TWI783122B - the cleaning method - Google Patents
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- TWI783122B TWI783122B TW108106201A TW108106201A TWI783122B TW I783122 B TWI783122 B TW I783122B TW 108106201 A TW108106201 A TW 108106201A TW 108106201 A TW108106201 A TW 108106201A TW I783122 B TWI783122 B TW I783122B
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/027—Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/30—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
- H01L21/302—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to change their surface-physical characteristics or shape, e.g. etching, polishing, cutting
- H01L21/304—Mechanical treatment, e.g. grinding, polishing, cutting
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- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
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- Cleaning Or Drying Semiconductors (AREA)
- Exposure Of Semiconductors, Excluding Electron Or Ion Beam Exposure (AREA)
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Abstract
本發明的課題為提供一種在光微影中之顯影步驟後的清洗步驟中,能夠較佳地去除殘留於基板之殘渣之清洗方法。清洗方法中,在使已結束光微影中之顯影步驟之基板旋轉的同時,使吐出清洗液之噴嘴從基板的旋轉的中心側向周緣側移動以進行基板的清洗,並且依據噴嘴距基板的旋轉中心的距離,從中心側向周緣側降低噴嘴的移動速度。The object of the present invention is to provide a cleaning method capable of preferably removing residues remaining on a substrate in a cleaning step after a developing step in photolithography. In the cleaning method, while the substrate that has completed the development step in photolithography is rotated, the nozzle that discharges the cleaning liquid is moved from the center side of the rotation of the substrate to the peripheral side to clean the substrate, and the distance between the nozzle and the substrate is The distance from the center of rotation reduces the speed of nozzle movement from the center side to the peripheral side.
Description
本發明係有關一種藉由光微影製造半導體裝置等時顯影步驟後的基板的清洗方法。The present invention relates to a method for cleaning a substrate after a development step when manufacturing a semiconductor device or the like by photolithography.
在藉由光微影製造CCD(電荷耦合器件;Charge Coupled Device)感測器等時,將彩色抗蝕劑(濾色器材料)等抗蝕劑材料進行顯影之後,為了去除顯影液及抗蝕劑材料的殘渣,而進行晶圓等基板的清洗(沖洗)。When manufacturing CCD (Charge Coupled Device) sensors and the like by photolithography, after developing resist materials such as color resists (color filter materials), in order to remove the developer and resist Cleaning (rinsing) of substrates such as wafers is carried out to remove residues of additive materials.
作為這種清洗基板的一例,如專利文獻1所記載,藉由在使基板旋轉的同時,使吐出清洗液(沖洗液)之噴嘴從基板的旋轉中心側向周緣側移動來進行。 [專利文獻]As an example of such substrate cleaning, as described in Patent Document 1, the substrate is rotated and a nozzle that discharges a cleaning liquid (rinsing liquid) is moved from the rotation center side to the peripheral edge side of the substrate. [Patent Document]
[專利文獻1]日本特開2014-017393號公報[Patent Document 1] Japanese Unexamined Patent Publication No. 2014-017393
為了提高產品的成品率,去除顯影步驟之後的清洗步驟中的殘渣至關重要。In order to improve product yield, it is important to remove residues in the cleaning step after the developing step.
例如,作為在藉由彩色抗蝕劑形成濾色器時使用之顯影機使用以半導體光阻劑用途使用之顯影機。該等顯影機的腔室內的溫濕度、顯影液及清洗液的流量、基板的轉速及處理時間以及顯影及清洗中之噴嘴的移動等受到嚴格控制並進行自動化。藉此,能夠以相同的品質連續製造出複數個半導體基板產品。For example, a developing machine used for semiconductor photoresists is used as a developing machine used when forming a color filter with a color resist. The temperature and humidity in the chamber of these developing machines, the flow rate of developing solution and cleaning solution, the rotation speed and processing time of substrates, and the movement of nozzles during developing and cleaning are strictly controlled and automated. Thereby, a plurality of semiconductor substrate products can be manufactured continuously with the same quality.
彩色抗蝕劑組成物例如藉由鹼性顯影液,可溶於鹼的部位膨潤,因此藉由清洗,能夠沖刷掉與著色劑(顏料或染料)膨潤之部位。 彩色抗蝕劑組成物含有著色劑。若含有著色劑之殘渣混入於接下來形成之濾色器的彩色抗蝕劑組成物中,則因混色而造成濾色器的顏色特性劣化,而成為成品率下降的原因。因此,為了防止由混色引起之濾色器的顏色特性的劣化,需要在清洗步驟中可靠地去除殘渣。在該點上,藉由清洗獲得足以清洗欲形成圖案之部位以外的清洗能力,至關重要。In the color resist composition, for example, the alkali-soluble portion swells with an alkaline developer, so the portion swollen with the colorant (pigment or dye) can be washed away by washing. The color resist composition contains a colorant. If the residue containing the colorant is mixed into the color resist composition of the color filter to be formed next, the color characteristics of the color filter will deteriorate due to color mixing, which will cause a decrease in yield. Therefore, in order to prevent deterioration of the color characteristics of the color filter caused by color mixing, it is necessary to reliably remove residues in the cleaning step. In this regard, it is important to obtain a cleaning ability sufficient to clean other than the portion where a pattern is to be formed by cleaning.
