KR101466846B1 - Mos transistor and method for forming the same - Google Patents
Mos transistor and method for forming the same Download PDFInfo
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- KR101466846B1 KR101466846B1 KR1020130055017A KR20130055017A KR101466846B1 KR 101466846 B1 KR101466846 B1 KR 101466846B1 KR 1020130055017 A KR1020130055017 A KR 1020130055017A KR 20130055017 A KR20130055017 A KR 20130055017A KR 101466846 B1 KR101466846 B1 KR 101466846B1
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Abstract
The present invention relates to a MOS transistor and a method of forming the same. A method of forming a MOS transistor, comprising: providing a semiconductor substrate having an active region and a cellrow trench isolation structure surrounding the active region; Forming a gate electrode structure on a surface of the active region and forming a dummy gate electrode structure on a surface of the cellrow trench isolation structure; Forming a source region and a drain region in active regions on both sides of the gate electrode structure; Forming an interconnect layer on the surface of the source region, the surface of the drain region, and at least a portion of the top surface of the dummy gate electrode structure, such that the source region or the drain region is electrically connected to the dummy gate electrode structure. Since the conductive plug is not formed directly on the surface of the source region and the drain region, the exposed width of the source region and the drain region can be relatively narrow, and the dummy gate electrode structure is located on the surface of the cellrow trench isolation structure, The additional chip area is not occupied and the chip area occupied by the finally formed MOS transistor is reduced, which is advantageous for improving the integration degree of the chip.
Description
The present invention relates to a semiconductor technology, and more particularly, to a MOS transistor having a relatively small area occupied by a chip area and a method of forming the MOS transistor.
With the continuous development of integrated circuit manufacturing technology, the size of MOS transistors is becoming smaller and smaller. According to the ratio reduction rule, when the total size of the MOS transistor is reduced, the sizes of the structures of the source electrode, the drain electrode, the gate electrode, the conductive plug, and the like are also reduced at the same time. 1, a semiconductor device includes a
For further details regarding MOS transistors and their formation methods, please refer to U.S. Patent No. US2009 / 0079013A1.
SUMMARY OF THE INVENTION It is an object of the present invention to provide a MOS transistor and a method of forming the same to form an interconnect layer between a dummy gate electrode structure and a gate electrode / source electrode on a cellrow trench isolation structure, Thereby forming a MOS transistor.
In order to solve the above problems, the technical solution of the present invention includes: providing a semiconductor substrate having an active region and a cellrow trench isolation structure surrounding the active region; Forming a gate electrode structure on a surface of the active region and forming a dummy gate electrode structure on a surface of the cellrow trench isolation structure; Forming a source region and a drain region in active regions on both sides of the gate electrode structure; Forming an interconnect layer on the surface of the source region, the surface of the drain region, and at least a portion of the top surface of the dummy gate electrode structure, wherein the interconnect layer of the surface of the source region is adjacent The interconnect layer of the top surface of the dummy gate electrode structure being interconnected with the interconnect layer of the top surface of the dummy gate electrode structure to form a first interconnect layer, To form a second interconnect layer.
The interconnection layer is preferably a metal layer, a single crystal silicon layer doped with an impurity ion, a silicon germanium layer doped with an impurity ion, or a silicon carbide layer doped with an impurity ion.
Forming a first sidewall at a sidewall of the gate electrode structure and forming a second sidewall at a sidewall of the dummy gate electrode structure.
Before forming the interconnect layer, it is preferable to remove the second side wails on both sides of the dummy gate electrode structure.
Removing the second side wally adjacent one side of the source region or the drain region of the dummy gate electrode structure prior to forming the interconnect layer.
When the interconnection layer is a single crystal silicon layer doped with an impurity ion, a silicon germanium layer doped with an impurity ion, or a silicon carbide layer doped with an impurity ion, the surface of the source region and the surface of the drain region, It is preferable to form an interconnect layer on the sidewall surface and at least a part of the upper surface adjacent to one side of the source region or the drain region of the dummy gate electrode structure.
When the interconnect layer is a single crystal silicon layer doped with an impurity ion, a silicon germanium layer doped with an impurity ion, or a silicon carbide layer doped with an impurity ion, the surface of the source region, the surface of the drain region, It is preferable to form an interconnect layer on the sidewall surface and the upper surface of the dummy gate electrode structure.
