TWI791166B - Substrate transport device and substrate transporting method - Google Patents
Substrate transport device and substrate transporting method Download PDFInfo
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- B25J11/00—Manipulators not otherwise provided for
- B25J11/0095—Manipulators transporting wafers
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- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/677—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
- H01L21/67739—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations into and out of processing chamber
- H01L21/67742—Mechanical parts of transfer devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/16—Programme controls
- B25J9/1628—Programme controls characterised by the control loop
- B25J9/1651—Programme controls characterised by the control loop acceleration, rate control
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J13/00—Controls for manipulators
- B25J13/08—Controls for manipulators by means of sensing devices, e.g. viewing or touching devices
- B25J13/088—Controls for manipulators by means of sensing devices, e.g. viewing or touching devices with position, velocity or acceleration sensors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J15/00—Gripping heads and other end effectors
- B25J15/0014—Gripping heads and other end effectors having fork, comb or plate shaped means for engaging the lower surface on a object to be transported
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J18/00—Arms
- B25J18/02—Arms extensible
- B25J18/04—Arms extensible rotatable
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/16—Programme controls
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/16—Programme controls
- B25J9/1628—Programme controls characterised by the control loop
- B25J9/163—Programme controls characterised by the control loop learning, adaptive, model based, rule based expert control
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/16—Programme controls
- B25J9/1694—Programme controls characterised by use of sensors other than normal servo-feedback from position, speed or acceleration sensors, perception control, multi-sensor controlled systems, sensor fusion
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
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- H01L21/67259—Position monitoring, e.g. misposition detection or presence detection
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- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/683—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
- H01L21/687—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches
- H01L21/68707—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches the wafers being placed on a robot blade, or gripped by a gripper for conveyance
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/16—Programme controls
- B25J9/1628—Programme controls characterised by the control loop
- B25J9/1638—Programme controls characterised by the control loop compensation for arm bending/inertia, pay load weight/inertia
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Abstract
本發明提供一種可擴張設計自由度的基板搬送裝置及基板搬送方法。 基板搬送裝置具備:臂;端效應器,連接於前述臂;驅動部,使前述臂上升讓前述端效應器接收基板;以及控制部,控制前述驅動部的輸出,變更前述臂的上升速度,其中前述控制部藉由使前述臂以第一速度上升,使前述端效應器向前述基板上升,前述端效應器開始使前述基板高度位置上升時,前述上升速度變更為比前述第一速度更低的第二速度。 The invention provides a substrate conveying device and a substrate conveying method capable of expanding the design freedom. The substrate transfer device includes: an arm; an end effector connected to the arm; a drive unit that raises the arm to allow the end effector to receive the substrate; and a control unit that controls the output of the drive unit and changes the rising speed of the arm, wherein The control unit raises the end effector toward the substrate by raising the arm at a first speed, and when the end effector starts raising the height position of the substrate, the raising speed is changed to a lower speed than the first speed. second speed.
Description
本發明是關於一種基板搬送裝置及基板搬送方法。 The invention relates to a substrate conveying device and a substrate conveying method.
製造半導體元件或發光元件等各種裝置的裝置,搭載搬送用來形成元件的基板的基板搬送裝置。基板搬送裝置具備:端效應器,被臂所支持。端效應器與臂的上升一起上升,從載置台接收被載置台等載置的基板。端效應器與臂的下降一起下降,在載置台傳遞被端效應器載置的基板。基板搬送裝置具備:檢測部,光學地檢測基板的載置狀態。控制臂的驅動的控制部,根據檢測部的檢測結果,執行後續的處理(例如參照專利文獻1)。 Equipment for manufacturing various devices such as semiconductor elements and light-emitting elements is equipped with a substrate transfer device that transfers substrates on which elements are formed. The substrate transfer device includes: an end effector supported by an arm. The end effector rises together with the raising of the arm, and receives the substrate placed on the mounting table or the like from the mounting table. The end effector is lowered together with the lowering of the arm, and the substrate placed on the end effector is transferred to the mounting table. The substrate transfer device includes a detection unit that optically detects the mounting state of the substrate. The control unit that controls the drive of the arm executes subsequent processing based on the detection result of the detection unit (for example, refer to Patent Document 1).