近年來,基板逐漸大口徑化(例如直徑300mm等)。因此,清洗步驟中,難以均勻地去除殘渣。 大口徑基板中,尤其在基板的周緣側,例如周緣部(端部)至內側50mm區域,難以均勻地去除殘渣。基板的周緣部上之殘渣中,殘渣的集合體大多以條紋狀殘留。 關於顯影殘渣的去除,除了顯影液之外,清洗製程起到很大作用。尤其,為了去除含有彩色抗蝕劑等的著色劑之組成物的殘渣,有時藉由噴霧清洗來進行高壓清洗等,但存在由於是大口徑而極不容易去除基板的周緣部的殘渣之問題。In recent years, substrates have been increasing in diameter (for example, 300 mm in diameter, etc.). Therefore, in the cleaning step, it is difficult to remove the residue uniformly. For large-diameter substrates, it is difficult to remove residue uniformly, especially on the peripheral side of the substrate, for example, from the peripheral portion (end) to the inner 50mm region. Among the residues on the peripheral portion of the substrate, aggregates of residues remained in stripes in many cases. Regarding the removal of development residues, in addition to the developer, the cleaning process plays a major role. In particular, in order to remove residues of compositions containing colorants such as color resists, high-pressure cleaning or the like is sometimes performed by spray cleaning, but there is a problem that it is extremely difficult to remove residues at the periphery of the substrate due to the large diameter. .
本發明的目的在與解決這種以往技術的問題,提供一種在光微影中之顯影步驟後的基板清洗中,即使基板為大口徑,亦能夠較佳地去除包括周緣部之基板的整個面上的抗蝕劑材料及顯影液的殘渣之清洗方法。The object of the present invention is to solve the problems of the prior art, and to provide a substrate cleaning after the development step in photolithography, which can preferably remove the entire surface of the substrate including the peripheral part even if the substrate has a large diameter. The cleaning method of the resist material and developer residue on the surface.
本發明,藉由以下結構,解決該課題。 [1]一種清洗方法,其在使結束光微影中之顯影步驟之基板旋轉的同時,使吐出清洗液之噴嘴從基板的旋轉的中心側向周緣側移動,以藉由清洗液進行基板的清洗,並且, 依據噴嘴距基板的旋轉中心的距離,從基板的旋轉的中心側向周緣側降低距基板的旋轉的中心側至周緣側的噴嘴的移動速度。 [2]如[1]項所述之清洗方法,其中噴嘴從基板的旋轉的中心側越往周緣側移動,則越降低基板的轉速。 [3]如[1]或[2]項所述之清洗方法,其中噴嘴的移動速度的降低為線形降低、非線形降低及階段性降低中的1種以上。 [4]如[3]項所述之清洗方法,其中噴嘴的移動速度的降低為非線形降低及階段性降低中的至少一種時,從基板的旋轉的中心側向周緣側減小噴嘴的移動速度降低的程度。 [5]如[2]至[4]中任一項所述之清洗方法,其中基板轉速的降低為線形降低、非線形降低及階段性降低中的1種以上。 [6]如[5]項所述之清洗方法,其中基板轉速的降低為非線形降低及階段性降低中的至少一種時,從基板的旋轉的中心側向周緣側減小基板的轉速降低的程度。 [7]如[2]至[6]中任一項所述之清洗方法,其中移動速度的降低率與轉速的降低率之比為0.3~95,前述移動速度的降低率是指基板的周緣上之噴嘴的移動速度相對於噴嘴位於距基板的旋轉中心在基板半徑的1/15的距離時的噴嘴的移動速度之降低率;前述轉速的降低率是指噴嘴位於基板的周緣時的基板的轉速相對於噴嘴位於距基板的旋轉中心在基板半徑的1/15的距離時的基板的轉速之降低率。 [8]如[1]至[7]中任一項所述之清洗方法,其中噴嘴在吐出清洗液的同時吐出氣體。 [9]如[1]至[8]中任一項所述之清洗方法,其中顯影步驟中對透射特定波長區域的光之濾光材料進行顯影。 [10]如[1]至[9]中任一項所述之清洗方法,其中基板為直徑200mm以上的圓盤狀。 [發明效果]This invention solves this problem by the following structure. [1] A cleaning method that rotates a substrate that has been subjected to a development step in photolithography, and moves a nozzle that discharges a cleaning liquid from the center side of the rotation of the substrate to the peripheral edge side to perform cleaning of the substrate with the cleaning liquid cleaning, and, The moving speed of the nozzle from the center side of the substrate's rotation center side to the peripheral edge side is decreased from the center side of the substrate's rotation center side to the peripheral edge side in accordance with the distance of the nozzle from the substrate's rotation center side. [2] The cleaning method according to item [1], wherein the rotational speed of the substrate is lowered as the nozzle moves from the rotation center side of the substrate to the peripheral side. [3] The cleaning method according to [1] or [2], wherein the decrease in the moving speed of the nozzle is at least one of linear decrease, nonlinear decrease, and stepwise decrease. [4] The cleaning method according to item [3], wherein when the decrease in the moving speed of the nozzle is at least one of a nonlinear decrease and a stepwise decrease, the moving speed of the nozzle is decreased from the center side of the rotation of the substrate to the peripheral side. the degree of reduction. [5] The cleaning method according to any one of [2] to [4], wherein the decrease in the rotation speed of the substrate is at least one of linear decrease, nonlinear decrease, and stepwise decrease. [6] The cleaning method according to item [5], wherein when the reduction in the rotation speed of the substrate is at least one of nonlinear reduction and stepwise reduction, the degree of reduction in the rotation speed of the substrate is reduced from the center side of the rotation of the substrate to the peripheral side. . [7] The cleaning method according to any one of [2] to [6], wherein the ratio of the rate of decrease in moving speed to the rate of decrease in rotational speed is 0.3 to 95, and the rate of decrease in the aforementioned moving speed refers to the The moving speed of the above nozzle is relative to the reduction rate of the moving speed of the nozzle when the nozzle is located at a distance of 1/15 of the substrate radius from the rotation center of the substrate; The rotational speed is the reduction rate of the rotational speed of the substrate with respect to the nozzle at a distance of 1/15 of the substrate radius from the rotation center of the substrate. [8] The cleaning method according to any one of [1] to [7], wherein the nozzle discharges the gas while discharging the cleaning liquid. [9] The cleaning method according to any one of [1] to [8], wherein in the developing step, a filter material that transmits light in a specific wavelength region is developed. [10] The cleaning method according to any one of [1] to [9], wherein the substrate is disc-shaped with a diameter of 200 mm or more. [Invention effect]
依本發明的清洗方法,在光微影中之顯影步驟後的基板的清洗中,即使基板為大口徑,亦能夠較佳地去除包括周緣部之基板的整個面上的抗蝕劑材料及顯影液的殘渣。According to the cleaning method of the present invention, in the cleaning of the substrate after the development step in photolithography, even if the substrate has a large diameter, it is possible to preferably remove the resist material and the development of the entire surface of the substrate including the peripheral portion. liquid residue.