Preferably, the dummy gate electrode structure is completely located on the surface of the cellrow trench isolation structure.
The thickness of the interconnect layer formed using the epitaxial process may vary depending on the thickness of the dummy gate electrode structure when the sidewall adjacent to one side of the source region or the drain region of the dummy gate electrode structure and the edge of the corresponding cellrow trench isolation structure are spaced apart from each other. The gap between the sidewall adjacent to one side of the source region or drain region of the gate electrode structure and the edge of the corresponding cellrow trench isolation structure.
It is preferable that the dummy gate electrode structure located on the surface of the cellrow trench isolation structure is connected to other MOS transistors with an interconnect structure.
It is preferable that a conductive plug is formed on the dummy gate electrode structure and the source region and the drain region are connected to the external circuit through the interconnect layer and the conductive plug.
Preferably, a portion of the dummy gate electrode structure is located on a surface of the cellrow trench isolation structure, and a portion is located on a surface of a corresponding active region.
The gate electrode structure and the dummy gate electrode structure are preferably formed simultaneously in the same forming process.
The first sidewall and the second sidewall are preferably formed simultaneously in the same forming process.
A semiconductor device comprising: a semiconductor substrate; An active region located within the semiconductor substrate; a cellrow trench isolation structure surrounding the active region located within the semiconductor substrate; A gate electrode structure located on a surface of the active region, a dummy gate electrode structure located on a surface of the cellrow trench isolation structure, A source region and a drain region located in active regions on both sides of the gate electrode structure; A first interconnect layer located on a top surface of the dummy gate electrode structure adjacent a surface and source region of the source region, a second interconnect layer located on a top surface of the dummy gate electrode structure adjacent the surface and drain regions of the drain region, Further comprising a MOS transistor including an interconnect layer.
The interconnection layer is preferably a metal layer, a single crystal silicon layer doped with an impurity ion, a silicon germanium layer doped with an impurity ion, or a silicon carbide layer doped with an impurity ion.
Further comprising a second sidewill located at a side remote from a source region or a drain region of the dummy gate electrode structure, wherein a surface of the source region, a top surface of the dummy gate electrode structure adjacent the source region, It is preferable that the first interconnecting layer is formed on the sidewall surface close to the source region of the gate electrode.
It is preferable that a first interconnect layer is formed on the surface of the source region and on the top and sidewall surfaces of the dummy gate electrode structure adjacent to the source region.
Preferably, the dummy gate electrode structure is completely located on the surface of the cellrow trench isolation structure.
When the sidewalls adjacent to one side of the source region or the drain region of the dummy gate electrode structure and the edges of the corresponding cell row trench isolation structure are spaced at a certain distance, the thickness of the interconnection layer formed using the epitaxial process is smaller than the thickness of the dummy gate Is preferably larger than the spacing between the sidewall adjacent to one side of the source region or the drain region of the electrode structure and the edge of the corresponding cellrow trench isolation structure.
It is preferable that the dummy gate electrode structure located on the surface of the cellrow trench isolation structure is connected to other MOS transistors with an interconnect structure.
The conductive plug located on the dummy gate electrode structure preferably connects the source region and the drain region with an external circuit through the interconnect layer and the conductive plug.
Preferably, a portion of the dummy gate electrode structure is located on a surface of the cellrow trench isolation structure, and a portion is located on a surface of a corresponding active region.
Compared with the prior art, the present invention has the following advantages.
In an embodiment of the present invention, the surface of the cell trench isolation structure is formed into a dummy gate electrode structure, and a surface of the source region, a surface of the drain region, at least a part of the upper surface of the dummy gate structure, Region, and drain region are electrically connected to the dummy gate electrode structure. The exposed width of the source region and the drain region can be narrowed because the conductive plug is not formed directly on the surface of the source region and the drain region and the dummy gate electrode structure is located on the surface of the cellrow trench isolation structure, The area occupied by the finally formed MOS transistor is reduced and the integration degree of the chip is advantageously improved.
Further, when the dummy gate electrode structure is completely located on the surface of the cell trench isolation structure, when the dummy gate electrode structure located on the surface of the cell trench isolation structure is connected to other MOS transistors with an interconnect structure, Layer is added, which is advantageous for improving the wiring density and the wiring selectivity.
