TWI818647B - Method for instantly and dynamically composing storage in any size and system thereof - Google Patents
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本發明係關於一種倉儲管理技術,特別是關於一種即時動態組成任意尺寸庫位的方法及其系統。The present invention relates to a warehouse management technology, and in particular to a method and system for real-time dynamic composition of warehouse locations of any size.
倉儲料架係為一種儲存設備,主要用來方便使用者存放多種物件。隨著企業發展和產品的多樣化,倉儲管理也隨之變得更加複雜,因此自動化且最佳化的倉儲作業顯得特別重要。A storage rack is a storage device that is mainly used to facilitate users to store a variety of items. As enterprises develop and products diversify, warehouse management becomes more complex, so automated and optimized warehousing operations are particularly important.
現有的倉儲管理系統大多採用人工自行來決定倉儲料架上的庫位,然後再手動登記庫位編號至系統內。然而,人工查找庫位的方式使得倉儲作業的工作效率低、錯誤率高以及實時更新性差,因此需要熟練的倉儲物流人員才能有效地進行入庫物件以及取出物件的流程。另外,由於物件種類眾多(例如:複合材料、醫材)、尺寸大小不一、出入庫的數量變化大以及倉儲空間有限,導致現有的倉儲管理系統無法對庫位作預先配置,使得倉儲作業愈加困難。若要預先配置庫位,則又會因為極端規格的物件而浪費大量倉儲空間。有鑑於此,要如何解決上述習知的問題與缺失,實為民眾所殷切企盼,亦係相關業者須努力研發突破之目標及方向。 Most of the existing warehouse management systems use manual labor to determine the storage location on the storage rack, and then manually register the location number into the system. However, the manual search for warehouse locations results in low efficiency, high error rates, and poor real-time updates in warehousing operations. Therefore, skilled warehousing and logistics personnel are required to effectively carry out the process of warehousing and taking out objects. In addition, due to the large number of types of objects (such as composite materials, medical materials), different sizes, large changes in the number of incoming and outgoing warehouses, and limited storage space, the existing warehouse management system cannot pre-configure warehouse locations, making warehousing operations increasingly complex. difficulty. If storage locations are to be configured in advance, a large amount of storage space will be wasted due to extreme specifications of items. In view of this, how to solve the above-mentioned conventional problems and deficiencies is really eagerly anticipated by the public, and it is also the goal and direction that relevant industry players must work hard to develop breakthroughs.
因此,本發明之目的在於提供一種即時動態組成任意尺寸庫位的方法及其系統,其劃分料架為具有相同庫格尺寸的複數庫格,並基於物件尺寸從倉儲管理平台所儲存的庫格編號中自動地挑選出部分此些庫格,然後掃描設備依據部分此些庫格是否位於預設位置內來決定最適庫位,藉以提高料架上倉儲空間的利用性,並可即時動態組成任意尺寸庫位以放置物件,進而加快倉儲作業且降低倉儲作業的錯誤率。 Therefore, the object of the present invention is to provide a method and system for real-time and dynamic formation of storage locations of any size, which divides the racks into multiple storage compartments with the same storage compartment size, and extracts the storage compartments from the storage compartments stored on the warehouse management platform based on the object size. Some of these bins are automatically selected from the number, and then the scanning device determines the most suitable storage location based on whether some of these bins are located in the preset location, thereby improving the utilization of the storage space on the rack, and can dynamically compose any order in real time. Size storage locations to place objects, thereby speeding up warehousing operations and reducing error rates in warehousing operations.
依據本發明的一實施方式提供一種即時動態組成任意尺寸庫位的方法,其用以決定對應一物件與一預設位置之一最適庫位。即時動態組成任意尺寸庫位的方法包含一物件尺寸取得步驟、一庫格編號挑選步驟以及一庫格確認步驟。物件尺寸取得步驟包含一倉儲管理平台經由一掃描設備掃描物件以取得對應物件之一物件尺寸。倉儲管理平台儲存一料架之複數庫格依照順序編碼所設有的複數庫格編號及此些庫格所具有的複數庫格尺寸。庫格編號挑選步驟包含倉儲管理平台自此些庫格編號中挑選部分此些庫格尺寸的一總和尺寸大於等於物件尺寸的部分此些庫格編號,然後倉儲管理平台傳輸部分此些庫格編號之一初始起 點編號與一初始終點編號至掃描設備。庫格確認步驟係掃描設備確認於初始起點編號與初始終點編號之間依照順序編碼的部分此些庫格是否對應預設位置而產生一確認結果,並依據確認結果決定最適庫位。 According to an embodiment of the present invention, a method of real-time and dynamically forming a warehouse location of any size is provided, which is used to determine an optimal warehouse location corresponding to an object and a preset location. The method of dynamically forming a warehouse location of any size in real time includes a step of obtaining the object size, a step of selecting a warehouse number, and a step of confirming the warehouse location. The object size obtaining step includes a warehouse management platform scanning the object through a scanning device to obtain the object size of the corresponding object. The warehouse management platform stores the plurality of storage compartment numbers of the plurality of storage compartments of a rack according to the sequential coding and the plurality of storage compartment sizes of these storage compartments. The warehouse management platform selects the warehouse compartment numbers from which the warehouse management platform selects the warehouse compartment numbers whose sum of dimensions is greater than or equal to the object size, and then the warehouse management platform transmits the warehouse compartment numbers. from the beginning Point number and an initial end point number to the scanning device. The storage grid confirmation step is to scan the equipment to confirm whether the sequentially coded parts between the initial starting point number and the initial end point number correspond to the preset positions to generate a confirmation result, and determine the optimal storage location based on the confirmation result.
