TWI802896B - Methods of forming capacitor - Google Patents

Methods of forming capacitor Download PDF

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TWI802896B
TWI802896B TW110120035A TW110120035A TWI802896B TW I802896 B TWI802896 B TW I802896B TW 110120035 A TW110120035 A TW 110120035A TW 110120035 A TW110120035 A TW 110120035A TW I802896 B TWI802896 B TW I802896B
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material layer
layer
opening
electrode
forming
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TW110120035A
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TW202249248A (en
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龔耀雄
賴朝文
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南亞科技股份有限公司
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Priority to CN202111213265.6A priority patent/CN115440730A/en
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Abstract

The present disclosure provides a method of forming a capacitor including forming a stack on a substrate. The stack includes a support layer, a first material layer on the support layer, and a second material layer above the first material layer, which at least the first material includes ashable material. The method further includes patterning the stack to form a first opening in the stack, forming a first electrode including a second opening in the first opening, removing the second material layer to expose an upper portion of an outer surface of the first electrode, ashing the first material layer to expose a lower portion of the outer surface of the first electrode, and forming a dielectric layer and a second electrode in the second opening and on the outer surface of the first electrode.

Description

形成電容器的方法Method of Forming a Capacitor

本公開內容是關於形成電容器的方法,且特別是關於形成包括支撐框架的電容器的方法。The present disclosure relates to methods of forming capacitors, and more particularly to methods of forming capacitors that include a support frame.

動態隨機存取記憶體(Dynamic Random Access Memory,DRAM)包含多個記憶胞,各個記憶胞包括控制開關的電晶體和做為儲存器的電容器,其中電晶體和電容器互相耦合以實現資訊存取的功能。當記憶胞的電容器具有較高的高度時,電容器的電極之間具有更大的重疊區域,從而使電容器可以提供較大的電壓訊號。為了維持高電容器的結構穩定,因此在電容器中形成支撐框架以固定電極的位置,避免多個電容器的電極搖擺(wobbling)而彼此接觸。DRAM (Dynamic Random Access Memory, DRAM) includes a plurality of memory cells, and each memory cell includes a transistor for controlling a switch and a capacitor as a storage, wherein the transistor and the capacitor are coupled to each other to realize information access Function. When the capacitor of the memory cell has a higher height, there is a larger overlapping area between the electrodes of the capacitor, so that the capacitor can provide a larger voltage signal. In order to maintain the structural stability of the high capacitor, a supporting frame is formed in the capacitor to fix the positions of the electrodes, preventing electrodes of a plurality of capacitors from wobbling and contacting each other.

根據本公開一實施方式提供一種形成電容器的方法,包括在基板上形成堆疊,其包括第一支撐層、在第一支撐層上的第一材料層和在第一材料層上方的第二材料層,其中至少第一材料層包括可灰化材料。方法還包括圖案化堆疊以在堆疊中形成第一開口、在第一開口中形成包括第二開口的第一電極、移除第二材料層以暴露第一電極的外側表面的上部、灰化第一材料層以暴露第一電極的外側表面的下部,以及在第一電極的第二開口中和第一電極的外側表面上形成介電層和第二電極。According to an embodiment of the present disclosure, there is provided a method of forming a capacitor, including forming a stack on a substrate, which includes a first support layer, a first material layer on the first support layer, and a second material layer above the first material layer , wherein at least the first layer of material includes an ashable material. The method also includes patterning the stack to form a first opening in the stack, forming a first electrode including a second opening in the first opening, removing the second material layer to expose an upper portion of an outer side surface of the first electrode, ashing the first electrode. A material layer is provided to expose a lower portion of the outer surface of the first electrode, and a dielectric layer and a second electrode are formed in the second opening of the first electrode and on the outer surface of the first electrode.

在本公開一實施方式中,在基板上形成堆疊包括形成具有第一厚度的第一材料層,第一厚度介於堆疊的厚度的50%至60%間。In an embodiment of the present disclosure, forming the stack on the substrate includes forming a first material layer having a first thickness between 50% and 60% of the thickness of the stack.

在本公開一實施方式中,在基板上形成堆疊包括形成具有灰化材料的第一材料層和第二材料層,且移除第二材料層包括灰化第二材料層。In an embodiment of the present disclosure, forming the stack on the substrate includes forming a first material layer and a second material layer having an ashed material, and removing the second material layer includes ashing the second material layer.

在本公開一實施方式中,在第一開口中形成第一電極包括形成具有長寬比介於35:1至45:1間的第一電極。In an embodiment of the present disclosure, forming the first electrode in the first opening includes forming the first electrode with an aspect ratio between 35:1 and 45:1.

在本公開一實施方式中,在基板上形成堆疊進一步包括在第一材料層和第二材料層之間形成第二支撐層,以及在第二材料層上形成第三支撐層。In an embodiment of the present disclosure, forming the stack on the substrate further includes forming a second support layer between the first material layer and the second material layer, and forming a third support layer on the second material layer.

在本公開一實施方式中,移除第二材料層包括使用濕蝕刻製程選擇性蝕刻第二材料層,以保留第一電極和第二支撐層。In an embodiment of the present disclosure, removing the second material layer includes selectively etching the second material layer using a wet etching process to retain the first electrode and the second supporting layer.

在本公開一實施方式中,移除第二材料層進一步包括在第三支撐層中形成相鄰於第一電極的第三開口以暴露第二材料層,以及通過第三開口移除第二材料層。In an embodiment of the present disclosure, removing the second material layer further includes forming a third opening adjacent to the first electrode in the third supporting layer to expose the second material layer, and removing the second material through the third opening. layer.

在本公開一實施方式中,灰化第一材料層進一步包括在第二支撐層中形成相鄰於第一電極的第四開口以暴露第一材料層,以及通過第四開口灰化第一材料層。In an embodiment of the present disclosure, ashing the first material layer further includes forming a fourth opening adjacent to the first electrode in the second supporting layer to expose the first material layer, and ashing the first material layer through the fourth opening. layer.

在本公開一實施方式中,灰化第一材料層進一步包括使用灰化製程移除第一材料層、使用濕式化學清洗製程清洗堆疊,以及對第一電極進行氨氣處理。In an embodiment of the present disclosure, ashing the first material layer further includes removing the first material layer using an ashing process, cleaning the stack using a wet chemical cleaning process, and treating the first electrode with ammonia gas.