1 is a schematic structural view of a conventional MOS transistor.
2 to 10 are schematic cross-sectional views illustrating a process of forming a MOS transistor according to an embodiment of the present invention.
In the conventional technique, a conductive plug is generally formed on the surface of the source region and the drain region, and the source region and the drain region are connected to the external circuit by using the conductive plug. However, since the size of the conductive plug formed by the present process is relatively large due to the limitation of the semiconductor manufacturing process at present, the width of the conventional source region and the drain region is also relatively large and the reduction of the overall size of the MOS transistor There is a difficult problem.
Accordingly, the present invention provides a MOS transistor and a method of forming the same, and a dummy gate electrode structure is formed on a surface of a cell row trench isolation structure (STI) close to the source region or the drain region, Forming a first interconnect layer on the upper surface of the dummy gate electrode structure adjacent to the surface and drain regions of the source region and forming a second interconnect on the upper surface of the dummy gate electrode structure adjacent the surface and drain regions of the drain region, Layer is formed so as to form a conductive plug on the dummy gate electrode structure subsequently, or the dummy gate electrode structure is made to have an interconnect structure in which different MOS transistors are connected. Since the semiconductor structure is not formed on the surface of the cell trench isolation structure in the conventional process and the chip area is wasted, the dummy gate electrode structure is formed on the surface of the cell trench isolation structure in the embodiment of the present invention, The source region, the drain region and the dummy gate electrode structure are electrically connected by using the connection layer and the second mutual contact layer, and the source region and the drain region of the MOS transistor are connected to the external circuit by using the dummy gate electrode structure. It is not necessary to directly form the conductive plug on the surface of the source region or the drain region. Therefore, the width of the source region and the drain region can be reduced, which is advantageous in reducing the chip area occupied by the MOS transistor.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.
While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is to be understood that the invention is not limited to the disclosed embodiments, but, on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims. And can be similarly modified and modified. Therefore, the present invention is not limited to the specific embodiments disclosed below.
2 to 10 are schematic cross-sectional views illustrating a process of forming a MOS transistor according to an embodiment of the present invention.
2, a
The
In this embodiment, a well region is first formed in the
3, a
A specific process for forming the
In this embodiment, the
In another embodiment, etching is performed on the polycrystalline silicon material layer, the gate dielectric material layer using the patterned photoresist layer, without forming the first hard mask layer and the second hard mask layer, A dummy gate electrode structure may be formed.
The dummy
In another embodiment, the dummy gate electrode structure is located on the surface of the cellrow trench isolation structure, and the sidewall of the dummy gate electrode structure adjacent to one side of the gate electrode structure may be aligned with the edge of the cellrow trench isolation structure.
In other embodiments, the dummy gate electrode structure may be located partially on the surface of the cellrow trench isolation structure and partially on the surface of the source region or drain region close to the cellrow trench isolation structure. Since the size of the conductive plug formed through the present process is relatively large and the width of the dummy gate electrode structure required is relatively large when the conductive plug is formed in the dummy gate electrode structure in the subsequent process, the width of the required cell row trench isolation structure It is relatively large. When the dummy gate electrode structure is provided across the cellrow trench isolation structure and the surface of the source region or drain region adjacent thereto to reduce the width of the cell trench isolation structure and reduce the overall size of the MOS transistor, The width of the cell row trench isolation structure covered by the structure becomes smaller, and the total width of the required cell row trench isolation structure becomes smaller, so that the overall size of the MOS transistor can be reduced.
In this embodiment, the dummy
Referring to FIG. 4, a
A specific process for forming the first side wed 115 and the second side wed 125 is as follows.
A dielectric layer (not shown) is formed on the surfaces of the
Referring to FIG. 5, a
In this embodiment, the
In other embodiments, ion implantation is performed at a low concentration in the active region on both sides of the gate electrode structure prior to forming the first sidewill and the second sidewall to form the first sidewall and the second sidewall, Implanting ions at a high concentration in an active region exposed on both sides of the first side wirings and the second side wirings to form a source region and a drain region, and the low concentration ion implantation process is performed by hot carrier injection Effect and short channel effect can be reduced.
