TWI803011B - Substrate processing apparatus - Google Patents
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- TWI803011B TWI803011B TW110137272A TW110137272A TWI803011B TW I803011 B TWI803011 B TW I803011B TW 110137272 A TW110137272 A TW 110137272A TW 110137272 A TW110137272 A TW 110137272A TW I803011 B TWI803011 B TW I803011B
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67011—Apparatus for manufacture or treatment
- H01L21/67017—Apparatus for fluid treatment
- H01L21/67063—Apparatus for fluid treatment for etching
- H01L21/67075—Apparatus for fluid treatment for etching for wet etching
- H01L21/67086—Apparatus for fluid treatment for etching for wet etching with the semiconductor substrates being dipped in baths or vessels
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/677—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
- H01L21/67739—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations into and out of processing chamber
- H01L21/67757—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations into and out of processing chamber vertical transfer of a batch of workpieces
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Abstract
本發明之課題為,於將基板W浸漬於處理槽821中貯存之處理液內,並且於處理液內向上述基板W供給氣泡而對其進行處理之基板處理系統1中,縮小氣泡V之尺寸,提高基板之處理品質。 本發明係一種基板處理裝置,其包含:處理液噴出部830,其形成處理液之液流L,該液流L自保持於基板保持部810之基板W之下方沿著基板W流向上方;及氣泡供給部840,其配置於處理液噴出部830與基板保持部810之間,向處理槽821中貯存之處理液內供給氣泡V;且氣泡供給部840具有:氣體供給管842,其向內部供給氣體;及氣泡噴出口845,其設置於氣體供給管842,向基板之排列方向噴出氣泡V。 The object of the present invention is to reduce the size of the air bubbles V in the substrate processing system 1 that immerses the substrate W in the processing liquid stored in the processing tank 821 and supplies the air bubbles to the substrate W in the processing liquid to process the substrate W. Improve the processing quality of the substrate. The present invention is a substrate processing apparatus, which includes: a processing liquid ejection part 830, which forms a liquid flow L of the processing liquid, and the liquid flow L flows upward along the substrate W held in the substrate holding part 810 from below the substrate W; and The bubble supply unit 840 is disposed between the treatment liquid ejection unit 830 and the substrate holding unit 810, and supplies bubbles V into the treatment liquid stored in the treatment tank 821; supply gas; and a bubble ejection port 845, which is provided in the gas supply pipe 842, and ejects bubbles V toward the direction in which the substrates are arranged.
Description
本發明係關於一種基板處理裝置,該基板處理裝置係將基板浸漬於處理槽中貯存之藥液或純水等處理液內,並且於處理液內向上述基板供給氣泡而對其進行處理。再者,基板包括半導體晶圓、液晶顯示裝置用玻璃基板、電漿顯示器用玻璃基板、磁碟或光碟用玻璃基板或陶瓷基板、有機EL(electroluminescence,電致發光)裝置用玻璃基板、太陽電池用玻璃基板或矽基板等。The present invention relates to a substrate processing apparatus which immerses a substrate in a processing liquid such as chemical solution or pure water stored in a processing tank, and supplies air bubbles to the substrate in the processing liquid to process the substrate. Furthermore, the substrate includes semiconductor wafers, glass substrates for liquid crystal display devices, glass substrates for plasma displays, glass substrates or ceramic substrates for magnetic disks or optical disks, glass substrates for organic EL (electroluminescence, electroluminescence) devices, solar cells, etc. Use a glass substrate or a silicon substrate, etc.
於半導體裝置製造領域,為了應對半導體裝置之高密度化與大容量化,形成高縱橫比凹部之技術備受期待。例如,於三維NAND(Not And,反及)型非揮發性半導體裝置(以下稱為「3D-NAND記憶體」)之製造過程中,包含如下所述之步驟:對由氧化矽膜(SiO
2膜)與氮化矽膜(SiN膜)複數層積層而形成之積層體,沿積層方向形成凹部後,向凹部供給處理液,藉由濕式蝕刻將SiN膜去除。為了執行該步驟,人們已探討了例如使用專利文獻1中記載之基板處理裝置之方法。
In the field of semiconductor device manufacturing, in order to cope with the increase in density and capacity of semiconductor devices, the technology of forming high-aspect-ratio recesses is highly anticipated. For example, in the manufacturing process of three-dimensional NAND (Not And, reverse and) type non-volatile semiconductor device (hereinafter referred to as "3D-NAND memory"), the following steps are included: the silicon oxide film (SiO 2 film) and a silicon nitride film (SiN film) are laminated in multiple layers. After forming a recess along the lamination direction, a processing liquid is supplied to the recess and the SiN film is removed by wet etching. In order to perform this step, for example, a method using a substrate processing apparatus described in
專利文獻1中記載之基板處理裝置具備:處理槽,其貯存用以處理基板之處理液;基板保持部,其於處理槽之處理液內保持基板;流體供給部,其向處理槽供給流體;及控制部,其控制流體供給部;且控制部係以於自開始向貯存有浸漬著基板之處理液之處理槽供給流體起,截至結束流體供給為止之期間內,使流體供給部變更流體供給之方式,控制流體供給部。於該基板處理裝置中,作為流體供給部而與基板主面之法線方向平行地供給氣體或液體之第1流體供給管與第2流體供給管於處理槽之底部延伸。而且,人們正致力於:藉由控制部,切換自第1流體供給管與第2流體供給管供給氣體或液體之期間,以抑制於處理槽內處理基板時發生之偏差。The substrate processing apparatus described in
此處,自流體供給管供給氣體之情形時,被供給之氣體會以氣泡形式於處理液內上浮。可想而知,處理液上升流之速度會借助氣泡之浮力而變快,且氣泡於通過基板之正面時,會與基板之正面接觸,從而能攪動基板正面所存在之矽濃度較高之處理液層(高濃度層)。藉此,促進基板正面之處理液於氣泡通過後置換成新鮮之處理液。結果可以想見,利用處理液進行濕式蝕刻而形成之圖案上部附近之矽濃度變低,能迅速、均勻、直至圖案之又窄又深之溝槽深處地,進行基板處理。此處認為,通過基板正面之氣泡之直徑(氣泡徑)越小,氣泡對處理液之攪動程度越大。 [先前技術文獻] [專利文獻] Here, when the gas is supplied from the fluid supply pipe, the supplied gas floats in the processing liquid in the form of bubbles. It is conceivable that the speed of the upflow of the processing liquid will be accelerated by the buoyancy of the bubbles, and when the bubbles pass through the front of the substrate, they will contact the front of the substrate, thereby stirring the process with a high concentration of silicon present on the front of the substrate. Liquid layer (high concentration layer). In this way, the processing liquid on the front side of the substrate is promoted to be replaced with fresh processing liquid after the air bubbles pass through. As a result, it is conceivable that the concentration of silicon near the upper part of the pattern formed by wet etching using the treatment liquid becomes lower, and the substrate can be processed quickly and uniformly, down to the depth of the narrow and deep groove of the pattern. It is considered here that the smaller the diameter (bubble diameter) of the bubbles passing through the front surface of the substrate, the greater the degree of agitation of the bubbles to the treatment liquid. [Prior Art Literature] [Patent Document]
[專利文獻1]日本專利特開2020-47885號公報[Patent Document 1] Japanese Patent Laid-Open No. 2020-47885
[發明所欲解決之問題][Problem to be solved by the invention]
於專利文獻1中,流體供給管之管徑例如約為8.0 mm,噴出口之直徑約為0.3 mm,自噴出口噴出之氣泡徑處於約2.0 mm~約3.5 mm之範圍內。但仍希望進一步縮小氣泡徑。氣泡自噴出口產生後會立即與噴出口之周圍密接,隨著噴出時間之經過,密接區域以噴出口為中心呈放射狀擴散。之後,氣泡自密接區域脫離,向處理液內供給。由於對噴出口之縮小加工存在極限,故而此前很難進一步縮小氣泡徑。In
