鋯溶膠中,添加於聚合型矽烷偶合劑之丁醇溶液24.7g中混合有甲苯39.3g之溶液64g,攪拌下於110℃保持24小時。上述反應後,添加作為三甲基矽烷基之六甲基二矽氧烷3.9g,於110℃加熱16小時。隨後,再度添加六甲基二矽氧烷3.9g,於110℃加熱8小時。 如此所得之氧化鋯溶膠以旋轉蒸發器置換為甲苯溶劑,獲得甲苯分散矽氧聚合物接枝氧化鋯溶膠(固形分30.5質量%,丁醇1.0質量%,其餘部分為甲苯)。[Example 2] Toluene-dispersed silicone polymer-grafted zirconia sol was prepared in a 200 ml pear-shaped bottle. The methanol-dispersed zirconia sol obtained in the above reference example 1 (coated with SnO 2 with a primary particle size of 1 to 4 nm -Methanol dispersion of zirconia particles with an average primary particle diameter of 17 nm) of SiO 2 composite particles, 26.5 g of methanol and 35.9 g of n-butanol were added. A part of the dispersion medium of the zirconia sol was replaced with a toluene solvent using a rotary evaporator to obtain a zirconia sol dispersed in a solvent with a mixing ratio of toluene and n-butanol of 2:8 (average primary particle size 17 nm, solid content concentration 20% by mass) 44g. To this zirconia sol, 64 g of a solution containing 39.3 g of toluene was added to 24.7 g of a butanol solution of a polymeric silane coupling agent and maintained at 110° C. for 24 hours while stirring. After the above reaction, 3.9 g of hexamethyldisiloxane as a trimethylsiloxane group was added, and the mixture was heated at 110° C. for 16 hours. Subsequently, 3.9 g of hexamethyldisiloxane was added again, and the mixture was heated at 110° C. for 8 hours. The zirconia sol thus obtained was replaced with a toluene solvent using a rotary evaporator to obtain a toluene-dispersed silicone polymer-grafted zirconia sol (solid content 30.5% by mass, butanol 1.0% by mass, and the remainder being toluene).

[實施例3] 甲苯分散矽氧聚合物接枝氧化鈦溶膠之製作 於200毫升梨形瓶中,放入上述參考例1所得之甲醇分散氧化鈦溶膠(被覆有一次粒徑1~4nm之SnO2 -SiO2 複合粒子之平均一次粒徑17nm之氧化鈦粒子之甲醇分散體) 30g中,添加2-丙醇40.5g、丁醇40.5g後,添加乙醇酸0.9g。該氧化鈦溶膠之分散介質之一部分使用旋轉蒸發器置換為甲苯溶劑,獲得分散於甲苯與正丁醇之混合比率為2:8之溶劑中之氧化鈦溶膠(平均一次粒徑17nm,固形分濃度11.3質量%) 90g。 於該氧化鈦溶膠中,添加於聚合型矽烷偶合劑之丁醇溶液24.7g中混合有甲苯29.4g之溶液54.1g,攪拌下於110℃保持24小時。 上述反應後,添加作為三甲基矽烷基之六甲基二矽氮烷(SZ-31,信越化學工業股份有限公司製)3.9g,於60℃加熱8小時。 如此所得之氧化鈦溶膠以旋轉蒸發器置換為甲苯溶劑,獲得甲苯分散矽氧聚合物接枝氧化鈦溶膠(固形分30.5質量%,丁醇1.0質量%,其餘部分為甲苯)。[Example 3] Preparation of toluene-dispersed silicone polymer-grafted titanium oxide sol. In a 200 ml pear-shaped bottle, put the methanol-dispersed titanium oxide sol obtained in Reference Example 1 (coated with SnO with a primary particle size of 1 to 4 nm 2 -SiO 2 composite particles (methanol dispersion of titanium oxide particles with an average primary particle diameter of 17 nm) 30g, after adding 40.5g of 2-propanol and 40.5g of butanol, 0.9g of glycolic acid was added. A part of the dispersion medium of the titanium oxide sol was replaced with a toluene solvent using a rotary evaporator to obtain a titanium oxide sol dispersed in a solvent with a mixing ratio of toluene and n-butanol of 2:8 (average primary particle size 17 nm, solid content concentration 11.3% by mass) 90g. To this titanium oxide sol, 54.1 g of a solution containing 29.4 g of toluene was added to 24.7 g of a butanol solution of a polymeric silane coupling agent, and the mixture was maintained at 110° C. for 24 hours while stirring. After the above reaction, 3.9 g of hexamethyldisilazane (SZ-31, manufactured by Shin-Etsu Chemical Industry Co., Ltd.) as a trimethylsilyl group was added, and the mixture was heated at 60° C. for 8 hours. The titanium oxide sol thus obtained was replaced with a toluene solvent using a rotary evaporator to obtain a toluene-dispersed silicone polymer-grafted titanium oxide sol (solid content 30.5% by mass, butanol 1.0% by mass, and the remainder being toluene).

