TWI826553B - parts supply device - Google Patents

parts supply device Download PDF

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Publication number
TWI826553B
TWI826553B TW108137417A TW108137417A TWI826553B TW I826553 B TWI826553 B TW I826553B TW 108137417 A TW108137417 A TW 108137417A TW 108137417 A TW108137417 A TW 108137417A TW I826553 B TWI826553 B TW I826553B
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Taiwan
Prior art keywords
drive unit
unit
drive
control device
vibration
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TW108137417A
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Chinese (zh)
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TW202021888A (en
Inventor
入江進
伊倉康文
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日商昕芙旎雅股份有限公司
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G27/00Jigging conveyors
    • B65G27/10Applications of devices for generating or transmitting jigging movements
    • B65G27/32Applications of devices for generating or transmitting jigging movements with means for controlling direction, frequency or amplitude of vibration or shaking movement
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/02Feeding of components
    • H05K13/028Simultaneously loading a plurality of loose objects, e.g. by means of vibrations, pressure differences, magnetic fields
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00Control devices, e.g. for safety, warning or fault-correcting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/02Articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2812/00Indexing codes relating to the kind or type of conveyors
    • B65G2812/03Vibrating conveyors
    • B65G2812/0304Driving means or auxiliary devices
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Jigging Conveyors (AREA)
  • Feeding Of Articles To Conveyors (AREA)

Abstract

本發明提供一種部件供給裝置,其振動搬運部件,尤其降低需要拉回的配線的數量,提高對適用對象的裝配便利性。在基台(10)上組裝包含搬運部件的搬運部(22、32、42、52)、使這些搬運部(22、32、42、52)振動的振動式驅動部(A、L、B、R、H)的振動機(2、3、4、5)作為組件的部件供給裝置(1)在組件(U)的一部分上一體地組裝向振動式驅動部(A、L、B、R、H)輸入驅動信號(Sv)的驅動部控制裝置(6),並且,在組件(U)內對振動式驅動部(A、L、B、R、H)與驅動部控制裝置(6)之間進行接線。The present invention provides a component supply device that vibrates the conveyed components, particularly reduces the number of wires that need to be pulled back, and improves the convenience of assembly of applicable objects. The base (10) is assembled with conveyance parts (22, 32, 42, 52) including conveyance parts, and vibration drive parts (A, L, B, The vibration machine (2, 3, 4, 5) of R, H) is integrally assembled to the vibration drive part (A, L, B, R, H) The drive unit control device (6) that inputs the drive signal (Sv), and controls the vibration drive unit (A, L, B, R, H) and the drive unit control device (6) in the assembly (U) Wiring between.

Description

部件供給裝置parts supply device

本發明涉及振動搬運部件的部件供給裝置,尤其涉及進一步降低需要拉回的配線數量、提高對適用對象的裝配便利性的部件供給裝置。 The present invention relates to a component supply device for vibrating conveying components, and in particular, to a component supply device that further reduces the number of wires that need to be pulled back and improves the convenience of assembly to an applicable object.

作為通過振動搬運部件的部件供給裝置之一,所熟知如專利文獻1(日本特許第6016101號公報)中展示的零件供給器。這種供給器一般作為振動機而包含將投入的部件排列、進行選擇的料斗供給器與直線供給器、將在直線供給器中排除的部件返回至料斗供給器中的返回供給器。 As one of the parts supply devices that convey parts by vibration, a parts feeder shown in Patent Document 1 (Japanese Patent No. 6016101) is known. Such a feeder generally includes a hopper feeder and a linear feeder as a vibrating machine for arranging and selecting the inserted parts, and a return feeder for returning the parts removed by the linear feeder to the hopper feeder.

各振動機包括包含部件的行駛面的的搬運部、使該搬運部振動的振動式驅動部,以振動機彼此相互協作而順利地進行部件的交接的方式,在適當地在基台上定位的狀態下組件化進行組裝。 Each vibrator includes a conveyor including a running surface of the components and a vibration drive unit that vibrates the conveyor. The vibrators cooperate with each other to smoothly transfer the components, and are appropriately positioned on the base. Components are assembled in the state.

另外,為了驅動這些,在驅動部中通過配線連接組件外的控制器。控制器一體地構成用於向振動式驅動部輸入驅動信號的驅動器、進行如何振動驅動部的設定輸入的輸入裝置,根據輸入裝置中輸入的內容,驅動器向振動式驅動部輸入驅動信號、搬運路徑進行振動。 In addition, in order to drive these, a controller outside the module is connected to the drive unit through wiring. The controller integrally constitutes a driver for inputting a drive signal to the vibrating drive unit and an input device for inputting settings of how to vibrate the drive unit. Based on the content input to the input device, the driver inputs a drive signal and a conveyance path to the vibrating drive unit. Make vibration.

例如,以從輸入裝置輸入使搬運路徑振動時的頻率與振幅的方式構成,在驅動器包含變換電路的情況下,根據輸入裝置中輸入的頻率與振幅,以從驅動器向驅動部輸入相應的驅動信號的方式構成。作為振動原理,一般所熟知通過橢圓振動搬運部件類型的方案、通過行波搬運工件類型的方案。 For example, the frequency and amplitude when vibrating the conveyance path are input from the input device. When the driver includes a conversion circuit, a corresponding drive signal is input from the driver to the drive unit based on the frequency and amplitude input from the input device. way of composition. As vibration principles, generally known methods include a method of conveying parts by elliptical vibration and a method of conveying workpieces by traveling waves.

可是,在供給目標設備上安裝這樣的部件供給裝置的情況下,在供給目標設備的適當位置上安裝將振動機組件化的部件,與組件連接的控制器也需要配置在周圍適當的位置上。以下,記載詳細內容。 However, when such a component supply device is installed on the supply target equipment, the components that convert the vibration machine into an assembly must be installed at an appropriate position of the supply target equipment, and the controller connected to the assembly must also be placed at an appropriate position around it. Details are described below.

零件供給器能夠根據行駛面的振幅、頻率及振動條件改變部件的供給能力。實際,除了振動條件以外,由於工件批次而導致的形狀、表面塗層狀態等的偏差、靜電的產生、周圍環境(濕度、溫度)、行駛面的污垢等的多種因素而改變,振動條件與供給能力未必是一對一的。如上述搬運部出口中的能力為所期望的能力的方式,在上述環境、批次條件中,隨時使用控制器調整振幅、頻率是通例。特別是在作為由多個驅動部組裝而成立的組件的振動機中,如果不調整多個驅動部的條件,則搬運部出口的能力就不能調整。因此,以在操作員監測上述振動機的搬運狀態的環境下能夠調整供給能力的方式,實現控制器處於操作員容易使用的部位。 The parts feeder can change the supply capacity of parts according to the amplitude, frequency and vibration conditions of the driving surface. In fact, in addition to vibration conditions, the vibration conditions change due to various factors such as deviations in shape and surface coating status due to workpiece batches, generation of static electricity, surrounding environment (humidity, temperature), dirt on the driving surface, etc. Supply capacity is not necessarily one-to-one. It is common practice to use a controller to adjust the amplitude and frequency at any time under the above-mentioned environment and batch conditions so that the capacity at the exit of the conveyance unit is the desired capacity. Particularly in a vibrator that is an assembly composed of a plurality of drive units, the capacity of the conveyor unit outlet cannot be adjusted unless the conditions of the plurality of drive units are adjusted. Therefore, in an environment where the operator monitors the transportation status of the vibrator, the supply capacity can be adjusted, and the controller is placed in a position that is easy for the operator to use.

在該情況下,控制器與各振動機分別通過配線連接,在此基礎上,配線的種類也有電力線、控制信號線、通信線,而且,由於供給目標設備中也包括配線,因此作為系統整體要拉回大量的配線、且必須在供給目標設備上進行配線處理。因此,在需要在被限制的範圍內構築設備的情況下,配線的路徑、配線管路的空間、配管時間存在困難,在供給目標設備中一定會產生控制器的設置空間協調的問題。 In this case, the controller is connected to each vibrator through wiring. In addition, the types of wiring include power lines, control signal lines, and communication lines. In addition, since wiring is also included in the supply target equipment, the entire system requires A large amount of wiring is pulled back and must be processed on the supply target device. Therefore, when the equipment needs to be constructed within a restricted range, there are difficulties in wiring paths, wiring duct space, and piping time, and problems of coordination of the installation space of the controller in the supply target equipment will inevitably arise.

另外,在供給目標設備如外觀檢查裝置、編帶機包含可動部的情況下,在供給目標設備中的設置空間的關係上,由於在上述振動機周圍設置控制器困難,因此要有配線餘量,若不經意拉回配線,則因與可動部的接觸而導致斷線的可能性升高。 In addition, when supply target equipment such as visual inspection equipment and taping machines include movable parts, it is difficult to install a controller around the vibrator due to the installation space in the supply target equipment, so there must be a wiring margin. , if the wiring is inadvertently pulled back, the possibility of disconnection due to contact with the movable part increases.