本發明即鑒於上述問題研究所得,其目的在於:於將基板浸漬於處理槽中貯存之處理液內,並向基板之正面供給氣泡而對其進行處理之基板處理裝置中,縮小向基板正面供給之氣泡之氣泡徑,提高基板之處理品質。 [解決問題之技術手段] The present invention was obtained in view of the above-mentioned problems, and its object is to reduce the supply to the front surface of the substrate in a substrate processing apparatus that immerses the substrate in the processing liquid stored in the processing tank and supplies air bubbles to the front surface of the substrate to process it. The diameter of the air bubbles can improve the processing quality of the substrate. [Technical means to solve the problem]
本發明之第1態樣係一種基板處理裝置,其特徵在於包含:處理槽,其貯存將基板浸漬而加以處理之處理液;基板保持部,其於上述處理槽內,使上述基板於水平方向上相互隔開地排列,將上述基板呈立起姿勢加以保持;處理液噴出部,其形成上述處理液之液流,該液流自保持於上述基板保持部之上述基板之下方沿著上述基板流向上方;及氣泡供給部,其配置於上述處理液噴出部與上述基板保持部之間,向上述處理槽中貯存之上述處理液內供給氣泡;且上述氣泡供給部具有:氣體供給管,其向內部供給氣體;及氣泡噴出口,其設置於上述氣體供給管,向上述基板之排列方向噴出氣泡。A first aspect of the present invention is a substrate processing apparatus, which is characterized by comprising: a processing tank storing a processing liquid for immersing and processing a substrate; The above-mentioned substrates are arranged at a distance from each other, and the above-mentioned substrates are held in an upright posture; the processing liquid ejection part forms the liquid flow of the above-mentioned processing liquid, and the liquid flow flows along the above-mentioned substrate from below the above-mentioned substrate held by the above-mentioned substrate holding part. flow upward; and an air bubble supply part, which is arranged between the above-mentioned processing liquid ejection part and the above-mentioned substrate holding part, and supplies air bubbles into the above-mentioned processing liquid stored in the above-mentioned processing tank; and the above-mentioned air bubble supply part has: a gas supply pipe, which supplying gas inside; and a bubble ejection port provided in the gas supply pipe to eject bubbles in the direction in which the substrates are arranged.
根據本發明之第1態樣,氣泡供給部之氣泡噴出口設置於處理液噴出部與保持於基板保持部之基板之正面之間,向基板之排列方向噴出氣泡,因此能利用處理液之液流使氣泡自氣泡噴出口脫離。藉此,較不利用處理液之液流使氣泡自氣體供給管之氣泡噴出口脫離之情形,能向基板之正面供給氣泡徑更小之氣泡。又,藉由利用處理液之上升向基板之正面供給氣泡,進而能提高氣泡之上升速度,從而能將基板正面之處理液迅速、持續地置換成新鮮之處理液。According to the first aspect of the present invention, the bubble ejection port of the bubble supply part is provided between the processing liquid ejection part and the front surface of the substrate held in the substrate holding part, and ejects the bubbles in the direction in which the substrates are arranged, so that the liquid of the processing liquid can be utilized. The flow causes the air bubbles to escape from the air bubble ejection port. Thereby, instead of detaching the bubbles from the bubble ejection port of the gas supply pipe by the liquid flow of the processing liquid, the bubbles having a smaller diameter can be supplied to the front surface of the substrate. In addition, by supplying air bubbles to the front surface of the substrate by using the rising of the processing liquid, the rising speed of the air bubbles can be increased, so that the processing liquid on the front surface of the substrate can be quickly and continuously replaced with fresh processing liquid.
本發明之第2態樣係如本發明之第1態樣之基板處理裝置,其特徵在於:上述氣體供給管自上方觀察係沿著上述基板之主面而延設,且於側壁具有複數個氣泡噴出口,上述氣泡噴出口所處之位置能向保持於上述基板保持部且相互鄰接之上述基板之間隙供給氣泡。A second aspect of the present invention is a substrate processing apparatus according to the first aspect of the present invention, wherein the gas supply pipe is extended along the main surface of the substrate as viewed from above, and has a plurality of gas supply pipes on the side wall. The bubble ejection port is located at a position capable of supplying air bubbles to a gap between the adjacent substrates held in the substrate holding portion.
根據本發明之第2態樣,氣泡噴出口位於基板之間隙之下方,因此能利用處理液之液流向基板之正面供給小氣泡徑之氣泡。According to the second aspect of the present invention, since the bubble discharge port is located below the gap between the substrates, it is possible to supply bubbles with a small diameter to the front surface of the substrate by utilizing the liquid flow of the processing liquid.
本發明之第3態樣係如本發明之第2態樣之基板處理裝置,其特徵在於:上述處理液噴出部具有複數根向內部供給處理液之處理液供給管,且於上述處理液供給管之側壁具有複數個處理液噴出口,上述處理液噴出口位於相互鄰接之上述基板之間隙之下方。A third aspect of the present invention is the substrate processing apparatus according to the second aspect of the present invention, wherein the processing liquid discharge unit has a plurality of processing liquid supply pipes for supplying the processing liquid inside, and the processing liquid supply pipe The side wall of the pipe has a plurality of treatment liquid ejection ports, and the treatment liquid ejection ports are located below the gap between the adjacent substrates.
根據本發明之第3態樣,處理液噴出口位於基板之間隙之下方,因此能向所排列之複數片基板與基板之間隙供給小氣泡徑之氣泡。According to the third aspect of the present invention, since the treatment liquid discharge port is located below the gap between the substrates, it is possible to supply bubbles with a small diameter to the gap between the plurality of substrates arranged.
本發明之第4態樣係如本發明之第2態樣或第3態樣之基板處理裝置,其特徵在於:上述氣泡供給部具有複數根上述氣體供給管,上述氣體供給管於水平方向上與其他氣體供給管鄰接,上述氣泡噴出口於大致水平方向上開設於上述基板之間隙之下方。A fourth aspect of the present invention is the substrate processing apparatus according to the second aspect or the third aspect of the present invention, wherein the bubble supply unit has a plurality of the gas supply pipes, and the gas supply pipes are arranged horizontally. Adjacent to other gas supply pipes, the bubble ejection port is opened substantially horizontally below the gap between the substrates.
根據本發明之第4態樣,能向所排列之複數片基板之正面供給氣泡徑更小之氣泡。According to the fourth aspect of the present invention, it is possible to supply air bubbles with a smaller air bubble diameter to the front surfaces of a plurality of arrayed substrates.
本發明之第5態樣係如本發明之第4態樣之基板處理裝置,其特徵在於:上述氣泡噴出口位於自上述氣體供給管突設之空心狀之突設部位之前端。A fifth aspect of the present invention is the substrate processing apparatus according to the fourth aspect of the present invention, wherein the bubble ejection port is located at the front end of a hollow protruding portion protruding from the gas supply pipe.
根據本發明之第5態樣,能向所排列之複數片基板之正面供給氣泡徑更小之氣泡。According to the fifth aspect of the present invention, air bubbles with a smaller air bubble diameter can be supplied to the front surfaces of the plurality of arrayed substrates.
本發明之第6態樣係如本發明之第5態樣之基板處理裝置,其特徵在於:上述突設部位為柱狀形狀或錐狀形狀。A sixth aspect of the present invention is the substrate processing apparatus according to the fifth aspect of the present invention, characterized in that the protruding portion is columnar or tapered.
根據本發明之第6態樣,能向所排列之複數片基板之正面供給氣泡徑更小之氣泡。According to the sixth aspect of the present invention, it is possible to supply air bubbles with smaller air bubble diameters to the front surfaces of the plurality of arrayed substrates.