[實施例4] 甲苯分散矽氧聚合物接枝氧化矽溶膠之製作-2 與實施例1同樣,獲得分散於甲苯與正丁醇之混合比率為6:4之溶劑中之氧化矽溶膠(平均一次粒徑12nm,氧化矽濃度30質量%) 30g。 於該氧化矽溶膠中,添加上述聚合型矽烷偶合劑之正丁醇溶液25g,進而添加甲苯(關東化學(股)製) 14.2g,攪拌下於110℃保持24小時。隨後,添加作為三甲基矽烷基之六甲基二矽氧烷(製品名KF-96L,信越化學工業股份有限公司製)5.5g,於60℃加熱16小時,再度添加六甲基二矽氧烷5.5g,於60℃加熱8小時。 如此所得之氧化矽溶膠以旋轉蒸發器置換為甲苯溶劑,獲得甲苯分散矽氧聚合物接枝氧化矽溶膠(固形分30.5質量%,丁醇1.0質量%,其餘部分為甲苯)。[Example 4] Preparation of toluene-dispersed silicone polymer grafted oxidized silica sol-2 In the same manner as Example 1, 30 g of silica oxide sol (average primary particle diameter: 12 nm, silica oxide concentration: 30 mass%) dispersed in a solvent with a mixing ratio of toluene and n-butanol of 6:4 was obtained. To this oxidized silica sol, 25 g of an n-butanol solution of the above-mentioned polymeric silane coupling agent was added, and then 14.2 g of toluene (manufactured by Kanto Chemical Co., Ltd.) was added, and the mixture was maintained at 110° C. for 24 hours with stirring. Subsequently, 5.5 g of hexamethyldisiloxane (product name KF-96L, manufactured by Shin-Etsu Chemical Industry Co., Ltd.) was added as a trimethylsilyl group, heated at 60° C. for 16 hours, and hexamethyldisiloxane was added again. 5.5g of alkane, heated at 60°C for 8 hours. The oxidized silica sol thus obtained was replaced with a toluene solvent using a rotary evaporator to obtain a toluene-dispersed silicone polymer-grafted oxidized silica sol (solid content 30.5% by mass, butanol 1.0% by mass, and the remainder being toluene).

[實施例5] 甲苯分散矽氧聚合物接枝氧化矽溶膠之製作-3 除了使用甲醇分散氧化矽溶膠(製品名:MA-ST-M,平均一次粒徑22nm,氧化矽濃度30質量%,日產化學股份有限公司製) 30g以外,與實施例1同樣,獲得於甲苯與正丁醇之混合比率為6:4之溶劑中分散之氧化矽溶膠(平均一次粒徑12nm,氧化矽濃度30質量%) 30g。 於該氧化矽溶膠中,添加上述聚合型矽烷偶合劑之正丁醇溶液28.8g,進而添加甲苯(關東化學(股)製) 21.1g,攪拌下於110℃保持24小時。隨後,添加作為三甲基矽烷基之六甲基二矽氧烷(製品名KF-96L,信越化學工業股份有限公司製)3.2g,於60℃加熱16小時後,再度添加六甲基二矽氧烷3.2g,於60℃加熱8小時。 如此所得之氧化矽溶膠以旋轉蒸發器置換為甲苯溶劑,獲得甲苯分散矽氧聚合物接枝氧化矽溶膠(固形分30.5質量%,丁醇1.0質量%,其餘部分為甲苯)。[Example 5] Preparation of toluene-dispersed silicone polymer grafted oxidized silica sol-3 Except that 30 g of methanol-dispersed silica oxide sol (product name: MA-ST-M, average primary particle diameter 22 nm, silica concentration 30% by mass, manufactured by Nissan Chemical Co., Ltd.) was obtained in the same manner as in Example 1, using toluene and 30g of silica oxide sol (average primary particle size 12nm, silica oxide concentration 30% by mass) dispersed in a solvent with a mixing ratio of n-butanol: 6:4. To this oxidized silica sol, 28.8 g of an n-butanol solution of the polymeric silane coupling agent was added, and further 21.1 g of toluene (manufactured by Kanto Chemical Co., Ltd.) was added, and the mixture was maintained at 110° C. for 24 hours with stirring. Subsequently, 3.2 g of hexamethyldisiloxane (product name KF-96L, manufactured by Shin-Etsu Chemical Industry Co., Ltd.) was added as a trimethylsilyl group, and after heating at 60° C. for 16 hours, hexamethyldisiloxane was added again. Oxane 3.2g, heated at 60°C for 8 hours. The oxidized silica sol thus obtained was replaced with a toluene solvent using a rotary evaporator to obtain a toluene-dispersed silicone polymer-grafted oxidized silica sol (solid content 30.5% by mass, butanol 1.0% by mass, and the remainder being toluene).