而且,若利用控制器內的驅動器進行變換電路的接通/斷開切換,則由於在配線中途放射電磁波,因此也存在因向供給設備的放射干擾而引起裝置的誤動作、應答時間的降低的可能性。 Furthermore, if the driver in the controller is used to switch the converter circuit on/off, electromagnetic waves are radiated in the middle of the wiring. Therefore, there is a possibility of malfunction of the device and a decrease in response time due to radiated interference to the supply equipment. sex.

而且,在現場以包裝狀態搬運部件進行組裝的情況下,進行包裝的配線的量、種類變多,結果,配線連接位置變多,裝配中需要更多的勞力與時間。 Furthermore, when components are transported in a packaged state for assembly on site, the amount and types of wiring to be packaged increase. As a result, there are more wiring connection locations, and more labor and time are required for assembly.

本發明著眼於這樣的課題,其目的在於提供一種涉及振動搬運部件的部件供給裝置,尤其供給降低需要拉回的配線數量、提高對適用對象的裝配便利性的部件供給裝置。 The present invention focuses on such a subject, and aims to provide a component supply device related to vibrating conveyance components. In particular, the present invention provides a component supply device that reduces the number of wires that need to be pulled back and improves the convenience of assembly to an application object.

本發明是為了實現該目的而採取如以下的方案的內容。 In order to achieve this object, this invention adopts the following means.

即,本發明的部件供給裝置的特徵為,在基台上安裝包含搬運部件的搬運部、使該搬運部振動的振動式驅動部的1或2個以上的振動機作為組件,在上述組件的一部分上一體地組裝向上述振動式驅動部輸入驅動信號的驅動部控制裝置,並且,在上述組件內對上述振動式驅動部與上述驅動部控制裝置之間進行接線。 That is, the parts supply device of the present invention is characterized in that one or more vibrators including a conveyance part for conveying parts and a vibrating drive part for vibrating the conveyance part are mounted on the base as an assembly, and on the above-mentioned assembly A drive unit control device that inputs a drive signal to the vibration drive unit is integrally assembled in one part, and wiring is performed between the vibration drive unit and the drive unit control device in the assembly.

如此,在組件內完成振動式驅動部與驅動部控制裝置之間的配線的拉回,配線也變短。因此,相比較於現有向組件外伸出的配線數量會變少,在供給目標設備上安裝該部件供給裝置時,配線的取回不會困難,以較少的作業工序進行安裝,斷線的風險也能夠降低。另外,由於也能夠抑制伴隨其的電磁波向組件外的放射,因此能夠降低對周邊的噪音影響。 In this way, the wiring between the vibration drive unit and the drive unit control device is pulled back within the assembly, and the wiring is shortened. Therefore, compared with the conventional wiring that protrudes out of the module, the number of wirings is reduced. When the component supply device is installed on the supply target equipment, it will not be difficult to retrieve the wiring, and the installation can be performed with fewer work steps. Risks can also be reduced. In addition, since the accompanying electromagnetic waves can be suppressed from being radiated outside the module, the impact of noise on the surroundings can be reduced.

而且,上述驅動部控制裝置不包含顯示部以及操作部,只要是接收來自組件外的設定信息並向上述振動式驅動部輸入驅動信號即可,通過沒有 顯示部、操作部,就不需要考慮在對於操作員來說目視性、操作性良好的位置上配置驅動部控制裝置,提高配置的自由度。因此,能活用死角空間,可在適當的位置上配置驅動部控制裝置。 Moreover, the above-mentioned drive unit control device does not include a display unit and an operation unit, and it only needs to receive setting information from outside the component and input a drive signal to the above-mentioned vibration type drive unit. There is no need to consider arranging the display unit and operating unit at positions with good visibility and operability for the operator, thereby increasing the freedom of arrangement. Therefore, the dead space can be utilized and the drive unit control device can be arranged at an appropriate position.

在該情況下,上述驅動部控制裝置如果是包含向上述振動式驅動部供給電力的電力供給部、驅動該電力供給部的驅動部、通過上述驅動部控制向上述振動式驅動部的電力的控制部、接受向該控制部輸入的設定信息的設定信息接受部的結構,由於伴隨開關動作的驅動信號從電力供給部向振動式驅動部流動而容易射出電磁波,但在本發明中,通過將這些收納於組件內並在組件內進行接線,噪音對策更有效。 In this case, the drive unit control device includes a power supply unit that supplies power to the vibration drive unit, a drive unit that drives the power supply unit, and a control unit that controls the power supplied to the vibration drive unit by the drive unit. The configuration of the setting information receiving portion that receives setting information input to the control portion makes it easy to emit electromagnetic waves because the driving signal accompanying the switching operation flows from the power supply portion to the vibrating driving portion. However, in the present invention, these are It is stored in the module and wired inside the module to make the noise countermeasures more effective.

另外,如果是包含與上述組件獨立地構成且包括相對於上述驅動部控制裝置能通信的操作部以及顯示部的輸入裝置,則驅動部控制裝置靠近振動式驅動部配置,輸入裝置能夠適當地採用配置於操作員容易操作的位置的方案。 In addition, if it is an input device that is configured independently from the above-mentioned components and includes an operation part and a display part that can communicate with the above-mentioned drive part control device, the drive part control device is disposed close to the vibration drive part, and the input device can be appropriately used. A solution that is placed in a location that is easy for the operator to operate.

在該情況下,如果通過至少包括通信線的串行線連接上述驅動部控制裝置與上述輸入裝置之間,則能夠降低串行線的數量與粗細,因此提高了拉回的便利性,也能夠消除電磁波放射的可能性。 In this case, if the drive unit control device and the input device are connected by a serial line including at least a communication line, the number and thickness of the serial lines can be reduced, thereby improving the convenience of pulling back, and also can Eliminates the possibility of electromagnetic wave radiation.

而且,在共通的驅動部控制裝置上連接多個振動式驅動部,即使作為驅動部控制裝置共用各振動式驅動部的驅動的結構,也可實現由驅動部控制裝置內的CPU、控制電源電路、殼體的共通化而產生的小型化。而且,在不包含操作部、顯示部的功能的結構中,不需要考慮操作員的操作性。即,能夠實現因在驅動部控制裝置中不包含操作部、顯示部的功能而產生的進一步小型化。 Furthermore, even if a plurality of vibration-type drive units are connected to a common drive unit control device, and the driving unit of each vibration-type drive unit is shared as a drive unit control device, it is possible to control the power supply circuit by the CPU and the power supply circuit in the drive unit control device. , miniaturization resulting from the common use of the casing. Furthermore, in a structure that does not include the functions of an operating unit and a display unit, there is no need to consider operator operability. That is, further miniaturization can be achieved by not including the functions of the operation unit and the display unit in the drive unit control device.

本發明的效果如下。 The effects of the present invention are as follows.

本發明由於是以上說明的結構,因此能夠提供一種振動搬運部件的部件供給裝置,尤其提供一種降低需要拉回的配線數量、提高對適用對象的裝配便利性的優越的部件供給裝置。 Since the present invention has the structure described above, it is possible to provide a component supply device for vibrating conveying components. In particular, it is possible to provide an excellent component supply device that reduces the number of wires that need to be pulled back and improves the convenience of assembly to an applicable object.