在本公開一實施方式中,圖案化堆疊以形成第一開口進一步包括在第二材料層中形成開口、在開口的側壁上形成襯墊層,以及蝕刻穿過襯墊層的底部和第一材料層以形成第一開口。In an embodiment of the present disclosure, patterning the stack to form the first opening further includes forming the opening in the second material layer, forming a liner layer on sidewalls of the opening, and etching through the bottom of the liner layer and the first material. layer to form the first opening.

為了實現提及主題的不同特徵,以下公開內容提供了許多不同的實施例或示例。以下描述組件、配置等的具體示例以簡化本公開。當然,這些僅僅是示例,而不是限制性的。例如,在以下的描述中,在第二特徵之上或上方形成第一特徵可以包括第一特徵和第二特徵以直接接觸形成的實施例,並且還可以包括在第一特徵和第二特徵之間形成附加特徵,使得第一特徵和第二特徵可以不直接接觸的實施例。另外,本公開可以在各種示例中重複參考數字和/或字母。此重複是為了簡單和清楚的目的,並且本身並不表示所討論的各種實施例和/或配置之間的關係。The following disclosure presents many different embodiments or examples in order to achieve the different features of the mentioned subject matter. Specific examples of components, configurations, etc. are described below to simplify the present disclosure. Of course, these are examples only, not limiting. For example, in the following description, forming a first feature on or over a second feature may include embodiments where the first feature and the second feature are formed in direct contact, and may also include embodiments where the first feature and the second feature are formed in direct contact. An embodiment in which an additional feature is formed between such that the first feature and the second feature may not be in direct contact. Additionally, the present disclosure may repeat reference numbers and/or letters in various examples. This repetition is for simplicity and clarity and does not in itself indicate a relationship between the various embodiments and/or configurations discussed.

此外,本文可以使用空間相對術語,諸如「在…下面」、「在…下方」、「下部」、「在…上面」、「上部」等,以便於描述一個元件或特徵與如圖所示的另一個元件或特徵的關係。除了圖中所示的取向之外,空間相對術語旨在包括使用或操作中的裝置的不同取向。裝置可以以其他方式定向(旋轉90度或在其他方向上),並且同樣可以相應地解釋在此使用的空間相對描述符號。In addition, spatially relative terms such as "below," "beneath," "lower," "above," "upper," etc. may be used herein to facilitate describing an element or feature as shown in the drawings. A relationship to another component or feature. Spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.

本公開內容提供一種形成電容器的方法,包括形成至少下部材料層為可灰化材料(ashable material)的堆疊,並在形成堆疊中的電極後,以灰化製程(ashing)移除可灰化材料層。由於灰化製程減少對堆疊結構的損害,堆疊中的電極可整齊排列並形成可靠性高的電容器。The present disclosure provides a method of forming a capacitor, comprising forming a stack in which at least a lower material layer is an ashable material, and removing the ashable material by ashing after forming electrodes in the stack layer. Since the ashing process reduces damage to the stack structure, the electrodes in the stack can be arranged neatly and form a capacitor with high reliability.

第1圖依據本公開的一些實施方式繪示形成電容器的方法1000的流程圖。第2A圖至第2D圖和第2G圖至第2J圖依據本公開的一實施方式繪示在方法1000中各個中間階段的裝置20的截面圖。當結合參考第1圖、第2A圖至第2D圖和第2G圖至第2J圖時,可以很好地描述本公開所提供形成裝置20的方法1000。應理解,可以包括額外的步驟在方法1000的步驟之前、期間或之後,且這些變化的實施方式也在本公開的範圍內。FIG. 1 shows a flowchart of a method 1000 of forming a capacitor according to some embodiments of the present disclosure. 2A-2D and 2G-2J illustrate cross-sectional views of the device 20 at various intermediate stages in the method 1000 according to an embodiment of the present disclosure. The method 1000 of forming the device 20 provided by the present disclosure is best described when combined with reference to FIGS. 1 , 2A-2D, and 2G-2J. It should be understood that additional steps may be included before, during, or after the steps of method 1000 and that implementations of such variations are within the scope of the present disclosure.

請參照第1圖和第2A圖。第2A圖繪示在第1圖中步驟1002的裝置20的截面圖。如第2A圖所示,在基板200上形成支撐層和材料層交錯排列的堆疊205,且至少下部材料層包括可灰化材料。具體而言,形成第一支撐層210在基板200上,且依序形成第一材料層220、第二支撐層212、第二材料層230和第三支撐層214在第一支撐層210上,其中第一材料層220包括可灰化材料。第一材料層220在堆疊205中是最接近基板200的材料層,因此又可稱為下部材料層。相對地,第二材料層230位於第一材料層220的上方,又可稱為上部材料層。儘管第2A圖僅繪示三層支撐層和兩層材料層形成的堆疊205,裝置20可包括其他數量的支撐層和材料層交錯排列所形成的堆疊205,例如四層支撐層和三層材料層。Please refer to Figure 1 and Figure 2A. FIG. 2A shows a cross-sectional view of the device 20 at step 1002 in FIG. 1 . As shown in FIG. 2A, a stack 205 of alternately arranged support layers and material layers is formed on a substrate 200, and at least the lower material layer includes an ashable material. Specifically, the first support layer 210 is formed on the substrate 200, and the first material layer 220, the second support layer 212, the second material layer 230 and the third support layer 214 are sequentially formed on the first support layer 210, Wherein the first material layer 220 includes an ashable material. The first material layer 220 is the material layer closest to the substrate 200 in the stack 205 and thus may also be referred to as a lower material layer. In contrast, the second material layer 230 is located above the first material layer 220 , which can also be referred to as an upper material layer. Although FIG. 2A only shows a stack 205 formed of three support layers and two material layers, the device 20 may include other numbers of support layers and a stack 205 formed by interleaving material layers, such as four support layers and three material layers. layer.

