TWI804395B - Processing equipment - Google Patents
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- TWI804395B TWI804395B TW111127575A TW111127575A TWI804395B TW I804395 B TWI804395 B TW I804395B TW 111127575 A TW111127575 A TW 111127575A TW 111127575 A TW111127575 A TW 111127575A TW I804395 B TWI804395 B TW I804395B
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Abstract
Description
本發明係關於一種加工設備,特別是指一種多功能加工設備。The present invention relates to a processing equipment, in particular to a multifunctional processing equipment.
目前,高架地板裝置廣泛應用在防靜電的機房或無塵室中。現有鋁合金壓鑄成型的高架地板經由開模、熔鋁、壓鑄、成型以及修邊等主要五道工序。由於在成型過程中,高架地板的表面和底部會有多處毛邊,這些瑕疵毛邊在安裝過程中,一方面會使得高架地板之間無法緊密貼合,也無法與平臺框架之間貼合,另一方面也不利於工人安裝,且對工人會存在一定的安全隱憂。At present, raised floor devices are widely used in antistatic computer rooms or clean rooms. Existing raised floors formed by die-casting of aluminum alloy go through five main processes of mold opening, aluminum melting, die-casting, forming and trimming. During the forming process, there will be many burrs on the surface and bottom of the raised floor. During the installation process, these blemishes and burrs will prevent the raised floor from being tightly fitted or the platform frame. On the one hand, it is not conducive to workers' installation, and there will be certain safety concerns for workers.
現有方式中,係採用人工方式針對成型後的高架地板的四個腳座去除毛邊,且需針對成型後的高架地板的四個側面清除毛邊,再針對該高架地板的表面開設複數定位孔,故工人需將高架地板成批運送至對應之加工處,再進行處理作業,不僅生產流程不連續而導致生產效率不高,且每次加工都需浪費大量人力而費時費力。In the existing method, the burrs are manually removed from the four feet of the formed raised floor, and the burrs need to be removed from the four sides of the formed raised floor, and then a plurality of positioning holes are opened on the surface of the raised floor. Workers need to transport the raised floors in batches to corresponding processing places, and then carry out processing operations. Not only is the production process discontinuous, resulting in low production efficiency, but also a large amount of manpower is wasted and time-consuming for each processing.
因此,如何克服上述習知技術之種種缺失,實已成為目前業界亟待克服之難題。Therefore, how to overcome the various deficiencies of the above-mentioned conventional technologies has become a difficult problem to be overcome urgently in the industry.
鑑於上述習知技術之缺失,本發明提供一種加工設備,係包括:運輸裝置,係移動目標物,其中,該目標物係具有相對之第一表面與第二表面、鄰接該第一與第二表面之側面及凸出該側面之凸緣,且該第二表面之四個角落上係具有四個腳座;銑高裝置,係配合該運輸裝置作動以用於加工該目標物之腳座之端面,其中,該銑高裝置係包含銑高組件,該銑高組件係包含至少一個第一銑刀工具、藉由第一聯軸器直接驅動該第一銑刀工具之第一伺服馬達、至少一相對兩側之表面上分別設置滑軌的第一支撐結構、至少一個以對稱方式設於該第一支撐結構相對兩側之承載架、及至少一個調整件,該承載架之其中一側上配置該第一伺服馬達及該第一銑刀工具,而另一側配置一接合該滑軌之滑座,該調整件帶動該承載架上之第一銑刀工具在該滑軌上沿上、下方向直線移動至欲加工該腳座所需的高度,其中,該第一伺服馬達藉由該第一聯軸器與該第一銑刀工具以直線方式組合成一體;銑邊裝置,係配合該運輸裝置作動以用於加工該目標物之凸緣,其中,該銑邊裝置係包含銑邊組件,該銑邊組件係包含第二銑刀工具、帶動該第二銑刀工具直線位移之第二支撐結構、以可移動方式設於該第二支撐結構上且承載該第二銑刀工具之架座、及配置於該架座上以藉由第二聯軸器直接驅動該第二銑刀工具之第二伺服馬達,以令該架座及該第二銑刀工具接近或遠離該目標物,使該第二銑刀工具進行該目標物之銑邊處理,其中,該第二支撐結構係為板座體,且該第二伺服馬達藉由該第二聯軸器與該第二銑刀工具以直線方式組合成一體;以及成孔裝置,係用於形成開孔於該目標物之四個腳座上,其中,該成孔裝置係包含至少一用於對該目標物進行成孔加工之成孔件、及至少一藉由第三聯軸器作動該成孔件以轉動該成孔件之第三伺服馬達,且該第三伺服馬達藉由該第三聯軸器與該成孔件以直線方式組合成一體。 In view of the lack of the above-mentioned conventional technology, the present invention provides a kind of processing equipment, which includes: a transport device, which is a moving target object, wherein the target object has a first surface and a second surface opposite, adjacent to the first and second surfaces The side surface of the surface and the flange protruding from the side surface, and there are four feet on the four corners of the second surface; the milling device is used to cooperate with the transportation device to process the feet of the target object The end face, wherein the height milling device includes a height milling assembly, the height milling assembly includes at least one first milling cutter tool, a first servo motor that directly drives the first milling cutter tool through a first coupling, at least A first supporting structure with slide rails respectively arranged on the surfaces of opposite sides, at least one bearing frame symmetrically arranged on opposite sides of the first supporting structure, and at least one adjustment member, one side of the bearing frame The first servo motor and the first milling tool are configured, and the other side is configured with a sliding seat that engages the slide rail, and the adjustment member drives the first milling tool on the carrier to move up and down on the upper edge of the slide rail. Move in a straight line in the downward direction to the height required for processing the foot seat, wherein the first servo motor is combined with the first milling cutter tool in a linear manner through the first coupling; the edge milling device is matched with The conveying device operates to process the flange of the target object, wherein the milling device includes a milling assembly, and the milling assembly includes a second milling tool, a second milling tool that drives the linear displacement of the second milling tool Two support structures, a stand movably arranged on the second support structure and carrying the second milling cutter tool, and arranged on the stand to directly drive the second milling cutter through a second coupling The second servo motor of the tool is used to make the stand and the second milling cutter tool approach or move away from the target object, so that the second milling cutter tool performs milling processing on the target object, wherein the second support structure is It is a plate base body, and the second servo motor is combined with the second milling cutter tool in a linear manner through the second coupling; and a hole forming device is used to form holes on the four sides of the target On a base, wherein the hole-forming device comprises at least one hole-forming member for hole-forming the object, and at least one hole-forming member driven by a third coupling to rotate the hole-forming member The third servo motor of the member, and the third servo motor is combined with the hole-forming member in a linear manner through the third coupling.
前述之加工設備中,該運輸裝置係包含支撐組件及至少一以可位移方式設於該支撐組件上之取放組件,以令該取放組件用於取放目標物,且使該取放組件配合該支撐組件位移以移動該目標物,其中,該支撐組件包含有兩桿架及設於該兩桿架上之橫樑,該取放組件係包含一具有夾持件之夾取部及一用以架設該夾取部之承載部,該橫樑上配置一用以導引該取放組件位移之滑軌及滑座,以令該滑軌固定在該橫樑上,該滑座固定在該承載部上,該滑座與該承載部在該滑軌上直線運動,並配置有至少一齒條及嚙合該齒條且軸接該取放組件之齒輪,該齒條固定在該橫樑上,一伺服馬達與減速器固定在該承載部上,以藉由該伺服馬達轉動該齒輪而使該齒輪沿該齒條滾動以直線位移該取放組件,使該取放組件藉由該滑軌能穩定直線位移於該兩桿架之間。 In the aforementioned processing equipment, the transportation device includes a support component and at least one pick-and-place component displaceably arranged on the support component, so that the pick-and-place component can be used to pick and place objects, and the pick-and-place component can Cooperate with the displacement of the support component to move the target, wherein the support component includes two rod frames and a crossbeam arranged on the two rod frames, the pick-and-place component includes a clamping part with a clamping part and a To set up the load-bearing part of the clamping part, a slide rail and a slide seat for guiding the displacement of the pick-and-place component are arranged on the beam, so that the slide rail is fixed on the beam, and the slide base is fixed on the load-bearing part , the sliding seat and the bearing part move linearly on the slide rail, and are equipped with at least one rack and a gear that engages the rack and is connected to the pick-and-place assembly. The rack is fixed on the beam, and a servo The motor and the reducer are fixed on the bearing part, so that the servo motor rotates the gear to make the gear roll along the rack to linearly displace the pick-and-place assembly, so that the pick-and-place assembly can be stabilized in a straight line through the slide rail Displaced between the two rods.