In another embodiment, etching is also performed on the active area exposed between the first sidewall and the second sidewall using the gate electrode structure, the dummy gate electrode structure, the first sidewall, the second sidewall as a mask To form a trench and to fill the trench with a silicon germanium material or a silicon carbide material using an epitaxy process to form a source region and a drain region. The silicon germanium material or silicon carbide material is in-situ doped with P-type or N-type impurity ions in an epitaxial process. In other embodiments, after forming the silicon germanium material or silicon carbide material, the silicon germanium material or the silicon carbide material may be doped with an impurity ion using an ion implantation process. When the source region and the drain region are formed using the silicon germanium material or the silicon carbide material, a stress action is generated with respect to the crystal lattice of the MOS transistor channel region. Therefore, the carrier movement speed of the channel region and the electrical performance of the MOS transistor are improved It is advantageous.
6, a
The process of removing the second side-
In this embodiment, the interconnect layer formed in the subsequent process is formed using a selective epitaxy process, and the selective epitaxy process is performed only on the surface of the semiconductor material such as polycrystalline silicon, monocrystalline silicon, silicon germanium, And can not be formed on the surface of the dielectric layer such as silicon oxide or silicon nitride. In order to connect the interconnection layer formed on the dummy gate electrode structure and the interconnection layer formed on the surface of the source region or the drain region, a second side well (not shown) near one side of the
In another embodiment, the mask layer exposes the entire upper surface of the dummy gate electrode structure, removes the second hard mask layer, and then forms an interconnect layer on the entire upper surface of the dummy gate electrode structure, The surface may be flattened when the conductive plug is formed in the dummy gate electrode structure.
In another embodiment, the mask layer exposes the entire upper surface of the dummy gate electrode structure and the second side wirings on both sides, and after removing the second hard mask layer and the second side wirings on both sides, By forming interconnecting layers on the upper surface and the sidewall surfaces of both sides, the surface can be flattened when the conductive plug is formed in the dummy gate electrode structure in a subsequent step.
7, a surface of the
In this embodiment, the material of the interconnect layer formed using the epitaxy process is a semiconductor material such as silicon, silicon germanium or silicon carbide doped with N-type or P-type impurity ions, and the N-type or P- Semiconductor materials such as doped silicon, silicon germanium or silicon carbide have good conductivity and relatively low on-resistance so that the
In this embodiment, the impurity ions are in-situ doped into the interconnect layer through an epitaxial process. In other embodiments, after forming the interconnect layer, an impurity ion is doped into the interconnect layer using an ion implantation process.
When the material of the interconnection layer is silicon germanium or silicon carbide, the interconnection layer formed on the surfaces of the source region and the drain region generates a stress acting on the semiconductor substrate, thereby improving the carrier moving speed of the MOS transistor channel region And is advantageous for improving the electrical performance of the MOS transistor.
The interconnect layer is formed on the surface of the exposed
In other embodiments, metal interconnect layers may be formed on the source, drain, and dummy gate electrode structures and on the sidewall surfaces using a sputtering process, a physical vapor deposition process, or a chemical vapor deposition process, And the dummy gate electrode structure adjacent thereto may be electrically connected. Wherein the second side wirings are not removed and the upper surface of the dummy gate electrode structure, the second side wirings surface adjacent to the gate electrode structure, and the source and drain regions on the surface of the source region and the drain region, An interconnect layer may be formed to electrically connect the source region and the drain region with the dummy gate electrode structure adjacent thereto.
Referring to FIG. 8, the mask layer 150 (see FIG. 7), the first hard mask layer 113 (see FIG. 7) and the second hard mask layer 123 (see FIG.
A specific process for removing the
9, a
The material of the
In this embodiment, a conductive plug is formed in the
10, an
The
In another embodiment, the source region or the drain region of different MOS transistors may be connected to each other by using the dummy gate electrode structure as an interconnect layer without forming a conductive plug on the dummy gate electrode structure, Which is advantageous for improving the wiring density and the wiring selectivity.