本發明之第7態樣係如本發明之第4態樣至第6態樣之基板處理裝置,其特徵在於:上述氣泡噴出口為圓形形狀或橢圓形形狀。A seventh aspect of the present invention is the substrate processing apparatus according to the fourth to sixth aspects of the present invention, characterized in that the bubble ejection port is circular or elliptical.
根據本發明之第7態樣,能向所排列之複數片基板之正面供給氣泡徑更小之氣泡。According to the seventh aspect of the present invention, it is possible to supply air bubbles with smaller air bubble diameters to the front surfaces of the plurality of arrayed substrates.
本發明之第8態樣係如本發明之第2態樣至第7態樣之基板處理裝置,其特徵在於:上述基板以與鄰接基板正面彼此或背面彼此對向之狀態,保持於上述基板保持部。The eighth aspect of the present invention is the substrate processing apparatus according to the second aspect to the seventh aspect of the present invention, wherein the substrate is held on the substrate in a state where the front faces or the back faces of adjacent substrates face each other. keep part.
根據本發明之第8態樣,能縮小基板處理裝置之佔據面積(footprint),且能高效進行基板之處理。According to the eighth aspect of the present invention, the footprint of the substrate processing apparatus can be reduced, and the substrate can be processed efficiently.
本發明之第9態樣係如本發明之第8態樣之基板處理裝置,其特徵在於:上述基板呈與鄰接基板背面彼此對向之狀態,且於上述基板之背面與鄰接基板之背面之間具備間隔板。A ninth aspect of the present invention is the substrate processing apparatus according to the eighth aspect of the present invention, characterized in that: the above-mentioned substrate is in a state opposite to the back surface of the adjacent substrate, and between the back surface of the above-mentioned substrate and the back surface of the adjacent substrate There are partitions between.
根據本發明之第9態樣,能向基板之正面供給較未設間隔板時更多、氣泡徑更小之氣泡。According to the ninth aspect of the present invention, more air bubbles with a smaller air bubble diameter can be supplied to the front surface of the substrate than when no partition plate is provided.
本發明之第10態樣係如本發明之第1態樣至第9態樣之基板處理裝置,其特徵在於:上述氣泡供給部由樹脂材料構成,上述樹脂材料由選自聚醚醚酮(PEEK)、全氟烷氧基烷烴(PFA)及聚四氟乙烯(PTFE)所組成之群中之至少1種材料構成。A tenth aspect of the present invention is the substrate processing apparatus according to the first aspect to the ninth aspect of the present invention, wherein the bubble supply part is made of a resin material, and the resin material is selected from polyether ether ketone ( Consists of at least one material selected from the group consisting of PEEK), perfluoroalkoxyalkane (PFA) and polytetrafluoroethylene (PTFE).
根據本發明之第10態樣,能向所排列之複數片基板之正面供給氣泡徑更小之氣泡。According to the tenth aspect of the present invention, air bubbles with a smaller air bubble diameter can be supplied to the front surfaces of the plurality of arrayed substrates.
本發明之第11態樣係如本發明之第10態樣之基板處理裝置,其特徵在於:上述氣泡噴出口經過親水化處理。An eleventh aspect of the present invention is the substrate processing apparatus according to the tenth aspect of the present invention, characterized in that the bubble ejection port is hydrophilized.
根據本發明之第11態樣,能向所排列之複數片基板之正面供給氣泡徑更小之氣泡。According to the eleventh aspect of the present invention, it is possible to supply air bubbles with smaller air bubble diameters to the front surfaces of the plurality of arrayed substrates.
本發明之第12態樣係如本發明之第1態樣至第11態樣之基板處理裝置,其特徵在於:於上述氣體供給管之下方具備整流板。A twelfth aspect of the present invention is the substrate processing apparatus according to the first to eleventh aspects of the present invention, characterized in that a rectifying plate is provided below the gas supply pipe.
根據本發明之第12態樣,能向所排列之複數片基板之正面供給氣泡徑更小之氣泡。 [發明之效果] According to the twelfth aspect of the present invention, it is possible to supply air bubbles with a smaller air bubble diameter to the front surfaces of the plurality of arrayed substrates. [Effect of Invention]
根據本發明,能向基板之正面供給小氣泡徑之氣泡,因此能將圖案上部附近之矽濃度較高之處理液置換成新的處理液而降低矽濃度。而且,甚至於連基板正面圖案之又窄又深之溝槽深處之處理液,亦能根據矽濃度之濃度梯度被置換成新鮮之處理液。其結果,能迅速、均勻地進行基板處理,從而能提高基板之處理品質。According to the present invention, since air bubbles with a small air bubble diameter can be supplied to the front surface of the substrate, the silicon concentration can be reduced by replacing the treatment solution with a high silicon concentration near the upper part of the pattern with a new treatment solution. Moreover, even the processing liquid in the depth of the narrow and deep groove of the pattern on the front surface of the substrate can be replaced with fresh processing liquid according to the concentration gradient of the silicon concentration. As a result, the substrate can be processed quickly and uniformly, and the processing quality of the substrate can be improved.
