TWI813392B - Semiconductor device and method of manufacturing the same - Google Patents
Semiconductor device and method of manufacturing the same Download PDFInfo
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- 239000004065 semiconductor Substances 0.000 title claims abstract description 155
- 238000004519 manufacturing process Methods 0.000 title claims description 22
- 238000002955 isolation Methods 0.000 claims abstract description 87
- 238000005247 gettering Methods 0.000 claims abstract description 32
- 238000005530 etching Methods 0.000 claims description 47
- 238000000034 method Methods 0.000 claims description 37
- 230000005764 inhibitory process Effects 0.000 claims description 28
- 239000000758 substrate Substances 0.000 claims description 21
- 239000011810 insulating material Substances 0.000 claims description 15
- 238000005468 ion implantation Methods 0.000 claims description 9
- 238000009413 insulation Methods 0.000 claims description 8
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 6
- 229920000642 polymer Polymers 0.000 claims description 6
- 229910052710 silicon Inorganic materials 0.000 claims description 6
- 239000010703 silicon Substances 0.000 claims description 6
- 239000012535 impurity Substances 0.000 description 14
- 239000000463 material Substances 0.000 description 12
- 230000005684 electric field Effects 0.000 description 7
- 150000004767 nitrides Chemical class 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 238000000708 deep reactive-ion etching Methods 0.000 description 4
- 230000007547 defect Effects 0.000 description 4
- 238000009826 distribution Methods 0.000 description 4
- 230000001052 transient effect Effects 0.000 description 4
- 239000004020 conductor Substances 0.000 description 3
- 239000003112 inhibitor Substances 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 238000005229 chemical vapour deposition Methods 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000011737 fluorine Substances 0.000 description 2
- 229910052731 fluorine Inorganic materials 0.000 description 2
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 2
- 229910052737 gold Inorganic materials 0.000 description 2
- 239000010931 gold Substances 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 229910021421 monocrystalline silicon Inorganic materials 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 238000001020 plasma etching Methods 0.000 description 2
- 229910052814 silicon oxide Inorganic materials 0.000 description 2
- 239000012265 solid product Substances 0.000 description 2
- 229910002601 GaN Inorganic materials 0.000 description 1
- JMASRVWKEDWRBT-UHFFFAOYSA-N Gallium nitride Chemical compound [Ga]#N JMASRVWKEDWRBT-UHFFFAOYSA-N 0.000 description 1
- 229910052581 Si3N4 Inorganic materials 0.000 description 1
- 229910052785 arsenic Inorganic materials 0.000 description 1
- RQNWIZPPADIBDY-UHFFFAOYSA-N arsenic atom Chemical compound [As] RQNWIZPPADIBDY-UHFFFAOYSA-N 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000000593 degrading effect Effects 0.000 description 1
- 239000012212 insulator Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920002120 photoresistant polymer Polymers 0.000 description 1
- 238000000623 plasma-assisted chemical vapour deposition Methods 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 1
- 238000000992 sputter etching Methods 0.000 description 1
- 238000000427 thin-film deposition Methods 0.000 description 1
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Abstract
Description
本案關於一種半導體裝置,特別是關於一種具有吸除部位的半導體裝置及其製作方法。 This case relates to a semiconductor device, in particular to a semiconductor device with a suction site and a manufacturing method thereof.
積體電路中的半導體裝置,例如電晶體,通常是被製造在半導體基底之中,且半導體裝置的製作過程通常包含施行多次的摻雜、薄膜沉積、及磊晶成長等半導體製程。針對半導體基底,無可避免的會包括雜質(impurity)原子,且在上述的半導體製程中,亦可能進一步在半導體基底中產生雜質原子,此雜質(impurity)原子例如是銅、鐵和金等導電原子。當半導體基底中存在雜質原子時,除了會增加半導體裝置的漏電流,例如接面漏電流,亦會降低半導體裝置的崩潰電壓,進而劣化了半導體裝置的電性表現。 Semiconductor devices in integrated circuits, such as transistors, are usually manufactured on a semiconductor substrate, and the manufacturing process of the semiconductor device usually includes multiple semiconductor processes such as doping, thin film deposition, and epitaxial growth. The semiconductor substrate will inevitably include impurity atoms, and during the above-mentioned semiconductor manufacturing process, impurity atoms may be further produced in the semiconductor substrate. Such impurity atoms are conductive copper, iron, gold, etc. atom. When impurity atoms exist in the semiconductor substrate, it not only increases the leakage current of the semiconductor device, such as junction leakage current, but also reduces the breakdown voltage of the semiconductor device, thus degrading the electrical performance of the semiconductor device.
為了消除半導體基底中的雜質原子,一般會在半導體基底中設置吸除部分(gettering site),以用於捕獲半導體基底中的雜質原子。然而,吸除部分一般是被製作於半導體塊材(bulk semiconductor)中,而非製作於半導體覆絕緣層(semiconductor-on-insulator,SOI)基板中。因此,針對製作在半導體覆絕緣層基板之上的半導體裝置,仍有必要進一步改善此半導體裝置中的吸除部分及其製作方法。 In order to eliminate impurity atoms in the semiconductor substrate, a gettering site is generally provided in the semiconductor substrate to capture the impurity atoms in the semiconductor substrate. However, the gettering portion is generally fabricated in a bulk semiconductor rather than in a semiconductor-on-insulator (SOI) substrate. Therefore, for a semiconductor device fabricated on a semiconductor-clad insulating layer substrate, it is still necessary to further improve the gettering portion of the semiconductor device and its fabrication method.