前述實施方式之其他實施例如下:前述倉儲管理平台可更儲存一物件尺寸表單,且物件尺寸取得步驟可更包含一物件編號產生步驟與一物件尺寸查找步驟。物件編號產生步驟係掃描設備掃描物件以產生一物件編號,然後傳輸物件編號至倉儲管理平台。物件尺寸查找步驟係倉儲管理平台根據物件編號自物件尺寸表單中查找對應物件之物件尺寸。 Other examples of the aforementioned implementation are as follows: the aforementioned warehouse management platform may further store an object size table, and the object size obtaining step may further include an object number generation step and an object size search step. The object number generation step is for the scanning device to scan the object to generate an object number, and then transmit the object number to the warehouse management platform. The object size search step is for the warehouse management platform to search the object size of the corresponding object from the object size table based on the object number.
前述實施方式之其他實施例如下:前述即時動態組成任意尺寸庫位的方法可更包含一入庫步驟與一出庫步驟。入庫步驟係放置物件於最適庫位。初始起點編號與初始終點編號組成一初始庫位編號。物件編號與初始庫位編號儲存至倉儲管理平台之一資料庫。出庫步驟係倉儲管理平台從掃描設備接收一領料編號並根據領料編號自資料庫中查找對應領料編號之一領料庫位編號。倉儲管理平台傳輸領料庫位編號至掃描設備。 Other examples of the foregoing implementation are as follows: the foregoing method of real-time and dynamically forming a warehouse location of any size may further include a warehousing step and a warehousing step. The warehousing step is to place the items in the optimal storage location. The initial starting point number and the initial ending point number form an initial location number. The object number and initial location number are stored in one of the databases of the warehouse management platform. In the outbound step, the warehouse management platform receives a picking number from the scanning device and searches the picking location number corresponding to the picking number from the database based on the picking number. The warehouse management platform transmits the picking location number to the scanning device.
前述實施方式之其他實施例如下:前述倉儲管理平台可更儲存對應各庫格編號之一倉儲狀態資料。倉儲狀態資料為一空倉狀態或一滿倉狀態,且庫格編號挑選步驟可更包含一空倉篩選步驟與一尺寸配置步驟。空倉篩選步驟係倉儲管理平台自此些庫格編號中篩選出倉儲狀態資料為 空倉狀態的一空倉編號群。尺寸配置步驟係倉儲管理平台自空倉編號群中配置出部分此些庫格尺寸的總和尺寸大於等於物件尺寸的部分此些庫格編號。 Other examples of the foregoing implementation are as follows: the foregoing warehouse management platform can further store storage status data corresponding to each warehouse number. The warehousing status data is an empty warehouse status or a full warehouse status, and the warehouse number selection step may further include an empty warehouse screening step and a size configuration step. The short warehouse screening step is for the warehouse management platform to filter out the warehouse status data from these warehouse numbers as follows: A short position number group for short position status. The size configuration step is that the warehouse management platform allocates some of the warehouse numbers from the empty warehouse number group that the sum of the dimensions of these warehouses is greater than or equal to the size of the object.
前述實施方式之其他實施例如下:各前述庫格可更設有一庫格標籤。在庫格確認步驟中,當確認結果為部分此些庫格對應預設位置時,掃描設備決定部分此些庫格為最適庫位;及當確認結果為部分此些庫格不對應預設位置時,執行一庫位決定步驟。庫位決定步驟係掃描設備自料架中分別掃描位於預設位置內的其中二庫格之二庫格標籤以產生一最適起點編號與一最適終點編號,並決定最適起點編號與最適終點編號之間依照順序編碼的部分此些庫格為最適庫位。 Other examples of the foregoing implementation are as follows: each of the foregoing bins may be further provided with a bin tag. In the storage grid confirmation step, when the confirmation result is that some of these storage compartments correspond to the preset locations, the scanning device determines that some of these storage compartments are the optimal storage locations; and when the confirmation result is that some of these storage compartments do not correspond to the preset locations , execute a warehouse location determination step. The step of determining the storage location is that the scanning device scans the labels of two of the two storage compartments located in the preset positions from the material rack to generate an optimal starting point number and an optimal end point number, and determines the optimal starting point number and the optimal end point number. The parts of these bins that are coded sequentially are the most suitable locations.
前述實施方式之其他實施例如下:各前述庫格編號可設定為至少三位數,且至少三位數包含一頭碼與一尾碼。最適起點編號的頭碼順序編碼至最適終點編號的頭碼所對應之部分此些庫格及最適起點編號的尾碼順序編碼至最適終點編號的尾碼所對應之部分此些庫格組成最適庫位。 Other examples of the aforementioned implementation are as follows: each of the aforementioned Korg numbers can be set to at least three digits, and the at least three digits include a first digit and a last digit. The first digit of the optimal starting point number is sequentially encoded to the part corresponding to the first digit of the optimal end point number. These bins and the last digit of the optimal starting point number are sequentially encoded to the part corresponding to the last digit of the optimal end point number. These bins form the optimal bin. Bit.