圖1係表示具備本發明之第1實施方式的基板處理系統之概略構成之俯視圖。基板處理系統1具備收納器載置部2、擋閘驅動機構3、基板移載機器人4、姿勢變換機構5、推進器6、基板搬送機構7、處理單元8及控制部9。為了將以下各圖中之方向統一標示,如圖1所示,設定了XYZ正交座標軸。此處,XY平面表示水平面。又,Z軸表示鉛直軸,更詳細而言,Z方向係鉛直方向。FIG. 1 is a plan view showing a schematic configuration of a substrate processing system according to a first embodiment of the present invention. The
收納器載置部2供載置收納有基板W之收納器。本實施方式中,作為收納器之一例,使用晶圓搬送盒F,該晶圓搬送盒F構成為能將水平姿勢之複數片(例如25片)基板W以沿Z方向積層之狀態進行收納。晶圓搬送盒F或以收納有未處理之基板W之狀態載置於收納器載置部2,或以空載狀態載置於收納器載置部2,用以收納已完成處理之基板W。本實施方式中,收納於晶圓搬送盒F之基板W為形成3D-NAND記憶體之半導體晶圓,具有高縱橫比凹部。本實施方式中,基板W係圓板狀之基板。The
於相對收納器載置部2於(+Y)方向側鄰接之處理空間內,配置有擋閘驅動機構3、基板移載機器人4、姿勢變換機構5、推進器6、基板搬送機構7及處理單元8。收納器載置部2與處理空間由具備自由開關之擋閘31之間隔壁(圖示省略)劃分開來。擋閘31連接於擋閘驅動機構3。擋閘驅動機構3響應來自控制部9之關閉指令,閉合擋閘31,自空間上將收納器載置部2與處理空間分離。又,擋閘驅動機構3響應來自控制部9之開啟指令,打開擋閘31,使收納器載置部2與處理空間連通。藉此,能自晶圓搬送盒F向處理空間搬入未處理之基板W,及將已完成處理之基板W向晶圓搬送盒F搬出。In the processing space adjacent to the
上述基板W之搬入搬出處理由基板移載機器人4執行。基板移載機器人4係以於水平面內自由回旋之方式構成。基板移載機器人4於擋閘31打開之狀態下,於姿勢變換機構5與晶圓搬送盒F之間交接複數片基板W。又,姿勢變換機構5於經由基板移載機器人4自晶圓搬送盒F接過基板W後或向晶圓搬送盒F遞交基板W前,使複數片基板W之姿勢於立起姿勢與水平姿勢之間變換。The loading and unloading process of the above-described substrate W is performed by the
於姿勢變換機構5之基板搬送機構7側(圖1中之+X方向側)配置有推進器6。其於姿勢變換機構5與基板搬送機構7之間交接立起姿勢之複數片基板W,插入其他立起姿勢之複數片基板W。鄰接之各對基板W可進行呈正面彼此或背面彼此隔開固定距離而對向之狀態(即面對面狀態或背對背狀態)之組批。又,鄰接之各對基板W亦可進行呈正面與背面對向之狀態(即面對背狀態)之組批。本實施方式中,50片基板W係於X方向上呈面對面狀態而配置。所謂基板W之正面,例如為供形成電路圖案之主面,所謂基板W之背面,係與該正面為相反側之面。再者,電路圖案亦可形成於基板W之背面。The
基板搬送機構7自如圖1所示與推進器6對向之位置(以下稱為「待機位置」),沿著構成處理單元8之處理部81~85之排列方向(圖1中之Y方向),於水平方向上移動。基板搬送機構7具備一對懸垂臂71。藉由該一對懸垂臂71之擺動,能切換對複數片基板W之一次性保持與保持解除兩種狀態。更具體而言,向使各臂71之下緣相互遠離之方向繞水平軸擺動而鬆開複數片基板W,向使各臂71之下緣相互接近之方向繞水平軸擺動而夾持複數片基板W加以保持。又,雖然圖1中省略了圖示,但基板搬送機構7具有臂移動部與臂擺動部。其中,臂移動部具有使一對懸垂臂71沿著處理部81~85之排列方向Y水平移動之功能。因此,藉由該水平移動,一對懸垂臂71會定位於與處理部81~85各自對向之位置(以下稱為「處理位置」)及待機位置。The
臂擺動部具有執行上述臂擺動動作之功能,切換夾持基板W加以保持之保持狀態與解除對基板W之夾持之解除狀態。因此,藉由該切換動作、及作為處理部81、82之基板保持部發揮功能之第1升降器810a或作為處理部83、84之基板保持部發揮功能之第2升降器810b之上下移動,能於第1升降器810a與懸垂臂71、或第2升降器810b與懸垂臂71之間交接基板W。又,於與處理部85對向之處理位置,能於處理部85所具備之保持部與懸垂臂71之間交接基板W。進而,於待機位置,能經由推進器6於姿勢變換機構5與懸垂臂71之間交接基板W。The arm swing unit has the function of executing the arm swing operation described above, and switches between a holding state in which the substrate W is clamped and held, and a release state in which the substrate W is released from clamping. Therefore, by this switching operation, the
於處理單元8,如上所述設置有5個處理部81~85,各自作為第1藥液處理部81、第1沖洗處理部82、第2藥液處理部83、第2沖洗處理部84及乾燥處理部85發揮功能。其中,第1藥液處理部81及第2藥液處理部83分別將同種或異種之藥液貯存於處理槽821中,將複數片基板W一次性浸漬於該藥液中而對其實施藥液處理。第1沖洗處理部82及第2沖洗處理部84分別將沖洗液(例如純水)貯存於處理槽821中,將複數片基板W一次性浸漬於該沖洗液中而對其正面實施沖洗處理。上述第1藥液處理部81、第1沖洗處理部82、第2藥液處理部83及第2沖洗處理部84相當於本發明之基板處理裝置之第1實施方式,雖然處理液之種類不同,但基本構成相同。再者,關於裝置構成及動作,將於後文參照圖2至圖7加以詳細敍述。In the
如圖1所示,第1藥液處理部81和與其鄰接之第1沖洗處理部82為一對,第2藥液處理部83和與其鄰接之第2沖洗處理部84為一對。而且,第1升降器810a於第1藥液處理部81及第1沖洗處理部82中,不僅作為本發明之「基板保持部」發揮功能,亦作為用以將已由第1藥液處理部81進行過藥液處理之基板W挪至第1沖洗處理部82之專用搬送機構發揮功能。又,第2升降器810b於第2藥液處理部83及第2沖洗處理部84中,不僅作為本發明之「基板保持部」發揮功能,亦作為用以將已由第2藥液處理部83進行過藥液處理之基板W挪至第2沖洗處理部84之專用搬送機構發揮功能。As shown in FIG. 1 , the first chemical
於如此構成之處理單元8中,第1升降器810a之3根支持構件812自基板搬送機構7之一對懸垂臂71一次性接過複數片基板W,如後文詳情所述,一面執行使處理液自處理槽821溢出之溢出步驟、及向處理槽821中貯存之處理液內供給氣泡V之氣泡供給步驟,一面使之下降至第1藥液處理部81之處理槽中而浸漬於藥液內(浸漬步驟)。進而,待機特定之藥液處理時間後,第1升降器810a將保持複數片基板W之支持構件812自藥液中提起,使之向第1沖洗處理部82橫行,繼而使支持構件812保持著已完成藥液處理之基板W向第1沖洗處理部82之處理槽821內下降而浸漬於沖洗液中。待機特定之沖洗處理時間後,第1升降器810a使支持構件812保持著已完成沖洗處理之基板W而上升,將基板W自沖洗液中提起。之後,複數片基板W被一次性自第1升降器810a之支持構件遞交至基板搬送機構7之一對懸垂臂71。In the
第2升降器810b亦同樣地,自基板搬送機構7之一對懸垂臂71一次性接過複數片基板W,使該複數片基板W下降至第2藥液處理部83之處理槽821中而浸漬於藥液內。進而,待機特定之藥液處理時間後,第2升降器810b使支持構件812上升,將已完成藥液處理之複數片基板W自藥液中提起,使支持構件812向第2沖洗處理部84之處理槽橫行,繼而使該支持構件812向第2沖洗處理部84之處理槽821內下降而浸漬於沖洗液中。待機特定之沖洗處理時間後,第2升降器810b使支持構件812上升,將基板W自沖洗液中提起。之後,複數片基板W被一次性自第2升降器810b之支持構件遞交至基板搬送機構7之一對懸垂臂71。再者,亦可構成為,於第1藥液處理部81、第1沖洗處理部82、第2藥液處理部83及第2沖洗處理部84分別設置作為本發明之「基板保持部」發揮功能之升降器,利用基板搬送機構7或專用之搬送機構對處理部81~84進行基板W之搬入搬出。Similarly, the
乾燥處理部85具有能將複數片(例如50片)基板W以呈立起姿勢排列之狀態進行保持之基板保持構件(圖示省略),藉由在減壓氣體環境下向基板W供給有機溶劑(異丙醇等),或利用離心力將基板W正面之液體成分甩掉,而使基板W乾燥。該乾燥處理部85具有較處理部84等之處理槽821深之處理槽824,且處理槽824之上部附有可向(-X)方向滑動之蓋子,從而能形成密閉狀態(未圖示)。處理槽824之下側具有水層,從而能於其上側利用有機溶劑之蒸汽進行乾燥。乾燥處理部85之升降器位於較可向(-X)方向滑動之蓋子更靠下側之位置,而構成為能與基板搬送機構7之一對懸垂臂71之間交接基板W。而且,會自基板搬送機構7一次性接過沖洗處理後之複數片基板W,而對該複數片基板W實施乾燥處理。又,乾燥處理後,會自基板保持構件向基板搬送機構7一次性遞交複數片基板W。The drying