以下,關於本發明的清洗方法,依據附圖所示之較佳實施例進行詳細說明。Hereinafter, the cleaning method of the present invention will be described in detail according to the preferred embodiments shown in the accompanying drawings.
圖1中概念性地示出本發明的清洗方法的一例。 本發明的清洗方法係對已結束光微影中之顯影步驟之晶圓等基板Z進行清洗,以從基板Z清洗並去除顯影液及抗蝕劑材料的殘渣等之方法。 具體而言,本發明的清洗方法中,如圖中用箭頭r所示,在使基板Z旋轉的同時,使吐出清洗液之噴嘴(吐出噴嘴)12從基板Z的旋轉的中心側向周緣側移動,藉此進行已結束光微影中之顯影步驟之基板Z的清洗。 另外,圖中的一點鏈線表示藉由基板Z的旋轉由基板Z的周緣(以下,亦稱為“周緣部”或“端部”。)所描繪之圓的直徑的方向,兩條一點鏈線的交點為基板Z的旋轉中心。An example of the cleaning method of the present invention is conceptually shown in FIG. 1 . The cleaning method of the present invention is a method of cleaning a substrate Z such as a wafer that has been subjected to a development step in photolithography to clean and remove residues of a developing solution and a resist material from the substrate Z. Specifically, in the cleaning method of the present invention, as shown by the arrow r in the figure, while the substrate Z is rotated, the nozzle (discharge nozzle) 12 that discharges the cleaning liquid is moved from the center side of the rotation of the substrate Z to the peripheral side. Move, thereby performing cleaning of the substrate Z that has completed the development step in photolithography. In addition, the one-dot chain line in the figure indicates the direction of the diameter of the circle drawn by the periphery of the substrate Z (hereinafter, also referred to as "peripheral part" or "end part") by the rotation of the substrate Z, and the two dot chain lines The intersection point of the lines is the rotation center of the substrate Z.
在此,本發明的清洗方法中,依據噴嘴12距基板Z的旋轉中心的距離,從中心側向周緣側降低距基板Z的旋轉的中心側向周緣側之噴嘴12的移動速度。
詳細內容將在後面進行敘述,本發明的清洗方法具有這種結構,藉此即使例如將直徑300mm的大型晶圓用作基板Z時,亦較佳地對包括周緣部之基板Z的整個面進行顯影步驟後的基板Z的清洗,從而能夠較佳地抑制在清洗後的基板Z上殘留顯影液及抗蝕劑材料的殘渣等。Here, in the cleaning method of the present invention, the moving speed of the
本發明的清洗方法中,作為成為清洗的對象之基板Z並無限制,能夠使用晶圓(矽晶圓)等藉由光微影形成各種裝置(電子元件等)之公知的各種基板。 其中,從能夠良好地實現本發明的效果等方面考慮,較佳地使用直徑為200mm以上,尤其300mm以上的晶圓等圓盤狀的基板Z。另外,基板Z並不限於正圓盤狀,亦可以具有如定向平面的直線部。In the cleaning method of the present invention, the substrate Z to be cleaned is not limited, and various known substrates such as wafers (silicon wafers) on which various devices (electronic components, etc.) are formed by photolithography can be used. Among them, it is preferable to use a disk-shaped substrate Z such as a wafer having a diameter of 200 mm or more, especially 300 mm or more, from the viewpoint that the effect of the present invention can be well realized. In addition, the substrate Z is not limited to a perfect disk shape, and may have a linear portion such as an orientation flat.