1:部件供給裝置 1: Parts supply device

1x:供給口 1x: Supply port

2:料斗供給器 2: Hopper feeder

3:直線供給器 3: Linear feeder

4:返回供給器 4: Return to the feeder

5:料倉 5:silo

6:驅動部控制裝置 6: Drive control device

7:輸入裝置 7: Input device

8:配線 8: Wiring

10:基台 10:Abutment

10a:底座 10a: base

10a1:凹部 10a1: concave part

10b:防振方式 10b: Anti-vibration method

21:料斗 21: Hopper

22:振動式驅動部 22:Vibration drive part

23:連接用部件 23:Connection parts

31:溝槽 31:Trench

32:振動式驅動部 32: Vibration drive part

33:判斷部 33:Judgement Department

34:工件排除部 34: Workpiece removal department

41:溝槽 41:Trench

42:振動式驅動部 42:Vibration drive unit

51:搬運路 51:Portage road

52:振動式驅動部 52: Vibration drive part

61:驅動電路 61: Drive circuit

62:橋式驅動器 62: Bridge driver

63:控制部 63:Control Department

64:串行通信電路 64: Serial communication circuit

65:振幅傳感器反饋電路 65: Amplitude sensor feedback circuit

71:設定輸入顯示部 71: Set input display part

71a1:選擇部 71a1:Selection Department

71a2:第一設定部 71a2: First setting part

71a3:第二設定部 71a3: Second setting part

71a4:第三設定部 71a4: The third setting part

71b1:選擇部 71b1:Selection Department

71b2:第一設定部 71b2: First Setting Department

71b3:第二設定部 71b3:Second setting part

71b4:第三設定部 71b4: The third setting part

71c1:選擇部 71c1:Selection Department

71c2:第一設定部 71c2: First setting part

71c3:第二設定部 71c3: Second setting part

71c4:第三設定部 71c4: The third setting part

71d1:選擇部 71d1:Selection Department

71d2:第一設定部 71d2: The first setting department

71d3:第二設定部 71d3: The second setting part

71d4:第三設定部 71d4: The third setting part

72:信號處理部 72:Signal processing department

73:串行通信電路 73: Serial communication circuit

101:部件供給裝置 101: Parts supply device

108:配線 108:Wiring

161:驅動電路 161: Drive circuit

162:橋式驅動器 162: Bridge driver

163:控制部 163:Control Department

165:反饋電路 165:Feedback circuit

171:設定輸入顯示部 171: Setting input display part

172:信號處理部 172:Signal processing department

211:底部 211: Bottom

212:料道 212:Food path

213:搬運槽 213:Transportation chute

311:搬運槽 311:Transportation chute

411:搬運槽 411:Transportation chute

A:振動式驅動部 A: Vibration drive unit

A(L)、A(B)、A(R)、A(H):振動式驅動部 A(L), A(B), A(R), A(H): Vibration drive part

B:料斗 B: Hopper

Ca、Cb:配線 Ca, Cb: Wiring

Cc:控制器 Cc:Controller

Cx:多芯電纜 Cx: multi-core cable

Cy:內部配線 Cy: Internal wiring

C1、C2、C3、C4:控制器 C1, C2, C3, C4: Controller

D1:設定信息 D1: Setting information

F:反饋線 F: feedback line

H:料倉 H:silo

L:直線 L: straight line

OC:運轉指令部 OC: Operation Command Department

P(B):料斗供給器連接端口 P(B): Hopper feeder connection port

P(H):料倉連接端口 P(H): silo connection port

P(R):返回供給器連接端口 P(R): Return provider connection port

P(L):直線供給器連接端口 P(L): Linear feeder connection port

Pw:能源線 Pw: energy line

R:返回 R:return

S:串行通信線 S: serial communication line

Sv:驅動信號 Sv: drive signal

TE:供給目標設備 TE: supply target equipment

U:組件 U: component

X:箭頭 X:arrow

圖1是本發明的一實施方式的部件供給裝置的概略性的立體圖。 FIG. 1 is a schematic perspective view of a parts supply device according to an embodiment of the present invention.

圖2是與供給目標設備一起表示該部件供給裝置的圖。 FIG. 2 is a diagram showing the component supply device together with the supply target equipment.

圖3是用功能框表示該部件供給裝置的結構的圖。 FIG. 3 is a diagram showing the structure of the component supply device in functional blocks.

圖4是表示該部件供給裝置中的驅動部控制裝置和輸入裝置的圖。 FIG. 4 is a diagram showing a drive unit control device and an input device in the component supply device.

圖5是表示構成該輸入裝置的設定輸入顯示部的圖。 FIG. 5 is a diagram showing a setting input display unit constituting the input device.

圖6是表示該實施方式的比較例的與圖3對應的圖。 FIG. 6 is a diagram corresponding to FIG. 3 showing a comparative example of the embodiment.

圖7是表示該實施方式的比較例的與圖4(a)對應的圖。 FIG. 7 is a diagram corresponding to FIG. 4(a) showing a comparative example of the embodiment.

圖8是表示該實施方式的第二比較例的與圖3對應的圖。 FIG. 8 is a diagram corresponding to FIG. 3 showing a second comparative example of the embodiment.

圖9是表示該實施方式的第二比較例的與圖4(a)對應的圖。 FIG. 9 is a diagram corresponding to FIG. 4(a) showing a second comparative example of the embodiment.

圖10是表示本發明的變形例的圖。 FIG. 10 is a diagram showing a modification of the present invention.

圖11是表示本發明的其他變形例的與圖3對應的圖。 FIG. 11 is a diagram corresponding to FIG. 3 showing another modification example of the present invention.

圖中:1-部件供給裝置,2-料斗供給器(振動機),3-直線供給器(振動機),4-返回供給器(振動機),5-料倉(振動機),6-驅動部控制裝置,7-輸入裝置,8-配線(串行線),10-基台,22、32、42、52-振動式驅動部(搬運部),61-驅動電路(電力供給部),62-橋式驅動器(驅動部),63-控制部,64-串行通信電路(設定信息接受部),71-設定輸入顯示部,A(L)、A(B)、A(R)、A(H)-振動式驅動部,D1-設定信息,Sv-驅動信號,U-組件。 In the picture: 1-component supply device, 2-hopper feeder (vibrator), 3-linear feeder (vibrator), 4-return feeder (vibrator), 5-silo (vibrator), 6- Drive part control device, 7-input device, 8-wiring (serial line), 10-base, 22, 32, 42, 52-vibration drive part (transport part), 61-drive circuit (power supply part) , 62-bridge driver (drive part), 63-control part, 64-serial communication circuit (setting information receiving part), 71-setting input display part, A(L), A(B), A(R) , A(H)-vibration drive part, D1-setting information, Sv-drive signal, U-component.

以下,參照圖式說明本發明的一實施方式。 Hereinafter, one embodiment of the present invention will be described with reference to the drawings.

圖1所示的本實施方式的部件供給裝置1也被稱為零件供給器,作為搬運IC芯片、微小線圈等精密部件即工件的振動機包含對所投入的工件進行排列的料斗供給器2、再次向恒定方向搬運由料斗供給器2搬運來的工件且選擇適當姿勢的工件的直線供給器3、將直線供給器3中為不合適的工件返還至料斗供給器2的返回供給器4、向料斗中投入工件的料倉5。各供給器2、3、4配置在基台10上,以相互協作並順暢地進行交接的方式,在適當地定位的狀態下組件化地進行組裝。特別地,由於上述那樣的精密部件極小,因此面向這種用途的零件供給器在數十cm的大致四邊形左右的寬度的基台10上密集地配置各振動機2~4。以下,根據需要,各供給器2、3、4與料倉5都被記載為料斗B、直線L、返回R、料倉H。 The parts supply device 1 of this embodiment shown in FIG. 1 is also called a parts feeder and includes a hopper feeder 2 for arranging the input workpieces as a vibrator that transports workpieces such as IC chips and micro coils. The linear feeder 3 conveys the workpieces conveyed by the hopper feeder 2 in a constant direction again and selects the workpieces in the appropriate posture. The return feeder 4 returns the unsuitable workpieces from the linear feeder 3 to the hopper feeder 2. Hopper 5 where workpieces are put into the hopper. Each of the feeders 2, 3, and 4 is arranged on the base 10, and is assembled into modules in a suitably positioned state so that they cooperate with each other and can be smoothly handed over. In particular, since the precision parts described above are extremely small, a parts supplier for this application densely arranges the vibrators 2 to 4 on a base 10 with a width of approximately a quadrangular shape of several tens of centimeters. Hereinafter, each of the feeders 2, 3, 4 and the bin 5 will be described as a hopper B, a straight line L, a return R, and a bin H as necessary.

圖2與作為適用對象的供給目標設備TE一起示意地表示這種部件供給裝置1。該供給目標設備TE由於如外觀檢查裝置、編帶機等對供給的工件進行檢查、處理,因此與一般的工廠設備等相同,從空間因素、生產性提高的觀點限制設置空間。例如,作為供給目標設備TE是1公尺寬度至數公尺寬度之立方體,在其中一角確保空間,在那裡設置部件供給裝置1,在供給目標設備TE上連接供給口1x,需要控制上的協作。本實施方式是提高其裝配性的方式。 FIG. 2 schematically shows such a component supply device 1 together with the supply target equipment TE to which it is applied. This supply target equipment TE inspects and processes supplied workpieces such as a visual inspection device and a taping machine. Therefore, like general factory equipment, the installation space is limited from the viewpoint of space factors and productivity improvement. For example, the supply target equipment TE is a cube with a width of 1 meter to several meters. A space is secured in one corner, the parts supply device 1 is installed there, and the supply port 1x is connected to the supply target equipment TE. This requires cooperation in control. . This embodiment is a method of improving assembly properties.

返回至圖1,料斗供給器2包含能夠收納從用圖中假想線表示的作為部件投入機構的料倉5供給的工件的搬運部的料斗21、位於料斗21下方的振動式驅動部22(在圖中未表示方式)。料斗21包含中央鼓出的俯視為圓形的底部211、作為一邊從底部211的周緣部旋轉一邊螺栓狀的爬坡的搬運部的料道212、形成在該料道212上的搬運槽213。搬運槽213的與行駛方向正交的截面呈V字狀, 如果是IC芯片等的長方體的工件則能以兩面與V字槽的兩面接觸的狀態進行搬運。 Returning to FIG. 1 , the hopper feeder 2 includes a hopper 21 , a conveyance unit capable of accommodating workpieces supplied from the hopper 5 as a parts input mechanism shown by a phantom line in the figure, and a vibration drive unit 22 located below the hopper 21 (in the hopper 21 ). Not shown in the figure). The hopper 21 includes a centrally bulging bottom 211 that is circular in plan view, a material path 212 that is a bolt-shaped conveyance portion that climbs while rotating from the peripheral edge of the bottom 211 , and a conveyance chute 213 formed in the material path 212 . The transport chute 213 has a V-shaped cross section perpendicular to the traveling direction. If it is a rectangular parallelepiped workpiece such as an IC chip, it can be transported with both sides in contact with both sides of the V-shaped groove.