依據本發明的另一實施方式提供一種即時動態組成任意尺寸庫位的系統,其用以決定對應一物件與一預設位置之一最適庫位。即時動態組成任意尺寸庫位的系統包含一料架、一掃描設備以及一倉儲管理平台。料架包含複數庫格。此些庫格依照順序編碼設有複數庫格編號,且此些庫格具有複數庫格尺寸。掃描設備儲存預設位置並用以掃描物件。倉儲管理平台訊號連接掃描設備且經由掃描設備掃描物件以取得對應物件之一物件尺寸。倉儲管理平台儲存此些庫格編號及此些庫格尺寸,並自此些庫格編號中挑選部分此些庫格尺寸的一總和尺寸大於等於物件尺寸的部分此些庫格編號。部分此些庫格編號包含一初始起點編號與一初始終點編號,且倉儲管理平台傳輸初始起點編號與初始終點編號至掃描設備。掃描設備確認於初始起點編號與初始終點編號之間依照順序編碼的部分此些庫格是否對應預設位置而產生一確認結果,並依據確認結果決定最適庫位。According to another embodiment of the present invention, a system for dynamically forming a warehouse of any size in real time is provided, which is used to determine an optimal warehouse corresponding to an object and a preset location. The system that dynamically forms warehouse locations of any size in real time includes a material rack, a scanning device and a warehouse management platform. The material rack contains multiple bins. These storage compartments are provided with plural storage compartment numbers according to sequential coding, and these storage compartments have plural storage compartment sizes. Scanning devices store default locations and use them to scan objects. The warehouse management platform signal is connected to the scanning device and the object is scanned through the scanning device to obtain an object size of the corresponding object. The warehouse management platform stores these bin numbers and these bin sizes, and selects some of these bin numbers from these bin numbers where the sum of the bin sizes is greater than or equal to the object size. Some of these bin numbers include an initial start point number and an initial end point number, and the warehouse management platform transmits the initial start point number and the initial end point number to the scanning device. The scanning device confirms whether the sequentially coded parts of the storage bins between the initial starting point number and the initial ending point number correspond to the preset positions and generates a confirmation result, and determines the optimal storage location based on the confirmation result.
前述實施方式之其他實施例如下:前述倉儲管理平台可更儲存一物件尺寸表單。掃描設備掃描物件以產生一物件編號並傳輸物件編號至倉儲管理平台。倉儲管理平台根據物件編號自物件尺寸表單中查找對應物件之物件尺寸。Other examples of the aforementioned implementation are as follows: the aforementioned warehouse management platform can further store an object size form. The scanning device scans the object to generate an object number and transmits the object number to the warehouse management platform. The warehouse management platform searches for the object size of the corresponding object from the object size table based on the object number.
前述實施方式之其他實施例如下:前述初始起點編號與初始終點編號可組成一初始庫位編號。當物件被放置於最適庫位時,物件編號與初始庫位編號儲存至倉儲管理平台之一資料庫;及當倉儲管理平台從掃描設備接收一領料編號時,倉儲管理平台根據領料編號自資料庫中查找對應領料編號之一領料庫位編號,倉儲管理平台傳輸領料庫位編號至掃描設備。Other examples of the aforementioned implementation are as follows: the aforementioned initial starting point number and initial ending point number may form an initial location number. When an object is placed in the most appropriate location, the object number and the initial location number are stored in one of the databases of the warehouse management platform; and when the warehouse management platform receives a picking number from the scanning device, the warehouse management platform automatically calculates the picking number based on the picking number. Search the picking location number corresponding to the picking number in the database, and the warehouse management platform transmits the picking location number to the scanning device.
前述實施方式之其他實施例如下:前述倉儲管理平台可更儲存對應各庫格編號之一倉儲狀態資料,且倉儲狀態資料為一空倉狀態或一滿倉狀態。倉儲管理平台自此些庫格編號中篩選出倉儲狀態資料為空倉狀態的一空倉編號群。倉儲管理平台自空倉編號群中配置出部分此些庫格尺寸的總和尺寸大於等於物件尺寸的部分此些庫格編號。 Other examples of the aforementioned implementation are as follows: the aforementioned warehouse management platform can further store storage status data corresponding to each warehouse number, and the storage status data is an empty warehouse status or a full warehouse status. The warehouse management platform selects a short warehouse number group from these warehouse numbers whose warehousing status data is empty warehouse. From the empty warehouse number group, the warehouse management platform allocates some of the bin numbers whose sum of the bin sizes is greater than or equal to the object size.
前述實施方式之其他實施例如下:各前述庫格可更設有一庫格標籤。當確認結果為部分此些庫格對應預設位置時,掃描設備決定部分此些庫格為最適庫位;及當確認結果為部分此些庫格不對應預設位置時,執行一庫位決定步驟。庫位決定步驟係掃描設備自料架中分別掃描位於預設位置內的其中二庫格之二庫格標籤以產生一最適起點編號與一最適終點編號,並決定最適起點編號與最適終點編號之間依照順序編碼的部分此些庫格為最適庫位。 Other examples of the foregoing implementation are as follows: each of the foregoing bins may be further provided with a bin tag. When the confirmation result is that some of these bins correspond to the preset locations, the scanning device determines that some of these bins are the most suitable locations; and when the confirmation result is that some of these bins do not correspond to the preset locations, a location determination is performed steps. The step of determining the storage location is that the scanning device scans the labels of two of the two storage compartments located in the preset positions from the material rack to generate an optimal starting point number and an optimal end point number, and determines the optimal starting point number and the optimal end point number. The parts of these bins that are coded sequentially are the most suitable locations.
