TWI724804B - Milling edge device - Google Patents
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Abstract
Description
本發明係關於一種處理毛邊之機具,特別是指一種銑邊裝置。The invention relates to a tool for processing burrs, in particular to a milling device.
目前,高架地板裝置廣泛應用在防靜電的機房或無塵室中,其中, 針對現有鋁合金壓鑄成型的高架地板,一般需經由開模、熔鋁、壓鑄、成型以及修邊等主要五道工序製得。由於在成型過程中,高架地板的表面和底部會有多處毛邊,這些瑕疵毛邊在安裝過程中,一方面會使得高架地板之間無法緊密貼合,也無法與平臺框架之間貼合,另一方面也不利於工人安裝,且對工人會存在一定的安全隱憂。At present, raised floor devices are widely used in anti-static machine rooms or clean rooms. Among them, the existing aluminum alloy die-casting raised floor generally needs to go through the main five processes of mold opening, aluminum melting, die casting, molding and trimming. be made of. During the molding process, there will be many burrs on the surface and bottom of the raised floor. These flaws and burrs during the installation process will make the raised floors unable to fit tightly between the raised floors and the platform frame on the other hand. On the one hand, it is not conducive to the installation of workers, and there will be certain safety concerns for workers.
然而,現有方式中,須採用人工方式針對成型後的高架地板的四個側面去除毛邊,不僅生產效率不高,且每次加工都需浪費大量人力而費時費力。However, in the existing method, it is necessary to manually remove the burrs on the four sides of the formed raised floor, which not only has low production efficiency, but also wastes a lot of manpower and time and effort for each processing.
因此,如何克服上述習知技術之種種缺失,實已成為目前業界亟待克服之難題。Therefore, how to overcome the various deficiencies of the above-mentioned conventional technologies has actually become a problem that the industry urgently needs to overcome.
鑑於上述習知技術之缺失,本發明提供一種銑邊裝置,係包括:基台,係具有工作面; 定位結構,係設於該工作面上以置放目標物,其中,該目標物係具有相對之第一表面與第二表面及鄰接該第一與第二表面之側面,且於該第一表面之邊緣形成有凸出該側面之凸緣;固定部,係對應該定位結構配置,以將該目標物壓制於該定位結構上;以及銑邊組件,係以可位移之方式設於該工作面上並設置於該定位結構的側邊,以相對該定位結構位移而進行該目標物之銑邊處理,且該銑邊組件係包含銑刀工具、以可移動方式設於該基台上之支撐結構、以及以可移動方式設於該支撐結構上且承載該銑刀工具之承載結構,以令該承載結構及該銑刀工具接近或遠離該目標物。 In view of the lack of the above-mentioned conventional technology, the present invention provides an edge milling device, which includes: a base with a working surface; a positioning structure, which is provided on the working surface to place a target, wherein the target has Opposite the first surface and the second surface and the side surfaces adjacent to the first and second surfaces, and a flange protruding from the side surface is formed on the edge of the first surface; the fixing part is arranged corresponding to the positioning structure to Pressing the target on the positioning structure; and the milling component is arranged on the working surface in a displaceable manner and arranged on the side of the positioning structure to perform displacement of the target with respect to the positioning structure Milling processing, and the milling component includes a milling tool, a supporting structure movably provided on the base, and a supporting structure movably provided on the supporting structure and carrying the milling tool, So that the supporting structure and the milling tool are close to or away from the target.
前述之銑邊裝置中,該固定部係配置於該定位結構之上方及/或其中一對角處外側。例如,該固定部係藉由動力源產生下壓或上拉運動,以壓制或分離該目標物。 In the aforementioned milling device, the fixing part is disposed above the positioning structure and/or outside one of a pair of corners. For example, the fixed part is pressed or pulled up by a power source to suppress or separate the target.
前述之銑邊裝置中,該支撐結構之位移方向與該承載結構之位移方向係相互垂直。 In the aforementioned milling device, the displacement direction of the supporting structure and the displacement direction of the bearing structure are perpendicular to each other.