(參考例2):以二氧化矽-氧化錫複合氧化物膠體粒子被覆之改質氧化錫溶膠之製造 將草酸((COOH)2 ・2H2 O) 37.5kg溶解於純水383kg中,將其取入500L容器中,攪拌下加熱至70℃,添加35質量%過氧化氫水150kg與金屬錫(山石金屬公司製,商品名:AT-SNNO200N) 75kg。過氧化氫水與金屬錫之添加係交互進行。首先添加35質量%過氧化氫水10kg,其次添加金屬錫5kg。等待反應結束(該期間為5~10分鐘),重複該操作。添加過氧化氫水及金屬錫全量後,進而追加35質量%過氧化氫水10kg。過氧化氫水及金屬錫之添加所需之時間為2.5小時,添加結束後,進而於95℃加熱1小時,結束反應。 過氧化氫水與金屬錫之莫耳比以H2 O2 /Sn表示為2.61。所得氧化錫水性溶膠透明性非常良好。該氧化錫水性溶膠之收量為630kg,比重1.154,pH1.51,以SnO2 計為14.7質量%。所得溶膠以透過型電子顯微鏡觀察後,為一次粒徑10~15nm之球狀,為充分分散之膠體粒子。該溶膠因放置而顯示黏度略微上升,但於室溫放置6個月後未見到凝膠化而為安定。於所得溶膠629kg中添加35質量%過氧化氫水231kg、純水52kg,調整為以SnO2 計為10質量%、相對於饋入時之草酸H2 O2 /(COOH)2 之莫耳比成為8.0後,於95℃加熱進行5小時熟成。藉由此操作,含有之草酸因與過氧化氫之反應而分解為二氧化碳氣體與水。藉由該操作所得之氧化錫漿料冷卻至約40℃後,通液至填充有鉑系觸媒(Sud Chemie觸媒公司製商品名:N-220)約1.5L之觸媒塔中並循環,進行過量過氧化氫之分解處理。以約30L/min進行通液速度,進行5小時循環。進而通液至填充有陰離子交換樹脂(Amberlite(註冊商標)IRA-410:Organo公司製)之管柱中,獲得酸性之氧化錫水性溶膠1545kg。所得酸性氧化錫水性溶膠係SnO2 濃度11.4質量%,pH3.97,導電度55μS/cm。 上述二氧化矽-氧化錫複合氧化物膠體粒子(B1)之水分散溶膠與氧化錫溶膠混合,製造於氧化錫粒子表面被覆二氧化矽-氧化錫複合氧化物膠體粒子(B1)之複合粒子,將水性介質置換為甲醇溶劑,製造甲醇分散氧化錫溶膠(SnO2 -SiO2 /SnO2 質量比=15:100)。 所得甲醇分散氧化錫溶膠於後述實施例6中使用。(Reference Example 2): Production of modified tin oxide sol coated with silicon dioxide-tin oxide composite oxide colloidal particles Dissolve 37.5 kg of oxalic acid ((COOH) 2・2H 2 O) in 383 kg of pure water, and Take it into a 500L container, heat it to 70°C with stirring, and add 150kg of 35 mass% hydrogen peroxide water and 75kg of metal tin (manufactured by Shanshi Metal Co., Ltd., trade name: AT-SNNO200N). The addition of hydrogen peroxide water and metallic tin is carried out interactively. First, add 10 kg of 35 mass% hydrogen peroxide water, and then add 5 kg of metallic tin. Wait for the reaction to end (this period is 5 to 10 minutes) and repeat the operation. After adding the entire amount of hydrogen peroxide water and metallic tin, 10 kg of 35 mass% hydrogen peroxide water was added. The time required for adding hydrogen peroxide water and metallic tin is 2.5 hours. After the addition is completed, the reaction is further heated at 95°C for 1 hour to complete the reaction. The molar ratio of hydrogen peroxide water to metallic tin is 2.61 expressed as H 2 O 2 /Sn. The obtained tin oxide aqueous sol has very good transparency. The yield of the tin oxide aqueous sol is 630kg, the specific gravity is 1.154, the pH is 1.51, and it is 14.7% by mass in terms of SnO 2 . The obtained sol was observed under a transmission electron microscope and was found to be spherical with a primary particle size of 10 to 15 nm and fully dispersed colloidal particles. The sol showed a slight increase in viscosity as it was left to stand, but no gelation was seen after being left at room temperature for 6 months, indicating that it was stable. 231 kg of 35 mass % hydrogen peroxide water and 52 kg of pure water were added to 629 kg of the obtained sol, and the molar ratio was adjusted to 10 mass % in terms of SnO 2 relative to the oxalic acid H 2 O 2 /(COOH) 2 at the time of feeding. After reaching 8.0, it was heated at 95°C for 5 hours of aging. Through this operation, the oxalic acid contained in the product is decomposed into carbon dioxide gas and water due to the reaction with hydrogen peroxide. After the tin oxide slurry obtained by this operation is cooled to about 40°C, the liquid is passed into a catalyst tower filled with about 1.5L of platinum-based catalyst (trade name: N-220 manufactured by Sud Chemie Catalyst Co., Ltd.) and circulated , carry out decomposition treatment of excess hydrogen peroxide. The liquid flow rate is about 30L/min and the circulation is carried out for 5 hours. The liquid was further passed through a column filled with an anion exchange resin (Amberlite (registered trademark) IRA-410: manufactured by Organo Corporation) to obtain 1545 kg of acidic tin oxide aqueous sol. The obtained acidic tin oxide aqueous sol-based SnO 2 concentration was 11.4% by mass, pH was 3.97, and conductivity was 55 μS/cm. The water-dispersed sol of the above-mentioned silicon dioxide-tin oxide composite oxide colloidal particles (B1) is mixed with the tin oxide sol to produce composite particles in which the surface of the tin oxide particles is coated with the silicon dioxide-tin oxide composite oxide colloidal particles (B1). The aqueous medium was replaced with methanol solvent to produce a methanol-dispersed tin oxide sol (SnO 2 -SiO 2 /SnO 2 mass ratio = 15:100). The obtained methanol-dispersed tin oxide sol was used in Example 6 described below.