在一些實施方式中,在電漿灰化製程中可以圖案化或移除第一材料層220所包括的可灰化材料,例如碳基化合物、樹脂、高分子材料、其他合適的可灰化材料或其組合。在一些實施方式中,第二材料層230可包括在濕蝕刻製程中可移除的介電材料,例如氧化矽、矽酸鹽玻璃、摻雜硼磷矽酸鹽玻璃、其他氧化物介電材料或其組合。在一些實施方式中,第一材料層220的厚度可以是介於50%至60%的堆疊205的厚度,而第二材料層230的厚度可以是介於40%至50%的堆疊205的厚度。舉例而言,第一材料層220可以是厚度介於500 nm至600 nm間的樹脂,而第二材料層230可以是厚度介於400 nm至500 nm間的氧化矽。In some embodiments, the ashable materials included in the first material layer 220 may be patterned or removed during the plasma ashing process, such as carbon-based compounds, resins, polymer materials, and other suitable ashable materials. or a combination thereof. In some embodiments, the second material layer 230 may include a dielectric material that can be removed during a wet etching process, such as silicon oxide, silicate glass, doped borophosphosilicate glass, and other oxide dielectric materials. or a combination thereof. In some embodiments, the thickness of the first material layer 220 may be between 50% and 60% of the thickness of the stack 205, and the thickness of the second material layer 230 may be between 40% and 50% of the thickness of the stack 205. . For example, the first material layer 220 may be resin with a thickness between 500 nm and 600 nm, and the second material layer 230 may be silicon oxide with a thickness between 400 nm and 500 nm.

在一些實施方式中,形成第一支撐層210、第二支撐層212和第三支撐層214的材料可包括介電材料,其具有和第二材料層230之間在濕蝕刻製程中的蝕刻選擇性。舉例而言,第二材料層230可以是氧化矽,而第一支撐層210、第二支撐層212或第三支撐層214可以是氮化矽。在一些實施方式中,形成第一支撐層210、第二支撐層212和第三支撐層214的材料可以是相同的材料,例如三者可以皆為氮化矽。In some embodiments, the material forming the first supporting layer 210, the second supporting layer 212, and the third supporting layer 214 may include a dielectric material having an etching selectivity between the second material layer 230 and the wet etching process. sex. For example, the second material layer 230 can be silicon oxide, and the first support layer 210 , the second support layer 212 or the third support layer 214 can be silicon nitride. In some embodiments, the materials forming the first support layer 210 , the second support layer 212 and the third support layer 214 may be the same material, for example, all three may be silicon nitride.

請參照第1圖和第2B圖。第2B圖繪示在第1圖中步驟1004的裝置20的截面圖。如第2B圖所示,圖案化支撐層和材料層所形成的堆疊205,使第一開口245形成在堆疊205中。具體而言,在堆疊205上形成圖案化的遮罩240,其具有多個孔洞對準即將形成的第一開口245。利用遮罩240對堆疊205進行非等向性蝕刻製程(例如乾蝕刻製程),且蝕刻製程停止在基板200的上表面上,從而形成第一開口245在堆疊205中。形成第一開口245後,可從堆疊205上移除遮罩240。Please refer to Figure 1 and Figure 2B. FIG. 2B shows a cross-sectional view of the device 20 at step 1004 in FIG. 1 . As shown in FIG. 2B , the stack 205 formed by the support layer and the material layer is patterned such that a first opening 245 is formed in the stack 205 . Specifically, a patterned mask 240 is formed on the stack 205 with a plurality of holes aligned with the first opening 245 to be formed. An anisotropic etching process (such as a dry etching process) is performed on the stack 205 using the mask 240 , and the etching process is stopped on the upper surface of the substrate 200 , thereby forming a first opening 245 in the stack 205 . After the first opening 245 is formed, the mask 240 may be removed from the stack 205 .

在一些實施方式中,形成第一開口245可包括多步驟的蝕刻製程。舉例而言,在使用遮罩240的蝕刻製程中,形成穿過第三支撐層214並延伸進第二材料層230的開口後,可暫停蝕刻製程以形成共形於開口的襯墊層(未示出)在延伸進第二材料層230的開口之中。接著繼續蝕刻製程,使得蝕刻劑穿透襯墊層的底部並蝕刻至基板200的上表面上,以形成第一支撐層210和第二支撐層212。藉由多步驟的蝕刻製程,可在堆疊205中形成側壁平整的第一開口245,從而後續形成於第一開口245中的元件具可靠性。In some embodiments, forming the first opening 245 may include a multi-step etching process. For example, after forming the opening through the third support layer 214 and extending into the second material layer 230 during the etch process using the mask 240, the etch process may be paused to form a liner layer conformal to the opening (not shown). shown) in the opening extending into the second material layer 230 . Then the etching process is continued, so that the etchant penetrates the bottom of the liner layer and etches onto the upper surface of the substrate 200 to form the first support layer 210 and the second support layer 212 . Through the multi-step etching process, the first opening 245 with flat sidewalls can be formed in the stack 205 , so that the devices subsequently formed in the first opening 245 are reliable.

請參照第1圖和第2C圖。第2C圖繪示在第1圖中步驟1006的裝置20的截面圖。如第2C圖所示,在第一開口245中形成包括第二開口255的第一電極250。具體而言,在堆疊205上和第一開口245(如第2B圖所示)之中形成毯覆電極層,並使用例如化學機械研磨(chemical mechanical polishing,CMP)製程移除堆疊205上的部份毯覆電極層,使得第一電極250共形形成於第一開口245中。由於第一電極250共形於第一開口245,使得第一電極250包括第二開口255,從而增加第一電極250暴露的表面積。因此,第一電極250具有相對大的表面積可以和後續形成於其中的其他元件接觸。Please refer to Figure 1 and Figure 2C. FIG. 2C shows a cross-sectional view of the device 20 at step 1006 in FIG. 1 . As shown in FIG. 2C , the first electrode 250 including the second opening 255 is formed in the first opening 245 . Specifically, a blanket electrode layer is formed over the stack 205 and within the first opening 245 (shown in FIG. 2B ), and portions of the stack 205 are removed using, for example, a chemical mechanical polishing (CMP) process. A portion blankets the electrode layer such that the first electrode 250 is conformally formed in the first opening 245 . Since the first electrode 250 conforms to the first opening 245 , the first electrode 250 includes the second opening 255 , thereby increasing the exposed surface area of the first electrode 250 . Therefore, the first electrode 250 has a relatively large surface area to be in contact with other elements subsequently formed therein.