前述之銑邊裝置中,該基台上係固定一雙軌道結構,並於該支撐結構之底部固定一用於安裝至該雙軌道結構上之滑座,使該滑座能於該雙軌道結構上滑動以帶動該支撐結構直線位移。 In the aforementioned milling device, a double-track structure is fixed on the base, and a sliding seat for mounting on the double-track structure is fixed at the bottom of the supporting structure, so that the sliding seat can be mounted on the double-track structure Sliding upward to drive the linear displacement of the support structure.
前述之銑邊裝置中,該支撐結構上係固設滾珠螺帽,並以滾珠螺桿驅動該滾珠螺帽作直線運動,致使該支撐結構相對該基台沿該定位結構之邊緣直線位移,使該銑刀工具能沿該目標物之側面直線位移,以加工該目標物之凸緣。 In the aforementioned milling device, a ball nut is fixed on the support structure, and the ball nut is driven to move linearly by a ball screw, so that the support structure is linearly displaced relative to the base along the edge of the positioning structure, so that the The milling tool can be linearly displaced along the side surface of the target to process the flange of the target.
前述之銑邊裝置中,該基台之工作面上設置一導引該支撐結構位移之限位結構,且該限位結構係為軌道結構。 In the aforementioned milling device, a limit structure for guiding the displacement of the support structure is provided on the working surface of the base, and the limit structure is a track structure.
前述之銑邊裝置中,該支撐結構上配置有軌道,且該承載結構上配置有至少一配合該軌道之滑塊,以令該滑塊在該軌道上移動,使該承載結構相對該支撐結構位移。In the aforementioned milling device, the supporting structure is provided with a rail, and the supporting structure is provided with at least one sliding block that cooperates with the rail, so that the sliding block moves on the rail, so that the supporting structure is relative to the supporting structure Displacement.
前述之銑邊裝置中,該承載結構上固設滾珠螺帽,且以滾珠螺桿驅動該滾珠螺帽作直線運動,以帶動該承載結構直線位移而位移該銑刀工具至所需之位置。In the aforementioned milling device, a ball nut is fixed on the bearing structure, and the ball nut is driven by a ball screw to move linearly to drive the bearing structure to linearly move to displace the milling tool to a desired position.
前述之銑邊裝置中,該承載結構上復配置有用於作動該銑刀工具之驅動組。In the aforementioned milling device, the supporting structure is provided with a driving group for actuating the milling tool.
前述之銑邊裝置中,該基台上係設置有至少一動力組,且該動力組包含一帶動該支撐結構位移之第一馬達及一帶動該承載結構位移之第二馬達。In the aforementioned milling device, the base is provided with at least one power group, and the power group includes a first motor that drives the displacement of the supporting structure and a second motor that drives the displacement of the bearing structure.
由上可知,本發明之銑邊裝置,主要藉由該銑邊組件針對如高架地板之目標物進行側面毛邊之銑除處理,以加快生產時程而提高生產效率,同時減少人力需求。It can be seen from the above that the milling device of the present invention mainly uses the milling component to mill the side burrs of the target such as the raised floor, so as to speed up the production time and improve the production efficiency while reducing the manpower requirement.
以下藉由特定的具體實施例說明本發明之實施方式,熟悉此技藝之人士可由本說明書所揭示之內容輕易地瞭解本發明之其他優點及功效。The following specific examples illustrate the implementation of the present invention. Those familiar with the art can easily understand the other advantages and effects of the present invention from the content disclosed in this specification.
須知,本說明書所附圖式所繪示之結構、比例、大小等,均僅用以配合說明書所揭示之內容,以供熟悉此技藝之人士之瞭解與閱讀,並非用以限定本發明可實施之限定條件,故不具技術上之實質意義,任何結構之修飾、比例關係之改變或大小之調整,在不影響本發明所能產生之功效及所能達成之目的下,均應仍落在本發明所揭示之技術內容得能涵蓋之範圍內。同時,本說明書中所引用之如「上」、「下」、「前」、「後」、「左」、「右」及「一」等之用語,亦僅為便於敘述之明瞭,而非用以限定本發明可實施之範圍,其相對關係之改變或調整,在無實質變更技術內容下,當亦視為本發明可實施之範疇。It should be noted that the structure, ratio, size, etc. shown in the drawings in this manual are only used to match the content disclosed in the manual for the understanding and reading of those who are familiar with the art, and are not intended to limit the implementation of the present invention. Therefore, it does not have any technical significance. Any structural modification, proportional relationship change or size adjustment, without affecting the effects and objectives that can be achieved by the present invention, should still fall within the scope of the present invention. The technical content disclosed by the invention can be covered. At the same time, the terms such as "up", "down", "front", "rear", "left", "right" and "one" quoted in this manual are only for clarity of description, not For limiting the scope of the present invention, the change or adjustment of the relative relationship shall be regarded as the scope of the present invention without substantially changing the technical content.