振動式驅動部22包括電磁鐵、從下方支撐料斗21的板彈簧,通過電磁鐵的勵磁從振動式驅動部22向料斗21傳遞振動,料斗扭轉振動(並且,驅動部除了電磁鐵以外還存在利用電壓元件的結構等)。通過驅動振動式驅動部22而使料斗21振動,從而工件在圓周方向上依次被搬運。 The vibrating drive part 22 includes an electromagnet and a leaf spring that supports the hopper 21 from below. Vibration is transmitted from the vibrating drive part 22 to the hopper 21 by the excitation of the electromagnet, and the hopper torsional vibration (and the drive part has a torsional vibration in addition to the electromagnet) Using the structure of voltage components, etc.). By driving the vibrating drive unit 22, the hopper 21 is vibrated, and the workpieces are sequentially conveyed in the circumferential direction.

在上述料斗供給器2上通過連接用部件23連接直線供給器3。 The linear feeder 3 is connected to the hopper feeder 2 via a connecting member 23 .

直線供給器3包含作為沿搬運方向直線狀地延伸的搬運部的溝槽31、位於該溝槽31的下方的振動式驅動部32(在圖中僅表示作為構成要素的板彈簧的一部分)。 The linear feeder 3 includes a groove 31 as a conveying portion extending linearly in the conveying direction, and a vibrating drive portion 32 located below the groove 31 (only a part of the leaf spring as a component is shown in the figure).

在溝槽31的上部沿長邊方向形成在水平方向上延伸的一條搬運槽311。該搬運槽311的與搬運方向正交的截面也呈V字狀,如果是IC芯片等的長方體工件則以兩面與V字槽的兩面接觸的狀態被搬運。 A conveyance groove 311 extending in the horizontal direction is formed in the upper part of the groove 31 along the longitudinal direction. The transport groove 311 also has a V-shaped cross section perpendicular to the transport direction, and a rectangular parallelepiped workpiece such as an IC chip is transported with both surfaces in contact with both surfaces of the V-shaped groove.

在上述連接用部件23上也設置截面V字狀的搬運槽,直線供給器的槽311與料斗供給器2的槽213通過該連接用部件23的搬運槽而連接。 The connection member 23 is also provided with a conveyance groove having a V-shaped cross section, and the groove 311 of the linear feeder and the groove 213 of the hopper feeder 2 are connected through the conveyance groove of the connection member 23 .

振動式驅動部32包含電磁鐵、支撐溝槽31的板彈簧,通過電磁鐵的勵磁從振動式驅動部32向溝槽31傳遞振動,溝槽31往復振動。通過驅動振動式驅動部32而使溝槽31振動,從連接用部件23移送的工件依次向搬運方向下游側被搬運。 The vibrating driving part 32 includes an electromagnet and a leaf spring supporting the groove 31. Vibration is transmitted from the vibrating driving part 32 to the groove 31 by excitation of the electromagnet, and the groove 31 vibrates reciprocally. By driving the vibrating drive unit 32 to vibrate the groove 31, the workpiece transferred from the connecting member 23 is sequentially transferred to the downstream side in the transfer direction.

在直線供給器3上設置包括判斷工件的姿勢的攝像機等的判斷部33、用於用空氣將姿態不正確的工件清除的工件排除部34。 The linear feeder 3 is provided with a determination unit 33 including a camera that determines the posture of the workpiece, and a workpiece removal unit 34 for removing workpieces with incorrect postures using air.

返回供給器4包括作為與直線供給器3的溝槽31並行延伸的搬運部的溝槽41、位於該溝槽41的下方的振動式驅動部42。搬運方向是與直線供給器 相反的方向。該返回供給器4也存在代替振動式驅動部42以利用直線供給器3的振動式驅動部32的振動進行驅動的方式而構成的情況。 The return feeder 4 includes a groove 41 as a conveyance portion extending in parallel with the groove 31 of the linear feeder 3 , and a vibrating drive portion 42 located below the groove 41 . The conveying direction is the same as the linear feeder Opposite Direction. The return feeder 4 may be configured to be driven by the vibration of the vibration drive unit 32 of the linear feeder 3 instead of the vibration drive unit 42 .

在溝槽41的上部沿長邊方向也形成在水平方向上延伸的一條搬運槽411。該搬運槽411的與搬運方向正交的截面也呈V字狀,如果是IC芯片等的長方體工件則以兩面與V字槽的兩面接觸的狀態進行搬運。 A conveyance groove 411 extending in the horizontal direction is also formed in the upper part of the groove 41 along the longitudinal direction. The transport groove 411 also has a V-shaped cross section perpendicular to the transport direction, and a rectangular parallelepiped workpiece such as an IC chip is transported with both surfaces in contact with both surfaces of the V-shaped groove.

並且,在直線供給器3上由工件排除部34排除的工件通過返回供給器4被歸還至料斗21。 Then, the workpieces removed by the workpiece removal section 34 on the linear feeder 3 are returned to the hopper 21 through the return feeder 4 .

並且,料倉5由於是以從下端側的噴嘴部沿漏斗狀的內面向料斗21中供給所投入的工件的方式構成,因此從漏斗狀的內面至噴嘴部的部位成為搬運路51。該料倉5也以通過被振動式驅動部52驅動,順利地向噴嘴部側輸送工件的方式構成。 Furthermore, since the hopper 5 is configured to supply the workpieces put into the hopper 21 from the nozzle portion on the lower end side along the inner surface of the funnel shape, the portion from the inner surface of the funnel shape to the nozzle portion becomes the conveyance path 51 . The magazine 5 is also configured to smoothly convey the workpiece to the nozzle unit side by being driven by the vibration drive unit 52 .

在本實施方式中,將振動機2、3、4、5表示為料斗B、直線L、返回R、料倉H,將振動式驅動部22、32、42、52也表示為A(B)、A(L)、A(R)、A(H)。圖3是表示相對於各振動式驅動部A(L、B、R、H)的控制系統、輸入系統的方框圖。該部件工件裝置1包含向振動式驅動部A(L、B、R、H)供給電力的驅動部控制裝置6、用於操作員進行與該驅動部控制裝置6相關的頻率、振幅的設定的輸入裝置7。 In the present embodiment, the vibrators 2, 3, 4, and 5 are represented as hopper B, straight line L, return R, and bin H, and the vibration drive units 22, 32, 42, and 52 are also represented as A(B). ,A(L),A(R),A(H). FIG. 3 is a block diagram showing a control system and an input system for each vibration drive unit A (L, B, R, H). This component workpiece device 1 includes a drive unit control device 6 that supplies power to a vibration drive unit A (L, B, R, H), and a device for the operator to set the frequency and amplitude related to the drive unit control device 6. Input device 7.

振動式驅動部A(L、B、R、H)與驅動部控制裝置6在基台10上作為組件U而一體化,輸入裝置7能配置在構成為與該組件U為不同個體而不同的場所、例如操作員的手邊,兩者之間通過通信機構8而連接。 The vibration drive part A (L, B, R, H) and the drive part control device 6 are integrated as a module U on the base 10, and the input device 7 can be arranged in a structure that is different from the module U. The location, such as the operator's hand, is connected through the communication mechanism 8 .

圖6表示現有型控制器C1~C4,關於這些內容後述,但本實施方式如圖3以及圖4(a)所示將現有型控制器C1~C4分離為驅動部控制裝置6和輸入裝置7,在組件U側配置驅動部控制裝置6,相當於通過通信機構8將輸入裝置7分離的結構。 FIG. 6 shows the conventional controllers C1 to C4, which will be described later. However, in this embodiment, the conventional controllers C1 to C4 are separated into the drive unit control device 6 and the input device 7 as shown in FIGS. 3 and 4(a). , disposing the drive unit control device 6 on the module U side is equivalent to a structure in which the input device 7 is separated by the communication mechanism 8 .

圖3所示的驅動部控制裝置6包括作為本發明的電力供給部的交流輸出的驅動電路61、作為驅動該驅動電路61的驅動部的橋式驅動器62、控制部63、串行通信電路64、振幅傳感器反饋電路65。 The drive unit control device 6 shown in FIG. 3 includes a drive circuit 61 as the AC output of the power supply unit of the present invention, a bridge driver 62 as a drive unit that drives the drive circuit 61, a control unit 63, and a serial communication circuit 64. , Amplitude sensor feedback circuit 65.