[先前技術文獻] [Prior Art Literature]
[專利文獻] [Patent Document]
[專利文獻1]日本特開2015-119070號公報 [Patent Document 1] Japanese Patent Laid-Open No. 2015-119070
提高端效應器的移動速度,在可縮短搬送所需時間的觀點為佳。相反地,降低端效應器的移動速度,在提高搬送目的地的基板位置精確度的觀點,以及藉由減少基板殘留振動來抑制微粒產生的觀點為佳。如此,基板的搬送效率以及基板的位置精確度,若提高其一,則另一者會降低,可說是具有取捨關係。在縮短搬送時間並提升位置精確度的基板搬送裝置,需要擴張設計自由度,以 減弱這些之間的不相容相關。 Increasing the moving speed of the end effector is preferable from the viewpoint of shortening the time required for transfer. Conversely, reducing the moving speed of the end effector is preferable from the viewpoint of improving the positional accuracy of the substrate at the transfer destination and suppressing generation of particles by reducing residual vibration of the substrate. In this way, if one of the substrate transfer efficiency and the substrate position accuracy is increased, the other will be reduced, so it can be said that there is a trade-off relationship. In order to shorten the transfer time and improve the positional accuracy of the substrate transfer device, it is necessary to expand the degree of design freedom to Weaken the incompatible correlations between these.
本發明的目的是提供一種可擴張設計自由度的基板搬送裝置及基板搬送方法。 The object of the present invention is to provide a substrate transfer device and a substrate transfer method that can expand the design freedom.
根據一實施形態的基板搬送裝置,具備:臂;端效應器,連接於前述臂;驅動部,使前述臂上升讓前述端效應器接收基板;以及控制部,控制前述驅動部的輸出,變更前述臂的上升速度,其中前述控制部藉由使前述臂以第一速度上升,使前述端效應器向前述基板上升,前述端效應器開始使前述基板高度位置上升時,前述上升速度變更為比前述第一速度更低的第二速度。 A substrate transfer device according to one embodiment includes: an arm; an end effector connected to the arm; a driving unit that raises the arm so that the end effector receives the substrate; and a control unit that controls the output of the driving unit to change the The raising speed of the arm, wherein the control unit raises the end effector toward the substrate by raising the arm at a first speed, and when the end effector starts to raise the height position of the substrate, the raising speed is changed to be higher than the A second speed lower than the first speed.
根據一實施形態的基板搬送方法,包含:藉由使連接於端效應器的臂以第一速度上升,使前述端效應器向基板上升;以及當前述端效應器開始使前述基板的高度位置上升時,將前述臂的上升速度改變為比前述第一速度更低的第二速度。 A substrate transfer method according to one embodiment, comprising: raising the end effector toward the substrate by raising an arm connected to the end effector at a first speed; and raising the height position of the substrate when the end effector starts to raise , changing the raising speed of the aforementioned arm to a second speed lower than the aforementioned first speed.
上升的端效應器抵接基板時,基板的重量作用於端效應器,對應端效應器的剛性與臂的剛性,端效應器與臂彎曲。接著,端效應器與臂的彎曲開始結束後,基板的高度位置開始上升。也就是說,基板傳遞開始。這點根據上述各結構,端效應器開始使基板的高度位置上升時,端效應器減速。因此,直到基板傳遞開始為止,端效應器的上升速度可提高成可縮短搬送所需時間。然後,基板傳遞開始時,端效應器的上升速度可降低成基板的位置精確度提高。結果,可擴張設計自由度成減弱在搬送時間縮短與位置精確度提升之間的不相容關係。 When the rising end effector touches the substrate, the weight of the substrate acts on the end effector, corresponding to the rigidity of the end effector and the rigidity of the arm, the end effector and the arm bend. Then, after the bending of the end effector and the arm starts to end, the height position of the substrate starts to rise. That is, substrate transfer starts. In this regard, according to each of the structures described above, when the end effector starts to raise the height position of the substrate, the end effector decelerates. Therefore, the lifting speed of the end effector can be increased until the start of substrate transfer to shorten the time required for transfer. Then, when substrate transfer begins, the ascent speed of the end effectors can be reduced to increase the positional accuracy of the substrate. As a result, the degrees of freedom in design can be expanded to lessen the incompatible relationship between shortening of transfer time and improvement of positional accuracy.