前述實施方式之其他實施例如下:各前述庫格編號可設定為至少三位數,且至少三位數包含一頭碼與一尾碼。最適起點編號的頭碼順序編碼至最適終點編號的頭碼所對應之部分此些庫格及最適起點編號的尾碼順序編碼至最適終點編號的尾碼所對應之部分此些庫格組成最適庫位。Other examples of the aforementioned implementation are as follows: each of the aforementioned Korg numbers can be set to at least three digits, and the at least three digits include a first digit and a last digit. The first digit of the optimal starting point number is sequentially encoded to the part corresponding to the first digit of the optimal end point number. These bins and the last digit of the optimal starting point number are sequentially encoded to the part corresponding to the last digit of the optimal end point number. These bins form the optimal bin. Bit.
以下將參照圖式說明本發明之複數個實施例。為明確說明起見,許多實務上的細節將在以下敘述中一併說明。然而,應瞭解到,這些實務上的細節不應用以限制本發明。也就是說,在本發明部分實施例中,這些實務上的細節是非必要的。此外,為簡化圖式起見,一些習知慣用的結構與元件在圖式中將以簡單示意的方式繪示之;並且重複之元件將可能使用相同的編號表示之。Several embodiments of the present invention will be described below with reference to the drawings. For the sake of clarity, many practical details will be explained together in the following narrative. However, it will be understood that these practical details should not limit the invention. That is to say, in some embodiments of the present invention, these practical details are not necessary. In addition, in order to simplify the drawings, some commonly used structures and components will be illustrated in a simple schematic manner in the drawings; and repeated components may be represented by the same numbers.
此外,本文中當某一元件(或單元或模組等)「連接」於另一元件,可指所述元件是直接連接於另一元件,亦可指某一元件是間接連接於另一元件,意即,有其他元件介於所述元件及另一元件之間。而當有明示某一元件是「直接連接」於另一元件時,才表示沒有其他元件介於所述元件及另一元件之間。而第一、第二、第三等用語只是用來描述不同元件,而對元件本身並無限制,因此,第一元件亦可改稱為第二元件。且本文中之元件/單元/電路之組合非此領域中之一般周知、常規或習知之組合,不能以元件/單元/電路本身是否為習知,來判定其組合關係是否容易被技術領域中之通常知識者輕易完成。In addition, when a certain component (or unit or module, etc.) is "connected" to another component in this article, it may mean that the component is directly connected to the other component, or it may mean that one component is indirectly connected to the other component. , meaning that there are other elements between the said element and another element. When it is stated that an element is "directly connected" to another element, it means that no other elements are interposed between the element and the other element. Terms such as first, second, third, etc. are only used to describe different components without limiting the components themselves. Therefore, the first component can also be renamed the second component. Moreover, the combination of components/units/circuit in this article is not a combination that is generally known, conventional or customary in this field. Whether the component/unit/circuit itself is common knowledge cannot be used to determine whether its combination relationship is easily understood by those in the technical field. Usually it is easily accomplished by the knowledgeable.