驅動電路61是向振動式驅動部A(L、B、R、H)輸入驅動信號Sv的電路,包括控制流經驅動部A(L、B、R、H)的電流(如果壓電元件則為電壓)的H橋式電路。橋式驅動器62是驅動該H橋式電路的電路。H橋式電路與橋式驅動器62相當於一般所說的變換器的開關部。 The drive circuit 61 is a circuit that inputs a drive signal Sv to the vibration drive part A (L, B, R, H), and includes a circuit that controls the current flowing through the drive part A (L, B, R, H) (in the case of a piezoelectric element) is the voltage) H-bridge circuit. The bridge driver 62 is a circuit that drives this H-bridge circuit. The H-bridge circuit and the bridge driver 62 correspond to what is generally called a switching section of a converter.

控制部63通過橋式驅動器62控制向振動式驅動部A(L、B、R、H)供給的電力中的振幅、頻率等。控制部63例如由包括儲存預定程序的記憶體、讀出並執行該預定程序的CPU的數字計算處理電路構成,若輸入設定信息D1,則相應地控制橋式驅動器62。 The control unit 63 controls the amplitude, frequency, etc. of the electric power supplied to the vibration drive unit A (L, B, R, H) via the bridge driver 62 . The control unit 63 is composed of, for example, a digital computing processing circuit including a memory that stores a predetermined program and a CPU that reads and executes the predetermined program. When the setting information D1 is input, the bridge driver 62 is controlled accordingly.

串行通信電路64通過作為通信機構的配線8與輸入裝置7的串行通信電路73連接,在串行通信電路73、64之間進行通信,向控制部63輸入來自操作員的設定信息D1。該串行通信電路64相當於本發明的設定信息接受部。 The serial communication circuit 64 is connected to the serial communication circuit 73 of the input device 7 via the wiring 8 as a communication mechanism, communicates between the serial communication circuits 73 and 64, and inputs the setting information D1 from the operator to the control unit 63. This serial communication circuit 64 corresponds to the setting information receiving unit of the present invention.

另外,不局限於信息接受部,也作為顯示通過通信從驅動部獲取向驅動部控制裝置6的驅動部的輸出、振動傳感器的反饋值、來自外部的運轉信號輸入的有無、注意、警告顯示等的監視部發揮功能。 In addition, it is not limited to the information receiving unit, but may also be used as a display to obtain the output of the driving unit from the driving unit to the driving unit control device 6 through communication, the feedback value of the vibration sensor, the presence or absence of the operation signal input from the outside, caution, warning display, etc. The surveillance department functions.

振幅傳感器反饋電路65由於輸入設置於振動機2~5的振幅傳感器的檢測值而獲取振幅,向控制部63反饋該振幅,以振幅為設定輸入振幅的方式進行反饋控制。 The amplitude sensor feedback circuit 65 acquires the amplitude by inputting detection values of the amplitude sensors provided in the vibrators 2 to 5, feeds back the amplitude to the control unit 63, and performs feedback control so that the amplitude becomes the set input amplitude.

並且,如圖4(a)所示,驅動電路61、橋式驅動器62、控制部63、串行通信電路64、振幅傳感器反饋電路65被收納於一個機箱內,作為驅動部控制裝置6而組件化,如圖1所示,該驅動部控制裝置6與振動式驅動部A(L、B、R、H)(22、32、42)一起設置在基台10上。 Furthermore, as shown in FIG. 4(a) , the drive circuit 61 , the bridge driver 62 , the control unit 63 , the serial communication circuit 64 , and the amplitude sensor feedback circuit 65 are housed in one chassis, and are assembled as the drive unit control device 6 As shown in FIG. 1 , the drive unit control device 6 is installed on the base 10 together with the vibration drive unit A (L, B, R, H) (22, 32, 42).

驅動部控制裝置6與振動式驅動部A(L、B、R、H)之間、具體的說振動式驅動部A(L、B、R、H)與驅動電路61之間以及振動式驅動部A(L、B、R、H)與振幅傳感器反饋電路65之間在組件U內通過極短的配線Ca、Cb而接線。在此,將這些配線Ca、Cb的組作為一個內部配線Cy。 Between the drive unit control device 6 and the vibration drive unit A (L, B, R, H), specifically between the vibration drive unit A (L, B, R, H) and the drive circuit 61 and the vibration drive Part A (L, B, R, H) and the amplitude sensor feedback circuit 65 are connected in the module U through extremely short wirings Ca and Cb. Here, the group of these wirings Ca and Cb is regarded as one internal wiring Cy.

另一方面,在作為對圖4(a)所示的輸入裝置7與驅動部控制裝置6之間進行連接的通信機構的配線8中,在該實施方式中使用多芯電纜Cx。如圖4(b)所示,該多芯電纜Cx至少將一根作為能源線Pw使用而從驅動部控制裝置6向輸入裝置7供給預定電壓的電力,至少將振動機的數量(這裡為4根)作為用於與各振動式驅動部A(L、B、R、H)相關的設定信息D1的輸送的串行通信線S而使用。多芯電纜Cx除了LAN電纜,還能利用電線等。相對於內部配線Cy收納於組件U內的意義,配線8在向組件U外被拉出且被拉回的方面上能夠稱為外部配線。 On the other hand, in this embodiment, a multi-core cable Cx is used in the wiring 8 as a communication mechanism that connects the input device 7 and the drive unit control device 6 shown in FIG. 4(a) . As shown in FIG. 4(b) , at least one of the multi-core cables Cx is used as the energy line Pw to supply electric power of a predetermined voltage from the drive unit control device 6 to the input device 7, and at least the number of vibrators (here, 4 (root) is used as a serial communication line S for transmitting the setting information D1 related to each vibration drive unit A (L, B, R, H). In addition to LAN cables, multi-core cable Cx can also use electric wires, etc. In contrast to the meaning that the internal wiring Cy is housed in the module U, the wiring 8 can be called external wiring in the sense that it is pulled out to the outside of the module U and pulled back.

當然,能源線Pw是僅通過將輸入裝置7連接於驅動部控制裝置6便能使用的裝置,在輸入裝置7側可以採用其他電源。與此同時,也能夠使輸入裝置7與驅動部控制裝置6之間無線化。 Of course, the energy line Pw is a device that can be used simply by connecting the input device 7 to the drive unit control device 6, and other power sources may be used on the input device 7 side. At the same time, the connection between the input device 7 and the drive unit control device 6 can also be made wireless.

在驅動部控制裝置6中設置料斗供給器連接端口P(B)、直線供給器連接端口P(L)、返回供給器連接端口P(R)、料倉連接端口P(H),各端口P與各振動式驅動部A(L、B、R、H)之間分別在組件U內用內部配線Cy連接。如圖4(c)所示,各內部配線Cy包括輸入作為驅動電路61的驅動信號Sv的交流輸出的電力線Ca、反饋振幅傳感器的檢測值的反饋線F。 The drive unit control device 6 is provided with a hopper feeder connection port P(B), a linear feeder connection port P(L), a return feeder connection port P(R), and a bin connection port P(H). Each port P It is connected to each vibration drive part A (L, B, R, H) in the unit U by an internal wiring Cy. As shown in FIG. 4(c) , each internal wiring Cy includes a power line Ca to which an AC output of the drive signal Sv of the drive circuit 61 is input, and a feedback line F to feed back the detection value of the amplitude sensor.

圖3所示的輸入裝置7包含設定輸入顯示部71、信號處理部72、串行通信電路73。設定輸入顯示部71是觸摸屏型的裝置,因此從操作員獲取關於向振動式驅動部A(L、B、R、H)供給的電力中的頻率以及振幅的設定輸入,並且,顯示現在的設定狀態。信號處理部72辨識向設定輸入顯示部71輸入的設定信 息D1,通過串行通信電路73以及64向驅動部控制裝置6的控制部63提供該設定信息D1。另外,信號處理部72存儲現在的設定信息D1,在設定輸入顯示部71上顯示。這些設定輸入顯示部71、信號處理部72以及串行通信電路73收納於一個機箱內。 The input device 7 shown in FIG. 3 includes a setting input display unit 71, a signal processing unit 72, and a serial communication circuit 73. The setting input display unit 71 is a touch panel type device, and therefore receives setting input regarding the frequency and amplitude of the power supplied to the vibration drive unit A (L, B, R, H) from the operator, and displays the current settings. condition. The signal processing unit 72 recognizes the setting information input to the setting input display unit 71 The setting information D1 is provided to the control unit 63 of the drive unit control device 6 through the serial communication circuits 73 and 64. In addition, the signal processing unit 72 stores the current setting information D1 and displays it on the setting input display unit 71 . These setting input display unit 71, signal processing unit 72, and serial communication circuit 73 are housed in a single chassis.