在上述基板搬送裝置中,前述控制部將前述上升速度改變為前 述第二速度後,前述端效應器的振動改變時,也可以將前述上升速度從前述第二速度提高。 In the substrate transfer apparatus described above, the control unit changes the lifting speed to the previous After the above-mentioned second speed, when the vibration of the above-mentioned end effector changes, the above-mentioned rising speed can also be increased from the above-mentioned second speed.
在上述基板搬送方法,可以更包含:將前述上升速度改變為前述第二速度後,在前述端效應器的振動改變時,將前述上升速度從前述第二速度提高。 In the substrate transfer method described above, it may further include: after changing the raising speed to the second speed, increasing the raising speed from the second speed when the vibration of the end effector changes.
以臂進行的端效應器上升,使端效應器在上下方向微振動。然後,當振動的端效應器相對於基板靜止,則從只將端效應器做為振動子的振動,變成將端效應器與基板做為振動子的振動。這點,根據上述各結構,在端效應器的振動改變時,端效應器加速。因此,直到基板傳遞結束為止,端效應器的上升速度可降低成基板的位置精確度提高。然後,基板傳遞結束時,可提高端效應器的上升速度成可縮短搬送所需時間。結果,設計自由度可擴張成進一步減弱搬送時間的縮短與位置精確度的提升之間的不相容關係。再者,做為附帶效果,將端效應器與基板做為振動子的振動也藉由使用本搬送方法而被抑制。藉此,起因於殘留振動的微粒產生也被抑制。 Lifting the end effector with the arm makes the end effector vibrate slightly in the up and down direction. Then, when the vibrating end effector is stationary relative to the substrate, the vibration changes from using only the end effector as a vibrator to vibrating using the end effector and the substrate as a vibrator. In this regard, according to each of the structures described above, when the vibration of the end effector changes, the end effector accelerates. Therefore, until the transfer of the substrate is completed, the rising speed of the end effector can be reduced to improve the positional accuracy of the substrate. Then, when the transfer of the substrate is completed, the lifting speed of the end effector can be increased so that the time required for transfer can be shortened. As a result, the degree of freedom in design can be expanded to further weaken the incompatible relationship between the shortening of the transfer time and the improvement of positional accuracy. Furthermore, as a side effect, vibration using the end effector and the substrate as a vibrator is also suppressed by using this transfer method. Thereby, generation of particles due to residual vibration is also suppressed.
上述基板搬送裝置,可以包含:位置檢測部,檢測前述基板的高度位置。前述控制部將前述端效應器向前述基板上升且前述位置檢測部的檢測結果改變時,可以判斷前述端效應器開始使前述基板的高度位置上升。 The above substrate transfer device may include a position detection unit configured to detect a height position of the substrate. When the control unit raises the end effector toward the substrate and the detection result of the position detection unit changes, it can be determined that the end effector starts raising the height position of the substrate.
上述基板搬送方法,可以更包含:進行第一教導處理,將前述端效應器開始使前述基板的高度位置上升時的前述臂的位置做為第一對象位置來教導。在前述第一教導處理,可以使用位置檢測部檢測前述基板的高度位置。前述第一教導處理可以包含:將使前述端效應器向前述基板上升且前述位置檢測部的檢測結果改變時的前述臂的位置做為前述第一對象位置來教導。將 前述臂的上升速度改變為前述第二速度,可以包含:前述臂的位置到達前述第一對象位置時,前述臂的上升速度從前述第一速度改變為前述第二速度。 The above substrate transfer method may further include: performing a first teaching process of teaching the position of the arm when the end effector starts raising the height position of the substrate as a first target position. In the first teaching process, the height position of the substrate may be detected using a position detection unit. The first teaching process may include teaching, as the first target position, the position of the arm when the end effector is raised toward the substrate and the detection result of the position detector changes. Will Changing the raising speed of the arm to the second speed may include changing the raising speed of the arm from the first speed to the second speed when the position of the arm reaches the first target position.