在一些實施方式中,形成第一電極250的材料可包括金屬、金屬化合物、合金化合物、其他導電材料或其組合,例如氮化鈦或摻雜矽的氮化鈦。舉例而言,可使用例如化學氣相沉積(chemical vapor deposition,CVD)、原子層沉積(atomic layer deposition,ALD)等製程沉積上述導電材料以形成第一電極250。在一些實施方式中,第一電極250具有高的長寬比,使得包括第一電極250的電容器可提供較大的電壓訊號,例如第一電極250的長寬比可介於35:1至45:1間。In some embodiments, the material forming the first electrode 250 may include metals, metal compounds, alloy compounds, other conductive materials or combinations thereof, such as titanium nitride or silicon-doped titanium nitride. For example, the above-mentioned conductive material may be deposited using processes such as chemical vapor deposition (chemical vapor deposition, CVD), atomic layer deposition (atomic layer deposition, ALD), etc. to form the first electrode 250 . In some embodiments, the first electrode 250 has a high aspect ratio, so that a capacitor including the first electrode 250 can provide a larger voltage signal, for example, the aspect ratio of the first electrode 250 can be between 35:1 and 45. : 1 room.

請參照第1圖和第2D圖。第2D圖繪示在第1圖中步驟1008的裝置20的截面圖。如第2D圖所示,在堆疊205的頂部支撐層中形成第三開口262。具體而言,在堆疊205上形成圖案化的遮罩260,遮罩260在其下方相鄰的第一電極250之間具有孔洞。利用遮罩260對暴露的第三支撐層214進行非等向性蝕刻製程(例如乾蝕刻製程),從而形成第三開口262在第三支撐層214中。由於第三支撐層214在堆疊205中位於最上層,第三支撐層214又可稱為頂部支撐層。相對地,基板200上的第一支撐層210可稱為底部支撐層,而位於第一支撐層210和第三支撐層214之間的第二支撐層212可稱為中部支撐層。形成第三開口262後,可從堆疊205上移除遮罩260。Please refer to Figure 1 and Figure 2D. FIG. 2D shows a cross-sectional view of the device 20 at step 1008 in FIG. 1 . As shown in FIG. 2D , a third opening 262 is formed in the top support layer of the stack 205 . Specifically, a patterned mask 260 is formed on the stack 205 , and the mask 260 has holes between adjacent first electrodes 250 thereunder. An anisotropic etching process (such as a dry etching process) is performed on the exposed third support layer 214 by using the mask 260 , so as to form a third opening 262 in the third support layer 214 . Since the third support layer 214 is the uppermost layer in the stack 205 , the third support layer 214 may also be referred to as a top support layer. In contrast, the first support layer 210 on the substrate 200 may be referred to as a bottom support layer, and the second support layer 212 located between the first support layer 210 and the third support layer 214 may be referred to as a middle support layer. After the third opening 262 is formed, the mask 260 may be removed from the stack 205 .

在一些實施方式中,形成第三開口262的蝕刻製程停止在第二材料層230的上表面上,以形成第2D圖中暴露第二材料層230的第三開口262。在一些其他實施方式中,第三開口262可延伸進第二材料層230中,使第三開口262的底部低於第二材料層230的上表面。In some embodiments, the etching process for forming the third opening 262 stops on the upper surface of the second material layer 230 to form the third opening 262 exposing the second material layer 230 in the 2D view. In some other embodiments, the third opening 262 may extend into the second material layer 230 such that the bottom of the third opening 262 is lower than the upper surface of the second material layer 230 .

根據第二材料層230的材料或後續蝕刻製程的參數,可以設計不同的第三開口262的數量和位置。在一些實施方式中,第三開口262可設置於相鄰的第一電極250之間,使得相鄰的第一電極250之間的第二材料層230暴露。在一些實施例中,第三開口262可間隔設置於相鄰的第一電極250之間,如第2D圖所示。第2E圖和第2F圖根據本公開的一些實施例繪示在第1圖中步驟1008的裝置20的俯視圖。如第2E圖所示,第三開口262可位於三個彼此相鄰的第一電極250的中間。或者如第2F圖所示,第三開口262可位於四個彼此相鄰的第一電極250的中間,而本公開不以此等實施例為限。According to the material of the second material layer 230 or the parameters of the subsequent etching process, different numbers and positions of the third openings 262 can be designed. In some embodiments, the third opening 262 may be disposed between the adjacent first electrodes 250 such that the second material layer 230 between the adjacent first electrodes 250 is exposed. In some embodiments, the third openings 262 may be spaced between adjacent first electrodes 250 , as shown in FIG. 2D . 2E and 2F illustrate top views of the device 20 at step 1008 in FIG. 1 , according to some embodiments of the present disclosure. As shown in FIG. 2E , the third opening 262 may be located in the middle of three adjacent first electrodes 250 . Alternatively, as shown in FIG. 2F , the third opening 262 may be located in the middle of four adjacent first electrodes 250 , and the present disclosure is not limited to these embodiments.

請參照第1圖和第2G圖。第2G圖繪示在第1圖中步驟1010的裝置20的截面圖。如第2G圖所示,移除堆疊205的第二材料層230。具體而言,通過第三開口262對第二支撐層212和第三支撐層214之間的第二材料層230進行具有選擇性的蝕刻製程(例如濕蝕刻)。由於蝕刻製程具有選擇性,可以移除第二材料層230並保留第二支撐層212、第三支撐層214和第一電極250。舉例而言,可以使用氫氟酸做為蝕刻劑,移除包括氧化矽的第二材料層230。在一些實施方式中,蝕刻第二材料層230的蝕刻劑可包括界面活性劑,增加蝕刻劑對第二材料層230的接觸能力。移除第二材料層230後,暴露第一電極250的上部的外側表面。更詳細而言,第一電極250在第二支撐層212與第三支撐層214之間的外側表面會暴露,以增加第一電極250和後續形成的其他元件接觸的表面積。Please refer to Figure 1 and Figure 2G. FIG. 2G shows a cross-sectional view of the device 20 at step 1010 in FIG. 1 . As shown in FIG. 2G, the second material layer 230 of the stack 205 is removed. Specifically, a selective etching process (such as wet etching) is performed on the second material layer 230 between the second support layer 212 and the third support layer 214 through the third opening 262 . Due to the selectivity of the etching process, the second material layer 230 can be removed and the second support layer 212 , the third support layer 214 and the first electrode 250 remain. For example, hydrofluoric acid can be used as an etchant to remove the second material layer 230 including silicon oxide. In some embodiments, the etchant for etching the second material layer 230 may include a surfactant to increase the contact ability of the etchant to the second material layer 230 . After the second material layer 230 is removed, the upper outer surface of the first electrode 250 is exposed. In more detail, the outer surface of the first electrode 250 between the second support layer 212 and the third support layer 214 is exposed, so as to increase the contact surface area of the first electrode 250 and other elements formed subsequently.