[實施例6] 甲苯分散矽氧聚合物接枝氧化錫溶膠之製作 於200毫升梨形瓶中,放入上述參考例2所得之甲醇分散氧化錫溶膠(日產化學股份有限公司製,被覆有SnO2 -SiO2 複合粒子之平均一次粒徑21nm之氧化錫粒子之甲醇分散體) 30g,添加正丁醇28.4g。該氧化錫溶膠之分散介質之一部分使用旋轉蒸發器置換為甲苯溶劑,獲得分散於甲苯與正丁醇之混合比率為2:8之溶劑中之氧化錫溶膠(平均一次粒徑17nm,固形分濃度20質量%) 44g。 於該氧化錫溶膠中,添加於聚合型矽烷偶合劑之丁醇溶液24.7g中混合有甲苯39g之溶液63.7g,攪拌下於110℃保持24小時。上述反應後,添加作為三甲基矽烷基之六甲基二矽氮烷2.5g,於110℃加熱16小時。隨後,再度添加六甲基二矽氮烷2.5g,於110℃加熱8小時。 如此所得之錫溶膠以旋轉蒸發器置換為甲苯溶劑,獲得甲苯分散矽氧聚合物接枝氧化錫溶膠(固形分30.5質量%,丁醇1.0質量%,其餘部分為甲苯)。[Example 6] Preparation of toluene-dispersed silicone polymer-grafted tin oxide sol. In a 200 ml pear-shaped bottle, the methanol-dispersed tin oxide sol obtained in Reference Example 2 (manufactured by Nissan Chemical Co., Ltd., coated with SnO 2 - 30g of methanol dispersion of tin oxide particles with an average primary particle size of 21 nm in the SiO 2 composite particles, and 28.4g of n-butanol were added. A part of the dispersion medium of the tin oxide sol was replaced with a toluene solvent using a rotary evaporator to obtain a tin oxide sol dispersed in a solvent with a mixing ratio of toluene and n-butanol of 2:8 (average primary particle size 17 nm, solid content concentration 20% by mass) 44g. To this tin oxide sol, 24.7 g of a butanol solution of a polymeric silane coupling agent was added, and 63.7 g of a solution containing 39 g of toluene was mixed, and the mixture was kept at 110° C. for 24 hours while stirring. After the above reaction, 2.5 g of hexamethyldisilazane as a trimethylsilyl group was added, and the mixture was heated at 110° C. for 16 hours. Subsequently, 2.5 g of hexamethyldisilazane was added again, and the mixture was heated at 110° C. for 8 hours. The tin sol thus obtained was replaced with a toluene solvent using a rotary evaporator to obtain a toluene-dispersed silicone polymer-grafted tin oxide sol (solid content 30.5% by mass, butanol 1.0% by mass, and the remainder being toluene).