本發明的清洗方法中,作為清洗前的顯影步驟中顯影之抗蝕劑材料,亦即成為清洗對象之抗蝕劑材料(抗蝕劑材料的殘渣)並無限制,能夠使用各種在光微影中使用之公知的抗蝕劑材料。 作為一例,例示出紅、綠、藍及黑等彩色抗蝕劑材料(濾色器材料)、紅外線截止濾光材料、紅外線透射濾光材料等透射特定波長區域的光之濾光材料、用於構成影像感測器中之透明像素(白色濾片像素)等的透明抗蝕劑材料(例如,日本特開2012-137564公報中例示之白濾片像素等)、成為作為補色之青色、黃色及品紅色像素之彩色抗蝕劑材料以及光量調節用灰色材料等。 其中,從能夠良好地實現本發明的效果等方面考慮,能夠較佳地使用含有如紅、綠、藍及黑等彩色抗蝕劑材料的著色劑(顏料及染料等)之抗蝕劑材料和透射特定波長區域的光之濾光材料。In the cleaning method of the present invention, the resist material to be developed in the developing step before cleaning, that is, the resist material (residue of the resist material) to be cleaned is not limited, and various photolithographic materials can be used. well-known resist materials used in As an example, color resist materials (color filter materials) such as red, green, blue, and black, infrared cut filter materials, infrared transmission filter materials, etc. Transparent resist materials (such as white filter pixels exemplified in JP-A-2012-137564 ) constituting transparent pixels (white filter pixels) in image sensors, cyan, yellow, and Color resist materials for magenta pixels, gray materials for light intensity adjustment, etc. Among them, from the viewpoint that the effects of the present invention can be well realized, resist materials containing colorants (pigments, dyes, etc.) such as red, green, blue, and black color resist materials and resist materials can be preferably used. A filter material that transmits light in a specific wavelength range.
本發明的清洗方法中,噴嘴12並不限制。因此,噴嘴12能夠使用向直板吐出清洗液之直噴嘴、以噴淋狀吐出清洗液之噴嘴、以噴霧狀吐出清洗液之噴嘴及以圓錐狀吐出清洗液之噴嘴等在光微影中用於清洗已進行顯影步驟之基板Z之各種公知的噴嘴。又,該等噴嘴可以是1個流體噴嘴,亦可以是混合吐出空氣及氮等氣體之2個流體噴嘴。In the cleaning method of the present invention, the
圖示例中,對於噴嘴12,從第1供給管14供給清洗液,從第2供給管16供給氣體。
作為噴嘴12的一例,混合所供給之清洗液和氣體,藉由2個流體進行基板Z的清洗。這種混合清洗液和氣體之2個流體的清洗能力高。因此,使用2個流體,藉此提高抗蝕劑材料的殘渣等的去除效率,從而能夠進行有效率的清洗。In the illustrated example, a cleaning liquid is supplied from a
作為噴嘴12所吐出之清洗液並無限制,能夠使用各種純水、純水中添加有界面活性劑之清洗液及市售的清洗液等在光微影中用於清洗已進行顯影步驟之基板Z之各種公知的清洗液。其中,較佳地使用純水。
相同地,作為噴嘴12中混合於清洗液之氣體亦並無限制,能夠使用空氣及氮氣等清洗光微影中已進行顯影步驟之基板Z時混合於清洗液之各種公知的氣體。There is no limitation on the cleaning solution ejected from the
作為噴嘴12吐出2個流體時之清洗液與氣體的混合比亦並無限制,只要依據所使用之清洗液的種類、抗蝕劑材料的種類、清洗液的吐出量(沖洗流量)、噴嘴12的高度及清洗液的液溫等適當設定即可,能夠以各種條件使用。The mixing ratio of the cleaning liquid and the gas when the
其中,在本發明中,從基板Z的旋轉的中心側向周緣側移動之噴嘴12所吐出之吐出物並不限於混合清洗液與氣體之2個流體。亦即,噴嘴12亦可以僅吐出未與氣體混合的清洗液。
以下說明中,簡稱為“清洗液”時,表示未混合氣體的清洗液及混合清洗液與氣體之2個流體這兩者。However, in the present invention, the discharge from the
本發明的清洗方法中,作為從噴嘴12吐出之清洗液的吐出量亦並不限制,只要依據所使用之清洗液的種類及抗蝕劑材料的種類等適當設定即可。另外,作為清洗液使用與氣體混合之2個流體時,清洗液的吐出量(供給量)是2個流體的吐出量。In the cleaning method of the present invention, the discharge amount of the cleaning liquid discharged from the
如上所述,本發明的清洗方法中,在使基板Z旋轉的同時,使噴嘴12從基板Z的旋轉的中心側向周緣側移動,藉此進行基板Z的清洗。
本發明的清洗方法中,作為基板的旋轉方法並無限制,能夠採用在半導體裝置的製造中使用之光阻劑用顯影機及清洗機等中用於基板的旋轉之各種公知的方法。