其次,對本發明之基板處理裝置進行說明。於圖1所示之基板處理系統1所具備之第1藥液處理部81、第1沖洗處理部82、第2藥液處理部83及第2沖洗處理部84中,雖然所使用之處理液係藥液與沖洗液,有一部分不同,但裝置構成及動作基本相同。因此,以下對相當於本發明之基板處理裝置之第1實施方式的第1藥液處理部81之構成及動作進行說明,而有關第1沖洗處理部82、第2藥液處理部83及第2沖洗處理部84之說明則予以省略。Next, the substrate processing apparatus of the present invention will be described. In the
圖2係表示本發明之基板處理裝置之第1實施方式的概略構成之模式圖。圖3係模式性表示圖2所示之基板處理裝置之主要構成之分解組裝立體圖。圖4係圖2之局部剖視圖。圖5係表示保持於升降器之複數片基板W、氣泡噴出口845、處理液噴出口834之配置關係之模式圖。圖6係圖2所示之基板處理裝置之主要構成之俯視圖。圖7係表示自(-X)方向觀察圖5所示之氣體供給管842所見之一部分之局部放大圖。Fig. 2 is a schematic diagram showing the schematic configuration of the first embodiment of the substrate processing apparatus of the present invention. FIG. 3 is an exploded perspective view schematically showing the main components of the substrate processing apparatus shown in FIG. 2 . Fig. 4 is a partial sectional view of Fig. 2 . FIG. 5 is a schematic diagram showing the arrangement relationship of a plurality of substrates W held by the lifter, the
第1藥液處理部81係使用例如含有磷酸之藥液作為處理液,將形成於基板W正面之氮化矽膜蝕刻去除之裝置。如圖2及圖3所示,該第1藥液處理部81具備用以對基板W進行第1藥液處理之處理槽821。該處理槽821具有上方開口之箱形結構,該結構由俯視下呈長方形之底壁821a、及自底壁821a之周圍豎立起來之4個側壁821b~821e構成。因此,處理槽821能於由底壁821a與側壁821b~821e圈圍而成之貯存空間821f內貯存著處理液,而一次性浸漬保持於第1升降器810a之複數片基板W。又,處理槽821具有向(+Z)方向開口之上方開口821g,能使處理液自該貯存空間821f溢出。The first chemical
於處理槽821之周圍設置有溢出槽822,該溢出槽822與處理槽821之側壁821b~821e形成了回收所溢出之處理液之回收空間822a。又,以包圍處理槽821及溢出槽822之下方與側方之方式設置有外部容器823。An
於溢出槽822之回收空間822a之一部分,更具體為側壁821d之(-X)方向側之空間內,配置有輸流配管系統839。輸流配管系統839之入口連接於處理液供給部832,出口連接於處理液噴出部830之處理液供給管831。因此,若處理液供給部832響應來自控制部9之處理液供給指令而作動,則處理液經由輸流配管系統839同時向複數根處理液供給管831供給。其結果,處理液自處理液供給管831噴出,並貯存於貯存空間821f。再者,關於處理液供給管831之詳細構成等,將於後文加以詳細敍述。In a part of the
又,自處理槽821溢出之處理液會被回收至溢出槽822。於該溢出槽822連接有處理液回收部833。若處理液回收部833響應來自控制部9之處理液回收指令而作動,則溢出槽822中回收到之處理液經由處理液回收部833被輸送至處理液供給部832以供再次利用。如此,本實施方式中,能一面對處理槽821循環供給處理液,一面將處理液貯存於貯存空間821f。Moreover, the processing liquid overflowed from the
為了一次性保持複數片基板W,並使之浸漬於貯存有處理液之貯存空間821f,如圖2所示,設置有第1升降器810a。該第1升降器810a構成為能於「交接位置」與貯存空間821f之間升降,所謂「交接位置」,係與基板搬送機構7(圖1)之間交接複數片基板W之位置。第1升降器810a具備背板811、3根支持構件812、及延出構件813。背板811沿著處理槽821之側壁821b朝向底壁821a延出。支持構件812自背板811之下端部側面向(-X)方向延出。本實施方式中,設置有3根支持構件812。於各支持構件812之上表面,以固定間距沿X方向配設有複數個V字狀之溝槽812a。溝槽812a係較基板W之厚度寬一些之V字狀之溝槽812a向(+Z)方向開口而形成,能卡止基板W。因此,藉由3根支持構件812,能以固定之基板間距PT(圖5)一次性保持由基板搬送機構7搬送之複數片基板W。又,延出構件813自背板811之上端部背面向(+X)方向延出。第1升降器810a如圖2所示,整體呈L字狀。再者,第1升降器810a之極限上升位置設定於即便基板搬送機構7為保持有複數片基板W之狀態亦能自支持構件812之上方通過之高度,該高度為能與基板搬送機構7之間交接複數片基板W之高度。In order to hold a plurality of substrates W at once and immerse them in the
於處理槽821之(+X)方向側,設置有升降器驅動機構814。升降器驅動機構814具備升降馬達815、滾珠螺桿816、升降底座817、升降支柱818及馬達驅動部819。升降馬達815以使旋轉軸縱置之狀態安裝於基板處理系統1之框架(圖示省略)。滾珠螺桿816連結於升降馬達815之旋轉軸。升降底座817之一側螺合於滾珠螺桿816。升降支柱818之下端部側安裝於升降底座817,上端部側安裝於延出構件813之下表面。若馬達驅動部819響應來自控制部9之上升指令而驅動升降馬達815,則滾珠螺桿816旋轉,升降支柱818帶著升降底座817一併上升。藉此,支持構件812定位於交接位置。又,若馬達驅動部819響應來自控制部9之下降指令而逆向驅動升降馬達815,則滾珠螺桿816倒轉,升降支柱818帶著升降底座817一併下降。藉此,保持於支持構件812之複數片基板W被一次性浸漬於貯存空間821f中貯存之處理液內。On the (+X) direction side of the
貯存空間821f內,在保持於支持構件812之複數片基板W之下方側,即(-Z)方向側,配設有處理液噴出部830與氣泡供給部840。處理液噴出部830將自處理液供給部832經由輸流配管系統839而供給之處理液向貯存空間821f噴出,氣泡供給部840向貯存空間821f中貯存之處理液內供給氮氣之氣泡V(圖5),其等各自按以下所述構成。In the
如圖3至圖6所示,處理液噴出部830具有沿X方向延設之處理液供給管831。本實施方式中,4根處理液供給管831係於Y方向上相互隔開而配置。各處理液供給管831之(-X)方向端部與輸流配管系統839之出口連接,(+X)方向端部密封。又,各處理液供給管831於(+Z)方向之側壁穿設有複數個處理液噴出口834(本實施方式中為50個)。複數個處理液噴出口834係以固定間隔(本實施方式中為基板間距PT)排列於X方向之側壁而穿設。本實施方式中,如圖4所示,各處理液噴出口834係朝向(+Z)方向而設置。因此,被供給至處理液供給管831之處理液形成處理液之液流L,該液流L係於配管內部向(+X)方向流動,再自各處理液噴出口834向上方流動,前往處理槽821之上方開口821g即溢出面。如此,於基板W之下方側形成處理液之向(+Z)方向流動之液流L。再者,為了使發明內容容易理解,將4根處理液供給管831中最靠(-Y)方向側配置者稱為「處理液供給管831a」,將向(+Y)方向側依序配置者分別稱為「處理液供給管831b」、「處理液供給管831c」及「處理液供給管831d」。又,無需對其加以區分之情形時,如上所述簡稱為「處理液供給管831」。As shown in FIGS. 3 to 6 , the processing
處理液供給管831由石英或聚醚醚酮(PEEK)、全氟烷氧基烷烴(PFA)及聚四氟乙烯(PTFE)等具有耐腐蝕性之樹脂材料構成。藉由對處理液供給管831之表面實施切削加工與穿設加工,處理液噴出口834與處理液供給管831形成一體。The processing
如圖3至圖6所示,氣泡供給部840具有沿Y方向延設之起泡器841。本實施方式中,25根起泡器841係於X方向上相互隔開而配置。各起泡器841具有:氣體供給管842,其供氣體於長度方向沿Y方向延設之內部流通;及複數個氣泡噴出口845(本實施方式中為20個),其等穿設於氣體供給管842之(-X)方向之側壁。各氣體供給管842之一端部與連接於供給氮氣之氣體供給部844(參照圖2)之氣體導入管846連接,另一端部密封。氣體導入管846沿著處理槽821之側壁821c及821e而設置。氣體供給管842交替地於(+Y)方向或(-Y)方向上延設,與沿著側壁821c或821e而設置之氣體導入管846連接。如圖5所示,複數個氣泡噴出口845於X方向上以固定之基板間距PT之2倍即間距2PT,設置於氣體供給管842之側壁。各氣泡噴出口845如圖7所示,具有圓形形狀而設置。