According to the above forming method, the embodiment of the present invention further provides a MOS transistor. 10, the MOS transistor includes a semiconductor substrate 100; An active region 101 located within the semiconductor substrate 100; a cellrow trench isolation structure 102 surrounding the active region 101 within the semiconductor substrate 100; A gate electrode structure 110 located on the surface of the active region 101; a dummy gate electrode structure 120 located on the surface of the cellrow trench isolation structure 102; A first sidewall 115 located on both sides of the gate electrode structure 110; A source region 130 and a drain region 140 located in the active region 101 on both sides of the gate electrode structure 110; A second side wedge 125 located at one side remote from the source region 130 or the drain region 140 of the dummy gate electrode structure; A first interconnect layer 160 located on a surface of the source region 130, a top surface of the dummy gate electrode structure 120 adjacent to the source region 130, and a sidewall surface proximate to one side of the source region 130; A second interconnect layer 170 located on the top surface of the drain region 140 and on the top surface of the dummy gate electrode structure 120 adjacent to the drain region 140 and on the side wall surface near one side of the drain region 140, .
The
Although the present invention has been disclosed by way of preferred embodiments, it is not intended to limit the present invention. It will be understood by those skilled in the art that changes may be made and equivalents may be made thereto by those skilled in the art without departing from the spirit and scope of the invention. Accordingly, it should be understood that various modifications, additions and substitutions are possible, without departing from the scope and spirit of the invention as disclosed in the accompanying claims.
100: semiconductor substrate
101: active area
102: Cellrow trench isolation structure
110: gate electrode structure
120: Dummy gate electrode structure
130: source region
140: drain region
160: first interconnection layer
170: second interconnect layer
195: Conductive plug
Claims (23)
Forming a gate electrode structure on a surface of the active region and forming a dummy gate electrode structure on a surface of the cellrow trench isolation structure;
Forming a source region and a drain region in active regions on both sides of the gate electrode structure; And
Forming an interconnect layer on a surface of the source region, a surface of the drain region, and at least a portion of an upper surface of the dummy gate electrode structure;
Lt; / RTI >
The interconnect layer at the surface of the source region is connected to the interconnect layer at the top surface of the dummy gate electrode structure adjacent to the source region to form a first interconnect layer, Forming a second interconnect layer to interconnect the interconnect layer of the upper surface of the dummy gate electrode structure adjacent the drain region,
Wherein the dummy gate electrode structure is completely located on the surface of the cellrow trench isolation structure,
When the sidewalls adjacent to one side of the source region or the drain region of the dummy gate electrode structure and the edges of the corresponding cell row trench isolation structure are spaced at a certain distance, the thickness of the interconnection layer formed using the epitaxial process is smaller than the thickness of the dummy gate Wherein a distance between the sidewalls adjacent to one side of the source region or the drain region of the electrode structure and the edge of the corresponding cellrow trench isolation structure is greater than the spacing between the sidewalls adjacent to one side of the source region or drain region of the electrode structure,
Lt; / RTI >
Wherein the interconnect layer is a metal layer, a single crystal silicon layer doped with an impurity ion, a silicon germanium layer doped with an impurity ion, or a silicon carbide layer doped with an impurity ion.
Forming a first sidewall on a sidewall of the gate electrode structure and forming a second sidewall on a sidewall of the dummy gate electrode structure.
Removing the second side wails on either side of the dummy gate electrode structure prior to forming the interconnect layer.
Removing the second side wally adjacent one side of the source region or drain region of the dummy gate electrode structure prior to forming the interconnect layer.
When the interconnection layer is a single crystal silicon layer doped with an impurity ion, a silicon germanium layer doped with an impurity ion, or a silicon carbide layer doped with an impurity ion, the surface of the source region and the surface of the drain region A sidewall surface proximate to one side of the source region or drain region of the dummy gate electrode structure, and at least a portion of the top surface.
When the interconnecting layer is a single crystal silicon layer doped with an impurity ion, a silicon germanium layer doped with an impurity ion, or a silicon carbide layer doped with an impurity ion, the surface of the source region and the surface of the drain region And forming an interconnect layer on the sidewall surface and top surface of the dummy gate electrode structure.
Wherein a dummy gate electrode structure located on a surface of the cellrow trench isolation structure is connected to another MOS transistor with an interconnection structure.
Forming a conductive plug on the dummy gate electrode structure and connecting the source region and the drain region to an interconnecting layer and an external circuit through the conductive plug.