前述之加工設備中,該承載架係呈L形架體,其以對稱方式設於該第一支撐結構之相對兩側,且該承載架係於朝向該目標物之端側配置該第一銑刀工具與該第一伺服馬達,使得該承載架上之第一銑刀工具在該滑軌上沿上、下方向直線移動。 In the aforementioned processing equipment, the carrier is an L-shaped frame, which is symmetrically arranged on opposite sides of the first support structure, and the carrier is arranged on the end side facing the target with the first milling The cutter tool and the first servo motor make the first milling cutter tool on the carriage move linearly along the up and down directions on the slide rail.
前述之加工設備中,該銑高裝置復包含:第一基台,係設置該銑高組件;第一定位件,係平行設於該第一基台上以承載該目標物並限制該目標物位移;固定部,係對應設於該第一定位件之相對兩側,以將該目標物壓制於該第一定位件上;及帶動件,係帶動該第一支撐結構位移,以驅動該銑高組件直線運動而進行該目標物之銑高處理。 In the above-mentioned processing equipment, the height milling device further includes: a first base, which is provided with the height milling component; a first positioning member, which is arranged in parallel on the first base to carry the target and limit the target displacement; the fixed part is correspondingly arranged on opposite sides of the first positioning part, so as to press the target object on the first positioning part; and the driving part drives the displacement of the first support structure to drive the milling The high component moves linearly to carry out the milling process of the target object.
前述之加工設備中,該第一伺服馬達使用螺栓固定在第一聯軸座之上座體上,而該第一聯軸座之下座體使用螺栓固定在該第一銑刀工具之第一銑刀頭上,該第一聯軸器設在該第一聯軸座內以軸接該第一伺服馬達與該第一銑刀頭,其中,該第一聯軸器為採用高減振材料製成之圓筒狀構造,且該第一伺服馬達之轉軸固定在該第一聯軸器之其中一端,而該第一銑刀頭之轉軸固定在該第一聯軸器之另一端。In the aforementioned processing equipment, the first servo motor is fixed on the upper body of the first shaft coupling seat with bolts, and the lower body of the first shaft coupling seat is fixed on the first milling tool of the first milling cutter tool with bolts. On the cutter head, the first coupling is arranged in the first coupling seat to pivotally connect the first servo motor and the first milling cutter head, wherein the first coupling is made of high vibration-absorbing material The cylindrical structure, and the rotating shaft of the first servo motor is fixed on one end of the first coupling, and the rotating shaft of the first milling head is fixed on the other end of the first coupling.
前述之加工設備中,該第二支撐結構之位移方向與該架座之位移方向係相互垂直,且該第二支撐結構上配置有軌道,並於該架座上配置有至少一配合該軌道之滑塊,以令該滑塊在該軌道上移動,使該架座相對該第二支撐結構位移。In the aforementioned processing equipment, the displacement direction of the second support structure and the displacement direction of the stand are perpendicular to each other, and a track is arranged on the second support structure, and at least one track matching the track is arranged on the stand. a slider, so that the slider moves on the track, so that the stand is displaced relative to the second supporting structure.
前述之加工設備中,該銑邊裝置復包含:第二基台,係供該銑邊組件以可位移之方式設於其上,其中,該第二支撐結構以可移動方式設於該第二基台上;第二定位件,係設於該第二基台上以置放該目標物,並使該銑邊組件設置於該第二定位件的側邊,以相對該第二定位件位移而進行該目標物之銑邊處理;及固定部,係對應該第二定位件配置,以將該目標物壓制於該第二定位件上。In the aforementioned processing equipment, the edge milling device further includes: a second base on which the edge milling component is displaceably disposed, wherein the second support structure is displaceably disposed on the second base On the base platform; the second positioning part is arranged on the second base platform to place the target object, and the milling assembly is arranged on the side of the second positioning part, so as to be displaced relative to the second positioning part And carry out the milling processing of the target object; and the fixing part is arranged corresponding to the second positioning part, so as to press the target object on the second positioning part.
如請求項1所述之加工設備,其中,該成孔件係為台階鑽形式。The processing equipment as claimed in
前述之加工設備中,該成孔裝置復包含:基台,係定義有加工區及出料區,以令該成孔件以可位移之方式設於該加工區之上,以對該目標物之腳座進行成孔加工,俾達成該目標物之腳座處所需之沉頭孔之鑽孔作業;定位件,係設於該基台之加工區上以限位該目標物於該加工區中;及固定結構,係對應該定位件配置,以接觸抵制該目標物於該基台上。In the above-mentioned processing equipment, the hole-forming device further includes: a base, which defines a processing area and a discharge area, so that the hole-forming member can be displaceably arranged on the processing area, so that the target object The base of the abutment is hole-forming to achieve the drilling operation of the countersink hole required by the base of the target; the positioning part is set on the processing area of the abutment to limit the target in the processing In the region; and a fixed structure, which is configured corresponding to the positioning element, to contact and resist the target object on the abutment.
前述之加工設備中,復包括翻轉裝置,係配置於該銑邊裝置與該成孔裝置之間以針對該目標物之第一表面或第二表面進行翻轉,其中,該翻轉裝置係包含基台、設於該基台上之軸結構、設於該基台上之定位件、以可位移方式設於該基台上之第三支撐結構及設於該基台上之帶動件,且該定位件之其中一端側係樞接該軸結構以相對該基台進行翻轉,該帶動件驅動該定位件,使該定位件受力翻轉至該第三支撐結構上方。In the aforementioned processing equipment, a turning device is further included, which is arranged between the milling device and the hole-forming device to turn over the first surface or the second surface of the target object, wherein the turning device includes a base , the shaft structure set on the base, the positioning member set on the base, the third support structure set on the base in a displaceable manner and the driving piece set on the base, and the positioning One end side of the part is pivotally connected to the shaft structure to turn over relative to the base, and the driving part drives the positioning part, so that the positioning part is forced to turn over to the third support structure.
前述之加工設備中,該成孔裝置復包括配置複數該第三伺服馬達之第四支撐結構及設於該第四支撐結構上之升降結構,該升降結構包含一用以配置複數該第三伺服馬達之升降板及一設於該第四支撐結構上以帶動該升降板直線升降之動力組,該升降板連接至少一滑塊,並將滑軌固定於該第四支撐結構上,其中,該動力組係具有一固接該升降板之伸縮桿,該伸縮桿推拉該升降板上而使該滑塊在該滑軌上進行直線上下運動,以帶動複數該第三伺服馬達作直線往復運動於一定距離。In the aforementioned processing equipment, the hole-forming device further includes a fourth supporting structure configured with a plurality of the third servo motors and a lifting structure arranged on the fourth supporting structure, and the lifting structure includes a device for configuring a plurality of the third servo motors. The lifting plate of the motor and a power group arranged on the fourth supporting structure to drive the lifting plate to go up and down linearly, the lifting plate is connected with at least one slide block, and the slide rail is fixed on the fourth supporting structure, wherein the The power group system has a telescopic rod fixedly connected to the lifting plate, and the telescopic rod pushes and pulls the lifting plate to make the slider move up and down in a straight line on the slide rail, so as to drive the plurality of the third servo motors to perform linear reciprocating motion on the a certain distance.