第1圖係為本發明之銑邊裝置3應用於生產線之立體示意圖。如第1圖所示,該生產線復包括:一運輸裝置1、一銑高裝置2、一翻轉裝置4以及一成孔裝置5。Figure 1 is a three-dimensional schematic diagram of the
於本實施例中,將該運輸裝置1依據生產線之前期處理與後期處理之運輸方向定義為左、右方向(如箭頭方向Y),且將垂直該運輸方向定義為前、後方向(如箭頭方向X),而將沿各裝置之高度方向定義為上、下方向(如箭頭方向Z)。應可理解地,該方位係用於說明本實施例之配置,並無特別限制。In this embodiment, the transportation direction of the transportation device 1 according to the pre-processing and post-processing of the production line is defined as the left and right directions (such as arrow direction Y), and the transportation direction perpendicular to the transportation direction is defined as the front and rear directions (such as arrow The direction X), and the height direction along each device is defined as the up and down direction (such as arrow direction Z). It should be understood that this orientation is used to illustrate the configuration of this embodiment and is not particularly limited.
再者,該運輸裝置1係用於輸送(如夾取)目標物9至所需之生產線之加工位置上,故該運輸裝置1係配置於該銑高裝置2、銑邊裝置3、翻轉裝置4及成孔裝置5周圍,以利於將該目標物9置放於該銑高裝置2、銑邊裝置3、翻轉裝置4及/或成孔裝置5上。Furthermore, the transport device 1 is used to transport (eg, clamp) the
又,該目標物9係為高架地板,如第4A、4B及4C圖所示,其具有相對之第一表面9a(如地板面)與第二表面9b(如底側端部)及鄰接該第一與第二表面9a,9b之側面9c。例如,該目標物9係大致呈矩形體(如正方形板),該目標物9底部(如該第二表面9b之側,其為高架地板底部)係為蜂巢狀,並於該目標物9之第二表面9b之四個角落上形成有腳座90,以於該四個腳座90設置開孔,使用螺絲(圖略)分別將四個腳座90固定於該高架地板用之支撐腳架(圖略)上。具體地,該腳座90之端面9d係微凸出(如第4C圖所示之高度差h)該目標物9之第二表面9b,且於該第一表面9a之邊緣係形成有凸出該側面9c之凸緣91。本實施例之目標物9係為高架地板,故以下將該目標物9稱為高架地板。Moreover, the
第1A至1D圖係為本發明之銑邊裝置3之第一實施例之示意圖。於本實施例中,所述之銑邊裝置3係配合該運輸裝置1作動以用於加工如第1及4A~4C圖所示之該目標物9(高架地板)之側面9c上之凸緣91,該凸緣91為銑邊裝置3以快速完成加工該高架地板的四個邊緣例如,清除該高架地板之四周側邊的毛邊,以加工處理該高架地板的四個邊緣尺寸。具體地,藉由人機操控介面以可程式邏輯控制器(Programmable Logic Controller,簡稱PLC)方式輸入加工數值,以控制欲加工處理該高架地板的四個邊緣尺寸。1A to 1D are schematic diagrams of the first embodiment of the
如第1A至1D圖所示,所述之銑邊裝置3係包括一基台31、一設於該基台31上之定位結構32、以及至少一設於該基台31上並位於該定位結構32周圍之銑邊組件3a,以令該運輸裝置1將該目標物9置放於該定位結構32上,使該銑邊組件3a相對該定位結構32位移以進行該目標物9之銑邊處理。As shown in Figures 1A to 1D, the
所述之基台31係為機具工作台,其大致呈矩形體,且其工作面S亦呈矩形平面。The
於本實施例中,該基台31內可配置生產線所需之機電組件,如馬達、電線或其它相關機組,並無特別限制。In this embodiment, the