圖5表示設定輸入顯示部的顯示部兼輸入部的結構。該設定輸入顯示部71包含選擇料斗B、直線L、返回R、料倉H中的哪一個的選擇部71a1~71d1、相對於各個設定振幅、電壓值的第一設定部71a2~71d2、相對於各個設定頻率的第二設定部71a3~71d3。振幅、電壓主要用於工件的搬運速度的調整,頻率根據振幅以有效地向工件傳遞搬運力的方式設定、或根據頻率振幅進行自動調節。圖中71a4~71d4表示的部件是用於緩慢地進行起動的軟啟動的第三設定部。 FIG. 5 shows the structure of the display unit and input unit of the setting input display unit. The setting input display unit 71 includes selection units 71a1 to 71d1 for selecting one of the hopper B, the straight line L, the return R, and the bin H, first setting units 71a2 to 71d2 for each setting amplitude and voltage value, and The second setting parts 71a3 to 71d3 each set the frequency. Amplitude and voltage are mainly used to adjust the conveying speed of the workpiece. The frequency is set according to the amplitude in a manner to effectively transmit the conveying force to the workpiece, or is automatically adjusted according to the frequency and amplitude. The components indicated by 71a4 to 71d4 in the figure are the third setting part of soft start for slowly starting.

工件的速度由這些的設定、及工件與搬運路的摩擦而確定。工件的速度除了供給速度的調整以外也會關係到工件間的距離調整。調整一邊觀察實際的運轉情況一邊由操作員適時地進行。圖1、圖2中的箭頭X方向表示操作員為了設置、維護等而容易利用的方向,直線供給器3、料斗供給器2位於靠近操作員的一側。 The speed of the workpiece is determined by these settings and the friction between the workpiece and the conveyor path. In addition to the adjustment of the supply speed, the speed of the workpiece is also related to the adjustment of the distance between the workpieces. Adjustments are made in a timely manner by the operator while observing the actual operating conditions. The arrow

並且,將部件供給裝置1的供給口1x連接於供給目標設備TE,為了實現控制上的協作,以從供給目標設備TE的運轉指令部OC(參照圖3)向部件供給裝置1的控制部63輸入開始/停止信號並同步進行的方式構成。 Furthermore, the supply port 1x of the component supply device 1 is connected to the supply target equipment TE, and in order to realize control cooperation, the operation command unit OC (see FIG. 3 ) of the supply target equipment TE is sent to the control unit 63 of the component supply device 1. The start/stop signal is input and synchronized.

圖6、圖7作為比較例表示現有型部件供給裝置101。在與圖3對應的要素部件中除一部分外標注最後兩位相等的百位符號。該部件供給裝置101在各振動式驅動部A(L、B、R、H)中分別連接控制器C1~C4,各控制器C1~C4一體地內置驅動電路161、橋式驅動器162、控制部163、設定輸入顯示部171、信號處理部172。並且,在圖2的供給目標設備TE中設置部件供給裝置101時,將控制 器C1~C4配置於供給目標設備TE的某位置,需要通過外部配線108將部件供給裝置101與控制器C1~C4之間連接。 6 and 7 show a conventional component supply device 101 as a comparative example. In the element parts corresponding to Figure 3, mark the last two equal hundreds symbols except for some parts. In this component supply device 101, controllers C1 to C4 are respectively connected to each vibration drive section A (L, B, R, H), and each controller C1 to C4 integrates a drive circuit 161, a bridge driver 162, and a control section. 163. Set the input display unit 171 and the signal processing unit 172. Furthermore, when the component supply device 101 is installed in the supply target equipment TE in FIG. 2, the control The controllers C1 to C4 are arranged at a certain position of the supply target equipment TE, and it is necessary to connect the components supply device 101 and the controllers C1 to C4 through external wiring 108 .

因此,為僅以控制器C1~C4數量獲得場所。因此,如圖8、圖9所示,通過在一個控制器Cc內合併各控制器C1~C4的功能,削減體積增大作為一個有效的方法而考慮。 Therefore, only the number of controllers C1~C4 is used to obtain the space. Therefore, as shown in FIGS. 8 and 9 , it is considered as an effective method to reduce the volume increase by integrating the functions of the controllers C1 to C4 into one controller Cc.

可是,在將控制器C1~C4配置於某一位置時,從輸入裝置的觀點觀察,振動、頻率的再調整的頻度高,若考慮在品種、批次、周圍環境、靜電變動而引起的再調整、搬運路的清掃、工件的工件堵塞消除這種稍微停止的維護,則控制器Cc較佳設置於操作員容易操作的位置。如圖2所述,箭頭X方向是操作員容易操作的方向,但由於直線供給器3、料斗供給器2位於靠近操作員的一側,因此設置輸入裝置的位置就不得不設置於未設置直線供給器3、料斗供給器2的基台10上的其他空餘空間上。可是,由於上述理由,希望輸入裝置儘量配置於靠近操作員的位置。 However, when the controllers C1 to C4 are arranged at a certain position, the frequency of vibration and frequency readjustment is high from the perspective of the input device. If we take into account the readjustment caused by changes in the type, batch, surrounding environment, and static electricity, In order to eliminate such slight maintenance interruptions such as adjustment, cleaning of the conveyance path, and workpiece clogging, the controller Cc is preferably installed at a position that is easy for the operator to operate. As shown in Figure 2, the arrow On other free spaces on the base 10 of the feeder 3 and the hopper feeder 2. However, for the above reasons, it is desirable to place the input device as close to the operator as possible.

相反,從驅動部控制裝置6的觀點觀察,期望在基台10上配置於靠近驅動料斗B、直線L、返回R、料倉H等的驅動源即各振動式驅動部22、32、42、52的位置。 On the contrary, from the viewpoint of the drive unit control device 6, it is desirable to arrange each of the vibrating drive units 22, 32, 42, 22, 32, 42, etc., which are drive sources close to the drive hopper B, the straight line L, the return R, the bin H, etc. on the base 10. 52 position.

這些是相反的命題,並最初組裝在外觀檢測裝置等中的零件供給器是設置控制器Cc的空間不十分充裕是通例。何況,未合併的控制器C1~C4更明顯。而且,連接控制器Cc、C1~C4與振動式驅動部A(L、B、R、H)之間的外部配線108的數量依然多。 These are opposite propositions, and it is common that the space for installing the controller Cc is not sufficiently sufficient for the parts supplier initially assembled in an appearance inspection device or the like. What's more, the unmerged controllers C1~C4 are even more obvious. Furthermore, the number of external wirings 108 connecting the controllers Cc, C1 to C4 and the vibration drive parts A (L, B, R, H) is still large.

如上述,外部配線108的存在不僅是對配線處理、裝置的裝配不便,從出現放射干擾的影響等多種觀點中也不較佳。 As mentioned above, the presence of the external wiring 108 is not only inconvenient for wiring processing and device assembly, but is also undesirable from various viewpoints such as the influence of radiation interference.

因此,如圖3以及圖4(a)所示,本實施方式相對於合併型的控制器Cc將其功能分割為驅動部控制裝置6與輸入裝置7而構成,如圖1所示,將驅 動部控制裝置6配置於基台10上的死角、即這裡是從操作員觀察手難以到達的、難以處理的裡面側,在基台10上通過內部配線Cy將該驅動部控制裝置6與各振動機1~4的振動式驅動部A(B、L、R、H)(22、32、42、52)之間接線。 Therefore, as shown in FIGS. 3 and 4(a) , the present embodiment is configured by dividing the functions of the integrated controller Cc into the drive unit control device 6 and the input device 7. As shown in FIG. 1, the drive unit The driving part control device 6 is arranged in a blind spot on the base 10, that is, on the back side that is difficult to reach and difficult to handle from the operator's observation hand. The driving part control device 6 is connected to each other on the base 10 through internal wiring Cy. Connect the wiring between the vibration drive parts A (B, L, R, H) (22, 32, 42, 52) of the vibrators 1 to 4.

另一方面,輸入裝置7通過作為通信機構的配線(外部配線)8從組件U被拉出,操作員能夠在手邊操作。該配線8從圖6所示的現有裝置的配線108來看,數量格外少,線型是足夠柔軟的細線,另外,也不會流經如變換器的接通/斷開信號那樣產生強烈的電磁波的驅動信號。 On the other hand, the input device 7 is pulled out from the unit U via the wiring (external wiring) 8 as a communication mechanism, and the operator can operate it at hand. This wiring 8 is extremely small in number compared with the wiring 108 of the conventional device shown in FIG. 6 and has a sufficiently soft and thin wire shape. In addition, it does not flow through and generate strong electromagnetic waves such as the on/off signal of the converter. drive signal.

這樣構成的本實施方式的部件供給裝置1即使包裝並向設定供給目標設備TE的位置輸送,在包裝內除組件U、輸入裝置7、外部配線8以外,由於內置工件排除用的空氣機構的程度,裝配點數少、配線數也少,因此取出後的配線連接位置也在需要的最小限度內進行,裝配作業也能格外簡單地進行。 The component supply device 1 of the present embodiment configured in this way has an air mechanism for removing the workpiece built-in in the package in addition to the component U, the input device 7 and the external wiring 8 even if the package is transported to the position where the supply target equipment TE is set. , the number of assembly points and the number of wirings is also small, so the wiring connection positions after removal are minimized, and the assembly work can be performed extremely easily.