由上可知,本發明之加工設備主要藉由將該銑高裝置、銑邊裝置及成孔裝置整合於一生產線上且以第一至第三伺服馬達作動該第一與第二銑刀工具及成孔件,以於單一生產線上可針對高架地板進行腳座高度加工、側面銑邊及鑽孔等加工處理,以加快生產時程而提高生產效率,同時減少人力需求。As can be seen from the above, the processing equipment of the present invention mainly integrates the height milling device, edge milling device and hole forming device on a production line and drives the first and second milling cutter tools and Hole-forming parts can be used for raised floor height processing, side milling and drilling on a single production line to speed up production time and improve production efficiency while reducing manpower requirements.
以下藉由特定的具體實施例說明本發明之實施方式,熟悉此技藝之人士可由本說明書所揭示之內容輕易地瞭解本發明之其他優點及功效。The implementation of the present invention is described below through specific specific examples, and those skilled in the art can easily understand other advantages and effects of the present invention from the content disclosed in this specification.
須知,本說明書所附圖式所繪示之結構、比例、大小等,均僅用以配合說明書所揭示之內容,以供熟悉此技藝之人士之瞭解與閱讀,並非用以限定本發明可實施之限定條件,故不具技術上之實質意義,任何結構之修飾、比例關係之改變或大小之調整,在不影響本發明所能產生之功效及所能達成之目的下,均應仍落在本發明所揭示之技術內容得能涵蓋之範圍內。同時,本說明書中所引用之如「上」、「下」、「前」、「後」、「左」、「右」及「一」等之用語,亦僅為便於敘述之明瞭,而非用以限定本發明可實施之範圍,其相對關係之改變或調整,在無實質變更技術內容下,當亦視為本發明可實施之範疇。It should be noted that the structures, proportions, sizes, etc. shown in the drawings attached to this specification are only used to match the content disclosed in the specification, for the understanding and reading of those familiar with this technology, and are not used to limit the implementation of the present invention Therefore, it has no technical substantive meaning. Any modification of structure, change of proportional relationship or adjustment of size shall still fall within the scope of this invention without affecting the effect and purpose of the present invention. The technical content disclosed by the invention must be within the scope covered. At the same time, terms such as "upper", "lower", "front", "rear", "left", "right" and "one" quoted in this specification are only for the convenience of description, not for reference. It is used to limit the practicable scope of the present invention, and changes or adjustments in their relative relationships shall also be regarded as the practicable scope of the present invention if there is no substantial change in the technical content.
圖1A及圖1A-1係為本發明之加工設備1之立體示意圖。如圖1A及圖1A-1所示,該加工設備1係包括:一運輸裝置1a、一銑高裝置2、一銑邊裝置3、一翻轉裝置4以及一成孔裝置5。FIG. 1A and FIG. 1A-1 are three-dimensional schematic diagrams of the
於本實施例中,該加工設備1係將生產線之方向定義為左、右方向(如箭頭方向Y),且將垂直該生產線之方向定義為前、後方向(如箭頭方向X),而將沿該加工設備1之高度方向定義為上、下方向(如箭頭方向Z)。應可理解地,該方位係用於說明本實施例之配置,並無特別限制。In this embodiment, the
所述之運輸裝置1a係用於輸送(如夾取)目標物9至所需之生產線之加工位置上,故該運輸裝置1a係配置於該銑高裝置2、銑邊裝置3、翻轉裝置4及成孔裝置5等用以放置該目標物9之上方周圍處,以利於將該目標物9置放於該銑高裝置2、銑邊裝置3、翻轉裝置4及/或成孔裝置5上。The conveying device 1a is used to convey (such as gripping) the
於本實施例中,如圖1B所示,該運輸裝置1a係包含至少一取放組件10及一以可位移方式架設該取放組件10之支撐組件11(該支撐組件11包含有兩桿架110及一設於該兩桿架110上之橫樑111),以令該取放組件10用於取放該目標物9,且使該取放組件10配合該支撐組件11位移以移動該目標物9。In this embodiment, as shown in Figure 1B, the transportation device 1a comprises at least one pick-and-
再者,該取放組件10係包含一具有夾持件100之夾取部10a及一用以架設該夾取部10a之承載部10b。Furthermore, the pick-and-
於一實施例中,如圖1B-1所示(或圖1B-2及圖1B-3所示之支撐組件11a),該橫樑111上可配置一用以導引該取放組件10位移之滑軌112及滑座116,其中,該滑軌112固定在該橫樑111上,該滑座116固定在該承載部10b上,該滑座116與該承載部10b在該滑軌112上直線運動,並配置有至少一齒條112a及嚙合該齒條112a且軸接該取放組件10之齒輪113,該齒條112a固定在該橫樑111上,一伺服馬達10e與減速器114固定在該承載部10b上,以藉由該伺服馬達10e或動力部10c轉動該齒輪113而使該齒輪113沿該齒條112a滾動以直線位移該取放組件10,使該取放組件10藉由該滑軌112能穩定直線位移於兩桿架110之間。具體地,該伺服馬達10e配合一固定(如圖1B-1所示之螺栓115)於該承載部10b上之減速器114轉動該齒輪113。應可理解地,有關該支撐組件11,11a之種類繁多,並無特別限制。In one embodiment, as shown in FIG. 1B-1 (or the supporting