氣體供給管842由與氣體之流通方向正交之剖面為圓形之圓筒構件構成。以氣泡噴出口845之開口中心位於通過該圓形中心之水平線上之方式,於氣體供給管842之側壁形成氣泡噴出口845。氣體供給管842自上方觀察係氣體供給管842之氣體流通方向之長度沿著基板W之主面延伸而設置於基板W之下方。氣體供給管842之氣泡噴出口845分別位於在水平方向上鄰接之基板W與基板W之間。藉此,自氣泡噴出口845噴出之氣泡V對自該氣體供給管842與鄰接之氣體供給管842之間上升之處理液之液流L供給。再者,氣體供給管842之管徑例如約為8.0 mm,氣泡噴出口845之直徑約為0.3 mm。
As shown in FIGS. 3 to 6 , the
氣體供給管842由石英或聚醚醚酮(PEEK)、全氟烷氧基烷烴(PFA)及聚四氟乙烯(PTFE)等具有耐腐蝕性之樹脂材料構成。藉由對氣體供給管842之表面實施切削加工與穿設加工,氣泡噴出口845與氣體供給管842形成一體。The
關於氣泡噴出口845之穿設,前文記載為穿設於(-X)方向之側壁,但亦可使之穿設於(+X)方向之側壁。複數個起泡器841之氣泡噴出口845較佳為向固定方向穿設,但例如亦可為鄰接配置之起泡器841之氣泡噴出口845對向設置。又,前文記載為將起泡器841之氣泡噴出口845設置於起泡器841之一個方向上,但例如亦可將氣泡噴出口845設置於起泡器841之(+X)方向與(-X)方向兩個方向上,而自起泡器841之(+X)方向與(-X)方向兩個方向供給氣泡V。又,氣泡噴出口845只要能將氣泡V供給至基板之正面即可,亦可使之穿設於自(+Z)方向或(-Z)方向朝(-X)方向或(+X)方向之水平方向傾斜之大致水平方向之側壁。Regarding the piercing of the
於如此構成之氣泡供給部840中,若氣體供給部844響應來自控制部9之氣泡供給指令而向氣泡供給部840供給氮氣,則流經氣體供給管842之氮氣自設置於氣體供給管842之側壁之氣泡噴出口845朝向處理液之液流L噴出,該液流L自複數根氣體供給管842兩兩之間上升。藉此,氮氣之氣泡V沿自氣體供給管842之側壁朝(+Z)方向之溢出面之方向,向貯存空間821f中貯存之處理液內供給。In the
該等氣泡V藉由自處理液噴出口834流向上方開口821g之處理液之液流L,容易以較小之狀態自氣泡噴出口845脫離,之後自處理液中上升。藉由處理液之液流L而上升之氣泡V促進基板W正面之處理液置換成新鮮之處理液。再者,作為氣體供給部844,例如可為自填充有氮氣之儲氣罐供給氮氣之構成,亦可使用設置基板處理系統1之工廠內所設置之公用設施。These bubbles V are easily detached from the
已參照圖2至圖6對相當於本發明之基板處理裝置之第1實施方式的第1藥液處理部81之構成進行了說明,第2藥液處理部83除了處理液之種類相同或不同此點以外,具有與第1藥液處理部81相同之構成,亦相當於本發明之基板處理裝置之第1實施方式。又,第1沖洗處理部82及第2沖洗處理部84除了處理液係DIW(deionized water,去離子水)等沖洗液此點以外,具有與第1藥液處理部81相同之構成,亦相當於本發明之基板處理裝置之第1實施方式。The configuration of the first chemical
綜上所述,本發明之第1實施方式中,氣體供給管842係自上方之(+Z)方向朝(-X)方向或(+X)方向之水平方向傾斜而設置有複數個氣泡噴出口845。因此,自各氣泡噴出口845噴出之氮氣能藉由自處理液噴出口834供給之處理液之上升流,以氣泡V自氣泡噴出口845脫離,並使氣泡V之尺寸縮小而將其向處理液內供給。關於其詳細理由,將對比圖8所示之比較例與本實施方式(圖5)而進行說明。To sum up, in the first embodiment of the present invention, the
圖8係表示第1實施方式之基板處理裝置之比較例之模式圖。該比較例中,於處理液供給管831之處理液噴出口834之上側,即(+Z)方向,設置有氣體供給管842,且於上側即(+Z)方向具有氣泡噴出口845。自處理液噴出口834向(+Z)方向噴出處理液,自氣泡噴出口845向(+Z)方向噴出氮氣,從而向處理槽821之貯存空間821f供給處理液與氣泡V。該情形時,處理液無法撞擊氣體供給管842,而直接引起氣泡V自氣泡噴出口845脫離。又,處理液不會撞擊氣體供給管842,而直接助力於氣泡V之上升。其結果,氣泡V與氣體供給管842表面之氣泡噴出口845之周圍密接,不會自氣體供給管842之表面脫離,隨著時間經過而以氣泡噴出口845之開口為中心呈球狀變大。一旦變大之氣泡V之浮力超過密接力,達到足以脫離之大小時,便會自氣泡噴出口845及密接區域脫離而向處理液內供給。變大之氣泡V之直徑有時會變得較基板間距PT大,因此無法進入基板W間,從而無法充分促進基板W正面之處理液置換成新鮮之處理液。FIG. 8 is a schematic view showing a comparative example of the substrate processing apparatus according to the first embodiment. In this comparative example, a
相對於此,第1實施方式中,自氣泡噴出口845噴出之氣泡V產生後立即藉由上升之處理液直接自氣泡噴出口845飛離。飛離之氣泡V與處理液一併上升,其上升速度除了氣泡V之浮力以外,進而加上了處理液之上升速度,因此較快。其結果,第1實施方式中,氣泡V之尺寸較比較例(圖8)小,進而能向基板與基板之間之基板正面供給氣泡徑較比較例小之氣泡,從而能迅速且充分地促進基板正面之處理液置換成新鮮之處理液。On the other hand, in the first embodiment, the bubbles V ejected from the air
尤其是,第1藥液處理部81會經由高縱橫比凹部對SiN膜進行濕式蝕刻,因此將本發明應用於第1藥液處理部81對3D-NAND記憶體之製造而言很重要。即,若欲提高濕式蝕刻性能,必須於凹部之內部與外部之間良好地進行處理液之置換。又,於凹部之底部附近,會伴隨於蝕刻反應而析出矽,但藉由處理液之置換,能將上述矽自凹部排出。若欲使該液體置換穩定且持續表現,必須加大凹部之內部與外部之濃度差,即濃度梯度。進一步而言,若欲滿足其等,縮小氣泡徑便成為用以有效率地向基板W之正面供給新鮮處理液之重要技術事項。關於此點,根據能縮小氣泡V之尺寸之第1藥液處理部81,藉由該氣泡V能促進新鮮處理液之供給,從而能良好地進行SiN膜之濕式蝕刻。In particular, the first chemical
再者,本發明並不限定於上述第1實施方式,只要不脫離其主旨,除了上述實施方式以外,亦可進行各種變更。例如,第1實施方式中,係使用自氣體供給管842設置有空心圓柱狀之氣泡噴出口845之起泡器841供給氣泡V,但起泡器841之構成並不限定於此。In addition, this invention is not limited to the said 1st Embodiment, Unless it deviates from the summary, various changes are possible other than the said embodiment. For example, in the first embodiment, the air bubbles V are supplied using the
其次,使用圖9及圖10,對第2實施方式進行說明。再者,對於與第1實施方式相同之構成,將省略說明。於圖9及圖10中,基板W係於X方向上以面對面狀態配置,於氣體供給管842之上方且基板W之背面與鄰接之基板W之背面之間,設置有間隔板851。間隔板851之形狀例如為四角柱狀。藉由設置間隔板851,能抑制迂繞著氣體供給管842而欲自基板W之背面與鄰接之基板W之背面之間上升之處理液之液流之產生,從而能縮小X方向之處理液之液流之影響而向基板W之正面與鄰接之基板W之正面之間供給自氣泡噴出口845噴出之氣泡V。其結果,能將氣泡V集中於面對面狀態之基板之正面,從而置換成新鮮處理液之速度提高,能以更高品質執行基板處理。再者,關於間隔板851,前文係與氣體供給管842分開記載,但亦可與氣體供給管842形成一體。Next, a second embodiment will be described using FIGS. 9 and 10 . In addition, description will be omitted about the same configuration as that of the first embodiment. In FIGS. 9 and 10 , the substrates W are arranged facing each other in the X direction, and a