有鑑於此,有必要提供一種改良的半導體裝置,以改善習知半導體裝置的不足。 In view of this, it is necessary to provide an improved semiconductor device to overcome the shortcomings of the conventional semiconductor device.
一種半導體裝置包括絕緣基層、半導體層、絕緣層、隔離溝渠及吸除部位。半導體層設置於絕緣基層之上,且絕緣層設置於半導體層之上。隔離溝渠設置於半導體層之中且貫穿絕緣層。隔離溝渠由上至下包括第一截面、第二截面及第三截面,第一截面高於絕緣層的底面,第二截面及第三截面低於絕緣層的底面。吸除部位設置於半導體層中且分別接觸隔離溝渠,吸除部位的頂點低於第二截面。 A semiconductor device includes an insulating base layer, a semiconductor layer, an insulating layer, an isolation trench and a suction site. The semiconductor layer is disposed on the insulating base layer, and the insulating layer is disposed on the semiconductor layer. The isolation trench is disposed in the semiconductor layer and penetrates the insulating layer. The isolation trench includes a first cross section, a second cross section and a third cross section from top to bottom. The first cross section is higher than the bottom surface of the insulating layer, and the second cross section and the third cross section are lower than the bottom surface of the insulating layer. The gettering sites are disposed in the semiconductor layer and respectively contact the isolation trenches. The apex of the getter sites is lower than the second cross section.
一種半導體裝置的製作方法,包括下述步驟。提供基底,其上依序設置有絕緣基層及半導體層。形成絕緣層於半導體層之上,其中絕緣層包括底面。形成隔離溝渠於半導體層及絕緣層中,以暴露出絕緣基層,形成隔離溝渠的步驟包括:蝕刻絕緣層,以形成上部貫穿孔於絕緣層中;以及在蝕刻絕緣層之後,蝕刻半導體層,以形成下部貫穿孔於半導體層中,下部貫穿孔的下部包括漸縮部,且在蝕刻半導體層的過程中,同時形成蝕刻抑制層,蝕刻抑制層覆蓋上部貫穿孔的內側壁。在形成隔離溝渠之後,以絕緣層作為離子佈植遮罩,形成吸除部位,其中吸除部位接觸隔離溝渠,且吸除部位的頂點低於絕緣層的底面。形成絕緣材料於隔離溝渠中。 A method for manufacturing a semiconductor device includes the following steps. A substrate is provided, on which an insulating base layer and a semiconductor layer are sequentially arranged. An insulating layer is formed on the semiconductor layer, wherein the insulating layer includes a bottom surface. Forming an isolation trench in the semiconductor layer and the insulating layer to expose the insulating base layer. The steps of forming the isolation trench include: etching the insulating layer to form an upper through hole in the insulating layer; and after etching the insulating layer, etching the semiconductor layer to A lower through hole is formed in the semiconductor layer, the lower part of the lower through hole includes a tapered portion, and during the process of etching the semiconductor layer, an etching inhibition layer is formed simultaneously, and the etching inhibition layer covers the inner side wall of the upper through hole. After the isolation trench is formed, the insulating layer is used as an ion implantation mask to form a suction site, where the suction site contacts the isolation trench, and the apex of the suction site is lower than the bottom surface of the insulation layer. Form insulating material in the isolation trench.
根據本揭露的實施例,由於吸除部位的頂點低於絕緣層的底面,可使得吸除部位較遠離半導體層的上部,而得以避免吸除部位的晶格缺陷負面影響半導體層上部的電場分布,或是避免吸除部位中的雜質原子受到電場的吸引而向外擴散至半導體層上部,因而得以提升半導體裝置的電性表現。 According to embodiments of the present disclosure, since the apex of the gettering site is lower than the bottom surface of the insulating layer, the gettering site can be further away from the upper part of the semiconductor layer, thereby preventing the lattice defects in the gettering site from negatively affecting the electric field distribution in the upper part of the semiconductor layer. , or to prevent the impurity atoms in the gettering part from being attracted by the electric field and diffusing outward to the upper part of the semiconductor layer, thereby improving the electrical performance of the semiconductor device.
此外,由於各隔離溝渠由上至下包括第一截面、第二截面、及第三 截面,當第一截面及第三截面的寬度小於第二截面的寬度時,在形成吸除部位的過程中,可以更有利於讓吸除部位僅形成於隔離溝渠的下部周邊,而不會被形成於隔離溝渠的上部周邊。 In addition, since each isolation trench includes a first section, a second section, and a third section from top to bottom, section, when the width of the first section and the third section is smaller than the width of the second section, in the process of forming the suction part, it can be more conducive to allow the suction part to be formed only at the lower periphery of the isolation trench without being Formed on the upper perimeter of the isolation trench.