所述之定位結構32係配置於該基台31之工作面S之中間處,如第1A’圖所示,以定位承載如第1及4A~4C圖所示之該目標物9。The
於本實施例中,該定位結構32係為多層矩形板塊體,其上方具有一正方形置放平台32a,該高架地板放置於該置放平台32a上,以令該銑邊組件3a分別設置於該置放平台32a之四個側邊(本實施例中係共顯示有四個銑邊組件3a)。In this embodiment, the
再者,該置放平台32a外側可依需求配置複數固定部320,320’,以限制該目標物9位移而避免偏位。例如,於該基台31之前、後兩側上分別設置一如龍門狀之支撐架39,如第1A”圖所示,以於該支撐架39表面所延伸之主架390上架設該固定部320,故當該目標物9置放於該置放平台32a上後,藉由該些固定部320對角壓緊夾固該目標物9之腳座90,以防止該目標物9於銑邊過程中發生偏位。Furthermore, a plurality of
又,該固定部320’亦可配置於該置放平台32a之上方,以限制該目標物9位移而偏位。例如,該支撐架39配置一臂架391,如第1A”圖所示,其樞接一支架392,以藉由該支架392架設該固定部320’,故當該目標物9置放於該置放平台32a上後,藉由轉動該支架392,使該些固定部320’下壓緊固該目標物9之第二表面9b,以防止該目標物9於銑邊過程中發生偏位。具體地,藉由一動力源36’(如第2B圖所示之油壓或氣壓汽缸)之桿件360’連接該支架392之孔洞320a,以當該動力源36’之桿件360’進行伸縮動作而下壓或上拉該些固定部320’時,該些固定部320’會壓制或分離該目標物9之第二表面9b。
In addition, the fixing portion 320' can also be arranged above the placing
所述之銑邊組件3a係具有複數個,其分別配置於該定位結構32(或該置放平台32a)之各側邊(如前、後、左及右側)外。
There are a plurality of
於本實施例中,各該銑邊組件3a係包含一銑刀工具30、一設於該基台31上之支撐結構33、及一設於該支撐結構33上以承載該些銑刀工具30之承載結構34,且該銑刀工具30係於其本體30a頂端處配置有一銑刀300,而該承載結構34係以可移動方式設於該支撐結構33上,以位移該銑刀工具30至所需之位置。應可理解地,有關銑刀300之種類繁多,並無特別限制。
In this embodiment, each of the
再者,該支撐結構33係為板座體,其以可位移之方式配置於該基台31之工作面S上。例如,於該基台31之工作面S上設有一限制該支撐結構33位移方向之限位結構37及一帶動該支撐結構33與該承載結構34位移之動力組38。具體地,該限位結構37係為雙軌道結構,該雙軌道結構係固定於該基台31上,該支撐結構33於底部固定一用於安裝至該限位結構37上之滑座330,使該滑座330能於限位結構37上滑動以帶動該支撐結構33直線位移。並於該支撐結構33之底部固定一滾珠螺帽(圖略)與一接合該滾珠螺帽之滾珠螺桿380(其固設於該基台31之工作面S上),該動力組38係包含一第一馬達38a,以藉由該第一馬達38a帶動該滾珠螺桿380轉動並驅動該滾珠螺帽作直線運動,使得該支撐結構33相對該基台31沿該定位結構32之邊緣進行長距離直線位移,使該銑刀工具30能沿該目標物9之側面9c直線位移,以加工該目標物9之凸緣91。
Furthermore, the supporting
又,該承載結構34係呈架座體,其以可移動方式設於該支撐結構33上,以令該銑刀工具30接近或遠離該定位結構32,且該動力組38復包含一帶動該承載結構34位移之第二馬達38b,其中,基於該定位結構32之其中一側邊,該支撐結構33之位移方向(如第1B圖所示之移動方向f2,b2)與該承載結構34之位移方向(如第1B圖所示之移動方向f1,b1)係相互垂直。例如,於該支撐結構33上側配置有一軌道35,以令該承載結構34下方之滑塊340配合該軌道35,該滑塊340在該軌道35上移動,使該第二馬達38b帶動該承載結構34相對該支撐結構33沿該軌道35進行短距離直線位移,因而該銑刀工具30能直線位移至所需之平面位置或加工位置,以接近或遠離該定位結構32。具體地,該承載結構34下側固定一滾珠螺帽(圖略),且該支撐結構33上固設一接合該滾珠螺帽之滾珠螺桿(圖略),以令該第二馬達38b轉動該滾珠螺桿,因該滾珠螺桿僅原地旋轉未移動,故該滾珠螺桿致動該滾珠螺帽產生直線位移,以令該滾珠螺帽直線驅動該承載結構34沿該軌道35位移,使該銑刀工具30直線位移至所需之加工位置。In addition, the