根據上述各結構,因為根據位置檢測部的檢測結果來減速端效應器,所以關於將上升速度變為第二速度來提升位置精確度,可以更提高有效性。 According to each of the above configurations, since the end effector is decelerated based on the detection result of the position detection unit, the effectiveness of improving the position accuracy by changing the ascent speed to the second speed can be further improved.
上述基板搬送裝置可以包含:振動檢測部,檢測前述端效應器的振動。前述控制部將前述上升速度改變為前述第二速度後,前述振動檢測部的檢測結果改變時,可以判斷前述端效應器的振動改變。 The substrate transfer device may include a vibration detection unit configured to detect vibration of the end effector. After the control unit changes the rising speed to the second speed, when the detection result of the vibration detection unit changes, it can be determined that the vibration of the end effector has changed.
上述基板搬送方法,可以更包含:第二教導處理,將前述上升速度從前述第二速度提高時的前述臂的位置做為第二對象位置來教導。在前述第二教導處理,可以使用振動檢測部檢測前述端效應器的振動。前述第二教導處理可以包含:將前述上升速度改變為前述第二速度後,前述振動檢測部的檢測結果改變時的前述臂的位置做為前述第二對象位置來教導。將前述臂的上升速度改變為前述第二速度,可以包含:前述臂的位置到達前述第二對象位置時,前述上升速度從前述第二速度提高。 The substrate transfer method described above may further include: a second teaching process of teaching the position of the arm when the raising speed is increased from the second speed as a second target position. In the aforementioned second teaching process, the vibration of the aforementioned end effector may be detected using a vibration detection unit. The second teaching process may include teaching, as the second object position, a position of the arm when the detection result of the vibration detection unit changes after the ascent speed is changed to the second speed. Changing the raising speed of the arm to the second speed may include increasing the raising speed from the second speed when the position of the arm reaches the second target position.
根據上述各結構,因為基於振動檢測部的檢測結果來加速端效應器,所以關於將上升速度變為第二速度來提升搬送效率,可以更提高有效性。 According to each of the above configurations, since the end effector is accelerated based on the detection result of the vibration detection unit, it is possible to further improve the effectiveness of changing the lifting speed to the second speed to improve the transfer efficiency.
11:臂 11: arm
12:端效應器 12: End effector
13A:臂感測器 13A: Arm sensor
13E:效應器感測器 13E: Effector sensor
13S:基板感測器 13S: Substrate sensor
20:驅動部 20: Drive Department
30:控制裝置 30: Control device
31:控制部 31: Control Department
32:記憶部 32: memory department
33:搬送處理部 33: Transport processing department
34:教導處理部 34: Teaching and processing department
H1:第一對象位置 H1: first object position
H2:第二對象位置 H2: second object position
VD1:第一速度 VD1: first speed
VD2:第二速度 VD2: second speed
S:基板 S: Substrate
TA1、TA2、TS1、TS2、TS3、TS4:時機 TA1, TA2, TS1, TS2, TS3, TS4: timing
第一圖:表示基板搬送裝置的一實施形態的裝置結構的結構圖。 Fig. 1: A configuration diagram showing an apparatus configuration of an embodiment of a substrate transfer apparatus.
第二圖:表示上升速度及高度位置的變遷圖。 The second picture: the change chart showing the ascent speed and height position.
第三圖:表示在教導處理的臂及基板的高度位置的變遷圖 Figure 3: Transition diagram showing the height position of the arm and the substrate in the teaching process
第四圖:表示在教導處理的端效應器的高度位置的變遷的細節圖。 Figure 4: A detailed view showing the transition of the height position of the end effector in the teaching process.
第五圖:(a)表示在教導處理的上升位置的變遷圖;(b)表示在教導處理的速度的變遷圖;(c)表示在教導處理的加速度的變遷圖。 The fifth figure: (a) shows the transition diagram of the rising position in the teaching process; (b) shows the transition diagram of the speed in the teaching process; (c) shows the transition diagram of the acceleration in the teaching process.
第六圖:表示在教導處理的傳遞前後的加速度的頻率分析結果圖。 Sixth figure: A frequency analysis result figure showing the acceleration before and after the transmission of the teaching process.