又,作為基板Z的轉速亦並無限制,只要依據所使用之清洗液的種類及抗蝕劑材料的種類等適當設定即可。As described above, in the cleaning method of the present invention, the substrate Z is cleaned by moving the
本發明的清洗方法中,噴嘴12的移動只要為從基板Z的旋轉的中心側向周緣側之方向即可。
作為一例,從基板Z的旋轉中心向周緣側直線狀地傳送噴嘴12。此時,噴嘴12可以從所吐出之清洗液的中心與基板Z的旋轉中心一致之狀態朝向周緣側開始移動,或者可以是所吐出之清洗液從靠基板Z的旋轉中心之位置向周緣側開始移動。In the cleaning method of the present invention, the movement of the
作為噴嘴12的移動方法並無限制,能夠採用滾珠絲杠、圍繞傳動及空氣驅動等,例如在半導體裝置的製造中使用之光阻劑用顯影機及清洗機等中用於噴嘴的移動之各種公知的方法。
此外,作為噴嘴12的移動速度亦並無限制。亦即,本發明中,若滿足以下條件,則噴嘴12的移動速度只要依據所使用之清洗液的種類及抗蝕劑材料的種類等適當設定即可,該條件為依據噴嘴12距基板Z的旋轉中心的距離而從基板Z的旋轉的中心側向周緣側之噴嘴12的移動速度從中心側向周緣側減慢。The method of moving the
如上所述,本發明的清洗方法中,在使基板Z旋轉的同時吐出清洗液之噴嘴12從基板Z的旋轉的中心側向周緣側移動之基板Z的清洗中,依據噴嘴12距基板Z的旋轉中心之距離,向周緣側減慢從基板Z的旋轉的中心側向周緣側之噴嘴12的移動速度。
本發明的清洗方法具有這種結構,藉此即使例如將直徑300mm的大型晶圓用作基板Z時,亦至周緣部為止較佳地進行顯影步驟後之基板Z的清洗。從而能夠較佳地防止在清洗後的基板Z殘留顯影液及抗蝕劑材料的殘渣等。
另外,以下說明中,亦將基板的旋轉的中心側及周緣側等,簡稱為基板的中心側及周緣側等。As described above, in the cleaning method of the present invention, in the cleaning of the substrate Z in which the
如專利文獻1中亦有記載,作為光微影中之顯影步驟後的清洗方法,已知在使基板旋轉的同時,使吐出清洗液之噴嘴從基板的中心側向周緣側移動之方法。 該清洗方法中,基板的中心側與周緣側的圓周速度(圓周上的某一位置上之移動速度)不同,隨著從基板的中心側往周緣側走,圓周速度逐漸變快。 因此,存在越往基板的周緣側走,藉由清洗液清洗基板的清洗時間越短,在基板的周緣側難以去除顯影殘渣之問題。近年來,作為基板還使用直徑300mm的晶圓,但這種大口徑的基板中,中心側與周緣側之間的圓周速度差非常大,難以適當地清洗基板的整個面來去除殘渣。大口徑的基板中,如上所述,尤其難以可靠地去除周緣側例如從周緣部(端部)在內側50mm為止的區域的殘渣,從而殘渣的集合體多以圓錐狀殘留。As also described in Patent Document 1, as a cleaning method after a development step in photolithography, a method is known in which a nozzle that discharges cleaning liquid is moved from the center side to the peripheral side of the substrate while rotating the substrate. In this cleaning method, the peripheral speed (moving speed at a certain position on the circumference) of the substrate is different between the center side and the peripheral side of the substrate, and the peripheral speed gradually increases as the substrate goes from the center side to the peripheral side. Therefore, there is a problem that the cleaning time for cleaning the substrate with the cleaning solution becomes shorter as it goes toward the peripheral edge of the substrate, and it is difficult to remove the development residue on the peripheral edge of the substrate. In recent years, wafers with a diameter of 300 mm have been used as substrates. However, in such large-diameter substrates, the difference in peripheral speed between the center side and the peripheral side is very large, and it is difficult to properly clean the entire surface of the substrate to remove residues. In a large-diameter substrate, as described above, it is particularly difficult to reliably remove residues on the peripheral side, for example, in a region 50 mm inside from the peripheral portion (end), and the aggregates of residues often remain in a conical shape.
相對而言,本發明的清洗方法中,在使基板Z旋轉的同時,使吐出清洗液之噴嘴12從基板Z的中心側向周緣側移動之基板Z的清洗中,依據噴嘴12距基板Z的旋轉中心的距離,從基板Z的中心側向周緣側(外側)降低噴嘴12的移動速度。亦即,本發明的清洗方法中,與基板Z的中心側相比,降低周緣側的噴嘴12的移動速度。換言之,本發明的清洗方法中,噴嘴12距基板Z的中心的距離越遠,則越降低噴嘴的移動速度。