另外,該承載結構34上係以兩支架34a分別配置一驅動組36及該銑刀工具30,以藉由該驅動組36作動該銑刀工具30轉動,使該銑刀300於目標位置處(如貼合該目標物9之側面9c之凸緣91)移除該目標物9之凸緣91之毛邊。具體地,該驅動組36例如為一馬達。In addition, the supporting
第2A至2B圖係為本發明之銑邊裝置3’之第二實施例之示意圖。本實施例係為第一實施例之另一種機構設計,整體設計大致相同,並無增減主要構件,故不再贅述。Figures 2A to 2B are schematic diagrams of the second embodiment of the milling device 3'of the present invention. This embodiment is another mechanism design of the first embodiment, and the overall design is roughly the same, and there are no main components added or removed, so it will not be repeated.
如第3A及3B圖所示,以第一實施例為例,當於生產線上使用該銑邊裝置3時,待完成銑高作業完成後,藉由該運輸裝置1將單一目標物9從該銑高裝置2運送至該銑邊裝置3之定位結構32之置放平台32a上,並以該些固定部320,320’抵靠穩固該目標物9,其中,該目標物9係以其第一表面9a朝向該置放平台32a,而該第二表面9b朝上。As shown in Figures 3A and 3B, taking the first embodiment as an example, when the
接著,藉由第二馬達38b將該承載結構34位移接近(如第1B圖所示之移動方向f1)該定位結構32(或該置放平台32a),以將該銑邊組件3a位移至所需之位置,再藉由第一馬達38a將該支撐結構33沿該限位結構37直線滑動(如第1B圖所示之移動方向f2)而移動該銑刀工具30,以令該驅動組36驅動該銑刀工具30之銑刀300對該目標物9之四個側面9c之凸緣91銑削毛邊,使該銑邊組件3a對應該定位結構32(或該置放平台32a)之各邊緣進行該目標物9之銑邊處理。Then, the
之後,藉由第二馬達38b將該承載結構34位移遠離(如第1B圖所示之移動方向b1)該定位結構32(或該置放平台32a),以將該銑刀工具30位移至所需之位置,再藉由第一馬達38a將該支撐結構33沿該限位結構37直線滑動(如第1B圖所示之移動方向b2)以將該銑邊組件3a移回原點。After that, the supporting
綜上所述,本發明之銑邊裝置3,3’藉由該銑邊組件3a針對高架地板進行側面9c上之凸緣91之毛邊之加工處理,以加快生產時程而提高生產效率,同時減少人力需求。In summary, the
再者,藉由該銑邊組件3a之迴圈式位移(如第1B圖所示之移動方向f1,f2,b1,b2)設計,以避免該銑刀工具30之銑刀300重複銑除同一側面9c上之凸緣91,因而能避免該目標物9之側面9c上之凸緣91過度銑除而損壞或該銑刀300發出機械噪音。Furthermore, the circular displacement (movement directions f1, f2, b1, b2 shown in Figure 1B) of the milling
上述實施例係用以例示性說明本發明之原理及其功效,而非用於限制本發明。任何熟習此項技藝之人士均可在不違背本發明之精神及範疇下,對上述實施例進行修改。因此本發明之權利保護範圍,應如後述之申請專利範圍。The above-mentioned embodiments are used to exemplify the principles and effects of the present invention, but not to limit the present invention. Anyone who is familiar with this technique can modify the above-mentioned embodiments without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the rights of the present invention should be the same as the scope of patent application described later.