例如,該夾取部10a之夾持件100可依需求調整寬度D以夾取不同寬度的目標物9,可使用油壓缸或氣壓缸(其作為動力源10d)控制兩個夾取部10a之距離,以夾緊或放鬆目標物9,且該承載部10b係為移動機架,其以垂直該橫樑111之方式架設於該橫樑111(或該滑軌112)上並樞接該齒輪113,該齒輪113嚙合於該齒條112a(如圖1B-1所示),該齒輪113藉由外力(如伺服馬達10e)配合該減速器114作驅動,使得該取放組件10可在一滑座(如該承載部10b)與滑軌組件(如該滑軌112及其上之齒條112a與齒輪113)上朝箭頭方向Y作直線來回運動。具體地,該夾取部10a藉由複數動力源10d(如圖1B所示之氣壓或油壓汽缸)帶動該些夾持件100外伸或內縮(朝箭頭方向Y),以產生張開或夾住動作,且於該承載部10b底部係配置一連接該夾取部10a之伸縮結構101(如圖1B-1所示之導桿),以藉由汽缸102升降該夾取部10a。For example, the
又,該取放組件10之數量可依需求設定。例如,於對應該銑高裝置2、銑邊裝置3與翻轉裝置4之加工處分別配置該取放組件10,故至少設置兩組取放組件10。具體地,各該取放組件10分別設於該銑高裝置2與該銑邊裝置3之間、及該銑邊裝置3與該翻轉裝置4之間,且可依需求將該取放組件10增設於該桿架110與該銑高裝置2之間(如圖1B-2所示之虛線),使該些取放組件10作為該目標物9之中間轉運組件,以藉由不斷取放該目標物9至各加工處,俾完成整個生產線之加工處理流程。Moreover, the quantity of the pick-and-
另外,該目標物9係為高架地板,如圖1C、圖1C-1及圖1C-2所示,其具有相對之第一表面9a(如地板面)與第二表面9b(如底側端部)及鄰接該第一與第二表面9a,9b之側面9c。例如,該目標物9係大致呈矩形體(如正方形板),該目標物9底部(如該第二表面9b之側,其為高架地板底部)係為蜂巢狀,並於該目標物9之第二表面9b之四個角落上形成有腳座90,以於該四個腳座90設置開孔900(如圖1D所示),使用螺絲分別將四個腳座90固定於該高架地板用之支撐腳架上。具體地,該腳座90之端面9d係微凸出(如圖1C-2所示之高度差h)該目標物9之第二表面9b,且於該第一表面9a之邊緣係形成有凸出該側面9c之凸緣91,該凸緣91即為該銑邊裝置3需加工高架地板之四個邊緣。本實施例之目標物9係為高架地板,故以下將該目標物9稱為高架地板。In addition, the
所述之銑高裝置2係設於整個生產線之加工處理流程之最前期,其配合該運輸裝置1a作動,以用於加工該腳座90之端面9d,例如,清除該高架地板之四個腳座90之端面9d毛邊,以加工處理該高架地板所需的高度尺寸。The
於本實施例中,如圖2A所示,該銑高裝置2係包含至少一銑高組件2a、一用以配置該銑高組件2a之第一基台21及平行設於該第一基台21中心處以承載該目標物9並限制該目標物9位移之第一定位件22,使該銑高組件2a對應該第一定位件22並相對該第一定位件22升降,以調整對該目標物9(高架地板)之銑高加工量,該銑高加工量設定完成後,再進行水平移動以對該目標物9之腳座90加工,並於完成該目標物9之銑高處理後,令該取放組件10將該目標物9從該第一定位件22上移開。例如,該第一定位件22係為框架體(如圖2B所示之平行架),且該銑高組件2a係配置於該第一定位件22之相對兩側(如前、後側),該第一定位件22之相對兩側之外側可依需求配置至少一固定部220(如轉角缸夾具)。於使用時,可使用轉角缸夾具作為固定部220,其對應設於該第一定位件22之相對兩側,以將該目標物9壓制於該第一定位件22上,故將該高架地板固定於該第一基台21上,並分別於該些第一定位件22之其中一側各設置至少一個轉角缸夾具,以於進行銑除作業之過程中,限制該高架地板位移而避免偏離該第一定位件22;進一步,可於該第一定位件22之外側及垂直於該第一定位件22設置該轉角缸夾具之側之另一側配置至少一止擋部220a,該止擋部220a擋住該高架地板之側面9c,以利於作業員將目標物9置放(如朝箭頭方向Y1)於該第一定位件22上。應可理解地,亦可令該取放組件10從進料處(其位於左側桿架110旁,圖略)夾取需加工處理的目標物9並將其放置於該第一定位件22上之加工位置。In this embodiment, as shown in FIG. 2A , the
再者,各該銑高組件2a係包含至少一個第一銑刀工具20、作動該第一銑刀工具20之第一伺服馬達26、至少一以可位移方式設於該第一基台21上之第一支撐結構23、及以對稱方式設於該第一支撐結構23左、右兩側並架設該些第一銑刀工具20之承載架24、及至少一個調整件25,其中,本實施例共設置兩個獨立之第一支撐結構23及四個獨立之該承載架24,且一個獨立之第一支撐結構23及兩個獨立之該承載架24係作為一機組(共兩組機組),以令該兩機組分別平行設置於該第一定位件22之相對兩側,且單一機組中之兩個獨立之該承載架24分別固定於一個獨立之第一支撐結構23之相對兩側上,使得該承載架24上之複數第一銑刀工具20可同時由同一個動力組28驅動,以快速加工該目標物9之腳座90至所需的高度。例如,該承載架24係呈L形架體,其係於朝向該目標物9之端側上配置該第一伺服馬達26(如圖2A或圖2B所示)及該第一銑刀工具20,以藉由該第一伺服馬達26作動該第一銑刀工具20轉動而加工該目標物9之腳座90至所需的高度。具體地,如圖2D及圖2E所示,該第一伺服馬達26使用螺栓261固定在第一聯軸座26a之上座體263上,而該第一聯軸座26a之下座體264使用螺栓261固定在該第一銑刀工具20之第一銑刀頭26b上,在第一聯軸座26a內具有一軸接該第一伺服馬達26與該第一銑刀頭26b之第一聯軸器260,其為採用高減振材料製成之圓筒狀構造,其中,第一伺服馬達26之轉軸26c固定在第一聯軸器260之其中一端,而第一銑刀頭26b之轉軸262固定在第一聯軸器260之另一端。Furthermore, each of the
較佳地,該第一支撐結構23係為座體,其上配置有一如轉桿250與轉盤251組合之調整件25,該調整件25係包含一轉桿250及一轉動該轉盤251,以藉由手動該轉桿250轉動該轉盤251,令該調整件25轉動一減速機25a,該減速機25a再帶動一螺桿250a轉動,該螺桿250a再驅動一螺帽251a進行上、下運動,因該螺帽251a固定於該承載架24上,使得該螺桿250a可驅動該承載架24升降(如箭頭方向Z),並使該第一銑刀工具20位移至所需之高度位置。例如,該承載架24可藉由一導引結構24a位移,該導引結構24a包含滑軌240a與接合該滑軌240a之滑座241a,其中,該滑軌240a分別固定於該第一支撐結構23上之相對兩側之表面上,該滑座241a固定於該承載架24之另一端側上,使得當該轉桿250轉動該轉盤251時,可分別各自帶動該承載架24上之第一銑刀工具20在該滑軌240a上沿上、下方向(如箭頭方向Z)直線移動,並依該調整件25上之數值儀表上之刻度尺調整該第一銑刀工具20至欲加工該腳座90所需的高度。具體地,該調整件25之轉盤251上可配置一數值儀表(圖未示),以明確控制該承載架24之高度位置,使該第一銑刀工具20能銑出該目標物9之四個腳座90所需之高度,如從銑前高架地板之高度56㎜至銑後55㎜。Preferably, the first supporting
另外,該第一基台21上可依需求設置一帶動該第一支撐結構23位移之帶動件27及一作動該帶動件27之動力組28,以驅動該銑高組件2a直線運動而進行該目標物9之銑高處理。例如,該動力組28係為馬達,其藉由一減速機280固設於該第一基台21之側面上,且該帶動件27係包含一滾珠螺桿27a、軸承27c(如圖2B所示)及螺帽27b,其中,該軸承27c係設置於一軸承座270上,並將該螺帽27b固定在該第一支撐結構23之底部,當該動力組28驅動一減速機280轉動該滾珠螺桿27a時,使得該滾珠螺桿27a旋轉時可帶動該螺帽27b上之第一支撐結構23作直線往復運動一定距離,其中,該距離大於或等於腳座90之寬度d(如圖1C-2所示),致使該滾珠螺桿27a帶動該第一支撐結構23靠近或遠離該第一定位件22,且可於該第一支撐結構23側面上設置至少一限位擋板23a,並於該第一基台21上設置至少一限位器23b,以藉由該限位擋板23a接觸該限位器23b之位置而控制該第一銑刀工具20之加工行程。具體地,如圖2C所示,一導軌與滑座之組合21a係於該第一支撐結構23底部配置複數滑塊210以作為滑座,且於該第一基台21上配置複數對應接合該滑塊210之滑軌211以作為導軌,本實施例之滑塊210與滑軌211共分別設置兩個,使該滑塊210沿該滑軌211直線移動,令該帶動件27可同時帶動該第一支撐結構23及其上之兩個承載架24與固定於該些承載架24上之該兩個第一伺服馬達26與該兩個第一銑刀工具20一併相對該第一基台21位移一定距離(大於或等於腳座90之寬度d),以加工四個腳座90之端面9d,達成該高架地板所需之高度。In addition, a