第七圖:一起表示在教導處理的平均頻率的變遷與二值化處理的結果的圖。 Fig.7: A diagram showing the transition of the average frequency in the teaching process together with the result of the binarization process.
以下,參照第一圖到第七圖,說明基板搬送裝置及基板搬送方法的一實施形態。 Hereinafter, an embodiment of a substrate transfer device and a substrate transfer method will be described with reference to FIGS. 1 to 7 .
如第一圖所示,基板搬送裝置具備:臂11、端效應器12、基板感測器13S、效應器感測器13E、臂感測器13A、驅動部20以及控制裝置30。
As shown in FIG. 1 , the substrate transfer device includes an
臂11是被支持成相對於搭載臂11的本體自由升降,且在水平方向自由旋轉及自由伸縮。端效應器12被構成為可載置搬送對象物的基板S。基板S被載置於例如平台或箍等載置部。基板搬送裝置藉由使臂11下降,將基板S從端效應器12傳遞到載置部。又,基板搬送裝置藉由使臂11上升,從載置部到端效應器12接收基板S。
The
基板感測器13S光學地檢測載置於端效應器12的基板S的高度位置。基板感測器13S將檢測到的基板S的高度位置輸入控制裝置30。效應器感測器13E光學地檢測端效應器12的高度位置。效應器感測器13E將檢測到的端效應器12的高度位置輸入控制裝置30。臂感測器13A光學地檢測臂11的高度位置。臂感測器13A將檢測到的臂的高度位置輸入控制裝置30。
The
控制裝置30通過驅動部20的輸出控制,來控制臂11的升降、旋轉或伸縮。控制裝置30根據預先記憶的教導資料來控制臂11的動作。驅動部20依照控制裝置30的指示,讓臂11進行升降、旋轉或伸縮,在端效應器12接收載置於載置部的基板S,將載置於端效應器12的基板S傳遞到載置部。
The
控制裝置30具備:控制部31、記憶部32、搬送處理部33以及教導處理部34。控制部31是由例如CPU、RAM、ROM等用於電腦的硬體元件及軟體所構成。控制部31並不限於各種處理皆以軟體處理。例如,控制部31也可以具備:特定用途的積體電路(ASIC),執行各種處理中的至少一部分處理的專用硬體。控制部31也可以構成為包含ASIC等一個以上的專用硬體電路、依據電腦程式的軟體來運作的一個以上的處理器的微電腦、或是組合這些的電路。
The
記憶部32記憶搬送程式以及包含教導資料的各種資料。控制部31藉由讀取記憶部32記憶的搬送程式及資料,執行搬送程式,使搬送處理部33或教導處理部34執行搬送處理或教導處理等各種處理。
The
搬送處理部33根據教導資料,產生用來使臂11執行升降動作或旋轉、伸縮動作的驅動訊號,將產生的驅動訊號輸出至驅動部20。用於升降動作的教導資料,將臂11的高度位置與臂11的上升速度賦予關聯。
The
如第二圖所示,教導資料包含用來從臂11的高度位置在上升前的基準位置起,以特定加速度將上升速度提高至第一速度VD1的資料。又,教導資料包含用來在臂11的高度位置到達第一對象位置H1時,將上升速度降低至第二速度VD2的資料。又,教導資料包含用來在臂11的高度位置到達第二
對象位置H2時,將上升速度從第二速度VD2向第一速度VD1提高的資料。
As shown in FIG. 2 , the teaching data includes data for increasing the ascending speed to the first speed VD1 with a specific acceleration from the reference position of the height position of the
第一對象位置H1是端效應器12開始使基板S的高度位置上升時的臂11的高度位置。第二對象位置H2是比第一對象位置H1更高的位置,在端效應器12的振動改變時的臂11的高度位置。
The first target position H1 is the height position of the
搬送處理部33根據教導資料,在臂11的位置到達第一對象位置H1時,臂11的上升速度從第一速度VD1下降到第二速度VD2。也就是說,搬送處理部33藉由使臂11以第一速度VD1上升,來使端效應器12向基板S上升,且在端效應器12開始使基板S的高度位置上升時,上升速度改變為比第一速度VD1低的第二速度VD2。