請參照第1圖和第2H圖。第2H圖繪示在第1圖中步驟1012的裝置20的截面圖。如第2H圖所示,在堆疊205的中部支撐層形成第四開口264。具體而言,利用刀具或模具對第二支撐層212進行沖切製程(punch),從而形成第四開口264在第二支撐層212中。在一些實施方式中,沖切製程停止在第一材料層220的上表面上,以形成第2H圖中位於第三開口262下方的第四開口264。在一些其他實施方式中,第四開口264可延伸進第一材料層220中。Please refer to Figure 1 and Figure 2H. FIG. 2H shows a cross-sectional view of the device 20 at step 1012 in FIG. 1 . As shown in FIG. 2H , a fourth opening 264 is formed in the middle support layer of the stack 205 . Specifically, the second support layer 212 is punched by using a knife or a mold, so as to form the fourth opening 264 in the second support layer 212 . In some embodiments, the trimming process stops on the upper surface of the first material layer 220 to form the fourth opening 264 located below the third opening 262 in FIG. 2H. In some other embodiments, the fourth opening 264 may extend into the first material layer 220 .

請參照第1圖和第2I圖。第2I圖繪示在第1圖中步驟1014的裝置20的截面圖。如第2I圖所示,移除堆疊205中包括可灰化材料的下部材料層。具體而言,通過第三開口262和第四開口264對第一支撐層210和第二支撐層212之間的第一材料層220進行灰化製程,以移除第一材料層220並保留第一支撐層210、第二支撐層212和第一電極250。移除第一材料層220可暴露第一電極250的下部的外側表面,即第一電極250在第一支撐層210與第二支撐層212之間的外側表面會暴露,增加第一電極250和後續形成的其他元件接觸的表面積。Please refer to Figure 1 and Figure 2I. FIG. 2I shows a cross-sectional view of the device 20 at step 1014 in FIG. 1 . As shown in FIG. 21 , the lower layer of material in stack 205 comprising ashable material is removed. Specifically, an ashing process is performed on the first material layer 220 between the first support layer 210 and the second support layer 212 through the third opening 262 and the fourth opening 264, so as to remove the first material layer 220 and retain the first material layer 220. A support layer 210 , a second support layer 212 and a first electrode 250 . Removing the first material layer 220 can expose the lower outer surface of the first electrode 250, that is, the outer surface of the first electrode 250 between the first support layer 210 and the second support layer 212 will be exposed, increasing the first electrode 250 and The surface area that is contacted by other subsequently formed components.

在一些實施方式中,灰化製程包括使用電漿移除第一材料層220,例如以氧氣為基底的電漿、以合成氣體(氮氣/氫氣的混合氣體)為基底的電漿或具有其他合適氣體的電漿。在灰化製程後,可使用濕式化學清洗製程(wet clean),用以移除堆疊205中灰化製程的殘留物,以及阻止灰化製程產生的離子對第一電極250造成侵蝕。舉例而言,可以使用具氧化性和脫水性的酸類清洗裝置20,以移除第一材料層220的含碳殘留物。在使用氧氣為基底的電漿灰化製程的實施方式中,可進一步包括對堆疊205進行氨氣處理(NH3 treatment),用以改善第一電極250接受灰化製程時可能產生的缺陷。 In some embodiments, the ashing process includes removing the first material layer 220 using a plasma, such as an oxygen-based plasma, a forming gas (nitrogen/hydrogen mixture)-based plasma, or other suitable plasma. Gas plasma. After the ashing process, a wet chemical cleaning process (wet clean) may be used to remove the residues of the ashing process in the stack 205 and prevent the ions generated by the ashing process from corroding the first electrode 250 . For example, an oxidizing and dehydrating acid cleaning device 20 may be used to remove carbonaceous residues from the first material layer 220 . In an embodiment using an oxygen-based plasma ashing process, NH 3 treatment may be further included on the stack 205 to improve defects that may occur when the first electrode 250 undergoes an ashing process.

移除第一材料層220和第二材料層230後,第一支撐層210、第二支撐層212和第三支撐層214做為支撐框架,用以支撐多個第一電極250,使第一電極250之間不彼此接觸。由於使用灰化製程移除第一支撐層210和第二支撐層212之間的第一材料層220,可以避免堆疊205的下部受到蝕刻製程(例如濕蝕刻)的化學擾動(chemical turbulence/fluctuation)影響而受損,因此第一電極250在堆疊205中可減少搖擺並整齊排列,以增加裝置20的可靠性。 After removing the first material layer 220 and the second material layer 230, the first support layer 210, the second support layer 212 and the third support layer 214 are used as a support frame to support a plurality of first electrodes 250, so that the first The electrodes 250 are not in contact with each other. Since the ashing process is used to remove the first material layer 220 between the first supporting layer 210 and the second supporting layer 212, the lower part of the stack 205 can be prevented from being subjected to chemical turbulence/fluctuation by an etching process (such as wet etching). Therefore, the first electrodes 250 in the stack 205 can be less wobbled and arranged neatly, so as to increase the reliability of the device 20 .

請參照第1圖和第2J圖。第2J圖繪示在第1圖中步驟1016的裝置20的截面圖。如第2J圖所示,在堆疊205中形成介電層270和第二電極275,以形成電容器280。具體而言,在第一支撐層210和第三支撐層214之間、第三支撐層214之上和第一電極250的第二開口255(如第2I圖所示)之中形成毯覆介電層和毯覆電極層,並使用例如化學機械研磨製程移除第三支撐層214上的部份毯覆介電層和毯覆電極層,使得介電層270和第二電極275形成於第一支撐層210和第三支撐層214之間和第二開口255中。Please refer to Figure 1 and Figure 2J. FIG. 2J shows a cross-sectional view of the device 20 at step 1016 in FIG. 1 . As shown in FIG. 2J , a dielectric layer 270 and a second electrode 275 are formed in the stack 205 to form a capacitor 280 . Specifically, a blanket interlayer is formed between the first supporting layer 210 and the third supporting layer 214, on the third supporting layer 214, and in the second opening 255 of the first electrode 250 (as shown in FIG. 2I). electrical layer and blanket electrode layer, and remove part of the blanket dielectric layer and blanket electrode layer on the third supporting layer 214 using, for example, a chemical mechanical polishing process, so that the dielectric layer 270 and the second electrode 275 are formed on the first support layer 214. Between the first supporting layer 210 and the third supporting layer 214 and in the second opening 255 .