所述之銑邊裝置3係配合該運輸裝置1a作動以用於加工該目標物9之凸緣91,例如,清除該高架地板之四周側邊的毛邊,以加工處理該高架地板的四個邊緣尺寸。具體地,藉由人機操控介面以可程式邏輯控制器(Programmable Logic Controller,簡稱PLC)方式輸入加工數值,以控制欲加工處理該高架地板的四個邊緣尺寸。The
於本實施例中,如圖3A、圖3B及圖3C所示,該銑邊裝置3係包含至少一銑邊組件3a、一用以配置該銑邊組件3a之第二基台31、及設於該第二基台31中心處以置放該目標物9之第二定位件32,以令該取放組件10將該目標物9置放於該第二定位件32上,使該銑邊組件3a相對該第二定位件32位移以進行該目標物9之銑邊處理。例如,該第二定位件32係為一正方形置放平台,該高架地板放置於該置放平台上,以令該銑邊組件3a分別設置於該第二定位件32的四個側邊(共四組銑邊組件3a)而相對該第二定位件32位移而進行該目標物9之銑邊處理,且於對應該置放平台外側可依需求配置複數固定部320,320a,故該固定部320,320a可將該目標物9壓制於該第二定位件32上,以限制該目標物9位移而避免偏位。具體地,於該第二基台31之前、後兩側上分別設置支撐架39,以於該支撐架39上架設該固定部320,故當該目標物9置放於該置放平台上後,藉由該些固定部320對角壓緊夾固該目標物9之腳座90,以防止該目標物9於銑邊過程中發生偏位,且該固定部320a亦可配置於該置放平台之上方,以藉由一動力進行伸縮動作而下壓或上拉該些固定部320a時,該些固定部320a會壓制或分離該目標物9之第二表面9b。In this embodiment, as shown in Figure 3A, Figure 3B and Figure 3C, the
再者,各該銑邊組件3a係包含一第二銑刀工具30、一設於該第二基台31上之第二支撐結構33、一設於該第二支撐結構33上以架設該第二銑刀工具30之架座34、及配置於該架座34上以作動該第二銑刀工具30之第二伺服馬達36,且該架座34係以可移動方式設於該第二支撐結構33上,以令該架座34及該第二銑刀工具30接近或遠離該目標物9而位移該第二銑刀工具30至所需之位置,使該第二銑刀工具30進行該目標物9之銑邊處理。例如,採用導軌與滑座之組合,於該第二支撐結構33上側配置有一軌道35,以令該架座34下方之滑塊340配合該軌道35,使該第二銑刀工具30直線短距離位移至所需之加工位置。具體地,該架座34配置該第二銑刀工具30及一作動該第二銑刀工具30轉動之第二伺服馬達36,且如圖3D及圖3E所示,該第二伺服馬達36藉由螺栓361固定在第二聯軸座36a之上座體363上,而該第二聯軸座36a之下座體364使用螺栓361固定在該第二銑刀工具30之第二銑刀頭36b上,以作動該第二銑刀工具30轉動,使該第二銑刀工具30於目標位置處(如貼合該目標物9之側面9c之凸緣91)移除該目標物9之凸緣91之毛邊,其中,在第二聯軸座36a內具有一軸接該第二伺服馬達36與該第二銑刀頭36b之第二聯軸器360,其為採用高減振材料製成之圓筒狀構造,以令第二伺服馬達36之轉軸36c固定在第二聯軸器360之其中一端,第二銑刀頭36b之轉軸362固定在第二聯軸器360之另一端。Furthermore, each of the
又,該第二支撐結構33係為板座體,其以可位移之方式配置於該第二基台31上。例如,該第二基台31上復設有一限制該第二支撐結構33位移方向之滑軌37及一帶動該第二支撐結構33與該架座34位移之動力組38,如圖3B所示。具體地,採用導軌與滑座之組合,該滑軌37係為雙軌道結構,該雙軌道結構係固定於第二基台31上,該第二支撐結構33之底部固定一滑座330,並於該第二支撐結構33之底部固定一滾珠螺帽(圖略)與一接合該滾珠螺帽之滾珠螺桿380,該動力組38係包含一第一馬達38a,以令該第一馬達38a帶動該滾珠螺桿380轉動並驅動該滾珠螺帽作直線運動,使得該第二支撐結構33相對該第二基台31沿該第二定位件32邊緣直線長距離位移,使該第二銑刀工具30能沿該目標物9之側面9c直線長距離位移,以加工該目標物9之凸緣91。In addition, the
另外,該動力組38復包含一第二馬達38b,且該第二支撐結構33上固定有一軌道35,該架座34底部固定至少一配合該軌道35之滑塊340,以令該滑塊340在該軌道35上移動,使該第二馬達38b帶動該架座34相對該第二支撐結構33直線位移,因而該第二銑刀工具30能直線位移至所需之平面位置,以接近或遠離該第二定位件32。例如,基於該第二定位件32之其中一側邊,第二支撐結構33之位移方向(如圖3B所示之移動方向f2,b2)與架座34之位移方向(如圖3B所示之移動方向f1,b1)係相互垂直。具體地,該架座34下側固定一滾珠螺帽(圖略)與接合該滾珠螺帽之滾珠螺桿(圖略),以令該第二馬達38b轉動該滾珠螺桿,因滾珠螺桿僅原地旋轉未移動,故該滾珠螺桿致動該滾珠螺帽產生直線位移,以令該滾珠螺帽直線驅動該架座34沿該軌道35位移,使該第二銑刀工具30直線位移至所需之加工位置。In addition, the
所述之翻轉裝置4係配置於該銑邊裝置3與該成孔裝置5之間且配合該運輸裝置1a作動以針對該目標物9之第一表面9a或第二表面9b進行翻轉,例如,將清除毛邊後的高架地板翻轉而使其第一表面9a朝上。The
於本實施例中,如圖4A或圖4B所示,該翻轉裝置4係包含一第三基台41、一設於該第三基台41上之軸結構40、一設於該第三基台41上之第三定位件42、一以可位移方式設於該第三基台41上之第三支撐結構43、及設於該第三基台41上之帶動件47,且該第三定位件42之其中一端側係樞接該軸結構40以相對該第三基台41進行翻轉,而該帶動件47驅動該第三定位件42,使該第三定位件42受力翻轉而位於該第三支撐結構43上方,以於該取放組件10將該目標物9置放於該第三定位件42上後,該第三定位件42將該目標物9轉承至該第三支撐結構43上。In this embodiment, as shown in FIG. 4A or FIG. 4B, the
再者,該第三定位件42之前、後側可依需求配置至少一固定結構42a,以限制該目標物9位移而避免偏離該第三定位件42,且該第三基台41上可依需求配置一抵靠結構44,以頂置該第三定位件42之另一端側。具體地,藉由一油壓汽缸(圖略)推拉該固定結構42a,使該固定結構42a接合或分離該第三定位件42,且該固定結構42a抵靠或分離該目標物9。Furthermore, at least one fixing
又,該第三支撐結構43係為送料板,且該第三基台41上於對應該第三支撐結構43處設置一組導軌45,以令該第三支撐結構43可沿該導軌45移動於該第三定位件42與該成孔裝置5之間。例如,該第三支撐結構43底側配置有複數位移部430(如滑塊),以藉由該些位移部430接合該導軌45,使該第三支撐結構43能沿該導軌45直線移動,令該第三支撐結構43靠近或遠離該第三定位件42。具體地,藉由一油壓汽缸(圖略)拉動該第三支撐結構43,使該第三支撐結構43沿該導軌45直線移動。In addition, the
另外,該第三定位件42係為翻轉板,且該第三基台41上係於前側或後側處設置該帶動件47(如圖4A所示),以帶動該第三定位件42進行翻轉動作。例如,該帶動件47係包含一齒輪471與一齒條470(如圖4B所示),其齒條470嚙合其齒輪471,且該齒輪471軸接該軸結構40之軸桿401,以當該齒條470直線移動時,會帶動該齒輪471轉動,使該齒輪471轉動該軸桿401,以翻轉該第三定位件42而位於該第三支撐結構43上方。具體地,藉由一動力組48(如氣壓或油壓汽缸)之推拉桿480帶動該齒條470直線進退,以轉動該齒輪471。較佳地,可於該第三基台41上配置至少一限位開關49,以控制該推拉桿480之伸縮距離,使該齒條470帶動該齒輪471之旋轉幅度,以穩定翻轉該第三定位件42。In addition, the
所述之成孔裝置5係配合該翻轉裝置4作動以用於形成至少一開孔900(如圖1D所示之沉頭孔)於該目標物9之第一表面9a上,例如,在高架地板的腳座90處進行鑽孔以形成該高架地板的定位孔。The hole-forming