其次,使用圖11,對第3實施方式進行說明。再者,對於與第1實施方式及第2實施方式相同之構成,將省略說明。上述第2實施方式中,與第1實施方式同樣地,以基板間距PT之間隔沿X方向排列而穿設有50個處理液噴出口834,但第3實施方式中,如圖11所示,其等係以固定之基板間距PT之2倍即間距2PT設置於處理液供給管831之(+Z)方向之側壁(本實施方式中為25個)。該情形時,即便為與第1實施方式或第2實施方式相同之流量,自1個處理液噴出口834供給之處理液之流量亦會變大,而能使自設置於較氣體供給管842之上方更靠側方之處之氣泡噴出口845,即向(-X)方向穿設之複數個氣泡噴出口845噴出之氣泡V,以更小之狀態自氣體供給管842脫離而上升。Next, a third embodiment will be described using FIG. 11 . Note that descriptions of the same configurations as those of the first embodiment and the second embodiment will be omitted. In the above-mentioned second embodiment, like the first embodiment, 50 processing
第1實施方式至第3實施方式中,藉由對由樹脂材料構成之長條樹脂管之表面實施切削加工與穿設加工,氣體供給管842與複數個氣泡噴出口845形成一體。In the first to third embodiments, the
又,氣泡噴出口845為圓形,但其形狀任意,而並不限定於此。例如,亦可使用如圖12所示前端面具有橢圓形形狀之氣泡噴出口845供給氣泡V。In addition, although the
又,氣泡噴出口845係穿設,但只要使氣泡噴出口845位於在水平方向上鄰接之基板W之間即可,其形狀任意,而並不限定於此。例如,氣泡噴出口845設置於如圖13所示為柱狀形狀之空心圓柱狀之突設部位843a、或如圖14所示為越靠近前端外形尺寸越小之尖細形狀(錐狀形狀)之空心圓錐台形狀之突設部位843b之前端。In addition, the air
氣泡噴出口845a或氣泡噴出口845b分別設置於自氣體供給管842突設之突設部位843a或突設部位843b之前端。因此,能使氣泡供給部840中,於氣泡V即將自氣泡噴出口845a、845b脫離而向處理液供給之前一直與氣泡V密接之密接區域限定於突設部位843a、843b之前端面,從而較於配管之側壁設置有氣泡噴出口845時窄小化。其結果,能縮小氣泡徑,提高處理品質。The
關於突設部位843a或843b,係藉由對氣體供給管842之表面實施切削加工與穿設加工,而使氣體供給管842與複數個突設部位843a或843b形成一體。此處,當然亦可分別準備氣體供給管842與複數個突設部位843a及843b,對氣體供給管842安裝複數個突設部位843a及843b而使之一體化。Regarding the protruding
又,氣體供給管842之剖面為圓形,但只要使氣泡噴出口845位於在水平方向上鄰接之基板W之間即可,其形狀任意,而並不限定於此。例如,亦可如圖15~圖17所示,為四邊形等之角柱構件類之氣體供給管842b。例如,於圖15中,氣泡噴出口845c穿設於氣體供給管842b。於圖16中,氣泡噴出口845d穿設於為柱狀形狀之空心圓柱狀之突設部位843d之前端。於圖17中,氣泡噴出口845e穿設於為越靠近前端外形尺寸越小之尖細形狀之空心圓錐台形狀之突設部位843e之前端。如氣泡噴出口845a、845b、845d、845e般,氣泡噴出口845位於空心圓柱狀之前端之情形時,藉由自處理液噴出口834供給之處理液之上升流,得以促進氣泡V自氣泡噴出口脫離。其結果,能進一步縮小氣泡V之尺寸。Also, the cross section of the
又,如圖18所示,氣體供給管842分別經由流量調節器847連接於氣體供給部844。作為流量調節器847,可設置開關閥或流量調整閥。流量調節器847連接於控制部9,由控制部9對流量調節器847進行開關控制及流量控制,從而控制流經氣體供給管842之氣體之流量。藉此,能逐一調整分別流向複數根氣體供給管842之氣體之流量,從而能調整自氣泡噴出口845噴出之氣泡V之量。藉由如上所述具有流量調節器847,例如,於沿X方向排列之複數片基板間,相對於目標蝕刻量而言存在蝕刻量之差之情形時,能於X方向之各位置調整氣泡V之供給量。其結果,能提高以組批狀態一次性處理之所有基板中各個基板所對應之蝕刻量於基板間之均勻性。又,希望於基板間變更蝕刻量之情形時,能增減向希望變更蝕刻量之基板之正面供給之氣泡V之量,而適當地進行調整。又,藉由逐一調整流經複數根氣體供給管842之氣體之流量,能調整向處理槽821內供給之氣泡V之量,亦能根據處理槽821內之位置,局部調整處理液上升流之速度。Moreover, as shown in FIG. 18 , the
又,亦可對氣泡噴出口845之內表面實施親水化處理。親水化處理例如為電漿處理。藉由該電漿處理,該前端即氣泡噴出口845之內表面被親水化,而得以促進氣泡V之脫離。其結果,能進一步縮小氣泡V之尺寸。In addition, the inner surface of the
又,亦可如圖19所示,於氣體供給管842之下方設置整流板861。作為整流板861,例如可採用寬度較氣體供給管842之管徑大之整流板。藉由採用此種整流板,能自較鄰接之氣體供給管842之間隔窄之整流板與整流板之間隔,向沿X方向排列之基板W之正面供給自處理液噴出部830噴出之處理液之上升流。該情形時,處理液上升流之速度加快,能促進氣泡V自氣泡噴出口845脫離,並且能將脫離之氣泡V得當地供給至基板W之正面。再者,整流板861可與氣體供給管842同樣地,自上方觀察係沿著基板之主面而延設。而且,處理液供給管831之處理液噴出口834朝向處理槽821之底壁821a或側壁821c而開口,噴出處理液,所噴出之處理液能形成自整流板與整流板之間隔噴出之上升流。Furthermore, as shown in FIG. 19 , a straightening
又,上述實施方式中,處理液噴出部830包含4根處理液供給管831,但處理液供給管831之根數並不限定於此,而是可根據貯存空間821f或基板W之尺寸等加以設置。又,氣泡供給部840中包含之起泡器841之根數為25根,但起泡器841之根數並不限定於此,而是可根據貯存空間821f或基板W之正面之朝向、基板W之片數等加以設置。Also, in the above-mentioned embodiment, the processing
又,上述實施方式中,係將氮氣送入起泡器841中而將氮氣之氣泡V供給至處理液內,但可使用氮氣以外之氣體作為本發明中之「氣體」。Also, in the above-mentioned embodiment, nitrogen gas is fed into the
又,上述實施方式中,係將本發明應用於自處理液供給管831朝向貯存空間821f之上方噴出處理液之基板處理裝置,但本發明之處理液之供給態樣並不限定於此。例如亦可自基板W之下方側朝向處理槽821之底壁821a噴出處理液。In addition, in the above-mentioned embodiment, the present invention is applied to the substrate processing apparatus that ejects the processing liquid from the processing
進而,上述實施方式中,係將本發明應用於藉由含有磷酸之藥液進行藥液處理之基板處理裝置、或進行沖洗處理之基板處理裝置,但本發明之應用範圍並不限定於此,本發明可應用於使基板浸漬於上述藥液及沖洗液以外之處理液內,並且於處理液內向上述基板供給氣泡V而進行基板處理之基板處理技術全體。 [產業上之可利用性] Furthermore, in the above-mentioned embodiments, the present invention is applied to a substrate processing apparatus that performs chemical treatment with a chemical solution containing phosphoric acid, or a substrate processing apparatus that performs rinse processing, but the scope of application of the present invention is not limited thereto. The present invention can be applied to the entire substrate processing technology of immersing a substrate in a processing liquid other than the above-mentioned chemical liquid and rinse liquid, and supplying air bubbles V to the above-mentioned substrate in the processing liquid to perform substrate processing. [Industrial availability]
本發明可應用於將基板浸漬於處理槽中貯存之藥液或純水等處理液內,並且於處理液內向上述基板供給氣泡而對其進行處理之基板處理裝置全體。The present invention can be applied to an entire substrate processing apparatus that immerses a substrate in a processing liquid such as a chemical solution or pure water stored in a processing tank, and supplies air bubbles to the substrate in the processing liquid to process the substrate.