本發明的清洗方法具有這種結構,藉此在基板Z的周緣側確保藉由從噴嘴12吐出之清洗液清洗基板Z的清洗時間,從而能夠在基板Z的中心側和周緣側實現藉由清洗液清洗基板Z的清洗時間的均勻化。
其結果,依本發明的清洗方法,例如即使作為基板Z使用了直徑300mm的大口徑的晶圓時,亦較佳地對包括基板Z的周緣側之整個面進行顯影步驟後的基板Z的清洗,從而能夠較佳地防止在清洗後的基板Z上殘留顯影液及抗蝕劑材料的殘渣等。In contrast, in the cleaning method of the present invention, in the cleaning of the substrate Z in which the
本發明的清洗方法中,只要從基板Z的中心側向周緣側之噴嘴12的移動速度依據噴嘴12距基板Z的旋轉中心的距離而從基板Z的中心側向周緣側降低速度,則能夠採用各種態樣。
因此,對應噴嘴12距基板Z的旋轉中心的距離而從基板Z的中心側朝向周緣側進行之噴嘴12的移動速度的降低可以是如圖2中概念性地示出的線形降低,亦可以是如圖3及圖4中概念性地示出的非線形降低,還可以是如5圖中概念性地示出的階段性降低(階梯狀降低)。或者,亦可以以包含線形降低、非線形降低及階段性降低中的2種以上的方式依據噴嘴12距基板Z的旋轉中心的距離,從基板Z的中心側向周緣側降低噴嘴12的移動速度。
以下說明中,亦將“對應噴嘴12距基板Z的旋轉中心的距離而從基板Z的中心側向周緣側進行之噴嘴12的移動速度的降低”簡稱為“噴嘴12的移動速度的降低”。In the cleaning method of the present invention, as long as the moving speed of the
如圖2所示,線形地(按比例)降低噴嘴12的移動速度時,作為一例,確定成為基準之移動速度(基準速度)、將噴嘴12的移動速度作為基準速度之距基板Z的中心的距離(基準距離)及降低速度的程度(相對於單位距離的移動量之速度降低率),依據噴嘴12距中心的距離而降低噴嘴12的移動速度即可,以成為如下:
移動速度=基準速度-(基準速度×速度降低率)×[(噴嘴距中心的距離-基準距離)/單位距離]
例如,若將基準速度設為16.7mm/sec、基準距離設為50mm、單位距離設為10mm及速度降低率設為4%(藉由10mm的噴嘴的移動,速度降低4%)時,依據噴嘴12距中心的距離而降低噴嘴12的移動速度即可,以成為如下:
移動速度=16.7-(16.7×0.04)×[(噴嘴距中心的距離-50)/10]As shown in FIG. 2 , when decreasing the moving speed of the
又,如圖3所示,非線形地降低噴嘴12的移動速度時,作為一例例示出反比例降低噴嘴12的移動速度之方法。
在此,非線形地降低噴嘴12的移動速度時,依據噴嘴12距基板Z的中心的距離來變更速度的降低程度(幅度、比例)為較佳。具體而言,與圖3中概念性地示出之曲線圖及反比例降低速度時相同,越往基板Z的周緣側走,越減小噴嘴12的速度的降低程度為較佳。換言之,在中心側大幅降低移動速度而在周緣側減小移動速度的降低為較佳。例如,在基板Z的中心側,非線形地降低噴嘴12的移動速度,使得藉由50mm的移動而速度下降70%,在基板Z的周緣側非線形地降低噴嘴12的移動速度,使得藉由50mm的移動而速度下降5%。
該態樣在防止在能夠充分清洗的基板Z的中心側吐出多餘的清洗液、能夠縮短基板的清洗時間、重點清洗殘渣多的周邊部等方面較佳。
又,這種非線形噴嘴12的移動速度的降低亦能夠採用如圖4中概念性示出的組合移動速度的降低程度(斜率)不同之線形的噴嘴12的移動速度的降低而成之結構。此時,如圖4所示,在基板Z的中心側增大線形的噴嘴的移動速度的降低程度,而在周緣側減小線形的噴嘴的移動速度的降低程度為較佳。又,圖4所示的例中,經組合而成之線形的移動速度的降低為2種,但亦可以組合3種以上的線形的移動速度的降低而非線形地降低噴嘴12的移動速度。In addition, as shown in FIG. 3 , when the moving speed of the
如圖5所示,階段性地降低噴嘴12的移動速度時,移動速度的降低程度既可以在基板Z的中心至周緣部為止的整個區域均勻,亦可以依據基板Z的中心部至周緣部為止的距離而降低之移動速度不同。又,速度的降低程度均勻的區域與不均勻的區域可以混合存在。
在此,從可獲得與非線形速度降低相同的效果這一點考慮,即使在階段性地降低噴嘴12的移動速度時,如圖5中概念性地所示,又,與上述非線形速度降低相同地,越往基板Z的周緣側走,越減小噴嘴12的速度的降低程度(變化的比例)為較佳。
又,階段性地降低噴嘴12的移動速度時,將噴嘴12的移動速度設為等速之移動距離可以均勻,亦可以不均勻,亦可以是均勻的區域與不均勻的區域混合存在。另外,將噴嘴12的移動速度設為等速之移動距離越往周緣側走越加長為較佳。As shown in FIG. 5 , when the moving speed of the
本發明的清洗方法中,噴嘴12的移動速度的降低基本上以周緣側速度低於中心側的方式進行。亦即,本發明的清洗方法中,噴嘴12的移動速度可以如圖5所示之階段性降低包括等速區域,基本上從中心側逐漸向周緣側下降。
然而,本發明並不限於此,例如慾縮短處理時間時等,可以依據需要局部具有噴嘴12比中心側在周緣側以高速移動之區域。
亦即,本發明的清洗方法中,整體觀察從基板Z的中心(旋轉中心)至基板Z的周緣部為止之狀態下,只要噴嘴12的移動速度從中心側逐漸向周緣側下降即可。In the cleaning method of the present invention, the moving speed of the
依本發明的清洗方法,如上所述,在基板Z的周緣側確保藉由從噴嘴12吐出之清洗液清洗基板Z的清洗時間,從而能夠在基板Z的中心側與周緣側實現藉由清洗液清洗基板Z的清洗時間的均勻化。
亦即,依本發明的清洗方法,能夠在基板Z的中心側與周緣側實現每單位面積的清洗度亦即清洗時間的均勻化。本發明的清洗方法中,在基板Z的整個面,降低噴嘴12的移動速度,以使每單位面積的清洗時間的最大值與最小值之比較佳地成為15倍以下,更佳地成為10倍以下,進一步較佳地成為5倍以下,特佳地成為2倍以下。另外,每單位面積的清洗時間是噴嘴位於基板上之部位的時間,並非為定義清洗液與基板Z接觸之時間。