於本實施例中,該翻轉裝置4與該成孔裝置5係設於同一加工位置,故該翻轉裝置4與該成孔裝置5係配合同一組運輸裝置1a之運作,且如圖4A及圖5A所示,該成孔裝置5係包含一鄰接該第三基台41之第四基台51、至少一設於該第四基台51上之第四定位件52、一設於該第四基台51上之第四支撐結構53、至少一設於該第四支撐結構53上以對該目標物9進行成孔加工之成孔件50、及至少一作動該成孔件50之第三伺服馬達56,且藉由設置油壓或氣壓組件(如另一動力組48a),以令該第三支撐結構43相對該第三基台41位移而將該目標物9輸送至該第四基台51上,使該成孔件50於該目標物9上形成開孔900。具體地,如圖5C及圖5D所示,該第三伺服馬達56使用螺栓561固定在第三聯軸座56a之上座體563上,而該第三聯軸座56a之下座體564使用螺栓561固定在該成孔件50之鑽孔動力頭56b上,以作動該成孔件50轉動,其中,在第三聯軸座56a內具有一軸接該第三伺服馬達56與該鑽孔動力頭56b之第三聯軸器560,其為採用高減振材料製成之圓筒狀構造,其中,第三伺服馬達56之轉軸56c固定在第三聯軸器560之其中一端,鑽孔動力頭56b之轉軸562固定在第三聯軸器560之另一端。In this embodiment, the
例如,該第四基台51與第三基台41可為共平面配置,且該第四基台51係定義出一加工區A1及一出料區A2,以令該第四定位件52設於該加工區A1邊緣以限位該目標物9於該加工區A1中,且令該第四支撐結構53罩蓋於該加工區A1上方,使該成孔件50以可位移方式設於該加工區A1上方,以對該目標物9之腳座90進行成孔加工,俾達成該目標物9之腳座90處所需之沉頭孔之鑽孔作業,並使該導軌45延伸至該第四基台51之加工區A1中。具體地,該第三支撐結構43沿該導軌45將高架地板運送至該加工區A1後,該第四定位件52限位該目標物9,以有利該目標物9定位於第四基台51上。For example, the
再者,該第四定位件52係對應該第四基台51之邊緣配置,以限制該目標物9位移,致使該目標物9不會於該加工區A1中發生偏轉。具體地,依據該送料(該第三基台41至該加工區A1)或該導軌45之路徑方向,該第四定位件52係配置於該送料路徑之終點處,如該加工區A1之後側及右側,以達到限制該送料板位移之目的。例如,該第四定位件52於頂端配置有緩衝件520(如轉輪、軸承或其它等),以順向滑移式接觸該目標物9,使該送料板及其上之目標物9進入該加工區A1時不會強力卡制,以減緩摩擦力。Furthermore, the
又,該第四支撐結構53係為框架體,其對應該加工區A1之範圍而罩蓋於該加工區A1之上方,其上可依需求配置至少一第三伺服馬達56,以作動該成孔件50(如圖5A所示)。例如,如圖6A所示,該第三伺服馬達56可藉由升降結構58升降該成孔件50,使該第三伺服馬達56可驅動該成孔件50同時垂直升降及轉動,藉以針對高架地板之腳座90處進行鑽孔而形成沉頭孔,且該成孔件50係為台階鑽形式(如圖5B所示),其佈設於該第四支撐結構53之角落。Moreover, the
所述之升降結構58係包含一用以配置複數第三伺服馬達56之升降板58a及一設於該第四支撐結構53之頂部53a上以帶動該升降板58a直線升降之動力組58b,該升降板58a連接一滑塊582,並將滑軌583固定於第四支撐結構53上,其中,該動力組58b係為油壓缸,其具有一固接該升降板58a之伸縮桿580,以當油壓缸泵58c藉由油管581帶動該伸縮桿580推拉該升降板58a,而使該滑塊582在該滑軌583上進行直線上下運動(如圖6A所示之箭頭方向Z1,Z2)時,可帶動該些第三伺服馬達56作直線往復運動於一定距離之間。The lifting
於另一實施例中,如圖6B所示,該油壓缸驅動方式亦可使用馬達68b驅動。例如,該馬達68b可藉由一減速機680固設於該第四支撐結構53之頂部53a上,以作動一滾珠螺桿681在一螺帽座682內旋轉,其中,該螺帽座682固定在該升降板58a上,該減速機680驅動該滾珠螺桿681,以令該滾珠螺桿681相對該螺帽座682旋轉,使得該滾珠螺桿681於旋轉時可帶動該螺帽座682底部之升降板58a作直線往復運動一定距離。In another embodiment, as shown in FIG. 6B , the hydraulic cylinder can also be driven by a
因此,當該第三伺服馬達56驅動該成孔件50轉動時,藉由該升降結構58之配合,可帶動成孔件50作垂直該加工區A1表面之升降直線運動,以針對高架地板之腳座90處進行鑽孔而形成沉頭孔。應可理解地,有關該成孔件50及其周圍之相關配置均可依需求設計,只要可同時升降及轉動(該升降結構58與該第三伺服馬達56之配合)該成孔件50即可,並無特別限制。Therefore, when the
應可理解地,有關該第四支撐結構53之構造及該第三伺服馬達56與該成孔件50之配置均可依需求設計,並無特別限制。It should be understood that the structure of the
另外,於對應該第四定位件52處可配置固定結構54a,以接觸抵制該目標物9。例如,該固定結構54a係如物理性壓頭或真空吸附頭,以配置於該第四支撐結構53下側,且可藉由設置油壓或氣壓組件(圖略)以驅動該固定結構54a壓制該目標物9。較佳地,於該加工區A1處係對應該出料區A2之方向配置一前端如耙狀之作動件57,其為伸縮結構,使用油壓或氣壓組件(圖略)以推動該加工區A1中之目標物9之側面9c,使該目標物9於該加工區A1完成加工後會受力而位移至該出料區A2。In addition, a fixing
當於生產線上使用該加工設備1時,藉由該運輸裝置1a之其中一取放組件10將單一目標物9運送至該銑高裝置2中,以令該銑高裝置2對該目標物9之四個腳座90進行銑高作業(即銑削毛邊)。待完成銑高作業完成後,藉由該運輸裝置1a之另一取放組件10將該目標物9從該銑高裝置2運送至該銑邊裝置3以進行銑邊作業,使該銑邊裝置3對該目標物9的四個側面9c上之凸緣91銑削毛邊。When using the
於本實施例中,藉由該銑邊裝置3之銑邊組件3a之迴圈式位移(如圖3B所示之移動方向f1,f2,b1,b2)設計,以避免該銑邊組件3a重複銑除同一側面9c上之凸緣91,因而能避免該目標物9之側面9c上之凸緣91過度銑除而損壞或該銑邊組件3a發出機械噪音。In this embodiment, the circular displacement (moving directions f1, f2, b1, b2 shown in FIG. 3B) of the
由於前期銑削作業係針對高架地板的底部(該目標物9之第二表面9b)進行加工處理,而後期鑽孔作業需於高架地板的頂面(該目標物9之第一表面9a)進行加工處理,故於進行鑽孔作業前,需先將高架地板翻面。因此,藉由該運輸裝置1a之另一取放組件10將該目標物9從該銑邊裝置3運送至翻轉裝置4之第三定位件42上,再藉由帶動件47轉動該軸結構40,以令該第三定位件42沿該軸結構40翻轉,使該目標物9翻轉180度後而置放在該第三支撐結構43上,之後,藉由該導軌45將第三支撐結構43滑移至該成孔裝置5之加工區A1中。應可理解地,亦可藉由人工方式翻轉該目標物9。Since the milling operation in the early stage is processed on the bottom of the raised floor (the
最後,藉由該成孔裝置5進行該目標物9之腳座90處所需之沉頭孔之鑽孔作業(如圖1D所示之開孔900),且待結束該鑽孔動作後,再藉由該作動件57將該完成加工處理之目標物8(如圖1D所示)推送至該出料區A2,以完成整個高架地板的加工處理流程。Finally, the hole-forming
綜上所述,本發明之加工設備1,主要藉由將該第一伺服馬達26與該第一銑刀工具20以直線方式組合成一體,可縮小體積,且該第二伺服馬達36與該第二銑刀工具30以直線方式組合成一體,可縮小該架座34之體積,該第三伺服馬達56與該成孔件50係以直線方式組合成一體,可縮小體積,以於單一生產線上可針對高架地板進行腳座90高度加工、凸緣91銑邊及鑽孔等加工處理,以加快生產時程而提高生產效率,同時減少人力付出。因此,本發明之主要特徵係使用該第一至第三伺服馬達26,36,56直接驅動該第一與第二銑刀工具20,30及成孔件50轉動,不僅可縮小該銑高裝置2、銑邊裝置3及成孔件50之體積,且因可數位控制該第一至第三伺服馬達26,36,56轉動,以提高加工之精度及加工速度,此乃習知技術使用一般馬達驅動無法達成之效率。In summary, the