第一電極250、介電層270和第二電極275共同形成電容器280,以做為儲存器連接裝置20中的其他元件。第一電極250和介電層270接觸的部分包括第一電極250的內側表面與外側表面,增加第一電極250和第二電極275之間電流的流動面積,因此電容器280亦稱為雙側電容器(double sided container)。由於第一電極250在第一支撐層210和第三支撐層214之間整齊排列,介電層270和第二電極275可平整地形成於第二開口255中,以形成可靠性高的電容器280。The first electrode 250 , the dielectric layer 270 and the second electrode 275 together form a capacitor 280 to serve as other components in the storage connection device 20 . The contact part of the first electrode 250 and the dielectric layer 270 includes the inner surface and the outer surface of the first electrode 250, which increases the flow area of the current between the first electrode 250 and the second electrode 275, so the capacitor 280 is also called a double-sided capacitor. (double sided container). Since the first electrodes 250 are neatly arranged between the first support layer 210 and the third support layer 214, the dielectric layer 270 and the second electrode 275 can be formed flatly in the second opening 255 to form a capacitor 280 with high reliability. .

第3A圖至第3H圖依據本公開的另一實施方式繪示在方法1000中各個中間階段的裝置30的截面圖。當結合參考第1圖和第3A圖至第3H圖時,可以很好地描述本公開所提供形成裝置30的方法1000。形成裝置30的步驟包括類似於形成裝置20的操作步驟,因此可使用上述方法1000的細節和下文中的描述實現裝置30的形成。3A-3H illustrate cross-sectional views of the device 30 at various intermediate stages in the method 1000 according to another embodiment of the present disclosure. The method 1000 of forming the device 30 provided by the present disclosure is best described when referring to Figure 1 and Figures 3A-3H in conjunction. The steps for forming device 30 include operational steps similar to those for forming device 20, so the details of method 1000 above and the description below can be used to effectuate the formation of device 30.

請參照第1圖和第3A圖。第3A圖繪示在第1圖中步驟1002的裝置30的截面圖。如第3A圖所示,在基板300上形成支撐層和材料層交錯排列的堆疊305。具體而言,形成第一支撐層310在基板300上,且依序形成第一材料層320、第二支撐層312、第二材料層330和第三支撐層314在第一支撐層310上,其中第一材料層320和第二材料層330包括可灰化材料。在一些實施方式中,第一材料層320和第二材料層330可包括相同的可灰化材料。在一些其他的實施方式中,第一材料層320和第二材料層330可包括不同的可灰化材料,例如第一材料層320可以為碳基化合物,而第二材料層330可以為樹脂。Please refer to Figure 1 and Figure 3A. FIG. 3A shows a cross-sectional view of the device 30 at step 1002 in FIG. 1 . As shown in FIG. 3A , a stack 305 of alternately arranged support layers and material layers is formed on a substrate 300 . Specifically, the first support layer 310 is formed on the substrate 300, and the first material layer 320, the second support layer 312, the second material layer 330 and the third support layer 314 are sequentially formed on the first support layer 310, Wherein the first material layer 320 and the second material layer 330 include ashable materials. In some embodiments, the first material layer 320 and the second material layer 330 may include the same ashable material. In some other embodiments, the first material layer 320 and the second material layer 330 may include different ashable materials, for example, the first material layer 320 may be a carbon-based compound, and the second material layer 330 may be a resin.

請參照第1圖和第3B圖至的3C圖。第3B圖繪示在第1圖中步驟1004的裝置30的截面圖,而第3C圖繪示在第1圖中步驟1006的裝置30的截面圖。利用遮罩340圖案化支撐層和材料層所形成的堆疊305,使第一開口345形成在基板300上。在第一開口345中形成第一電極350,使第一電極350共形於第一開口345而具有第二開口355。因此,第一電極350具有相對大的表面積可以和後續形成於其中的其他元件接觸。Please refer to Figure 1 and Figure 3B to Figure 3C. FIG. 3B shows a cross-sectional view of the device 30 at step 1004 in FIG. 1 , and FIG. 3C shows a cross-sectional view of the device 30 at step 1006 in FIG. 1 . The stack 305 formed by the support layer and the material layer is patterned using the mask 340 so that the first opening 345 is formed on the substrate 300 . The first electrode 350 is formed in the first opening 345 such that the first electrode 350 is conformal to the first opening 345 with the second opening 355 . Therefore, the first electrode 350 has a relatively large surface area to be in contact with other elements subsequently formed therein.

請參照第1圖和第3D圖。第3D圖繪示在第1圖中步驟1008的裝置30的截面圖。如第3D圖所示,在堆疊305的頂部支撐層中形成第三開口362。具體而言,在堆疊305上形成圖案化的遮罩360,以暴露其下方相鄰的第一電極350之間的第三支撐層314。利用遮罩360對第三支撐層314和第二材料層330進行非等向性蝕刻製程(例如乾蝕刻製程),從而形成第三開口362在第二支撐層312的上表面上。形成第三開口362後,可從堆疊305上移除遮罩360。Please refer to Figure 1 and Figure 3D. FIG. 3D shows a cross-sectional view of the device 30 at step 1008 in FIG. 1 . As shown in FIG. 3D , a third opening 362 is formed in the top support layer of the stack 305 . Specifically, a patterned mask 360 is formed on the stack 305 to expose the third supporting layer 314 between the adjacent first electrodes 350 below it. An anisotropic etching process (such as a dry etching process) is performed on the third support layer 314 and the second material layer 330 by using the mask 360 , so as to form a third opening 362 on the upper surface of the second support layer 312 . After the third opening 362 is formed, the mask 360 may be removed from the stack 305 .