The
搬送處理部33根據教導資料,在臂11的位置到達第二對象位置H2時,上升速度從第二速度VD2提高到第一速度VD1。也就是說,搬送處理部33將上升速度改變為第二速度VD2後,在端效應器12的振動改變時,上升速度從第二速度VD2提高到第一速度VD1。
The
教導處理部34執行第一教導處理與第二教導處理。第一教導處理是將臂11的上升速度從第一速度VD1降低到第二速度VD2時的臂11的位置做為第一對象位置H1來教導的處理。第二教導處理是將臂11的上升速度從第二速度VD2提高到第一速度VD1時的臂11的位置做為第二對象位置H2來教導的處理。
The
教導處理部34在第一教導處理中,使用檢測基板S的高度位置的基板感測器13S與檢測臂11的高度位置的臂感測器13A。教導處理部34將在第一教導處理中,使端效應器12向基板S上升且基板感測器13S的檢測結果改變時(基板從靜止狀態改變至上升狀態時)的臂11的位置做為第一對象位
置H1來教導。基板感測器13S為位置檢測部的一例。
The
如第三圖所示,在第一教導處理中,當教導處理部34使臂11上升,臂11在時機TA1開始上升。另一方面,直到端效應器12抵接基板S為止,基板S的高度位置被保持。當教導處理部34持續使臂11上升,基板感測器13S的檢測結果在時機TS1改變,基板S開始上升。然後,直到教導處理部34使臂11的上升停止的時機TA2為止,臂11與基板S持續上升。
As shown in FIG. 3 , in the first teaching process, when the
教導處理部34在第二教導處理中,使用檢測端效應器12的高度位置的效應器感測器13E。教導處理部34在第二教導處理中,使端效應器12向基板S上升且讓端效應器12接收基板S。此時,教導處理部34檢測從效應器感測器13E的檢測結果所獲得的端效應器12的加速度變化。教導處理部34將端效應器12的加速度變化時的臂11的高度位置,做為端效應器12的振動改變的第二對象位置H2來教導。
The
如第四圖所示,在第二教導處理中,當教導處理部34從時機TS1(與第三圖的記號無關)使臂11上升,以臂11進行的端效應器12的上升,使端效應器12在上下方向微振動(在該伸縮位置的無基板S的固有振動被激發)。然後,當端效應器12在時機TS2抵接基板S,基板S的重量作用於端效應器12,對應端效應器12的剛性等,端效應器12彎曲。
As shown in the fourth figure, in the second teaching process, when the
接下來,端效應器12的彎曲開始開始結束後,在時機TS3,基板S相對於端效應器12為靜止。然後,當基板S相對於振動的端效應器12為靜止時,端效應器12的微振動,是從到時機TS2為止的僅將端效應器12做為振動子的振動,變成將端效應器12與基板S做為振動子的振動(變化成在該伸縮位置的有基板S的固有振動)。將端效應器12與基板S做為振動子的振
動持續到臂11的上升停止的時機TS4為止。
Next, after the bending of the
第五(a)、(b)及(c)圖依序表示在第二教導處理的端效應器12的高度位置變遷、端效應器12的速度變遷以及端效應器12的加速度變遷。
The fifth (a), (b) and (c) diagrams sequentially show the change of the height position of the
如第五(b)圖所示,端效應器12的速度,在各時機TS1、時機TS2、時機TS3以及時機TS4中,前後的變化被承認。也就是說,端效應器12的速度變動的振幅不只是將端效應器12單獨做為振動子的振動以及將端效應器12與基板S做為振動子的振動,可說是這些以外的因素影響造成更大影響。
As shown in the fifth (b) figure, the speed of the
如第五(c)圖所示,端效應器12的加速度,在各時機TS1、時機TS2、時機TS3以及時機TS4中,前後的變化被承認(在振幅的大變化不被承認)。也就是說,端效應器12的加速度,受到將端效應器12單獨做為振動子的振動以及將端效應器12與基板S做為振動子的振動造成的影響,但可以說只從這些振幅來判斷是困難的。
As shown in FIG. 5 (c), the acceleration of the
第六圖是包含在端效應器12的加速度的頻率成分的時機TS3前後的分析結果。如第六圖所示,在端效應器12的加速度中,在時機TS3之前與時機TS3之後之間,頻率成分大不同。也就是說,可以說基板S傳遞結束前的頻率成分,與基板S傳遞結束後的頻率成分大不同。