再者,該第一至第三伺服馬達26,36,56藉由第一至第三聯軸座26a,36a,56a作驅動,以有效減震,使該加工設備1於運作時能降低噪音。例如,相較於傳統皮帶傳動的馬達,該第一至第三伺服馬達26,36,56係與該銑刀工具或鑽頭以直線方式組合成一體,不僅減少了傳統的傳動機構需配置兩個皮帶輪及皮帶(即傳統的馬達需使用皮帶輪驅動銑刀工具旋轉加工),且明顯減小體積,並大幅提高精度,更減少皮帶輪驅動所產生之振動及噪音等問題。Furthermore, the first to
因此,本發明之功效增進處如下:Therefore, the effect enhancement of the present invention is as follows:
第一點、採用伺服馬達的優點:The first point, the advantages of using servo motors:
1、響應速度快,伺服馬達可在短時間內達到所需速度(2000 RPM以上),以減少等待時間,從而提高地板加工速度。1. The response speed is fast, the servo motor can reach the required speed (above 2000 RPM) in a short time, so as to reduce the waiting time and thus increase the processing speed of the floor.
2、伺服馬達可使用的轉速範圍廣(3000~5000 RPM),依據不同的地板加工厚度,調整所需轉速,增加刀具使用時間(壽命),得以提高加工的精度。例如,高架地板厚度加工範圍從1mm提升至2~12mm的區間時,切削厚度變大,切削抗力也增大,使切削熱度會增加,故藉由調整伺服馬達的轉速,使切削速度降低。2. The servo motor can be used in a wide range of speed (3000~5000 RPM). According to different floor thicknesses, the required speed can be adjusted to increase the service life (life) of the tool and improve the processing accuracy. For example, when the processing range of raised floor thickness is increased from 1mm to 2~12mm, the cutting thickness becomes larger, the cutting resistance also increases, and the cutting heat will increase. Therefore, the cutting speed can be reduced by adjusting the rotation speed of the servo motor.
3、伺服馬達在不同的轉速下都能保持平穩的轉矩,且直接驅動銑刀工具進行加工,不會有傳統步進馬達在高負荷、慣性過大或轉速增加時所造成轉矩不足之問題,進而無法驅動銑刀工具的問題。須知,傳統步進馬達的轉矩(扭力)會隨著轉速的增加而遞減。3. The servo motor can maintain a stable torque at different speeds, and directly drives the milling tool for processing, and there will be no problem of insufficient torque caused by traditional stepping motors when the load is high, the inertia is too large or the speed increases , and then the problem of not being able to drive the milling tool. It should be noted that the torque (torque) of a traditional stepping motor will decrease gradually as the speed increases.
第二點、本發明之伺服馬達與該銑刀工具或成孔件以直線方式組合成一體直接驅動的方式之優點:The second point, the advantages of the direct drive mode in which the servo motor of the present invention is combined with the milling cutter tool or the hole-forming part in a linear manner:
1、更節省佔用空間,且整體銑高裝置的尺寸更小。1. It saves more space and the size of the overall milling device is smaller.
2、可提升效率,功率不會消耗在減速機構中。例如,傳統馬達所採用的皮帶、鏈條或變速箱中的組件會相互摩擦。2. The efficiency can be improved, and the power will not be consumed in the reduction mechanism. For example, components in belts, chains or gearboxes used in conventional motors rub against each other.
3、可降低噪音。本發明之整體設備較簡單,零件較少,因而不易產生振動,所以產生的噪音也較小。3. Can reduce noise. The overall equipment of the present invention is relatively simple, and there are few parts, so it is not easy to generate vibration, so the generated noise is also small.
4、可延長壽命,且零組件較少也表示容易損壞的零件變少。例如,傳統加工系統的損壞多半來自零件的老化(如皮帶的拉伸)或應力。4. The service life can be extended, and fewer parts and components also means fewer parts that are easily damaged. For example, damage to traditional machining systems is most often caused by aging of parts (such as stretching of belts) or stress.
上述實施例係用以例示性說明本發明之原理及其功效,而非用於限制本發明。任何熟習此項技藝之人士均可在不違背本發明之精神及範疇下,對上述實施例進行修改。因此本發明之權利保護範圍,應如後述之申請專利範圍。The above-mentioned embodiments are used to illustrate the principles and effects of the present invention, but not to limit the present invention. Any person skilled in the art can modify the above-mentioned embodiments without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the rights of the present invention should be the same as the scope of the patent application described later.