Wherein a portion of the dummy gate electrode structure is located on a surface of the cellrow trench isolation structure and the other portion is located on a surface of a corresponding active region.
Wherein the gate electrode structure and the dummy gate electrode structure are formed simultaneously in the same forming process.
Wherein the first side wirings and the second side wirings are formed simultaneously in the same forming process.
An active region located within the semiconductor substrate; a cellrow trench isolation structure located within the semiconductor substrate and surrounding the active region;
A gate electrode structure located on a surface of the active region, a dummy gate electrode structure located on a surface of the cellrow trench isolation structure,
A source region and a drain region located in active regions on both sides of the gate electrode structure; And
A first interconnect layer located on a top surface of the dummy gate electrode structure adjacent a surface and source region of the source region, a second interconnect layer located on a top surface of the dummy gate electrode structure adjacent the surface and drain regions of the drain region, An interconnect layer;
/ RTI >
The dummy gate electrode structure is completely located on the surface of the cellrow trench isolation structure,
When the sidewalls adjacent to one side of the source region or the drain region of the dummy gate electrode structure and the edges of the corresponding cell row trench isolation structure are spaced at a certain distance, the thickness of the interconnection layer formed using the epitaxial process is smaller than the thickness of the dummy gate Wherein a distance between the sidewalls adjacent to one side of the source region or the drain region of the electrode structure and the edge of the corresponding cellrow trench isolation structure is greater than the spacing between the sidewalls adjacent to one side of the source region or drain region of the electrode structure,
MOS transistor.
Wherein the interconnect layer is a metal layer, a single crystal silicon layer doped with an impurity ion, a silicon germanium layer doped with an impurity ion, or a silicon carbide layer doped with an impurity ion.
Further comprising a second sidewill located at a side remote from a source region or a drain region of the dummy gate electrode structure, wherein a surface of the source region, a top surface of a dummy gate electrode structure adjacent to the source region, Wherein a first interconnect layer is formed on the sidewall surface adjacent to the source region of the structure.
Wherein a first interconnect layer is formed on the surface of the source region, on top of the dummy gate electrode structure adjacent to the source region, and on the sidewall surface.
And the dummy gate electrode structure located on the surface of the cellrow trench isolation structure is connected to another MOS transistor as an interconnect structure.
Wherein the conductive plug located on the dummy gate electrode structure connects the source region and the drain region with an interconnect layer and an external circuit through the conductive plug.
Wherein a portion of the dummy gate electrode structure is located on a surface of the cellrow trench isolation structure and the other portion is located on a surface of a corresponding active region.
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US9978755B2 (en) | 2014-05-15 | 2018-05-22 | Taiwan Semiconductor Manufacturing Company Limited | Methods and devices for intra-connection structures |
US9721956B2 (en) | 2014-05-15 | 2017-08-01 | Taiwan Semiconductor Manufacturing Company Limited | Methods, structures and devices for intra-connection structures |
US20160276156A1 (en) * | 2015-03-16 | 2016-09-22 | Taiwan Semiconductor Manufacturing Company Ltd. | Semiconductor device and manufacturing process thereof |
CN106952866B (en) * | 2016-01-06 | 2020-03-24 | 中芯国际集成电路制造(上海)有限公司 | Method for manufacturing local interconnection structure |
US10163880B2 (en) * | 2016-05-03 | 2018-12-25 | Taiwan Semiconductor Manufacturing Company, Ltd. | Integrated circuit and method of fabricating the same |
CN114744045A (en) * | 2020-06-01 | 2022-07-12 | 福建省晋华集成电路有限公司 | Semiconductor structure |
CN113903665A (en) * | 2020-07-06 | 2022-01-07 | 中芯国际集成电路制造(上海)有限公司 | Semiconductor structure and forming method thereof |
CN112331579B (en) * | 2020-11-12 | 2023-11-24 | 上海华虹宏力半导体制造有限公司 | Test structure and test method |
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KR100215759B1 (en) * | 1994-12-19 | 1999-08-16 | 모리시타 요이치 | Semiconductor device and manufacturing method thereof |
JP3246442B2 (en) | 1998-05-27 | 2002-01-15 | 日本電気株式会社 | Method for manufacturing semiconductor device |
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KR20140043019A (en) | 2014-04-08 |
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