請參照第1圖,第1圖係繪示依照本發明之第一實施例之即時動態組成任意尺寸庫位的系統100的示意圖。如圖所示,即時動態組成任意尺寸庫位的系統100用以決定對應物件500與預設位置P之最適庫位,且包含料架200、掃描設備300以及倉儲管理平台400。料架200包含複數庫格210。此些庫格210依照順序編碼設有複數庫格編號,且此些庫格210具有複數庫格尺寸。掃描設備300儲存預設位置P並用以掃描物件500。倉儲管理平台400訊號連接掃描設備300且經由掃描設備300掃描物件500以取得對應物件500之物件尺寸。倉儲管理平台400可包含資料庫410,且資料庫410儲存此些庫格編號及此些庫格尺寸。倉儲管理平台400自此些庫格編號中挑選部分此些庫格尺寸的總和尺寸大於等於物件尺寸的部分此些庫格編號。部分此些庫格編號包含初始起點編號與初始終點編號,且倉儲管理平台400傳輸初始起點編號與初始終點編號至掃描設備300。掃描設備300確認於初始起點編號與初始終點編號之間依照順序編碼的部分此些庫格210是否對應預設位置P而產生確認結果,並依據確認結果決定最適庫位。藉此,本發明之即時動態組成任意尺寸庫位的系統100劃分料架200為此些庫格210,並基於物件尺寸從倉儲管理平台400的資料庫410所儲存的此些庫格編號中自動地挑選出部分此些庫格210,然後掃描設備300依據部分此些庫格210是否位於預設位置P內來決定最適庫位,藉以提高料架200上倉儲空間的利用性,並可即時動態組成任意尺寸庫位以放置物件500,進而加快倉儲作業且降低倉儲作業的錯誤率。以下為詳細的實施例來說明上述各裝置之細節。Please refer to Figure 1. Figure 1 is a schematic diagram of a
請一併參照第1圖、第2圖及第3圖,其中第2圖係繪示依照本發明之第二實施例之即時動態組成任意尺寸庫位的方法600的流程示意圖;及第3圖係繪示本發明之第二實施例的初始庫位P1與最適庫位P2的示意圖。如圖所示,即時動態組成任意尺寸庫位的方法600應用於第1圖之即時動態組成任意尺寸庫位的系統100並用以決定對應物件500與預設位置P之最適庫位P2,且包含物件尺寸取得步驟S02、庫格編號挑選步驟S04以及庫格確認步驟S06。Please refer to Figure 1, Figure 2 and Figure 3 together. Figure 2 is a schematic flowchart illustrating a
物件尺寸取得步驟S02包含驅動倉儲管理平台400經由掃描設備300掃描物件500以取得對應物件500之物件尺寸。倉儲管理平台400包含資料庫410。資料庫410儲存庫格編號資料411與庫格尺寸資料412。庫格編號資料411可包含料架200之複數庫格210依照順序編碼所設有的複數庫格編號101、102、103、104、105、106、107、108、109(101~109)、複數庫格編號201、202、203、204、205、206、207、208、209(201~209)及複數庫格編號301、302、303、304、305、306、307、308、309(301~309)。庫格尺寸資料412可包含此些庫格210所具有的複數庫格尺寸。The object size obtaining step S02 includes driving the
具體而言,料架200上的每一層板可被劃分為具有最小單位的多個倉儲空間,而各倉儲空間即為單一庫格210上方用來存放物件的空間。舉例來說,本發明的每一層板的板長與深度可分別為135公分(cm)與60 cm。每一層板可依據板長被切分成9個庫格210;換言之,各庫格210的寬度與深度可分別為15 cm與60 cm(即為一個庫格尺寸)。在其他實施例中,每一層板是可以同時依據板長與深度來進行切割,因此本發明不以每一層板上具有多少數量的庫格為限制。此外,掃描設備300可為具有顯示介面的條碼掃描器(Bar Code Scanner)或手持式智慧裝置,並用以掃描物件500上所貼有的物件標籤510。物件標籤510可為一維條碼(1D Barcode)或二維條碼(2D Barcode),但本發明不以此為限。Specifically, each shelf on the
倉儲管理平台400的資料庫410可更儲存物件尺寸表單413,且物件尺寸表單413記載多個物件編號及其所對應的物件尺寸。另外,物件尺寸取得步驟S02可更包含物件編號產生步驟S022與物件尺寸查找步驟S024。物件編號產生步驟S022係驅動掃描設備300掃描物件500上的物件標籤510以產生物件編號310,然後傳輸物件編號310至倉儲管理平台400。物件尺寸查找步驟S024係驅動倉儲管理平台400根據物件編號310自物件尺寸表單413的多個物件編號中查找對應物件500之物件尺寸。於第二實施例中,物件500可為長、寬及高度均為40 cm(即物件尺寸)的一立方體。The
庫格編號挑選步驟S04包含驅動倉儲管理平台400自此些庫格編號101~109、201~209、301~309中挑選部分此些庫格尺寸的總和尺寸大於等於物件尺寸的部分此些庫格編號101~109、201~209、301~309,然後驅動倉儲管理平台400傳輸部分此些庫格編號101~109、201~209、301~309中的初始起點編號與初始終點編號至掃描設備300。詳細地說,由於物件500之物件尺寸需要40 cm寬度以上的庫位來存放,因此倉儲管理平台400從庫格編號資料411內選擇庫格編號201、202、203(201~203)所對應的3個庫格210作為初始庫位P1。如第3圖所示,初始庫位P1包含3個庫格210,即代表初始庫位P1具有總和尺寸的寬度為45 cm(即3個庫格尺寸的總寬度)。特別的是,倉儲管理平台400會自初始庫位P1所對應的庫格編號201~203中選取位在最前端的庫格編號201作為初始起點編號,且選取位在最後端的庫格編號203作為初始終點編號,然後將初始起點編號與初始終點編號組成為初始庫位編號420,其中初始庫位編號420的數字編碼係可為201203。倉儲管理平台400再將初始庫位編號420傳輸至掃描設備300,藉以令倉儲物流人員可透過掃描設備300上的顯示介面來查看初始庫位編號420的數字編碼。The bin number selection step S04 includes driving the
此外,倉儲管理平台400的資料庫410可更儲存對應各庫格編號101~109、201~209、301~309之倉儲狀態資料414。倉儲狀態資料414可為空倉狀態或滿倉狀態。庫格編號挑選步驟S04可更包含空倉篩選步驟S042與尺寸配置步驟S044。空倉篩選步驟S042係驅動倉儲管理平台400自庫格編號101~109、201~209、301~309中篩選出各庫格編號101~109、201~209、301~309之倉儲狀態資料414為空倉狀態的空倉編號群。如第3圖所示,由於位在第一層板上的庫格編號101、102、103、104、105、106(101~106)及位在第二層板上的庫格編號201~203均未放置任何物件,即代表庫格編號101~106、201~203所對應的倉儲狀態資料414均為空倉狀態,因此倉儲管理平台400篩選出庫格編號101~106、201~203來作為空倉編號群。尺寸配置步驟S044係驅動倉儲管理平台400自空倉編號群中配置出部分此些庫格尺寸的總和尺寸大於等於物件500之物件尺寸的部分此些庫格編號101~106、201~203。於第二實施例中,倉儲管理平台400選定滿足物件500之物件尺寸的庫格編號201~203的3個庫格210來作為初始庫位P1。在其他實施例中,倉儲管理平台亦能選定能滿足物件尺寸的其他庫格編號來作為初始庫位。In addition, the