1:晶片結構 1: Chip structure
20:半導體元件區 20: Semiconductor component area
22:隔離區 22:Quarantine Zone
30:半導體元件區 30: Semiconductor component area
40:半導體元件區 40: Semiconductor component area
100:半導體裝置 100:Semiconductor device
101:基底 101: Base
103:絕緣基層 103:Insulating base layer
105:半導體層 105: Semiconductor layer
105c:頂角 105c: vertex
107:氧化物墊層 107:Oxide cushion
109:氮化物墊層 109:Nitride pad
111:墊層 111:Cushion
113:凹陷區 113:Sag area
117:絕緣層 117:Insulation layer
117c:底角 117c: Bottom corner
119:底面 119: Bottom surface
121:蝕刻遮罩 121:Etching mask
123:開口 123:Open your mouth
125:上部溝渠 125:Upper ditch
127:上部貫穿孔 127: Upper through hole
131:暫態溝渠 131:Transient ditch
132:內側壁 132:Inside wall
133:外擴部 133:Expansion Department
134:內側壁 134:Inside wall
135:下部溝渠 135:Lower ditch
136:內側壁 136:Inside wall
137:漸縮部 137:Tapering part
141:蝕刻抑制層 141: Etch inhibition layer
143:內側壁 143:Inside wall
147:下部貫穿孔 147:Lower through hole
151:隔離溝渠 151:Isolation ditch
153:吸除部位 153: Suction site
155:頂點 155: vertex
161:絕緣材料 161:Insulating materials
163:填充材料 163:Filling material
171:井區 171:Well area
173:源極摻雜區 173: Source doped region
175:重摻雜區 175:Heavily doped region
181:飄移區 181: Drift area
183:汲極摻雜區 183: Drain doped region
185:絕緣結構 185:Insulation structure
191:閘極結構 191: Gate structure
193:介電層 193:Dielectric layer
195:場板 195:Field board
197:蝕刻遮罩 197:Etch mask
200:深溝渠隔離結構 200:Deep Trench Isolation Structure
400:剖面 400: Section
402:剖面 402: Section
404:剖面 404: Section
406:剖面 406: Section
408:剖面 408: Section
410:剖面 410: Section
412:剖面 412: Section
A:晶片區 A:wafer area
B:切割道區 B: Cutting area
P1:第一截面 P1: first section
P2:第二截面 P2: Second section
P3:第三截面 P3: The third section
Wp1:寬度 Wp1:width
Wp2:寬度 Wp2:Width
Wp3:寬度 Wp3:Width
Wt1:寬度 Wt1:width
為了使下文更容易被理解,在閱讀本揭露時可同時參考圖式及其詳細文字說明。透過本文中之具體實施例並參考相對應的圖式,俾以詳細解說本揭露之具體實施例,並用以闡述本揭露之具體實施例之作用原理。此外,為了清楚起見,圖式中的各特徵可能未按照實際的比例繪製,因此某些圖式中的部分特徵的尺寸可能被刻意放大或縮小。 In order to make the following easier to understand, the drawings and their detailed text descriptions may be referred to simultaneously when reading this disclosure. Through the specific embodiments in this article and with reference to the corresponding drawings, the specific embodiments of the present disclosure are explained in detail, and the working principles of the specific embodiments of the present disclosure are explained. In addition, features in the drawings may not be drawn to actual scale for the sake of clarity, and therefore the dimensions of some features in some drawings may be intentionally exaggerated or reduced.
第1圖是本揭露一實施例的晶片結構的俯視示意圖。 Figure 1 is a schematic top view of a chip structure according to an embodiment of the present disclosure.
第2圖是本揭露一實施例沿著第1圖切線A-A’所繪示的剖面示意圖。 Figure 2 is a schematic cross-sectional view along the tangent line A-A' of Figure 1 according to an embodiment of the present disclosure.
第3圖是第1圖半導體裝置的局部區域的放大示意圖。 FIG. 3 is an enlarged schematic diagram of a partial area of the semiconductor device in FIG. 1 .
第4圖至第10圖是本揭露一實施例製作半導體裝置的不同製程階段的剖面示意圖。 4 to 10 are schematic cross-sectional views of different process stages of manufacturing a semiconductor device according to an embodiment of the present disclosure.
本揭露提供了數個不同的實施例,可用於實現本揭露的不同特徵。為簡化說明起見,本揭露也同時描述了特定構件與佈置的範例。提供這些實施例的目的僅在於示意,而非予以任何限制。舉例而言,下文中針對「第一特徵形成在第二特徵上或上方」的敘述,其可以是指「第一特徵與第二特徵直接接觸」,也可以是指「第一特徵與第二特徵間另存在有其他特徵」,致使第一特徵與第二特徵並不直接接觸。此外,本揭露中的各種實施例可能使用重複的參考 符號和/或文字註記。使用這些重複的參考符號與註記是為了使敘述更簡潔和明確,而非用以指示不同的實施例及/或配置之間的關聯性。 The present disclosure provides several different embodiments that can be used to implement different features of the disclosure. To simplify explanation, examples of specific components and arrangements are also described in this disclosure. These examples are provided for illustrative purposes only and are not intended to be limiting in any way. For example, the following description of "the first feature is formed on or above the second feature" may mean "the first feature is in direct contact with the second feature" or "the first feature is in direct contact with the second feature". "There are other features between the features", so that the first feature and the second feature are not in direct contact. Additionally, various embodiments in the present disclosure may use repeated references Symbols and/or textual annotations. These repeated reference symbols and notations are used to make the description more concise and clear, but are not used to indicate the correlation between different embodiments and/or configurations.