請參照第1圖和第3E圖。第3E圖繪示在第1圖中步驟1010的裝置30的截面圖。如第3E圖所示,移除堆疊305的第二材料層330。具體而言,通過第三開口362對第二支撐層312和第三支撐層314之間的第二材料層330進行灰化製程,以移除第二材料層330並保留第二支撐層312、第三支撐層314和第一電極350。由於第二材料層330包括可灰化材料,因此可使用以氧氣或合成氣體為基底的電漿移除第二材料層330。Please refer to Figure 1 and Figure 3E. FIG. 3E shows a cross-sectional view of the device 30 at step 1010 in FIG. 1 . As shown in Figure 3E, the second material layer 330 of the stack 305 is removed. Specifically, an ashing process is performed on the second material layer 330 between the second support layer 312 and the third support layer 314 through the third opening 362, so as to remove the second material layer 330 and retain the second support layer 312, The third support layer 314 and the first electrode 350 . Since the second material layer 330 includes an ashable material, the second material layer 330 may be removed using an oxygen or forming gas based plasma.

請參照第1圖和第3F圖至第3H圖。第3F圖繪示在第1圖中步驟1012的裝置30的截面圖,第3G圖繪示在第1圖中步驟1014的裝置30的截面圖,而第3H圖繪示在第1圖中步驟1016的裝置30的截面圖。在堆疊305的第二支撐層312以沖切製程形成第四開口364,並通過第三開口362和第四開口364以灰化製程移除堆疊305的第一材料層320。在灰化製程後,可進一步包括濕式化學清洗和氨氣處理,移除灰化製程的殘留物和減少第一電極350的缺陷。使用灰化製程移除第一材料層320和第二材料層330,可以避免堆疊305受到蝕刻製程(例如濕蝕刻)的化學擾動影響而受損,因此減少第一電極350在堆疊305中的搖擺,使第一電極350之間不彼此接觸。由於第一電極350在第一支撐層310和第三支撐層314之間整齊排列,介電層370和第二電極375可平整地形成於第二開口355中,以形成可靠性高的電容器380。Please refer to Figure 1 and Figures 3F to 3H. FIG. 3F shows a cross-sectional view of the device 30 at step 1012 in FIG. 1 , FIG. 3G shows a cross-sectional view of the device 30 at step 1014 in FIG. 1 , and FIG. 3H shows a step at step 1014 in FIG. 1 . Cross-sectional view of device 30 at 1016 . A fourth opening 364 is formed in the second supporting layer 312 of the stack 305 by a die-cutting process, and the first material layer 320 of the stack 305 is removed by an ashing process through the third opening 362 and the fourth opening 364 . After the ashing process, wet chemical cleaning and ammonia treatment may be further included to remove residues of the ashing process and reduce defects of the first electrode 350 . Using an ashing process to remove the first material layer 320 and the second material layer 330 can prevent the stack 305 from being damaged by the chemical perturbation of the etching process (eg, wet etching), thereby reducing the swing of the first electrode 350 in the stack 305 , so that the first electrodes 350 are not in contact with each other. Since the first electrode 350 is neatly arranged between the first supporting layer 310 and the third supporting layer 314, the dielectric layer 370 and the second electrode 375 can be formed flatly in the second opening 355 to form a capacitor 380 with high reliability. .

根據上述實施方式,本公開提供形成電容器的方法包括形成支撐層和材料層的堆疊以及堆疊中的電極,其中至少下部材料層包括可灰化材料,從而可使用灰化製程移除堆疊的下部材料層並暴露電極的下部外側表面。由於使用灰化製程移除下部材料層,減少對堆疊結構的造成的損傷,使得暴露的電極在支撐層中可以避免搖擺。因此,本公開提供的方法可以形成整齊排列的電極,進而形成可靠度高的電容器。According to the above-described embodiments, the present disclosure provides a method of forming a capacitor comprising forming a support layer and a stack of material layers and electrodes in the stack, wherein at least the lower material layer includes an ashable material such that the lower material of the stack can be removed using an ashing process layer and expose the lower outer surface of the electrode. Because the ashing process is used to remove the lower material layer, the damage to the stack structure is reduced, so that the exposed electrodes can avoid swinging in the supporting layer. Therefore, the method provided by the present disclosure can form neatly arranged electrodes, thereby forming a capacitor with high reliability.

前面概述一些實施例的特徵,使得本領域技術人員可更好地理解本公開的觀點。本領域技術人員應該理解,他們可以容易地使用本公開作為設計或修改其他製程和結構的基礎,以實現相同的目的和/或實現與本文介紹之實施例相同的優點。本領域技術人員還應該理解,這樣的等同構造不脫離本公開的精神和範圍,並且在不脫離本公開的精神和範圍的情況下,可以進行各種改變、替換和變更。The foregoing outlines features of some embodiments so that those skilled in the art may better understand the aspects of the present disclosure. Those skilled in the art should appreciate that they may readily use the present disclosure as a basis for designing or modifying other processes and structures for carrying out the same purposes and/or achieving the same advantages as the embodiments described herein. Those skilled in the art should also understand that such equivalent constructions do not depart from the spirit and scope of the present disclosure, and that they can make various changes, substitutions and alterations without departing from the spirit and scope of the present disclosure.

20,30:裝置 200:基板 205:堆疊 210:第一支撐層 212:第二支撐層 214:第三支撐層 220:第一材料層 230:第二材料層 240:遮罩 245:第一開口 250:第一電極 255:第二開口 260:遮罩 262:第三開口 264:第四開口 270:介電層 275:第二電極 280:電容器 300:基板 305:堆疊 310:第一支撐層 312:第二支撐層 314:第三支撐層 320:第一材料層 330:第二材料層 340:遮罩 345:第一開口 350:第一電極 355:第二開口 360:遮罩 362:第三開口 364:第四開口 370:介電層 375:第二電極 380:電容器 1000:方法 1002,1004,1006,1008,1010,1012,1014,1016:步驟 20,30: device 200: Substrate 205: stack 210: The first support layer 212: Second support layer 214: The third support layer 220: the first material layer 230: second material layer 240: mask 245: first opening 250: first electrode 255: second opening 260: mask 262: The third opening 264: The fourth opening 270: dielectric layer 275: second electrode 280: Capacitor 300: Substrate 305:Stack 310: the first support layer 312: Second support layer 314: The third support layer 320: the first material layer 330: second material layer 340: mask 345: first opening 350: first electrode 355: second opening 360: Mask 362: The third opening 364: The fourth opening 370: dielectric layer 375: second electrode 380: Capacitor 1000: method 1002, 1004, 1006, 1008, 1010, 1012, 1014, 1016: steps