又,作為清洗液,使用在清洗液中混合了氣體之2個流體時,清洗液的供給量是2個流體的供給量。According to the cleaning method of the present invention, as described above, the cleaning time for cleaning the substrate Z with the cleaning liquid discharged from the
又,本發明的清洗方法中,可以調節噴嘴12所吐出之清洗液的量,以使依據噴嘴12距基板Z的中心的距離,越往周緣部走,亦即噴嘴12距基板Z的中心的距離越遠,則吐出量越多。此外,本發明中,亦可以依據噴嘴12距基板Z的中心的距離,越往周緣部走,越增加噴嘴12所吐出之清洗液的壓力。
此時,清洗液的吐出量及/或壓力的增加量可以與移動速度相同地為線形,亦可以是非線形,還可以是逐步的。此外,可以是越往基板Z的周緣側走,越加大清洗液的吐出量及/或壓力的增加程度。Also, in the cleaning method of the present invention, the amount of the cleaning liquid ejected from the
本發明的清洗方法中,除了對應噴嘴12距基板Z的中心的距離而進行之噴嘴12的移動速度的降低之外,依據噴嘴12距基板Z的中心的距離,而噴嘴12距基板Z的中心的距離越遠,則越降低基板Z的轉速為較佳。
藉此,更佳地在基板Z的周緣側確保藉由從噴嘴12吐出之清洗液清洗基板Z的清洗時間,從而能夠在基板Z的中心側與周緣側實現藉由清洗液清洗基板Z的清洗時間的均勻化以在包括周緣部之基板Z的整個面去除顯影殘渣。In the cleaning method of the present invention, in addition to the reduction of the moving speed of the
對應噴嘴12距基板Z的中心的距離而進行之基板Z的轉速的降低只要基本上遵循前述噴嘴12的移動速度的降低即可。
亦即,作為基板Z的轉速的降低方法的一例,在圖2~圖5中,只要將縱軸的噴嘴的移動速度變更為基板的轉速即可。
因此,基板Z的轉速的降低可以是線形,亦可以是非線形,還可以是逐步的。又,關於基板Z的轉速的降低程度,可以隨著噴嘴12往周緣部走而減小。階段性地降低速度時,將轉速設為等速之噴嘴12的移動區域的長度可以均勻,亦可以不均勻,亦可以均勻的區域與不均勻的區域混合存在。
另外,作為噴嘴12的移動速度的降低方法(線形、非線形等)與基板Z的轉速的降低方法(同上)的組合並無限制。因此,可以線形地降低噴嘴12的移動速度以線形地降低基板Z的轉速,亦可以線形地降低噴嘴12的移動速度以非線形地降低基板Z的轉速,還可以非線形地降低噴嘴12的移動速度以線形地降低基板Z的轉速,此外,還可以非線形地降低噴嘴12的移動速度以非線形地降低基板Z的轉速。其中,從便於控制等觀點考慮,線形地降低噴嘴12的移動速度以非線形地降低基板Z的轉速之態樣為較佳。The decrease in the rotational speed of the substrate Z according to the distance of the
又,在降低噴嘴12的移動速度的同時,還降低基板Z的轉速時,更佳地在基板Z的周緣側確保藉由從噴嘴12吐出之清洗液清洗基板Z的清洗時間,從而能夠在基板Z的中心側與周緣側實現藉由清洗液清洗基板Z的清洗時間的均勻化。
亦即,在降低噴嘴12的移動速度的同時,還降低基板Z的轉速,藉此能夠更佳地在基板Z的中心側與周緣側實現每單位面積的清洗度亦即清洗時間的均勻化。本發明中,在基板Z的整個面,降低噴嘴12的移動速度及基板Z的轉速,以使每單位面積的清洗時間的最大值與最小值之比較佳地成為15倍以下,更佳地成為10倍以下,進一步較佳地成為5倍以下,特佳地成為2倍以下。Also, when reducing the moving speed of the
本發明的清洗方法中,噴嘴12的移動速度的降低率與基板Z的轉速的降低率之間的關係並無限制。
在此,本發明中,以從基板Z的中心(旋轉中心)在基板Z的半徑的1/15的距離作為第1基準距離,以從基板Z的中心至基板Z的端部為止的距離作為第2基準距離,噴嘴12的移動速度的降低率與基板Z的轉速的降低率成為以下關係為較佳。
例如,基板Z的直徑為300mm時,以從基板Z的中心(旋轉中心)在10mm的距離作為第1基準距離,以從基板Z的中心在150mm的距離作為第2基準距離,噴嘴12的移動速度的降低率與基板Z的轉速的降低率成為以下關係為較佳。
亦即,第2基準距離(亦即基板Z的端部)中之噴嘴12的移動速度相對於第1基準距離中之噴嘴12的移動速度([mm/sec])的降低率與噴嘴12位於第2基準距離(亦即基板Z的端部)時的基板Z的轉速相對於噴嘴12位於第1基準距離時的基板Z的轉速([rpm(revolutions per minute)])的降低率之比為移動速度的降低率/轉速的降低率之比,100以下為較佳,50以下為更佳,10以下為進一步較佳。
將上述移動速度的降低率/轉速的降低率之比設為100以下,藉此更佳地在基板Z的周緣側確保藉由從噴嘴12吐出之清洗液清洗基板Z的清洗時間,從而能夠在基板Z的中心側與周緣側實現藉由清洗液清洗基板Z的清洗時間以在包括周緣部之基板Z的整個面去除顯影殘渣。In the cleaning method of the present invention, the relationship between the decrease rate of the moving speed of the
圖6中概念性地示出本發明的清洗方法的其他態樣。 另外,圖6所示之清洗方法採用與圖1所示之清洗方法相同的構件,因此對相同構件標註相同符號,以下說明中主要對不同點進行說明。Another aspect of the cleaning method of the present invention is conceptually shown in FIG. 6 . In addition, the cleaning method shown in FIG. 6 uses the same components as the cleaning method shown in FIG. 1 , so the same components are given the same symbols, and the following description will mainly describe the differences.