1:加工設備 1a:運輸裝置 10:取放組件 10a:夾取部 10b:承載部 10c:動力部 10d:動力源 10e:伺服馬達 100:夾持件 101:伸縮結構 102:汽缸 11,11a:支撐組件 110:桿架 111:橫樑 112:滑軌 112a:齒條 113:齒輪 114:減速器 115,261,361,561:螺栓 116:滑座 2:銑高裝置 2a:銑高組件 20:第一銑刀工具 21:第一基台 21a:導軌與滑座之組合 210:滑塊 211:滑軌 22:第一定位件 220:固定部 220a:止擋部 23:第一支撐結構 23a:限位擋板 23b:限位器 24:承載架 24a:導引結構 240a:滑軌 241a:滑座 25:調整件 250:轉桿 251:轉盤 25a:減速機 250a:螺桿 251a:螺帽 26:第一伺服馬達 26a:第一聯軸座 26b:第一銑刀頭 26c,262:轉軸 260:第一聯軸器 263:上座體 264:下座體 27:帶動件 27a:滾珠螺桿 27b:螺帽 27c:軸承 270:軸承座 28:動力組 280:減速機 3:銑邊裝置 3a:銑邊組件 30:第二銑刀工具 31:第二基台 32:第二定位件 320,320a:固定部 33:第二支撐結構 330:滑座 34:架座 340:滑塊 35:軌道 36:第二伺服馬達 36a:第二聯軸座 36b:第二銑刀頭 36c,362:轉軸 360:第二聯軸器 363:上座體 364:下座體 37:滑軌 38:動力組 38a:第一馬達 38b:第二馬達 380:滾珠螺桿 39:支撐架 4:翻轉裝置 40:軸結構 401:軸桿 41:第三基台 42:第三定位件 42a:固定結構 43:第三支撐結構 430:位移部 44:抵靠結構 45:導軌 47:帶動件 470:齒條 471:齒輪 48,48a:動力組 480:推拉桿 49:限位開關 5:成孔裝置 50:成孔件 51:第四基台 52:第四定位件 520:緩衝件 53:第四支撐結構 53a:頂部 54a:固定結構 56:第三伺服馬達 56a:第三聯軸座 56b:鑽孔動力頭 56c,562:轉軸 560:第三聯軸器 563:上座體 564:下座體 57:作動件 58:升降結構 58a:升降板 58b:動力組 58c:油壓缸泵 580:伸縮桿 581:油管 582:滑塊 583:滑軌 68b:馬達 680:減速機 681:滾珠螺桿 682:螺帽座 8,9:目標物 9a:第一表面 9b:第二表面 9c:側面 9d:端面 90:腳座 900:開孔 91:凸緣 A1:加工區 A2:出料區 D,d:寬度 f1,f2,b1,b2:移動方向 h:高度差 X,Y,Z,Y1,Z1,Z2:箭頭方向 1: Processing equipment 1a: transport device 10: Pick and place components 10a: clamping part 10b: Bearing part 10c: Power department 10d: power source 10e:Servo motor 100: clamping piece 101: telescopic structure 102: Cylinder 11,11a: Support components 110: rod holder 111: Beam 112: slide rail 112a: Rack 113: gear 114: reducer 115,261,361,561: bolts 116: sliding seat 2: High milling device 2a: Milling height components 20: First milling cutter tool 21: The first abutment 21a: Combination of guide rail and sliding seat 210: Slider 211: slide rail 22: The first positioning part 220: fixed part 220a: stopper 23: The first supporting structure 23a: limit baffle 23b: limiter 24: Bearing frame 24a: Guidance structure 240a: slide rail 241a: sliding seat 25: Adjustment parts 250:Rotary 251: turntable 25a: reducer 250a: screw 251a: Nut 26: The first servo motor 26a: The first coupling seat 26b: The first milling head 26c, 262: shaft 260: The first coupling 263: Upper seat 264: lower seat body 27: Driving parts 27a: Ball screw 27b: Nut 27c: Bearing 270: bearing seat 28: Power group 280: reducer 3: Milling device 3a: Milling components 30: Second milling cutter tool 31: Second abutment 32: The second positioning piece 320, 320a: fixed part 33: Second supporting structure 330: sliding seat 34: frame 340: slider 35: track 36: The second servo motor 36a: Second shaft coupling seat 36b: The second milling cutter head 36c, 362: shaft 360: Second coupling 363: Upper seat 364: lower seat body 37: slide rail 38: Power group 38a: First motor 38b: Second motor 380: ball screw 39: support frame 4: Flip device 40: Shaft structure 401: shaft 41: The third abutment 42: The third positioning piece 42a: Fixed structure 43: The third support structure 430: displacement part 44: Against the structure 45: guide rail 47: Driving parts 470: Rack 471: gear 48,48a: power group 480: push-pull rod 49:Limit switch 5: Hole forming device 50: hole forming parts 51: The fourth abutment 52: The fourth positioning piece 520: Buffer 53: Fourth supporting structure 53a: top 54a: Fixed structure 56: The third servo motor 56a: The third coupling seat 56b: Drilling power head 56c, 562: shaft 560: The third coupling 563: Upper seat 564: lower seat body 57:Actuator 58: Lifting structure 58a: Lifting plate 58b: Power pack 58c: hydraulic cylinder pump 580: telescopic rod 581: oil pipe 582:Slider 583: slide rail 68b: Motor 680: reducer 681: ball screw 682: nut seat 8,9: Target 9a: first surface 9b: second surface 9c: side 9d: end face 90: foot seat 900: opening 91: Flange A1: Processing area A2: Discharge area D, d: width f1, f2, b1, b2: direction of movement h: height difference X, Y, Z, Y1, Z1, Z2: Arrow direction
圖1A係為本發明之加工設備之前視立體示意圖。FIG. 1A is a front perspective schematic view of the processing equipment of the present invention.
圖1A-1係為本發明之加工設備之後視立體示意圖。FIG. 1A-1 is a schematic rear perspective view of the processing equipment of the present invention.
圖1B係為本發明之加工設備之運輸裝置之立體示意圖。Fig. 1B is a three-dimensional schematic view of the transportation device of the processing equipment of the present invention.
圖1B-1係為圖1B之局部放大立體示意圖。FIG. 1B-1 is a partially enlarged perspective view of FIG. 1B .
圖1B-2係為圖1B之另一實施例之前視平面示意圖。FIG. 1B-2 is a schematic front plan view of another embodiment of FIG. 1B.
圖1B-3係為圖1B-2之上視平面示意圖。Fig. 1B-3 is a schematic plan view from the top of Fig. 1B-2.
圖1C係為本發明之加工設備欲加工之目標物之上視立體示意圖。Fig. 1C is a top perspective schematic diagram of an object to be processed by the processing equipment of the present invention.
圖1C-1係為圖1C之下視立體示意圖。FIG. 1C-1 is a schematic bottom perspective view of FIG. 1C.
圖1C-2係為圖1C之側視平面示意圖。Fig. 1C-2 is a schematic side plan view of Fig. 1C.
圖1D係為本發明之加工設備已加工完成之目標物之側視平面示意圖。Fig. 1D is a schematic side view plan view of a target object processed by the processing equipment of the present invention.
圖2A係為本發明之加工設備之銑高裝置之立體示意圖。Fig. 2A is a three-dimensional schematic view of the height milling device of the processing equipment of the present invention.
圖2B係為圖2A之另一實施例之上視平面示意圖。FIG. 2B is a top plan view of another embodiment of FIG. 2A .
圖2C係為圖2B之左視平面示意圖。FIG. 2C is a schematic left plan view of FIG. 2B .
圖2D係為圖2A之局部放大透視圖。Fig. 2D is a partially enlarged perspective view of Fig. 2A.
圖2E係為圖2A之局部平面透視圖。FIG. 2E is a partial plan perspective view of FIG. 2A.
圖3A係為本發明之加工設備之銑邊裝置之立體示意圖。Fig. 3A is a three-dimensional schematic view of the edge milling device of the processing equipment of the present invention.
圖3B係為圖3A之上視平面示意圖。FIG. 3B is a schematic top plan view of FIG. 3A .
圖3C係為圖3A之側視平面示意圖。FIG. 3C is a schematic side plan view of FIG. 3A .
圖3D係為圖3A之局部放大透視圖。Fig. 3D is a partially enlarged perspective view of Fig. 3A.
圖3E係為圖3A之局部平面透視圖。FIG. 3E is a partial plan perspective view of FIG. 3A.
圖4A係為本發明之加工設備之翻轉裝置及成孔裝置之立體分解示意圖。Fig. 4A is a three-dimensional exploded schematic view of the turning device and the hole-forming device of the processing equipment of the present invention.
圖4B係為圖4A之另一視角之局部立體示意圖。FIG. 4B is a partial perspective view of another viewing angle of FIG. 4A .
圖5A係為圖4A之局部立體示意圖。FIG. 5A is a partial perspective view of FIG. 4A.
圖5B係為圖5A之局部放大示意圖。FIG. 5B is a partially enlarged schematic diagram of FIG. 5A.
圖5C係為圖5A之局部放大透視圖。FIG. 5C is a partially enlarged perspective view of FIG. 5A.
圖5D係為圖5A之局部平面透視圖。FIG. 5D is a partial plan perspective view of FIG. 5A.
圖6A及圖6B係為本發明之加工設備之成孔裝置之其它不同實施例之立體示意圖。6A and 6B are three-dimensional schematic diagrams of other different embodiments of the hole-forming device of the processing equipment of the present invention.
1:加工設備 1: Processing equipment
1a:運輸裝置 1a: transport device
2:銑高裝置 2: High milling device
3:銑邊裝置 3: Milling device
4:翻轉裝置 4: Flip device
5:成孔裝置 5: Hole forming device
9:目標物 9: Target
X,Y,Z:箭頭方向 X, Y, Z: Arrow direction
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