當結合附圖閱讀時,從以下詳細描述中可以最好地理解本公開的各方面。應注意,根據工業中的標準方法,各種特徵未按比例繪製。實際上,為了清楚地討論,可任意增加或減少各種特徵的尺寸。 第1圖依據本公開的一些實施方式繪示形成電容器的方法流程圖。 第2A圖至第2D圖和第2G圖至第2J圖依據本公開的一實施方式繪示形成電容器的各個中間階段的裝置截面圖。 第2E圖和第2F圖依據本公開的一些實施方式繪示形成電容器的中間階段的裝置俯視圖。 第3A圖至第3H圖依據本公開的另一實施方式繪示形成電容器的各個中間階段的裝置截面圖。 Aspects of the disclosure are best understood from the following detailed description when read with the accompanying figures. It should be noted that, according to the standard practice in the industry, various features are not drawn to scale. In fact, the dimensions of the various features may be arbitrarily increased or decreased for clarity of discussion. FIG. 1 is a flowchart illustrating a method of forming a capacitor according to some embodiments of the present disclosure. 2A-2D and 2G-2J illustrate device cross-sectional views at various intermediate stages of forming a capacitor according to an embodiment of the present disclosure. Figures 2E and 2F illustrate top views of devices in intermediate stages of forming capacitors, according to some embodiments of the present disclosure. 3A-3H illustrate cross-sectional views of devices at various intermediate stages of forming capacitors according to another embodiment of the present disclosure.

國內寄存資訊(請依寄存機構、日期、號碼順序註記) 無 國外寄存資訊(請依寄存國家、機構、日期、號碼順序註記) 無 Domestic deposit information (please note in order of depositor, date, and number) none Overseas storage information (please note in order of storage country, institution, date, and number) none

1000:方法 1000: method

1002,1004,1006,1008,1010,1012,1014,1016:步驟 1002, 1004, 1006, 1008, 1010, 1012, 1014, 1016: steps

Claims (10)

一種形成電容器的方法,包括:形成一堆疊在一基板上,該堆疊包括一第一支撐層、在該第一支撐層上的一第一材料層和在該第一材料層上方的一第二材料層,其中至少該第一材料層包括一可灰化材料;圖案化該堆疊以形成一第一開口在該堆疊中;形成一第一電極在該第一開口中,該第一電極包括一第二開口;移除該第二材料層,以暴露該第一電極的一外側表面的上部;執行使用電漿的一灰化製程移除該第一材料層,以暴露該第一電極的該外側表面的下部;執行一濕式化學清洗製程,以移除該灰化製程的殘留物;以及形成一介電層和一第二電極在該第一電極的該第二開口中和該第一電極的該外側表面上。 A method of forming a capacitor, comprising: forming a stack on a substrate, the stack including a first support layer, a first material layer on the first support layer, and a second material layer above the first material layer material layer, wherein at least the first material layer comprises an ashable material; patterning the stack to form a first opening in the stack; forming a first electrode in the first opening, the first electrode comprising a second opening; removing the second material layer to expose an upper portion of an outer surface of the first electrode; performing an ashing process using plasma to remove the first material layer to expose the first electrode the lower portion of the outer surface; perform a wet chemical cleaning process to remove the residue of the ashing process; and form a dielectric layer and a second electrode in the second opening of the first electrode and the first electrode on the outer surface of the electrode. 如請求項1所述之方法,其中形成該堆疊在該基板上包括形成具有一第一厚度的該第一材料層,該第一厚度介於該堆疊的厚度的50%至60%間。 The method of claim 1, wherein forming the stack on the substrate comprises forming the first material layer with a first thickness between 50% and 60% of the thickness of the stack. 如請求項1所述之方法,其中形成該堆疊在該基板上包括形成具有該可灰化材料的該第一材料層和該 第二材料層,且移除該第二材料層包括灰化該第二材料層。 The method of claim 1, wherein forming the stack on the substrate comprises forming the first material layer with the ashable material and the A second material layer, and removing the second material layer includes ashing the second material layer. 如請求項1所述之方法,其中形成該第一電極在該第一開口中包括形成具有長寬比介於35:1至45:1間的該第一電極。 The method of claim 1, wherein forming the first electrode in the first opening comprises forming the first electrode with an aspect ratio between 35:1 and 45:1. 如請求項1所述之方法,形成該堆疊在該基板上進一步包括:形成一第二支撐層在該第一材料層和該第二材料層之間;以及形成一第三支撐層在該第二材料層上。 The method according to claim 1, forming the stack on the substrate further includes: forming a second support layer between the first material layer and the second material layer; and forming a third support layer on the first material layer on the second material layer. 如請求項5所述之方法,移除該第二材料層包括使用濕蝕刻製程選擇性蝕刻該第二材料層,以保留該第一電極和該第二支撐層。 According to the method of claim 5, removing the second material layer includes selectively etching the second material layer using a wet etching process to retain the first electrode and the second supporting layer. 如請求項5所述之方法,移除該第二材料層進一步包括:形成一第三開口在該第三支撐層中以暴露該第二材料層,該第三開口相鄰於該第一電極;以及通過該第三開口移除該第二材料層。 The method according to claim 5, removing the second material layer further comprises: forming a third opening in the third support layer to expose the second material layer, the third opening being adjacent to the first electrode and removing the second material layer through the third opening. 如請求項5所述之方法,執行該灰化製程移 除該第一材料層進一步包括:形成一第四開口在該第二支撐層中以暴露該第一材料層,該第四開口相鄰於該第一電極;以及通過該第四開口灰化該第一材料層。 According to the method described in claim item 5, performing the ashing process shift removing the first material layer further includes: forming a fourth opening in the second supporting layer to expose the first material layer, the fourth opening being adjacent to the first electrode; and ashing the fourth opening through the fourth opening first layer of material. 如請求項1所述之方法,進一步包括:在執行該濕式化學清洗製程之後,對該第一電極進行氨氣處理。 The method according to claim 1, further comprising: after performing the wet chemical cleaning process, treating the first electrode with ammonia gas. 如請求項1所述之方法,圖案化該堆疊以形成該第一開口進一步包括:形成一開口在該第二材料層中;形成一襯墊層在該開口的側壁上;以及蝕刻穿過該襯墊層的底部和該第一材料層以形成該第一開口。 The method of claim 1, patterning the stack to form the first opening further comprises: forming an opening in the second material layer; forming a liner layer on sidewalls of the opening; and etching through the The bottom of the liner layer and the first material layer form the first opening.
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