輸入裝置7如能調整與圖5等所示的振動式驅動部A(L、B、R、H)相關的多個參數的方式而包含操作員操作的編碼器等的多個操作部(例如,如果說直線L,則設定部71a2、71a3、71a4等),具有同時調整多個參數的功能。因此,與配置於供給目標設備TE中的輸入裝置不同,輸入裝置7能夠作為控制對象即部件供給裝置1的零件供給器的控制專用控制器而使用。 The input device 7 includes a plurality of operating parts such as encoders operated by the operator (eg, , if we talk about the straight line L, the setting parts 71a2, 71a3, 71a4, etc.) have the function of adjusting multiple parameters simultaneously. Therefore, unlike the input device disposed in the supply target equipment TE, the input device 7 can be used as a controller dedicated to controlling the parts feeder of the parts supply device 1 that is the control object.

如以上,本實施方式的部件供給裝置1是在基台10上作為組件組裝包含搬運部件的搬運部21、31、41、及搬運路51、使這些搬運部21、31、41、及搬運路51振動的振動式驅動部A(L、B、R、H)(22、32、42、52)的振動機2、3、4、5的部件供給裝置1,是在組件U的一部分上一體地組裝向振動式驅動部A(L、B、R、H)輸入驅動信號Sv的驅動部控制裝置6且在組件U內將振動式驅動部A(L、B、R、H)與驅動部控制裝置6之間接線的裝置。 As described above, the parts supply device 1 of this embodiment assembles the conveyance parts 21, 31, 41 and the conveyance path 51 including the conveyance parts as an assembly on the base 10, so that these conveyance parts 21, 31, 41 and the conveyance path The components supply device 1 for the vibrating machines 2, 3, 4, and 5 of the vibrating drive unit A (L, B, R, H) (22, 32, 42, 52) of the 51-vibrating unit is integrated with a part of the assembly U The drive unit control device 6 for inputting the drive signal Sv to the vibration drive unit A (L, B, R, H) is assembled in a precise manner, and the vibration drive unit A (L, B, R, H) and the drive unit are connected in the assembly U. A device for wiring between control devices 6.

如此,振動式驅動部A(L、B、R、H)與驅動部控制裝置6之間的內部配線Cy的拉回在組件U內完成,內部配線Cy也變短。因此,與現有的進行 比較,向組件U外伸出的配線變少,配線餘量也幾乎沒有,在將該部件供給裝置1安裝於供給目標設備TE時,配線的處理不會難以執行,以較少的作業工序進行組裝,也能夠降低斷線的風險。另外,由於伴隨其也能抑制電磁波向組件U以外射出,因此也能夠降低對周邊的噪音的影響。 In this way, the retraction of the internal wiring Cy between the vibration drive part A (L, B, R, H) and the drive part control device 6 is completed in the unit U, and the internal wiring Cy is also shortened. Therefore, proceed with the existing In comparison, there are fewer wirings protruding out of the module U and there is almost no wiring margin. When the component supply device 1 is installed in the supply target equipment TE, the wiring processing is not difficult and can be performed with fewer work steps. Assembly can also reduce the risk of wire breakage. In addition, since the emission of electromagnetic waves outside the module U can be suppressed, the influence on surrounding noise can also be reduced.

另外,驅動部控制裝置6不包含顯示部以及操作部,以接受來自組件以外的設定信息D1並向振動式驅動部A(L、B、R、H)輸入驅動信號Sv的方式構成。 In addition, the drive unit control device 6 does not include a display unit and an operation unit, but is configured to receive setting information D1 from outside the component and input a drive signal Sv to the vibration drive unit A (L, B, R, H).

如此,通過沒有顯示部、操作部,就不需要將驅動部控制裝置6配置於對於操作員來說目視性、操作性好的位置上,提高配置的自由度。因此,如本實施方式那樣能活用死角空間,在適當的位置上配置驅動部控制裝置6。 In this way, since the display unit and the operation unit are not provided, there is no need to arrange the drive unit control device 6 at a position that is easy to see and operate for the operator, thereby increasing the freedom of arrangement. Therefore, as in this embodiment, the dead space can be utilized and the drive unit control device 6 can be arranged at an appropriate position.

具體的說,驅動部控制裝置6包含作為向振動式驅動部供給電力的電力供給部的驅動電路61、作為驅動該驅動電路61的驅動部的橋式驅動器62、通過作為驅動部的橋式驅動器62控制向振動式驅動部A(L、B、R、H)的電力的控制部63、作為接受向該控制部63輸入的設定信息的設定信息接受部的串行通信電路64。 Specifically, the drive unit control device 6 includes a drive circuit 61 as a power supply unit that supplies power to the vibration drive unit, a bridge driver 62 as a drive unit that drives the drive circuit 61, and a bridge driver 62 as a drive unit. 62 is a control unit 63 that controls power to the vibration drive unit A (L, B, R, H), and a serial communication circuit 64 that is a setting information receiving unit that receives setting information input to the control unit 63.

即,由於伴隨開關動作的驅動信號Sv從作為電力供給部的驅動電路61向振動式驅動部A(L、B、R、H)流動而容易發射電磁波,但在本實施方式中,由於這些部分被收納於組件U內並通過組件U內的內部配線Cy進行接線,因此噪音對策更加有效。 That is, since the drive signal Sv accompanying the switching operation flows from the drive circuit 61 as the power supply unit to the vibration drive unit A (L, B, R, H), electromagnetic waves are easily emitted. However, in this embodiment, since these parts It is housed in the unit U and wired through the internal wiring Cy in the unit U, so the noise countermeasures are more effective.

並且,在本實施方式中,還包含輸入裝置7,其與組件U獨立地構成,包括作為能相對於驅動部控制裝置6通信的操作部以及顯示部的設定輸入顯示部71。如此,驅動部控制裝置6靠近振動式驅動部A(L、B、R、H)而配置,輸入裝置7適當地採取配置於操作員容易操作的位置的方案。 Furthermore, this embodiment also includes an input device 7 that is configured independently from the unit U and includes a setting input display unit 71 as an operation unit and a display unit that can communicate with the drive unit control device 6 . In this way, the drive unit control device 6 is arranged close to the vibration drive unit A (L, B, R, H), and the input device 7 is suitably arranged at a position that is easy for the operator to operate.

並且,通過至少包括通信線的串行線8連接驅動部控制裝置6與輸入裝置7之間。在這樣的結構下,由於能夠降低串行線8的數量與粗細,因此能提高配線處理的便利性,也能夠消除電磁波放射的風險。 Furthermore, the drive unit control device 6 and the input device 7 are connected by a serial line 8 including at least a communication line. Under such a structure, since the number and thickness of the serial lines 8 can be reduced, the convenience of wiring processing can be improved, and the risk of electromagnetic wave radiation can also be eliminated.

而且,在本實施方式中,在共通的驅動部控制裝置6上連接多個振動式驅動部22、32、42、52,但即使驅動部控制裝置6共用各振動式驅動部22、32、42、52的驅動,也能通過驅動部控制裝置6內的CPU、控制電源電路、殼體的共通化而實現小型化。而且,由於不包含操作部、顯示部的功能,因此不需要考慮操作員的操作性。即,通過在驅動部控制裝置6中不包含操作部、顯示部的功能,能夠實現進一步的小型化。 Furthermore, in this embodiment, a plurality of vibration-type drive units 22, 32, 42, and 52 are connected to a common drive unit control device 6. However, even if the drive unit control device 6 shares each of the vibration-type drive units 22, 32, and 42 , 52 can also be driven in a compact manner by sharing the CPU, control power supply circuit, and casing in the drive unit control device 6 . Furthermore, since it does not include the functions of an operating unit and a display unit, operator operability does not need to be considered. That is, by not including the functions of the operation unit and the display unit in the drive unit control device 6, further miniaturization can be achieved.

以上,關於本發明的一實施方式進行說明,但各部的具體結構並未限於上述實施方式,能在不脫離本發明的宗旨的範圍內進行多種變更。 As mentioned above, one embodiment of the present invention has been described. However, the specific structure of each part is not limited to the above-described embodiment, and various changes can be made without departing from the gist of the present invention.

例如,在上述實施方式中,在輸入裝置7中使用觸摸屏類型的平板電腦,但也可以是上位控制器(PLC與服務器),或可以是智能手機。通信機構也可以為Blue-tooth、Wifi、光纖等,未特別限定。 For example, in the above-mentioned embodiment, a touch screen type tablet computer is used as the input device 7, but it may also be a higher-level controller (PLC and server) or a smartphone. The communication mechanism may also be Blue-tooth, Wifi, optical fiber, etc., and is not particularly limited.