另外,針對本揭露中所提及的空間相關的敘述詞彙,例如:「在...之下」,「低」,「下」,「上方」,「之上」,「上」,「頂」,「底」和類似詞彙時,為便於敘述,其用法均在於描述圖式中一個元件或特徵與另一個(或多個)元件或特徵的相對關係。除了圖式中所顯示的擺向外,這些空間相關詞彙也用來描述半導體裝置在使用中以及操作時的可能擺向。隨著半導體裝置的擺向的不同(旋轉90度或其它方位),用以描述其擺向的空間相關敘述亦應透過類似的方式予以解釋。 In addition, for the space-related descriptive words mentioned in this disclosure, such as: "under", "low", "lower", "above", "above", "upper", "top" ", "bottom" and similar words are used to describe the relative relationship between one element or feature and another (or multiple) elements or features in the drawings for the convenience of description. In addition to the orientations shown in the drawings, these spatially related terms are also used to describe possible orientations of the semiconductor device during use and operation. As the semiconductor device is oriented differently (rotated 90 degrees or other orientations), the spatially related description used to describe its orientation should be interpreted in a similar manner.
雖然本揭露使用第一、第二、第三等等用詞,以敘述種種元件、部件、區域、層、及/或區塊(section),但應了解此等元件、部件、區域、層、及/或區塊不應被此等用詞所限制。此等用詞僅是用以區分某一元件、部件、區域、層、及/或區塊與另一個元件、部件、區域、層、及/或區塊,其本身並不意含及代表該元件有任何之前的序數,也不代表某一元件與另一元件的排列順序、或是製造方法上的順序。因此,在不背離本揭露之具體實施例之範疇下,下列所討論之第一元件、部件、區域、層、或區塊亦可以第二元件、部件、區域、層、或區塊之詞稱之。 Although this disclosure uses terms such as first, second, third, etc. to describe various elements, components, regions, layers, and/or sections, it should be understood that these elements, components, regions, layers, and/or blocks should not be limited by these terms. These terms are only used to distinguish one element, component, region, layer, and/or block from another element, component, region, layer, and/or block, and do not themselves imply or represent the element. There is no previous serial number, nor does it represent the order of arrangement of one component with another component, or the order of the manufacturing method. Therefore, a first element, component, region, layer, or block discussed below may also be termed a second element, component, region, layer, or block without departing from the scope of the specific embodiments of the disclosure. Of.
本揭露中所提及的「約」或「實質上」之用語通常表示在一給定值或範圍的20%之內,較佳是10%之內,且更佳是5%之內,或3%之內,或2%之內,或1%之內,或0.5%之內。應注意的是,說明書中所提供的數量為大約的數量,亦即在沒有特定說明「約」或「實質上」的情況下,仍可隱含「約」或「實質上」之含義。 The terms "about" or "substantially" used in this disclosure generally mean within 20%, preferably within 10%, and more preferably within 5% of a given value or range, or Within 3%, or within 2%, or within 1%, or within 0.5%. It should be noted that the quantities provided in the specification are approximate quantities, that is, even without specifically stating "approximately" or "substantially", the meaning of "approximately" or "substantially" may still be implied.