[比較例1] 甲苯分散苯基三甲氧基矽烷被覆氧化矽溶膠之製作 實施例1中,替代聚合物型矽烷偶合劑之正丁醇溶液50g,而使用苯基三甲氧基矽烷1.5g以外,與實施例1同樣,獲得甲苯分散苯基三甲氧基矽烷被覆氧化矽溶膠(固形分30.5質量%,丁醇1.0質量%,其餘部分為甲苯)。[Comparative Example 1] Preparation of toluene-dispersed phenyltrimethoxysilane-coated oxidized silica sol In Example 1, a toluene-dispersed phenyltrimethoxysilane-coated oxidized silica sol was obtained in the same manner as in Example 1, except that 50 g of n-butanol solution of the polymeric silane coupling agent was replaced with 1.5 g of phenyltrimethoxysilane. (Solid content: 30.5 mass%, butanol 1.0 mass%, and the remainder is toluene).

[比較例2] 甲基乙基酮分散苯基三甲氧基矽烷被覆氧化鋯溶膠之製作 實施例2中,替代聚合物型矽烷偶合劑之正丁醇溶液50g,而使用苯基三甲氧基矽烷1.0g,替代甲苯使用甲基乙基酮以外,與實施例2同樣,獲得甲基乙基酮分散苯基三甲氧基矽烷被覆氧化鋯溶膠(固形分30.5質量%,丁醇1.0質量%,其餘部分為甲基乙基酮)。[Comparative Example 2] Preparation of methyl ethyl ketone-dispersed phenyltrimethoxysilane-coated zirconia sol In Example 2, methyl ethyl ketone was obtained in the same manner as in Example 2, except that 50 g of n-butanol solution of the polymeric silane coupling agent was replaced with 1.0 g of phenyltrimethoxysilane, and methyl ethyl ketone was used instead of toluene. Ketone-dispersed phenyltrimethoxysilane-coated zirconia sol (solid content 30.5 mass%, butanol 1.0 mass%, and the remainder is methyl ethyl ketone).

[比較例3] 甲苯分散單末端環氧改質矽氧被覆氧化矽溶膠之製作 於聚合型矽烷偶合劑之合成中,單末端環氧改質矽氧(官能基當量4700g/mol,黏度60mm2 /s,製品名:X-22-173DX,信越化學工業股份有限公司製)未與3-胺基丙基三甲氧基矽烷反應,僅使用12.8g單末端環氧改質矽氧(官能基當量4700g/mol,黏度60mm2 /s,製品名:X-22-173DX,信越化學工業股份有限公司製)作為表面修飾劑以外,與實施例1同樣獲得甲苯分散單末端環氧改質矽氧被覆氧化矽溶膠(固形分30.5質量%,丁醇1.0質量%,其餘部分為甲苯)。[Comparative Example 3] Toluene-dispersed single-terminal epoxy-modified silica-coated oxidized silica sol was produced during the synthesis of polymeric silane coupling agent. Single-terminal epoxy-modified silica (functional group equivalent 4700g/mol, viscosity 60mm 2 /s, product name: 4700g/mol, viscosity 60mm2 /s, product name: Oxidized silica sol (solid content 30.5% by mass, butanol 1.0% by mass, and the remainder is toluene).

(上述溶膠之朝矽氧油之分散) 於20毫升玻璃製樣品瓶中,各取2g之二甲基矽氧油(商品名KF-96:黏度100厘司托克士,平均分子量5500,KF-96:黏度300厘司托克士,平均分子量10000,KF-96:黏度500厘司托克士,平均分子量18000,KF-96:黏度1000厘司托克士,平均分子量25000,均為信越化學股份有限公司製),各添加甲苯2g,製作矽氧溶液。(Dispersion of the above sol into silicone oil) In a 20 ml glass sample bottle, take 2 g of dimethyl silicone oil (trade name KF-96: viscosity 100 centistokes, average molecular weight 5500, KF-96: viscosity 300 centistokes, average molecular weight 10000, KF-96: viscosity 500 centistokes, average molecular weight 18000, KF-96: viscosity 1000 centistokes, average molecular weight 25000, both manufactured by Shin-Etsu Chemical Co., Ltd.), add 2g of toluene to each to prepare silicone solution.