接著,庫格確認步驟S06係驅動掃描設備300確認於初始庫位編號420中的初始起點編號(即庫格編號201)與初始終點編號(即庫格編號203)之間依照順序編碼的3個庫格210是否對應預設位置P而產生確認結果,並依據確認結果決定最適庫位P2。須說明的是,預設位置P可儲存於掃描設備300,且係為基於與物件500有著相同物件尺寸的其他物件而設置於料架200上的一區域;簡而言之,在料架200上,相鄰預設位置P的倉儲空間都會存放著與物件500一樣大小的其他物件。在其他實施例中,倉儲物流人員可依據現場的倉儲空間來配置料架上的預設位置,並操作掃描設備來決定最適庫位。Next, the storage compartment confirmation step S06 is to drive the
掃描設備300確認作為初始庫位P1且依照順序編碼的庫格編號201~203的3個庫格210是否位在預設位置P內而產生確認結果。當確認結果為設有庫格編號201~203的3個庫格210對應預設位置P(即初始庫位P1位在預設位置P內)時,掃描設備300決定設有庫格編號201~203的3個庫格210為最適庫位,並直接執行入庫步驟S08;及當確認結果為設有庫格編號201~203的3個庫格210不對應預設位置P(即初始庫位P1不位在預設位置P內)時,先執行庫位決定步驟S10,然後再執行入庫步驟S08。The
另外,各庫格210可更設有一庫格標籤,例如第3圖中設有庫格編號201~203的3個庫格210分別更設有庫格標籤L201、L202、L203,且其均可為一維條碼或二維條碼。由第3圖可知,由於第二實施例的初始庫位P1不位在預設位置P內,因此先執行庫位決定步驟S10,其係驅動掃描設備300自料架200中分別掃描位於預設位置P內的其中二庫格210之二庫格標籤以產生最適起點編號與最適終點編號,並決定最適起點編號與最適終點編號之間依照順序編碼的部分此些庫格210為最適庫位P2。詳細地說,第3圖中的預設位置P內的前3個庫格210分別設有庫格編號101、102、103(101~103),且分別設有庫格標籤L101、L102、L103。首先,掃描設備300掃描位於預設位置P最前端的庫格標籤L101以將庫格編號101設定為最適起點編號。由於物件500僅須3個庫格210即可入庫,因此掃描設備300接續地掃描位於預設位置P內的庫格標籤L103以將庫格編號103設定為最適終點編號,並決定庫格編號101與庫格編號103之間依照順序編碼的3個庫格210為最適庫位P2。掃描設備300將最適起點編號與最適終點編號組成為最適庫位編號320,其中最適庫位編號320的數字編碼係可為101103。掃描設備300再將最適庫位編號320回傳至倉儲管理平台400。再者,各庫格210可更設有至少一指示器(未另標號),例如:發光二極體(Light-Emitting Diode;LED)。在庫位決定步驟S10中,當掃描設備300掃描庫格標籤L101時,對應庫格編號101之指示器亮起。當掃描設備300掃描庫格標籤L103時,依照順序編碼的庫格編號101~103所對應的3個庫格210內所有指示器均亮起,藉以令倉儲物流人員可依循此些指示器的位置以放置物件500於最適庫位P2。In addition, each
第2圖中的入庫步驟S08包含步驟S082、S084、S086。步驟S082為「放置物件於最適庫位」,其係放置物件500於最適庫位P2。步驟S084為「完成入庫作業」,其係在物件500已放置於最適庫位P2之後,驅動掃描設備300回傳一入庫完成指令至倉儲管理平台400。步驟S086為「物件編號與庫位編號儲存至資料庫」,其係驅動倉儲管理平台400根據入庫完成指令儲存物件編號310與最適庫位編號320至資料庫410。另外值得一提的是,入庫步驟S08中的步驟S082係可由機械手臂搭配輸送帶或人工搬運來執行入庫作業,其中機械手臂與輸送帶訊號連接倉儲管理平台400並受倉儲管理平台400控制。在其他實施例中,倘若確認結果為初始庫位位在預設位置內時,則入庫步驟中的「物件編號與庫位編號儲存至資料庫」,其係驅動倉儲管理平台根據入庫完成指令儲存物件編號與初始庫位編號至資料庫。The warehousing step S08 in Figure 2 includes steps S082, S084, and S086. Step S082 is "Place the object in the optimal storage location", which is to place the
請參照第4圖,第4圖係繪示依照本發明之第三實施例之即時動態組成任意尺寸庫位的方法的最適庫位P3的示意圖。於第三實施例中,物件的物件尺寸已超出料架上各層板之間的高度,因此需要選取至少二層板上的多個庫格來作為最適庫位。具體而言,本發明之料架係可由複數支架、複數層板及一側固定板(未另繪示)所組成。各層板的一側面連接側固定板,且各層板的複數庫格彼此互相可拆卸地連接。另外,本發明之各庫格編號可設定為至少三位數,且前述至少三位數可包含一頭碼與一尾碼。如第4圖所示,最適庫位P3包含9個庫格,其分別設有庫格編號101~103、201~203及庫格編號301、302、303(301~303)。此9個庫格分別更設有庫格標籤L101、L102、L103、庫格標籤L201、L202、L203及庫格標籤L301、L302、L303。庫格編號101的頭碼為1,且庫格編號101的尾碼為1,並依此類推至庫格編號102、103、201~203、301~303。於庫位決定步驟中,掃描設備自料架中掃描庫格標籤L101以將庫格編號101設定為最適起點編號並掃描庫格標籤L303以將庫格編號303設定為最適終點編號,且將最適起點編號與最適終點編號組成最適庫位編號(即101303)。值得注意的是,庫格編號101的頭碼(即1)順序編碼至庫格編號303的頭碼(即3)所對應之多個庫格及庫格編號101的尾碼(即1)順序編碼至庫格編號303的尾碼(即3)所對應之多個庫格組成最適庫位P3。詳細地說,庫格編號的頭碼介於1~3之間的所有庫格以及庫格編號的尾碼介於1~3之間的所有庫格均會歸屬於最適庫位P3。Please refer to Figure 4. Figure 4 is a schematic diagram illustrating the optimal warehouse location P3 according to the method of real-time dynamic formation of warehouse locations of any size according to the third embodiment of the present invention. In the third embodiment, the size of the object exceeds the height between each layer on the rack, so multiple storage compartments on at least two layers need to be selected as the optimal storage location. Specifically, the material rack of the present invention can be composed of a plurality of brackets, a plurality of laminates