雖然下文係藉由具體實施例以描述本揭露的發明,然而本揭露的發明原理亦可應用至其他的實施例。此外,為了不致使本發明之精神晦澀難懂, 特定的細節會被予以省略,該些被省略的細節係屬於所屬技術領域中具有通常知識者的知識範圍。 Although the invention of the present disclosure is described below through specific embodiments, the inventive principles of the present disclosure can also be applied to other embodiments. In addition, in order not to obscure the spirit of the present invention, Certain details have been omitted which are within the scope of the knowledge of a person of ordinary skill in the art.
第1圖是本揭露一實施例的晶片結構的俯視示意圖。如第1圖所示,晶片結構1可以被設置於晶圓的晶片區A中,而晶片區A的四周可以被切割道區B圍繞。在後續製程中,可以沿著切割道區B進行切割,以使得相鄰的晶片區A彼此分離。晶片區A中可以包括積體電路,且積體電路包括多個半導體元件區,例如分別用於容納功率電晶體、邏輯運算元件、或記憶體元件的半導體元件區20、30、40,但不限定於此。針對晶片區A中的半導體裝置100,其包括半導體元件區20及隔離區22。隔離區22,例如包含深溝渠隔離結構,其可以環繞半導體元件區20的四周,以將半導體元件區20電性絕緣於其他半導體元件區30、40,或是電性絕緣於晶片區A中的其他區域。
Figure 1 is a schematic top view of a chip structure according to an embodiment of the present disclosure. As shown in FIG. 1 , the wafer structure 1 can be disposed in the wafer area A of the wafer, and the wafer area A can be surrounded by the dicing lane area B. In subsequent processes, cutting can be performed along the scribe lane area B to separate adjacent wafer areas A from each other. Wafer area A may include an integrated circuit, and the integrated circuit includes a plurality of semiconductor element areas, such as
第2圖是本揭露一實施例沿著第1圖切線A-A’所繪示的剖面示意圖。如第2圖所示,半導體裝置100至少包含基底101、絕緣基層103、半導體層105、至少二絕緣層117、至少二隔離溝渠151、及至少二吸除部位153。基底101可以是半導體基底、絕緣基底,或是其他適合的承載基底(handle substrate)。根據本揭露一實施例,基底101可以被移除,而使得絕緣基層103的底面被暴露出。絕緣基層103,例如是埋設絕緣層(buried insulating layer),設置於基底101之上,其組成例如包含氧化矽或其他含矽氧化物,或是其他適合的絕緣材料。藉由設置絕緣基層103,可以避免漏電流自基底101流至設置於絕緣基層103上方的層。半導體層105設置於絕緣基層103之上,其組成例如包含矽半導體,例如單晶矽,或是化合物半導體,例如氮化鎵或碳化矽。絕緣層117,例如淺溝渠隔離結構,設置於半導體層105之上,且絕緣層117包括埋設於半導體層105中的底面。隔離溝渠151設置於半導體層105中,並貫穿一些絕緣層117。隔離溝渠151中可以被填入絕緣材料,使得隔離溝渠151和被貫穿的絕緣層117可以做為深溝渠隔離結構200的部分
組成。藉由設置絕緣基層103和深溝渠隔離結構200,便可將半導體元件區20電性絕緣於外部區域。
Figure 2 is a schematic cross-sectional view along the tangent line A-A' of Figure 1 according to an embodiment of the present disclosure. As shown in FIG. 2 , the
吸除部位153被設置於半導體層105中且接觸隔離溝渠151。吸除部位153會位於隔離溝渠151之間,且彼此間側向(例如X方向)分離。吸除部位153例如是摻雜區,例如是砷摻雜區或是其他合適的摻雜區,其可以用於捕獲半導體層105中的雜質原子,例如銅、鐵和金等導電原子,以避免雜質原子負面影響半導體裝置100的電性表現。根據本揭露一實施例,吸除部位153本身就具有導電性,且吸除部位153係經由離子佈植而形成,因此相較於鄰近的半導體層105,會具有較多的晶格缺陷。此外,由於吸除部位153係用於捕獲半導體層105中的雜質原子,因此當雜質原子被捕捉至吸除部位153時,吸除部位153會具有高濃度的雜質原子濃度。根據本揭露一實施例,藉由將吸除部位153僅設置於隔離溝渠151的下部周邊,而未設置於隔離溝渠151的上部周邊,此可以使得吸除部位153在垂直方向上(例如Z方向)分離於位於半導體層105上部的各摻雜區,例如源極摻雜區、汲極摻雜區、井區、基體區、飄移區等摻雜區。如此,可避免電流流經吸除部位153,或是可避免吸除部位153中的晶格缺陷負面影響各摻雜區中的電場分布,或是避免被捕捉至吸除部位153中雜質原子受到電場的吸引而向外擴散至各摻雜區中,因而得以提升半導體裝置的電性表現。
The
根據本揭露一實施例,半導體裝置100除了包含上述的部件之外,另可包含其他的部件,例如摻雜區、絕緣結構及電極結構。仍如第2圖所示,半導體裝置100包括井區171,具有第一導電型(例如p型),其設置於半導體層105的上部且位於半導體元件區20的一側。源極摻雜區173和重摻雜區175,分別具有第二導電型(例如n型)和第一導電型,設置於井區171中。基體摻雜區177,具有第一導電型,設置於井區171中且緊鄰源極摻雜區173和重摻雜區175而設置。飄移區181,具有第二導電型,設置於半導體層105的上部且設置於半導體元件區20的另
一側。汲極摻雜區183,具有第二導電型,設置於飄移區181中。絕緣結構185被設置於飄移區181中,以用於增加電流在飄移區181中的傳遞路徑。閘極結構191,設置於半導體層105之上且橫跨井區171和飄移區(drift region)181之間的接面。部分井區171的上部會緊鄰且重疊於閘極結構191的底面,而作為半導體裝置100的通道區域。介電層193和場板195會被依序設置於飄移區181之上,而與閘極結構191部分重疊。在操作半導體裝置100時,可藉由施加偏壓至場板195,以調控飄移區181內的電場分布。