隨後,各添加2g實施例1所得之甲苯分散矽氧接枝氧化矽溶膠,於加熱板上,於220℃加熱攪拌1小時,使甲苯揮發去除,評價脫甲苯溶劑後之分散液外觀。Subsequently, 2 g of the toluene-dispersed silica grafted oxidized silica sol obtained in Example 1 was added to each, and the mixture was heated and stirred at 220° C. for 1 hour on a hot plate to volatilize and remove toluene, and the appearance of the dispersion after removal of the toluene solvent was evaluated.

同樣評價實施例2所得之甲苯分散矽氧接枝氧化鋯溶膠、實施例3所得之甲苯分散矽氧聚合物接枝氧化鈦溶膠、比較例1所得之甲苯分散苯基三甲氧基矽烷被覆氧化矽溶膠、比較例2所得之甲基乙基酮分散苯基三甲氧基矽烷被覆氧化鋯溶膠及比較例3所得之甲苯分散單末端環氧改質矽氧被覆氧化矽溶膠。The toluene-dispersed silicone-grafted zirconia sol obtained in Example 2, the toluene-dispersed silicone polymer-grafted titanium oxide sol obtained in Example 3, and the toluene-dispersed phenyltrimethoxysilane-coated silica obtained in Comparative Example 1 were evaluated in the same manner. sol, the methyl ethyl ketone-dispersed phenyltrimethoxysilane-coated zirconia sol obtained in Comparative Example 2, and the toluene-dispersed single-terminal epoxy-modified silica-coated zirconia sol obtained in Comparative Example 3.

[表1] 矽氧油 KF-96 100CS KF-96 300CS KF-96 500CS KF-96 1000CS 實施例1 無色透明 無色透明 無色透明 無色透明 實施例2 透明膠體色 透明膠體色 透明膠體色 --- 實施例3 透明膠體色 透明膠體色 --- --- 實施例4 無色透明 無色透明 無色透明 無色透明 實施例5 無色透明 透明膠體色 --- --- 實施例6 透明膠體色 --- --- --- 比較例1 白濁 白濁 白濁 白濁 比較例2 白濁 白濁 白濁 白濁 比較例3 白濁 白濁 白濁 白濁 表1中(---)表示未進行測定。 表1中,所謂無色透明表示透過率為95%之範圍,所謂透明膠體色表示透過率為94~70%之範圍,所謂白濁表示透過率為1%以下之範圍。 又,透過率測定係使用光程2mm之石英單元進行,照射之光於實施例1~3及比較例1~3以650nm之光,於實施例4~6以520nm之光實施。 [產業上之可利用性][Table 1] Silicone oil KF-96 100CS KF-96 300CS KF-96 500CS KF-96 1000CS Example 1 Colorless and transparent Colorless and transparent Colorless and transparent Colorless and transparent Example 2 Transparent gel color Transparent gel color Transparent gel color --- Example 3 Transparent gel color Transparent gel color --- --- Example 4 Colorless and transparent Colorless and transparent Colorless and transparent Colorless and transparent Example 5 Colorless and transparent Transparent gel color --- --- Example 6 Transparent gel color --- --- --- Comparative example 1 White turbidity White turbidity White turbidity White turbidity Comparative example 2 White turbidity White turbidity White turbidity White turbidity Comparative example 3 White turbidity White turbidity White turbidity White turbidity (---) in Table 1 indicates that measurement was not performed. In Table 1, colorless and transparent means a range with a transmittance of 95%, transparent colloidal color means a range with a transmittance of 94 to 70%, and white turbidity means a range with a transmittance of 1% or less. In addition, the transmittance was measured using a quartz unit with an optical path of 2 mm. The irradiation light was 650 nm light in Examples 1 to 3 and Comparative Examples 1 to 3, and 520 nm light in Examples 4 to 6. [Industrial availability]

含有本發明之經表面修飾之膠體狀無機氧化物粒子之分散質分散於矽氧油之分散液可適用作為以往之使用矽氧油之用途中改善折射率或機械物性之矽氧油,又,由於透明性高,故該無機氧化物粒子、表面修飾劑及分散液可使用於各種用途例如對矽氧樹脂之調配劑或LED用密封劑等。A dispersion containing the dispersion of the surface-modified colloidal inorganic oxide particles of the present invention dispersed in silicone oil can be used as a silicone oil to improve the refractive index or mechanical properties of conventional silicone oils, and, Due to their high transparency, the inorganic oxide particles, surface modification agents and dispersions can be used in various applications such as formulation agents for silicone resins or sealants for LEDs.