如圖10所示,在該情況下,在部件供給裝置中僅安裝驅動部控制裝置6,只要能在該驅動部控制裝置6的設定信息接受部64與外部的輸入裝置之間進行通信,也能起到以上述實施方式為標準的作用效果。 As shown in FIG. 10 , in this case, only the drive unit control device 6 is installed in the parts supply device. As long as communication is possible between the setting information receiving unit 64 of the drive unit control device 6 and an external input device, it is acceptable. It can achieve the functions and effects based on the above embodiment.

或者,在上述實施方式中關於控制部63包含運轉模式的情況進行說明,但也可以在上述控制器中以表格等的形式包括以哪個頻率、振幅起動哪個振動機的運轉模式,這些作為設定信息D1向設定信息接受部64中輸入。 Alternatively, in the above-mentioned embodiment, the case where the control unit 63 includes the operation mode has been described. However, the operation mode of which vibration machine is started at which frequency and amplitude may be included in the controller in the form of a table or the like as setting information. D1 is input to the setting information accepting unit 64 .

在該情況下,作為來自上位控制器的設定信息D1,將以預定電壓、預定電流、預定頻率振幅控制振動機的模擬信號向驅動部控制裝置6的設定信息接受部64中輸入。 In this case, as the setting information D1 from the upper controller, an analog signal for controlling the vibrator with a predetermined voltage, a predetermined current, and a predetermined frequency and amplitude is input to the setting information receiving unit 64 of the drive unit control device 6 .

另外,在上述實施方式中,將驅動部控制裝置6合併而組件化,但只要組裝到組件U中,也可以進一步分解驅動部控制裝置6,例如分解構成料斗B、直線L、返回R的振動式驅動部22、32、42的電磁鐵、配重、或彈簧等,分別一體地組裝橋式驅動器62、驅動電路61。代替電磁鐵使用壓電元件的情況也相同,搬運原理除了由橢圓振動進行的搬運以外也可以是由行波進行的搬運等。 In addition, in the above-mentioned embodiment, the drive unit control device 6 is integrated and modularized. However, as long as it is assembled into the unit U, the drive unit control device 6 may be further disassembled, for example, into the vibration components of the hopper B, the straight line L, and the return R. The electromagnets, counterweights, springs, etc. of the type driving parts 22, 32, and 42 are respectively integrally assembled into the bridge driver 62 and the driving circuit 61. The same applies to the case where a piezoelectric element is used instead of an electromagnet. In addition to the conveyance by elliptical vibration, the conveyance principle may also be conveyance by traveling waves.

另外,如圖11所示,作為驅動部控制裝置6的其他配置例,在基台10下配置底座10a,在基台10與底座10a之間用防振橡膠、防振彈簧等的防振方式10b連接的情況下,可以在底座10a側設置凹部10a1等而安裝驅動部控制裝置6。 In addition, as shown in FIG. 11 , as another arrangement example of the drive unit control device 6 , a base 10 a is placed under the base 10 , and an anti-vibration system such as an anti-vibration rubber or an anti-vibration spring is used between the base 10 and the base 10 a. In the case of 10b connection, a recessed portion 10a1 or the like may be provided on the base 10a side and the drive unit control device 6 may be installed.

或者,在該圖中如虛線所示,在基台10與底座10a之間配置驅動部控制裝置6也是有效的。 Alternatively, as shown by the dotted line in this figure, it is also effective to arrange the drive unit control device 6 between the base 10 and the chassis 10a.

這樣的配置不僅作為死角的活用有效,在基台10、底座10a、驅動部控制裝置6的機箱(機架)是金屬的情況下具有電磁屏蔽效果,另外,由於能將基台10與底座10a作為散熱片而利用,因此能夠期待散熱特性提高並使驅動控制裝置6的組件自身縮小而構成。 This arrangement is not only effective as a blind space, but also has an electromagnetic shielding effect when the base 10, the base 10a, and the chassis (frame) of the drive unit control device 6 are made of metal. In addition, since the base 10 and the base 10a can be Since it is used as a heat sink, the heat dissipation characteristics can be expected to be improved and the components of the drive control device 6 themselves can be reduced in size.

另外,通過不會從組件向外伸出配線,不需要將配線作為屏蔽線等的對策,在成本方面、配線處理便利性方面都為優點。 In addition, since the wiring does not protrude from the module, there is no need to take measures such as shielding the wiring, which is advantageous in terms of cost and convenience in wiring handling.

另外,在上述實施方式中,關於作為振動機包含料斗B、直線L、返回R、料倉H的情況進行說明,但在一部分的結構例如是僅料斗B、直線L、返回R的情況、僅料斗B、直線L的情況、僅直線L的情況等,也能起到以上述為標準的作用效果。相反,相對於將這以外的振動機作為其一部分或全部的振動系統,情況也相同。 In addition, in the above-mentioned embodiment, the case where the vibrator includes the hopper B, the straight line L, the return R, and the bin H is explained. However, in some configurations, for example, only the hopper B, the straight line L, and the return R are used. In the case of hopper B, straight line L, or only straight line L, the above-mentioned standard effects can also be achieved. On the contrary, the same situation applies to a vibration system that uses other vibration machines as part or all of it.

另外,操作部只要是滿足所預期的功能的結構即可,並不限於編碼器,可以是鍵盤、按鈕,可變電阻、包括觸摸屏的液晶顯示儀、聲控等。 In addition, the operation part only needs to have a structure that satisfies the expected functions, and is not limited to an encoder, but may be a keyboard, a button, a variable resistor, a liquid crystal display including a touch screen, a voice control, etc.

1:部件供給裝置 1: Parts supply device

X:箭頭 X:arrow

1x:供給口 1x: Supply port

TE:供給目標設備 TE: supply target equipment

Claims (6)

一種部件供給裝置,其在基台上組裝1或2個以上的振動機作為組件,該振動機包含搬運部件的搬運部和使上述搬運部振動的振動式驅動部,其中,在該部件供給裝置中,包含:具有控制向上述振動式驅動部的電力的控制部且向上述振動式驅動部輸入驅動信號的驅動部控制裝置、及與上述組件獨立地構成且包括能相對於上述驅動部控制裝置進行通信的輸入裝置,並且,上述驅動部控制裝置在上述組件的一部分上一體地組裝下在上述組件內對上述振動式驅動部與上述驅動部控制裝置之間進行接線,上述輸入裝置包括顯示部、及通過通信手段向上述控制部提供輸入於上述顯示部的設定信息的處理部,其中,上述顯示部及上述處理部與上述驅動部控制裝置獨立分開地收納於一個機箱內。 A component supply device in which one or two or more vibrators are assembled on a base as an assembly, and the vibrator includes a conveyance part for conveying parts and a vibration-type drive part for vibrating the conveyance part, wherein in the parts supply device including: a drive unit control device having a control unit that controls power to the vibrating drive unit and inputting a drive signal to the vibrating drive unit; and a drive unit control device that is configured independently of the above-mentioned component and is capable of controlling the power with respect to the drive unit control unit. An input device that performs communication, and the drive unit control device is integrally assembled on a part of the assembly, and wiring is performed between the vibration drive unit and the drive unit control device within the assembly, and the input device includes a display unit , and a processing unit that provides the setting information input to the display unit to the control unit through communication means, wherein the display unit and the processing unit are housed in a chassis independently from the drive unit control device. 如請求項1所述的部件供給裝置,其中,上述驅動部控制裝置不包含顯示部以及操作部,接受來自上述組件外的上述設定信息並向上述振動式驅動部輸入上述驅動信號。 The component supply device according to claim 1, wherein the drive unit control device does not include a display unit and an operation unit, receives the setting information from outside the assembly, and inputs the drive signal to the vibration drive unit. 如請求項2所述的部件供給裝置,其中,上述驅動部控制裝置包含向上述振動式驅動部供給電力的電力供給部、驅動上述電力供給部的驅動部、以及接受向上述控制部輸入的上述設定信息的設定信息接受部。 The component supply device according to claim 2, wherein the drive unit control device includes a power supply unit that supplies power to the vibration drive unit, a drive unit that drives the power supply unit, and the power supply unit that receives input to the control unit. Setting information receiving unit for setting information. 如請求項1~3中任一項所述的部件供給裝置,其中,上述輸入裝置還包含能相對於上述驅動部控制裝置進行通信的操作部。 The component supply device according to any one of claims 1 to 3, wherein the input device further includes an operation unit capable of communicating with the drive unit control device. 如請求項4所述的部件供給裝置,其中, 通過至少包括通信線的串行線對上述驅動部控制裝置與上述輸入裝置之間連接。 The parts supply device according to claim 4, wherein, The drive unit control device and the input device are connected by a serial line including at least a communication line. 如請求項1~3中任一項所述的部件供給裝置,其中,在共通的上述驅動部控制裝置上連接多個上述振動式驅動部。 The component supply device according to any one of claims 1 to 3, wherein a plurality of the vibrating drive units are connected to a common drive unit control device.
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