and a fixed plate on one side (not shown separately). One side of each layer board is connected to the side fixing plate, and the plurality of slots of each layer board are detachably connected to each other. In addition, each kug number of the present invention can be set to at least three digits, and the at least three digits can include a first digit and a last digit. As shown in Figure 4, the optimal storage location P3 includes 9 storage compartments, which are respectively equipped with
請一併參照第1圖與第5圖,其中第5圖係繪示依照本發明之第四實施例之即時動態組成任意尺寸庫位的方法的出庫步驟S12的流程示意圖。如圖所示,第四實施例的即時動態組成任意尺寸庫位的方法應用於第1圖之即時動態組成任意尺寸庫位的系統100,且可更包含出庫步驟S12。出庫步驟S12包含步驟S122、S124、S126、S128。步驟S122為「接收領料編號」,其係驅動掃描設備300掃描領料單以產生領料編號,且倉儲管理平台400從掃描設備300接收領料編號。步驟S124為「查找領料庫位編號」,其係驅動倉儲管理平台400根據領料編號自資料庫410中查找對應領料編號之領料庫位編號,且倉儲管理平台400傳輸領料庫位編號至掃描設備300,藉以令倉儲物流人員可透過掃描設備300上的顯示介面來查看領料庫位編號。步驟S126為「完成出庫作業」,其係在物件500已從對應領料庫位編號的至少一庫格210上領取之後,驅動掃描設備300回傳一出庫完成指令至倉儲管理平台400。步驟S128為「更新資料庫」,其係驅動倉儲管理平台400根據入庫完成指令更新資料庫410,其表示領料庫位編號已從資料庫410內刪除,並代表對應領料庫位編號的前述至少一庫格210處於空倉狀態。Please refer to Figure 1 and Figure 5 together. Figure 5 is a schematic flowchart illustrating the outbound step S12 of the method of real-time and dynamically forming a warehouse location of any size according to the fourth embodiment of the present invention. As shown in the figure, the method of real-time dynamically forming a warehouse location of any size in the fourth embodiment is applied to the
由上述實施方式可知,本發明具有下列優點:其一,自動地配置能符合物件尺寸的部分此些庫格,且將其作為初始庫位,進而加快倉儲作業。其二,當初始庫位不對應預設位置時,還可利用掃描設備掃瞄料架上的庫格標籤來即時動態組成任意尺寸庫位以放置物件,達到降低倉儲作業的錯誤率。其三,由於劃分料架為具有相同庫格尺寸的多個庫格,因此無論物件種類、尺寸大小、出入庫的數量,皆可決定出對應物件與預設位置之最適庫位,藉以提高料架上倉儲空間的利用性。It can be seen from the above embodiments that the present invention has the following advantages: first, it can automatically configure some of these storage compartments that can meet the size of the object and use them as initial storage locations, thereby speeding up warehousing operations. Secondly, when the initial storage location does not correspond to the preset location, the scanning device can also be used to scan the storage labels on the racks to dynamically form a storage location of any size to place objects in real time, thereby reducing the error rate in warehousing operations. Thirdly, since the material racks are divided into multiple compartments with the same compartment size, regardless of the type of object, size, and quantity of items entering and exiting the warehouse, the optimal storage location for the corresponding object and the preset location can be determined, thereby increasing material consumption. Utilization of shelf storage space.
雖然本發明已以實施方式揭露如上,然其並非用以限定本發明,任何熟習此技藝者,在不脫離本發明之精神和範圍內,當可作各種之更動與潤飾,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。Although the present invention has been disclosed in the above embodiments, it is not intended to limit the present invention. Anyone skilled in the art can make various modifications and modifications without departing from the spirit and scope of the present invention. Therefore, the protection of the present invention is The scope shall be determined by the appended patent application scope.