According to an embodiment of the present disclosure, in addition to the above-mentioned components, the
第3圖是第1圖半導體裝置的局部區域的放大示意圖。如第3圖所示,深溝渠隔離結構200被設置於絕緣基層103之上且包含隔離溝渠151。隔離溝渠151包括上部溝渠125及下部溝渠135。上部溝渠125會被設置於上部貫穿孔127中,其中上部貫穿孔127是貫穿絕緣層117的孔洞。下部溝渠135會重合下部貫穿孔147,其中下部貫穿孔147是貫穿半導體層105的孔洞,且下部貫穿孔147會暴露出絕緣基層103的頂面。
FIG. 3 is an enlarged schematic diagram of a partial area of the semiconductor device in FIG. 1 . As shown in FIG. 3 , the deep
蝕刻抑制層(inhibitor)141會覆蓋上部貫穿孔127的內側壁,而使得蝕刻抑制層141的內側壁143重合於上部溝渠125的內側壁132。蝕刻抑制層141組成例如包括聚合物(例如含氟聚合物)或氧化物(例如含矽氧化物),其可以是在形成隔離溝渠151所施行的電漿蝕刻製程中所形成的固體產物。根據本揭露一實施例,蝕刻抑制層141不限於僅覆蓋上部貫穿孔127的內側壁,而可以進一步覆蓋下部貫穿孔147的局部的內側壁,而使得蝕刻抑制層141的部分內側壁可進一步重合於下部溝渠135的部分內側壁。根據本揭露的一實施例,蝕刻抑制層141具有傾斜面,且其定義出的開口寬度由上往下漸增。然而,根據其他實施例,蝕刻抑制層141在垂直方向上(例如Z方向)的剖面輪廓亦可能包括垂直面或彎曲面,且其開口寬度的最窄處不限於在其頂端,而可能是在其中端或底端。
The etching inhibitor layer (inhibitor) 141 will cover the inner side wall of the upper through
針對隔離溝渠151,隔離溝渠151可包括多個溝渠截面,例如由上至
下包括第一截面P1、第二截面P2、及第三截面P3。其中,第一截面P1高於絕緣層117的底面119,且被限定於兩相對的蝕刻抑制層141之間,而具有寬度Wp1。第二截面P2低於絕緣層117的底面119,且位於隔離溝渠151的下部溝渠135中,例如是位於下部溝渠135的外擴部133中,而具有寬度Wp2。第三截面P3低於絕緣層117的底面119,且位於隔離溝渠151的下部溝渠135中,例如是位於下部溝渠135的漸縮部137中,而具有寬度Wp3。寬度Wp1、Wp2、Wp3之間的關係滿足下述式(1)及式(2):Wp1<Wp2 (1)
Regarding the
Wp3<Wp2 (2) Wp3<Wp2 (2)
此外,絕緣層117中的上部貫穿孔127可具有寬度Wt1,且上部貫穿孔127及隔離溝渠151的第三截面P3之間的寬度關係滿足下述式(3):Wt1>Wp3 (3)
In addition, the upper through
對於下部溝渠135的外擴部133,其局部的內側壁134會向外擴大,而使得其局部的寬度會比上部貫穿孔127的寬度Wt1還寬,且外擴部133在垂直方向上(例如Z方向)的剖面輪廓可包括傾斜面或彎曲面。此外,針對外擴部133的最頂端,此最頂端會鄰近於絕緣層117的底角117c和半導體層105的頂角105c,且由於外擴部133的內側壁134會向外擴大,因此使得絕緣層117的底角117c和半導體層105的頂角105c彼此之間會側向(例如X方向)分離。
For the expanded
對於下部溝渠135的漸縮部137,漸縮部137會位於外擴部133下方,但不限定於緊鄰外擴部133,且漸縮部137的內側壁136會由上往下漸縮,而具有傾斜面或彎曲面。
Regarding the tapered
根據本揭露一實施例,外擴部133中的任一截面的寬度都大於上部貫穿孔127的寬度Wt1,而漸縮部137中的一些截面的寬度小於上部貫穿孔127的寬度Wt1。此外,下部溝渠135除了包含外擴部133和漸縮部137之外,亦可包含其他的
部分,例如垂直部或彎曲部。
According to an embodiment of the present disclosure, the width of any cross-section in the expanded
吸除部位153會接觸隔離溝渠的部分區域,且沿著下部溝渠135的漸縮部137的內側壁136而設置,並直接接觸絕緣基層103。吸除部位153的頂點155會低於第二截面P2,因此吸除部位153會垂直(例如Z方向)分離於下部溝渠135的外擴部133。
The
深溝渠隔離結構200的隔離溝渠151中可以設置絕緣材料,以增加深溝渠隔離結構200的電性隔離能力。根據本揭露一實施例,隔離溝渠151中可包含絕緣材料161及填充材料163,其中絕緣材料161可順向覆蓋隔離溝渠151的內側壁132、134、136,而填充材料163可以填入隔離溝渠151中。填充材料163的組成可以是絕緣材料或導電材料,端視實際需求。根據本揭露一實施例,隔離溝渠151中可不存在順向性的絕緣材料161,使得填充材料163會直接接觸隔離溝渠151的內側壁132、134、136,此時填充材料163的組成可以是絕緣材料。
Insulating materials can be disposed in the
根據本揭露一實施例,為了保護半導體層105的表面,可以額外在半導體層105和絕緣層117之間設置墊層111,例如氧化物墊層107和氮化物墊層109,但不限定於此。
According to an embodiment of the present disclosure, in order to protect the surface of the
為了使本技術領域中具有通常知識者能據以實現本揭露的半導體裝置,以下進一步闡述本揭露半導體裝置的製作方法。 In order to enable those with ordinary knowledge in the art to implement the semiconductor device of the present disclosure, the manufacturing method of the semiconductor device of the present disclosure is further described below.