Claims (10)

一種無機氧化物粒子,其係經下述通式(1)表示之表面修飾劑進行表面修飾者,且該無機氧化物粒子係選自由氧化矽粒子、氧化鋯粒子、氧化鈦粒子及氧化錫粒子所成之群,
Figure 109105649-A0305-02-0039-1
[式(1)中,R1表示甲基或乙基,R2表示碳原子數1~10之烷基、碳原子數6~40之芳基、或該等之組合,R3係包含藉由B基與C基之反應所得之化學基的連結基,B基為環氧基、乙烯基、羥基或異氰酸酯基,C基為羧基、酸酐基、胺基、硫醇基、羥基或異氰酸酯基,R4係可含有環氧基、乙烯基、羥基、異氰酸酯基、羧基、酸酐基、胺基或硫醇基之碳原子數1~10之烷基或碳原子數6~40之芳基、或OH基,且係藉由OR1基之水解所得之OH基修飾氧化矽粒子表面之矽烷醇基者,單位構造A包含下述通式(1-1)之單位構造及下述通式(1-2)之單位構造,且單位構造A所包含之通式(1-1)之單位構造之數與通式(1-2)之單位構造之數分別為n4、n5,
Figure 109105649-A0305-02-0040-2
(式(1-2)中,R5表示可含有環氧基、乙烯基、羥基、異氰酸酯基、羧基、酸酐基、胺基或硫醇基之碳原子數1~10之烷基或碳原子數6~40之芳基、或OH基或氫原子),n1為1~3之整數,n2為0~1之整數,n1+n2=3,n3=n4+n5,n3為1~100之整數,0≦n4≦100,1≦n5≦100]。
An inorganic oxide particle, which is surface-modified with a surface modifying agent represented by the following general formula (1), and the inorganic oxide particle is selected from the group consisting of silicon oxide particles, zirconium oxide particles, titanium oxide particles, and tin oxide particles The group formed,
Figure 109105649-A0305-02-0039-1
[In formula (1), R 1 represents a methyl group or an ethyl group, R 2 represents an alkyl group with 1 to 10 carbon atoms, an aryl group with 6 to 40 carbon atoms, or a combination thereof, and R 3 includes The linking group of chemical groups obtained by the reaction of B group and C group. B group is epoxy group, vinyl group, hydroxyl group or isocyanate group. C group is carboxyl group, acid anhydride group, amine group, thiol group, hydroxyl group or isocyanate group. , R 4 is an alkyl group with 1 to 10 carbon atoms or an aryl group with 6 to 40 carbon atoms, which may contain an epoxy group, vinyl group, hydroxyl group, isocyanate group, carboxyl group, acid anhydride group, amino group or thiol group. Or OH group, and the silanol group on the surface of the silica particle is modified by the OH group obtained by the hydrolysis of the OR 1 group. The unit structure A includes the unit structure of the following general formula (1-1) and the following general formula ( 1-2), and the number of unit structures of general formula (1-1) and the number of unit structures of general formula (1-2) included in unit structure A are n4 and n5 respectively,
Figure 109105649-A0305-02-0040-2
(In formula (1-2), R 5 represents an alkyl group or carbon atom with 1 to 10 carbon atoms that may contain an epoxy group, vinyl group, hydroxyl group, isocyanate group, carboxyl group, acid anhydride group, amino group or thiol group. Aryl group with number 6~40, or OH group or hydrogen atom), n1 is an integer between 1~3, n2 is an integer between 0~1, n1+n2=3, n3=n4+n5, n3 is an integer between 1~100 Integer, 0≦n4≦100, 1≦n5≦100].
如請求項1之無機氧化物粒子,其中無機氧化物粒子之平均一次粒徑為5~100nm。 Such as the inorganic oxide particles of claim 1, wherein the average primary particle diameter of the inorganic oxide particles is 5~100nm. 如請求項1之無機氧化物粒子,其中B基為環氧基,C基為胺基。 Such as the inorganic oxide particles of claim 1, wherein the B group is an epoxy group and the C group is an amine group. 如請求項1之無機氧化物粒子,其中上述R4及/或R5係選自由碳原子數1~10之烷基、碳原子數6~40之芳基及OH基所成之群。 Such as the inorganic oxide particles of claim 1, wherein the above-mentioned R 4 and/or R 5 are selected from the group consisting of an alkyl group with 1 to 10 carbon atoms, an aryl group with 6 to 40 carbon atoms, and an OH group. 