The sixth figure shows the analysis results before and after the timing TS3 of the frequency component of the acceleration of the
第七圖表示端效應器12的加速度所包含的每單位時間的平均頻率變遷以及該平均頻率的二值化處理的結果。如第七圖所示,可以說藉由提取端效應器12的加速度所包含的頻率成分,來明確決定可區別基板S傳遞結束前與基板S傳遞結束後的切換時間MD2(時機TS3)(可說是時間解析度高的
手法)。然後,教導處理部34在第二教導處理中,進行平均頻率二值化處理,將端效應器12的加速度的平均頻率變化時的臂11的高度位置,做為第二對象位置H2來教導。
The seventh diagram shows the average frequency change per unit time included in the acceleration of the
〔作用〕 〔effect〕
當上升的端效應器12抵接基板S時,基板S的重量作用於端效應器12,對應端效應器12的剛性或臂11的剛性,端效應器12或臂11彎曲。接著,端效應器12或臂11的彎曲開始結束後,基板S的高度位置開始上升。此時,端效應器12減速成比第一速度VD1更低的第二速度VD2。也就是說,基板S的高度位置開始上升,基板S的傳遞開始時,端效應器12的上升速度減低至第二速度VD2為止。
When the rising
接著,上升速度改變為第二速度VD2後,端效應器12的振動改變時,端效應器12加速成比第二速度VD2更高的第一速度VD1。以臂11進行端效應器12的上升,使端效應器12在上下方向微振動。然後,當基板S相對於振動的端效應器12靜止,從僅將端效應器12做為振動子的振動,改變成將端效應器12與基板S做為振動子的振動。也就是說,基板S相對於端效應器12靜止,基板S傳遞結束時,端效應器12的上升速度向第一速度VD1提高。
Next, after the rising speed is changed to the second speed VD2, when the vibration of the
以上,根據上述實施形態,可獲得以下效果。 As mentioned above, according to the said embodiment, the following effects can be acquired.
(1)直到基板S開始傳遞為止,為了可縮短搬送所需的時間,可將端效應器12的上升速度提高至第一速度VD1為止。然後,基板S傳遞開始時,為了提升基板S的位置精確度,可將端效應器12的上升速度降低至第二速度VD2。結果,可擴張設計自由度成減弱搬送時間的縮短與位置精確度提升之間
的不相容關係。再者,因為將端效應器12與基板S做為振動子的振動被抑制,所以起因於此的微粒產生也被抑制。
(1) In order to shorten the time required for conveyance until the transfer of the substrate S starts, the rising speed of the
(2)在端效應器12的振動改變時,端效應器12加速。因此,直到基板S傳遞結束為止,端效應器12的上升速度可維持在第二速度VD2,以提高基板S的位置精確度。然後,基板S傳遞結束時,端效應器12的上升速度可提高至第一速度VD1,可縮短搬送所需時間。結果,可擴張設計自由度成進一步減弱搬送時間縮短與位置精確度之間的不相容關係。
(2) When the vibration of the
(3)因為根據基板感測器13S的檢測結果來教導第一對象位置H1,依照該教導資料減速端效應器12,所以關於以上升速度改變為第二速度VD2來提升位置精確度,可以更提高有效性。
(3) Since the first object position H1 is taught based on the detection result of the
(4)因為根據效應器感測器13E檢測結果來教導第二對象位置H2,依照該教導資料加速端效應器12,所以關於以上升速度改變為第二速度VD2來提升搬送效率,可以更提高有效性。
(4) Because the second object position H2 is taught according to the detection result of the
此外,上述實施形態,也可以如以下變更來實施。 In addition, the above-mentioned embodiment can also be implemented with the following modifications.