第4圖是本揭露一實施例製作半導體裝置的製程階段的剖面示意圖。如第4圖的剖面400所示,提供基底101,其上依序設置有絕緣基層103及半導體層105。絕緣基層103可以是鍵合層,因此可利用鍵合的方式以將半導體層105鍵合至基底101。半導體層105的表面設置有墊層111,例如是包含氧化物墊層107和氮化物墊層109。當半導體層105的組成為單晶矽時,氧化物墊層107的組成可以包含氧化矽,而氮化物墊層109的組成可以包含氮化矽。可以在墊層111中形成開口,並以墊層111作為蝕刻遮罩,以於半導體層105的表面形成至少二凹陷區
113,且凹陷區113的底面會垂直分離於絕緣基層103。之後,沉積絕緣層117,使得絕緣層117覆蓋住墊層111,並填入凹陷區113中。其中,為了讓凹陷區113可以被絕緣層117填滿,可以施行高密度電漿化學氣相沉積製程(high density plasma chemical vapor deposition,HDPCVD)或其他適合的電漿增強化學氣相沉積製程(plasma enhanced chemical vapor deposition,PECVD),以形成絕緣層117。在此製程階段,填入於凹陷區113的絕緣層117會具有底面119,在垂直方向上(例如Z方向)分離於絕緣基層103。
FIG. 4 is a schematic cross-sectional view of a process stage of manufacturing a semiconductor device according to an embodiment of the present disclosure. As shown in
在後續的製程中,可以進一步在絕緣層117和半導體層105中形成至少一隔離溝渠,以暴露出絕緣基層103。形成隔離溝渠的製程係繪示於第5圖至第7圖。
In subsequent processes, at least one isolation trench may be further formed in the insulating
第5圖是本揭露一實施例製作半導體裝置的製程階段的剖面示意圖。如第5圖的剖面402所示,形成蝕刻遮罩121,例如光阻,且蝕刻遮罩121中具有開口123。接著,蝕刻暴露出開口123的絕緣層117,以於絕緣層117中形成上部貫穿孔127。其中,上部貫穿孔127的底面包括寬度Wt1,且寬度Wt1會小於凹陷區113底面的寬度。在此製程階段,上部貫穿孔127會重合於上部溝渠125,且在後續製程中,上部溝渠125會構成隔離溝渠的上部。
FIG. 5 is a schematic cross-sectional view of a process stage of manufacturing a semiconductor device according to an embodiment of the present disclosure. As shown in
第6圖是本揭露一實施例製作半導體裝置的製程階段的剖面示意圖。在蝕刻絕緣層117以形成上部貫穿孔127之後,接著如第6圖的剖面404所示,以絕緣層117作為蝕刻遮罩,蝕刻半導體層105,例如是施行電漿蝕刻製程或其他適合的蝕刻製程,而於半導體層105中形成暫態溝渠131。在蝕刻導體層105的過程中,會同時形成蝕刻抑制層141,且蝕刻抑制層141會覆蓋上部貫穿孔127的內側壁。此外,蝕刻抑制層141的厚度並非固定不變,而是會隨著蝕刻半導體層105的進行而持續改變,例如逐漸增厚。根據本揭露一實施例,係利用深反應離子蝕刻(deep reactive ion etching,DRIE)製程,以蝕刻形成暫態溝渠131。由於深反應
離子蝕刻製程所產生的固體產物,例如含氟聚合物或其他聚合物、或是含矽氧化物或其他氧化物,會沉積在上部貫穿孔127的內側壁,而使得兩相對的蝕刻抑制層141在上部溝渠125的第一截面P1定義出寬度Wp1,此寬度Wp1係小於上部貫穿孔127的寬度Wt1。根據本揭露實施例,在此製程階段,蝕刻抑制層141具有傾斜面,且其定義出的開口寬度由上往下漸增。然而根據其他實施例,蝕刻抑制層141在垂直方向上(例如Z方向)的剖面輪廓亦可能包括垂直面或彎曲面,且其開口寬度的最窄處不限於在其頂端,而可能是在其中端或底端。
FIG. 6 is a schematic cross-sectional view of a process stage of manufacturing a semiconductor device according to an embodiment of the present disclosure. After the insulating
針對暫態溝渠131,其包含外擴部133,外擴部133在第二截面P2的寬度Wp2會比上部貫穿孔127的寬度Wt1還寬,也比上部溝渠125的第一截面P1的寬度Wp1還寬。
For the
第7圖是本揭露一實施例製作半導體裝置的製程階段的剖面示意圖。如第7圖的剖面406所示,繼續蝕刻半導體層105,例如繼續施行深反應離子蝕刻(deep reactive ion etching,DRIE)或其他適合的蝕刻製程,以於半導體層105中形成下部貫穿孔147(或稱為下部溝渠135),並暴露出絕緣基層103。下部貫穿孔147會包含外擴部133和漸縮部137,且漸縮部137位於外擴部133下方。漸縮部137的內側壁136會由上往下漸縮,而具有傾斜面或彎曲面。其中,漸縮部137的底面包括寬度Wp3,且寬度Wp3會小於外擴部133的寬度Wp2。上部溝渠125和下部溝渠135可以構成隔離溝渠151的一部份,且隔離溝渠151由上至下包含內側壁132、內側壁134、及內側壁136,且蝕刻抑制層141的內側壁143重合於上部溝渠125的內側壁132。
FIG. 7 is a schematic cross-sectional view of a process stage of manufacturing a semiconductor device according to an embodiment of the present disclosure. As shown in
第8圖是本揭露一實施例製作半導體裝置的製程階段的剖面示意圖。在形成隔離溝渠151之後,接著如第8圖的剖面408所示,以絕緣層117作為離子佈植遮罩,或同時以蝕刻抑制層141作為離子佈植遮罩,施行離子佈植製程,以形成接觸隔離溝渠151的吸除部位153。由於隔離溝渠151的第一截面P1、第二
截面P2、及第三截面P3之間的寬度Wp1、Wp2、Wp3關係滿足上述式(1)及式(2),因此當施行離子佈植製程時,吸除部位153只會被形成於漸縮部137的側邊,而不會被形成於外擴部133的側邊,而使得吸除部位153的頂點155低於絕緣層117的底面119。
FIG. 8 is a schematic cross-sectional view of a process stage of manufacturing a semiconductor device according to an embodiment of the present disclosure. After the
第9圖是本揭露一實施例製作半導體裝置的製程階段的剖面示意圖。在形成吸除部位153之後,接著如第9圖的剖面410所示,依序形成絕緣材料161及填充材料163於隔離溝渠151中,其中絕緣材料161可順向覆蓋隔離溝渠151的內側壁132、134、136,而填充材料163可以填入隔離溝渠151中。填充材料163的組成可以是絕緣材料或導電材料,端視實際需求。
FIG. 9 is a schematic cross-sectional view of a process stage of manufacturing a semiconductor device according to an embodiment of the present disclosure. After the