1:基板處理系統 2:收納器載置部 3:擋閘驅動機構 4:基板移載機器人 5:姿勢變換機構 6:推進器 7:基板搬送機構 8:處理單元 9:控制部 31:擋閘 71:懸垂臂 81:第1藥液處理部(基板處理裝置) 82:第1沖洗處理部(基板處理裝置) 83:第2藥液處理部(基板處理裝置) 84:第2沖洗處理部(基板處理裝置) 85:乾燥處理部 810:升降器(基板保持部) 810a:第1升降器(基板保持部) 810b:第2升降器(基板保持部) 811:背板 812:支持構件 813:延出構件 814:升降器驅動機構 815:升降馬達 816:滾珠螺桿 817:升降底座 818:升降支柱 819:馬達驅動部 821:處理槽 821a:底壁 821b~821e:側壁 821f:貯存空間 821g:上方開口 822:溢出槽 822a:回收空間 823:外部容器 824:處理槽 830:處理液噴出部 831:處理液供給管 831a~831d:處理液供給管 832:處理液供給部 833:處理液回收部 834:處理液噴出口 839:輸流配管系統 840:氣泡供給部 841:起泡器 841a~841d:起泡器 842:氣體供給管 842b:氣體供給管 843:穿設部位 843a:穿設部位 843b:穿設部位 843d:穿設部位 843e:穿設部位 844:氣體供給部 845:氣泡噴出口 845a~845e:氣泡噴出口 846:氣體導入管 847:流量調節器 851:間隔板 861:整流板 F:晶圓搬送盒 L:液流 PT:間距 2PT:間距 V:氣泡 W:基板 1: Substrate processing system 2: Receiver loading part 3: Gate drive mechanism 4: Substrate transfer robot 5: Posture changing mechanism 6: Thruster 7: Substrate transfer mechanism 8: Processing unit 9: Control Department 31: gate 71: Suspension arm 81: The first chemical solution processing part (substrate processing device) 82: 1st Rinse Processing Section (Substrate Processing Equipment) 83: The second chemical solution processing part (substrate processing device) 84: Second Rinse Treatment Unit (Substrate Treatment Unit) 85:Drying processing department 810: lifter (substrate holding part) 810a: 1st lifter (substrate holding part) 810b: 2nd lifter (substrate holding part) 811: Backplane 812: Support components 813: Extension component 814: Lifter drive mechanism 815:Lift motor 816: ball screw 817: Lifting base 818:Lifting pillar 819:Motor drive department 821: processing tank 821a: bottom wall 821b~821e: side wall 821f: storage space 821g: top opening 822: overflow tank 822a:Reclaim space 823: Outer container 824: processing tank 830: Treatment liquid ejection part 831: Treatment liquid supply pipe 831a~831d: Treatment liquid supply pipe 832:Processing liquid supply unit 833: Treatment liquid recovery department 834: Treatment liquid ejection port 839: Transmission piping system 840:Bubble supply unit 841: Bubbler 841a~841d: bubbler 842: Gas supply pipe 842b: Gas supply pipe 843: Wearing parts 843a: Wearing parts 843b: Wearing parts 843d: Wearing parts 843e: Wearing parts 844: gas supply 845:Bubble outlet 845a~845e: Bubble ejection port 846: gas inlet tube 847: Flow Regulator 851: Partition board 861: rectifier board F: Wafer transfer box L: liquid flow PT: Pitch 2PT: Pitch V: Bubble W: Substrate
圖1係表示具備本發明之基板處理裝置之第1實施方式的基板處理系統之概略構成之俯視圖。
圖2係表示本發明之基板處理裝置之第1實施方式的概略構成之模式圖。
圖3係模式性表示圖2所示之基板處理裝置之主要構成之分解組裝立體圖。
圖4係圖2之局部剖視圖。
圖5係表示保持於升降器之複數片基板、氣泡噴出口、處理液噴出口之配置關係之模式圖。
圖6係圖2所示之基板處理裝置之主要構成之俯視圖。
圖7係表示自(-X)方向觀察圖5所示之氣體供給管842得見之一部分之局部放大圖。
圖8係表示第1實施方式之基板處理裝置之比較例之模式圖。
圖9係本發明之基板處理裝置之第2實施方式之局部剖視圖。
圖10係表示保持於升降器之複數片基板、氣泡噴出口、處理液噴出口、間隔板之配置關係之模式圖。
圖11係表示保持於升降器之複數片基板、氣泡噴出口、處理液噴出口、間隔板之配置關係之模式圖。
圖12係表示另一形態之氣泡噴出口之局部放大圖。
圖13係表示另一形態之氣體供給管之局部放大圖。
圖14係表示另一形態之氣體供給管之局部放大圖。
圖15係表示另一形態之氣體供給管之局部放大圖。
圖16係表示另一形態之氣體供給管之局部放大圖。
圖17係表示另一形態之氣體供給管之局部放大圖。
圖18係表示另一形態之氣體供給管之局部放大圖。
圖19係表示另一形態之氣體供給管之局部放大圖。
FIG. 1 is a plan view showing a schematic configuration of a substrate processing system including a substrate processing apparatus according to a first embodiment of the present invention.
Fig. 2 is a schematic diagram showing the schematic configuration of the first embodiment of the substrate processing apparatus of the present invention.
FIG. 3 is an exploded perspective view schematically showing the main components of the substrate processing apparatus shown in FIG. 2 .
Fig. 4 is a partial sectional view of Fig. 2 .
FIG. 5 is a schematic diagram showing the arrangement relationship of a plurality of substrates held by the lifter, bubble ejection ports, and treatment liquid ejection ports.
FIG. 6 is a top view of the main components of the substrate processing apparatus shown in FIG. 2 .
FIG. 7 is a partially enlarged view showing a portion of the
831:處理液供給管 831: Treatment liquid supply pipe
834:處理液噴出口 834: Treatment liquid ejection port
840:氣泡供給部 840:Bubble supply unit
841:起泡器 841: Bubbler
842:氣體供給管 842: Gas supply pipe
845:氣泡噴出口 845:Bubble outlet
L:液流 L: liquid flow
PT:間距 PT: Pitch
V:氣泡 V: Bubble
W:基板 W: Substrate
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