‧基板感測器13S與效應器感測器13E,其中之一者檢測另一者的附近。因此,可取代基板感測器13S與效應器感測器13E的功能,使一者實現另一者的功能。也就是說,可使用效應器感測器13E的檢測結果來進行第一教導處理,以及使用基板感測器13S的檢測結果來進行第二教導處理。但是,從檢測精確度的觀點來看,上述實施形態所記載的結構為佳。
•
也就是說,臂11到達第一對象位置H1前後,基板S的狀態從靜止狀態變化呈上升狀態。因此,基板感測器13S的S/N比大。對此,臂11到達第二對象位置H2前後,基板S的狀態未如此變化,基板感測器13S的
S/N比難以與效應器感測器13E比較。臂11到達第二對象位置H2前後的狀態變化是固有振動值的變化。可以說從將臂11以及端效應器12做為構成要素的固有振動值,變化成將臂11、端效應器12以及基板S做為構成要素的固有振動值。然後,因為基板S未固定於端效應器12,所以在基板感測器13S所檢測的訊號會混入雜訊成分。另一方面,在效應器感測器13E所檢測的訊號,因為臂11與端效應器12為剛性結合,所以混入的雜訊成分較少,可以更正確地檢測第二對象位置H2的位置。
That is, before and after the
‧端效應器12開始使基板S的高度位置上升時,微觀地來看,也可以說是從基板S的就位狀態檢測到傾斜角度已改變時。也就是說,即使基板S或端效應器12調整為水平,因其自體重量,微觀地來看,基板S或端效應器12也不能保持水平。即使基板S與端效應器12為理想的水平面,基板S與端效應器12接觸時,基板S重量附加至端效應器12側。然後,微觀地來看,基板S與端效應器12不保持當初的姿勢,基於結合了端效應器12與臂11的機械順從性,端效應器12與臂11彎曲並向任一方向傾斜。
‧When the
也就是說,當開始使基板S的高度位置上升時,可以換句話說成基板S的傾斜角度從基板S的初始狀態開始變化時。因此,也可以進行追隨基板S的傾斜的物理量計測,使用該測量結果進行第一教導處理,來取代使用基板感測器13S的檢測結果來進行第一教導處理。又,也可以進行追隨基板S的傾斜的物理量計測,使用該測量結果從第一速度VD1切換到第二速度VD2,來取代使用基板感測器13S的檢測結果從第一速度VD1切換到第二速度VD2。
That is, when the height position of the substrate S starts to rise, in other words, the inclination angle of the substrate S starts to change from the initial state of the substrate S. Therefore, instead of performing the first teaching process using the detection result of the
此外,基板S並非剛性體,在根據基板S的物性的機械機械順
從性中,藉由基板S的自體重量,即均布負載(uniformly distributed load),估計具有彎曲的狀態。因此,基板S與端效應器12接觸時,因附加支點,所以可說基板S的表面的傾斜角度變化。此外,檢測基板S與端效應器12的接觸開始的意義,因為存在定位誤差等,所以並非電動機側的資訊,如上述實施形態,利用從基板S或基板S附近部位獲得的資訊為佳。
In addition, the substrate S is not a rigid body, and the mechanical sequence according to the physical properties of the substrate S
From the properties, it is estimated that the substrate S has a bent state by its own weight, that is, a uniformly distributed load. Therefore, when the substrate S is in contact with the
‧又,上升速度改變為第二速度VD2後,端效應器12的振動改變時,可說是基板S的全部自體重量施加至端效應器12的狀態。因此,也可以進行追隨基板S的全部自體重量施加至端效應器12的負重等物理量的計測,使用該測量結果從從第二速度VD2切換至第一速度VD1,來取代使用效應器感測器13E的檢測結果從第二速度VD2切換至第一速度VD1。
‧Also, when the vibration of the
11:臂 11: arm
12:端效應器 12: End effector
13A:臂感測器 13A: Arm sensor
13E:效應器感測器 13E: Effector sensor
13S:基板感測器 13S: Substrate sensor
20:驅動部 20: Drive Department
30:控制裝置 30: Control device
31:控制部 31: Control Department
32:記憶部 32: memory department
33:搬送處理部 33: Transport processing department
34:教導處理部 34: Teaching and processing department
S:基板 S: Substrate
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US11628565B2 (en) | 2023-04-18 |
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