第10圖是本揭露一實施例製作半導體裝置的製程階段的剖面示意圖。如第10圖的剖面412所示,施行蝕刻製程,以去除未被蝕刻遮罩197覆蓋的填充材料163、絕緣材料161及絕緣層117,直至暴露出墊層111,而於隔離區22內形成深溝渠隔離結構200。在後續的製程中,可以施行適合的半導體製程,例如可以進一步在半導體元件區20內形成摻雜區、絕緣結構、電極結構或場板以形成類似如第2圖所示的半導體裝置根據本揭露一實施例,亦可以進一步移除基底101,以暴露出絕緣基層103的底面,但不限定於此。
FIG. 10 is a schematic cross-sectional view of a process stage of manufacturing a semiconductor device according to an embodiment of the present disclosure. As shown in
根據上述實施例,由於半導體裝置100中的吸除部位153僅設置於隔離溝渠151的下部周邊,而未設置於隔離溝渠151的上部周邊,因此可以使得吸除部位153在垂直方向上(例如Z方向)分離於位於半導體層105上部的各摻雜區或各部件。如此,可避免電流流經吸除部位153,或是可避免吸除部位153中的晶格缺陷負面影響各摻雜區中的電場分布,或是避免被捕捉至吸除部位153中雜質原子受到電場的吸引而向外擴散至各摻雜區中,因而得以提升半導體裝置100的電性表現。此外,由於各隔離溝渠151由上至下包括第一截面P1、第二截面P2、及第三截面P3,當第一截面P1及第三截面P3的寬度Wp1、Wp3小於第二截面P2的寬度
Wp2時,在施行離子佈植製程以形成吸除部位153的過程中,可更有利於讓吸除部位153僅形成於隔離溝渠151的下部周邊,而不會被形成於隔離溝渠151的上部周邊。
According to the above embodiment, since the
以上所述僅為本發明之較佳實施例,凡依本發明申請專利範圍所做之均等變化與修飾,皆應屬本發明之涵蓋範圍。 The above are only preferred embodiments of the present invention, and all equivalent changes and modifications made in accordance with the patentable scope of the present invention shall fall within the scope of the present invention.
101:基底 101: Base
103:絕緣基層 103:Insulating base layer
105:半導體層 105: Semiconductor layer
105c:頂角 105c: vertex
107:氧化物墊層 107:Oxide cushion
109:氮化物墊層 109:Nitride pad
111:墊層 111:Cushion
117:絕緣層 117:Insulation layer
117c:底角 117c: Bottom corner
119:底面 119: Bottom surface
125:上部溝渠 125:Upper ditch
127:上部貫穿孔 127: Upper through hole
132:內側壁 132:Inside wall
133:外擴部 133:Expansion Department
134:內側壁 134:Inside wall
135:下部溝渠 135:Lower ditch
136:內側壁 136:Inside wall
137:漸縮部 137:Tapering part
141:蝕刻抑制層 141: Etch inhibition layer
143:內側壁 143:Inside wall
147:下部貫穿孔 147:Lower through hole
151:隔離溝渠 151:Isolation trench
153:吸除部位 153: Suction site
155:頂點 155: vertex
161:絕緣材料 161:Insulating materials
163:填充材料 163:Filling material
200:深溝渠隔離結構 200:Deep Trench Isolation Structure
P1:第一截面 P1: first section
P2:第二截面 P2: Second section
P3:第三截面 P3: The third section
Wp1:寬度 Wp1:Width
Wp2:寬度 Wp2:Width
Wp3:寬度 Wp3:Width
Wt1:寬度 Wt1:width
Claims (20)
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US20080268624A1 (en) * | 2007-04-27 | 2008-10-30 | Hynix Semiconductor Inc. | Method of Fabricating Semiconductor Device |
TW201419423A (en) * | 2012-11-14 | 2014-05-16 | Vanguard Int Semiconduct Corp | Semiconductor device and methods for forming the same |
TW201605019A (en) * | 2014-07-28 | 2016-02-01 | 台灣積體電路製造股份有限公司 | Semiconductor device having super junction structure and method for manufacturing the same |
US20180182790A1 (en) * | 2016-12-28 | 2018-06-28 | Renesas Electronics Corporation | Method for manufacturing a semiconductor device |
TW202032789A (en) * | 2019-02-22 | 2020-09-01 | 世界先進積體電路股份有限公司 | Semiconductor devices and methods for forming same |
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US20080268624A1 (en) * | 2007-04-27 | 2008-10-30 | Hynix Semiconductor Inc. | Method of Fabricating Semiconductor Device |
TW201419423A (en) * | 2012-11-14 | 2014-05-16 | Vanguard Int Semiconduct Corp | Semiconductor device and methods for forming the same |
TW201605019A (en) * | 2014-07-28 | 2016-02-01 | 台灣積體電路製造股份有限公司 | Semiconductor device having super junction structure and method for manufacturing the same |
US20180182790A1 (en) * | 2016-12-28 | 2018-06-28 | Renesas Electronics Corporation | Method for manufacturing a semiconductor device |
TW202032789A (en) * | 2019-02-22 | 2020-09-01 | 世界先進積體電路股份有限公司 | Semiconductor devices and methods for forming same |
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