1:運輸裝置2:銑高裝置
3,3’:銑邊裝置3a:銑邊組件
30:銑刀工具30a:本體
300:銑刀31:基台
32:定位結構32a:置放平台
320,320’:固定部320a:孔洞
33:支撐結構330:滑座
34:承載結構34a:支架
340:滑塊35:軌道
36:驅動組36’ :動力源
360’:桿件37:限位結構
38:動力組38a:第一馬達
38b:第二馬達380:滾珠螺桿
39:支撐架390:主架
391:臂架392:支架
4:翻轉裝置5:成孔裝置
9:目標物9a:第一表面
9b:第二表面9c:側面
9d:端面90:腳座
91:凸緣f1,f2,b1,b2:移動方向
h:高度差S:工作面
X,Y,Z:箭頭方向
1: Transport device 2: Milling
第1圖係為本發明之銑邊裝置應用於生產線之立體示意圖。Figure 1 is a three-dimensional schematic diagram of the milling device of the present invention applied to a production line.
第1A圖係為本發明之銑邊裝置之第一實施例之立體示意圖。Figure 1A is a perspective view of the first embodiment of the milling device of the present invention.
第1A’圖係為第1A圖之局部分解示意圖。Figure 1A' is a partial exploded schematic view of Figure 1A.
第1A”圖係為第1A圖之局部分解示意圖。Figure 1A" is a partial exploded schematic diagram of Figure 1A.
第1B圖係為第1A圖之局部上視示意圖。Figure 1B is a schematic partial top view of Figure 1A.
第1C圖係為第1A圖之左視示意圖。Figure 1C is the left-hand schematic view of Figure 1A.
第2A圖係為本發明之銑邊裝置之第二實施例之局部上視示意圖。Fig. 2A is a schematic partial top view of the second embodiment of the milling device of the present invention.
第2B圖係為本發明之銑邊裝置之第二實施例之左視示意圖。Figure 2B is a schematic left view of the second embodiment of the milling device of the present invention.
第3A圖係為第1A圖之銑邊裝置於使用中之立體示意圖。Figure 3A is a three-dimensional schematic diagram of the milling device of Figure 1A in use.
第3B圖係為第1A圖之銑邊裝置於加工處理中之左視示意圖。Figure 3B is a schematic left view of the milling device in Figure 1A during processing.
第4A圖係為本發明之銑邊裝置欲處理之目標物之上視立體示意圖。Fig. 4A is a top three-dimensional schematic diagram of the target to be processed by the milling device of the present invention.
第4B圖係為第4A圖之下視立體示意圖。FIG. 4B is a bottom three-dimensional schematic diagram of FIG. 4A.
第4C圖係為第4A圖之側視平面示意圖。Figure 4C is a schematic side plan view of Figure 4A.
3:銑邊裝置 3: Milling device
3a:銑邊組件 3a: Milling component
30:銑刀工具 30: Milling tool
31:基台 31: Abutment
32:定位結構 32: positioning structure
32a:置放平台 32a: Placement platform
320,320’:固定部 320,320’: Fixed part
33:支撐結構 33: Supporting structure
330:滑座 330: Slide
34:承載結構 34: bearing structure
340:滑塊 340: Slider
35:軌道 35: Orbit
36:驅動組 36: drive group
37:限位結構 37: limit structure
38a:第一馬達 38a: The first motor
38b:第二馬達 38b: second motor
380:滾珠螺桿 380: Ball screw
39:支撐架 39: support frame
S:工作面 S: working surface
X,Y,Z:箭頭方向 X, Y, Z: arrow direction
Claims (11)
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TWI804392B (en) * | 2021-07-27 | 2023-06-01 | 惠亞工程股份有限公司 | Milling edge device and milling edge component thereof |
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