100:即時動態組成任意尺寸庫位的系統 101,102,103,104,105,106,107,108,109,201,202,203,204,205,206,207,208,209,301,302,303,304,305,306,307,308,309:庫格編號 200:料架 210:庫格 300:掃描設備 310:物件編號 320:最適庫位編號 400:倉儲管理平台 410:資料庫 411:庫格編號資料 412:庫格尺寸資料 413:物件尺寸表單 414:倉儲狀態資料 420:初始庫位編號 500:物件 510:物件標籤 600:即時動態組成任意尺寸庫位的方法 S02:物件尺寸取得步驟 S022:物件編號產生步驟 S024:物件尺寸查找步驟 S04:庫格編號挑選步驟 S042:空倉篩選步驟 S044:尺寸配置步驟 S06:庫格確認步驟 S08:入庫步驟 S082,S084,S086,S122,S124,S126,S128:步驟 S10:庫位決定步驟 S12:出庫步驟 L101,L102,L103,L201,L202,L203,L301,L302,L303:庫格標籤 P:預設位置 P1:初始庫位 P2,P3:最適庫位 100: A system that can dynamically form warehouse locations of any size in real time 101,102,103,104,105,106,107,108,109,201,202,203,204,205,206,207,208,209,301,302,303,304,305,306,307,308,309:Korg number 200: Material rack 210:Korg 300: Scanning device 310:Object number 320: Optimum location number 400:Warehouse management platform 410:Database 411:Korg number information 412:Korg size information 413:Object size form 414: Warehousing status data 420: Initial location number 500:Object 510:Object tag 600: A method to dynamically form a warehouse location of any size in real time S02: Steps to obtain object size S022: Object number generation steps S024: Object size search steps S04: Steps for selecting the Kugel number S042: Short position screening steps S044: Size configuration steps S06: Kugel confirmation steps S08: Storage steps S082, S084, S086, S122, S124, S126, S128: Steps S10: Storage location determination steps S12: Outbound steps L101, L102, L103, L201, L202, L203, L301, L302, L303: Kugel label P:Default position P1: Initial location P2, P3: Optimal location
第1圖係繪示依照本發明之第一實施例之即時動態組成任意尺寸庫位的系統的示意圖;第2圖係繪示依照本發明之第二實施例之即時動態組成任意尺寸庫位的方法的流程示意圖; 第3圖係繪示本發明之第二實施例的初始庫位與最適庫位的示意圖; 第4圖係繪示依照本發明之第三實施例之即時動態組成任意尺寸庫位的方法的最適庫位的示意圖;以及 第5圖係繪示依照本發明之第四實施例之即時動態組成任意尺寸庫位的方法的出庫步驟的流程示意圖。 Figure 1 is a schematic diagram of a system for real-time and dynamic formation of warehouse locations of any size according to the first embodiment of the present invention; Figure 2 is a schematic diagram of a system for real-time and dynamic formation of warehouse locations of any size according to the second embodiment of the present invention. Flow chart of the method; Figure 3 is a schematic diagram showing the initial storage location and the optimal storage location according to the second embodiment of the present invention; Figure 4 is a schematic diagram illustrating the optimal warehouse location according to the method of real-time dynamic formation of warehouse locations of any size according to the third embodiment of the present invention; and Figure 5 is a schematic flowchart illustrating the outbound step of the method of real-time and dynamically forming a warehouse location of any size according to the fourth embodiment of the present invention.
600:即時動態組成任意尺寸庫位的方法 600: A method of real-time dynamic composition of warehouse locations of any size
S02:物件尺寸取得步驟 S02: Steps to obtain object size
S022:物件編號產生步驟 S022: Object number generation steps
S024:物件尺寸查找步驟 S024: Object size search steps
S04:庫格編號挑選步驟 S04: Steps for selecting the Kugel number
S042:空倉篩選步驟 S042: Short position screening steps
S044:尺寸配置步驟 S044: Size configuration steps
S06:庫格確認步驟 S06: Kugel confirmation steps
S08:入庫步驟 S08: Storage steps
S082,S084,S086:步驟 S082, S084, S086: Steps
S10:庫位決定步驟 S10: Storage location determination steps
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US20170169422A1 (en) * | 2013-12-08 | 2017-06-15 | Mao Ye | Digital Token System for Physical Medium Digitalization and Physical Store Optimization |
CN111798182A (en) * | 2020-07-07 | 2020-10-20 | 深圳市海柔创新科技有限公司 | Method, equipment, warehousing system and readable storage medium for replenishment warehousing |
CN111932167A (en) * | 2020-06-17 | 2020-11-13 | 戴纳智慧医疗科技有限公司 | System and method for carrying out full-flow management on sample |
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US20170169422A1 (en) * | 2013-12-08 | 2017-06-15 | Mao Ye | Digital Token System for Physical Medium Digitalization and Physical Store Optimization |
CN111932167A (en) * | 2020-06-17 | 2020-11-13 | 戴纳智慧医疗科技有限公司 | System and method for carrying out full-flow management on sample |
CN111798182A (en) * | 2020-07-07 | 2020-10-20 | 深圳市海柔创新科技有限公司 | Method, equipment, warehousing system and readable storage medium for replenishment warehousing |
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