如請求項1或2之無機氧化物粒子,其中無機氧化物粒子係經通式(1)表示之表面修飾劑以0.1~10個/nm2進行表面修飾之氧化矽粒子。 Such as the inorganic oxide particles of claim 1 or 2, wherein the inorganic oxide particles are silicon oxide particles surface-modified by a surface modifier represented by the general formula (1) at a rate of 0.1 to 10 particles/nm 2 . 如請求項1或2之無機氧化物粒子,其中無機氧化物粒子進而於其表面具有0.3~20個/nm2之三甲基矽烷基。 Such as the inorganic oxide particles of claim 1 or 2, wherein the inorganic oxide particles further have 0.3 to 20 trimethylsilyl groups/nm 2 on their surfaces. 一種分散液,其係於矽氧油中分散有如請求項1至6中任一項之無機氧化物粒子者。 A dispersion liquid in which the inorganic oxide particles according to any one of claims 1 to 6 are dispersed in silicone oil. 如請求項7之分散液,其中矽氧油係黏度100厘司托克士(centistokes)~5000厘司托克士之二甲基矽氧油、甲基苯基矽氧油或甲基氫矽氧油。 For example, the dispersion of claim 7, wherein the silicone oil is dimethyl silicone oil, methylphenyl silicone oil or methyl hydrogen silicone oil with a viscosity of 100 centistokes to 5000 centistokes. . 一種表面修飾劑之製造方法,其係如請求項1至6中任一項之表面修飾劑之製造方法,且包含:使於側鏈、單末端、兩末端或該等之組合所成之部位包含官能基(b)之矽氧油與包含官能基(c)之矽烷偶合劑於醇溶劑中,以官能基(b):官能基(c)為1:1~1:0.8之莫耳比反應之步驟,官能基(b)係選自由環氧基、乙烯基、羥基或異氰酸酯基所成之群,官能基(c)係選自由羧基、酸酐基、胺基、硫醇基、羥基或異氰酸酯基所成之群。 A method for producing a surface modifying agent, which is the method for producing a surface modifying agent according to any one of claims 1 to 6, and includes: a site formed of a side chain, a single end, both ends, or a combination thereof Silicone oil containing functional group (b) and silane coupling agent containing functional group (c) are placed in an alcohol solvent, with the molar ratio of functional group (b):functional group (c) being 1:1~1:0.8 In the reaction step, the functional group (b) is selected from the group consisting of epoxy group, vinyl group, hydroxyl group or isocyanate group, and the functional group (c) is selected from the group consisting of carboxyl group, acid anhydride group, amine group, thiol group, hydroxyl group or A group of isocyanate groups. 一種分散液之製造方法,其係如請求項7或8之分散液之製造方法,且包含:步驟(i):於烴溶劑中,使烴與醇之混合溶劑分散無機氧化物溶膠與通式(1)表示之表面修飾劑之醇溶液,以無機氧化物:通式(1)表示之表面修飾劑=1:0.1~10之重量比混合之步驟,步驟(ii):於60~150℃進行0.1~60小時之反應的步驟,步驟(iii):去除醇溶劑獲得分散於烴溶劑之表面改質無機氧化物溶膠之步驟,步驟(iv):將分散於烴溶劑之表面改質無機氧化物溶 膠與矽氧油混合並去除烴之步驟。A method for producing a dispersion liquid, which is the method for producing a dispersion liquid according to claim 7 or 8, and includes: step (i): in a hydrocarbon solvent, a mixed solvent of hydrocarbon and alcohol is used to disperse the inorganic oxide sol and the general formula (1) The step of mixing the alcohol solution of the surface modifying agent represented by the inorganic oxide: the surface modifying agent represented by the general formula (1) = 1:0.1~10 in a weight ratio, step (ii): at 60~150°C The steps of carrying out the reaction for 0.1 to 60 hours, step (iii): removing the alcohol solvent to obtain the surface-modified inorganic oxide sol dispersed in the hydrocarbon solvent, step (iv): oxidizing the surface-modified inorganic oxide dispersed in the hydrocarbon solvent soluble matter The step of mixing glue and silicone oil and removing hydrocarbons.
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