如上所述,本發明的清洗方法中,在使基板Z旋轉的同時,使吐出清洗液之噴嘴12從基板Z的中心側向周緣側移動,藉此進行基板Z的清洗。又,已進行光微影中之顯影步驟之後的基板Z的清洗,通常反覆進行複數次。
在此,本發明的清洗方法中,噴嘴12向周緣側移動之後,不向結束清洗之區域供給清洗液,因此有時導致使未除去殘渣乾燥。尤其,在基板Z的中心,顯影殘渣容易固化。
有時導致固化之顯影殘渣不易去除,之後即使反覆進行清洗,亦無法去除。As described above, in the cleaning method of the present invention, the substrate Z is cleaned by moving the
針對此,本發明中,如圖6中概念性地所示,設置了輔助噴嘴20,若從基板Z的中心側向周緣側移動之噴嘴12從基板Z的中心移動,則將輔助噴嘴20配置於基板Z的中心(圖6上段~中段),從輔助噴嘴20向基板Z的中心吐出清洗液,並且使噴嘴12從中心側向周緣側移動來進行基板Z的清洗。
輔助噴嘴20所吐出之清洗液藉由基板Z的旋轉所引起的離心力,從基板Z的中心部向周緣側移動。In view of this, in the present invention, as shown conceptually in FIG. At the center of the substrate Z (upper to middle stages in FIG. 6 ), cleaning liquid is discharged from the
使用這種輔助噴嘴20,藉此防止顯影殘渣的乾燥,尤其防止基板Z的中心部(中心部附近)中之顯影殘渣的乾燥,而能夠藉由下一次清洗較佳地去除殘留之顯影殘渣,從而能夠提高基板Z的清洗效率。
又,藉由從輔助噴嘴20吐出並藉由離心力移動之清洗液亦可去除顯影殘渣,因此能夠提高基板Z的清洗效率。Using such an
輔助噴嘴20所吐出之清洗液可以與噴嘴12所吐出之清洗液相同。因此,輔助噴嘴20所吐出之清洗液可以是未混合氣體的清洗液,亦可以是混合清洗液與氣體之2個流體。
在此,混合清洗液與氣體之2個流體的清洗能力雖然高,但損傷及/或劣化所形成之抗蝕劑材料(抗蝕劑層)等之可能性亦高。輔助噴嘴20在1一個部位吐出清洗液,因此使用2個流體時損傷及/或劣化抗蝕劑材料等之可能性變得更高。
因此,使用了向基板Z的中心供給清洗液之輔助噴嘴20時,輔助噴嘴所吐出的吐出物為未混合氣體的清洗液為較佳。圖6所示之例中,供給清洗液之供給管24僅設有1條,輔助噴嘴20吐出未混合氣體的清洗液。
又,圖6所示之例中,將輔助噴嘴20設為不混合氣體的1個流體噴嘴(直噴嘴),但只要是能夠抑制對抗蝕劑材料造成損傷之噴嘴即可,並不限於此。又,依據噴嘴的形狀,亦存在不將噴嘴設置於中心的形狀的噴嘴,因此只要能夠在基板Z的中心部盛滿液體,則輔助噴嘴20無需一定設置於中心。The cleaning fluid discharged from the
作為從輔助噴嘴20吐出之清洗液的吐出量並無限制,只要依據所使用之清洗液的種類、抗蝕劑材料的種類等適當設定即可。通常較佳地使用0.01~3L(公升)/min的流量。
此外,輔助噴嘴20的移動方法與上述噴嘴12的移動方法同樣沒有限制,能夠採用各種公知的方法。The discharge amount of the cleaning liquid discharged from the
另外,本發明中,顯影步驟之後進行之清洗的次數並無限制,可以是1次,或者可以反覆進行複數次。 清洗的次數只要依據所使用之清洗液的種類及抗蝕劑材料的種類等適當設定即可。In addition, in the present invention, the number of times of cleaning performed after the developing step is not limited, and may be one time, or may be repeated several times. The number of times of cleaning may be appropriately set according to the type of cleaning solution used, the type of resist material, and the like.
以上,對本發明的清洗方法進行了詳細說明,但本發明並不限定於上述例,可以在不脫離本發明的宗旨的範圍內進行改進或變更,這是毋庸置疑的。 [實施例]As mentioned above, the cleaning method of the present invention has been described in detail, but the present invention is not limited to the above examples, and it goes without saying that improvements and changes can be made within the range not departing from the gist of the present invention. [Example]
以下,列舉本發明的具體實施例,對本發明進行更詳細的說明。另外,本發明並不限於以下實施例。Hereinafter, specific examples of the present invention are given to describe the present invention in more detail. In addition, the present invention is not limited to the following examples.
<實施例1> [透明聚合性組成物的製備] 混合以下成分,藉此製備了透明聚合性組成物。 ・具有熱聚合性基之化合物(Daicel Corporation.製、 CYCLOMER ACA-230β(CR-1000)(Mw=7700、固體成分酸價15mgKOH/g) 12.191質量份 ・氟系界面活性劑(DIC Corporation製、MEGAFACE F-781) 0.834質量份 ・溶劑(丙二醇單甲醚乙酸酯(PGMEA)) 54.56質量份 ・溶劑(3-乙氧基丙酸乙酯(EEP)) 32.415質量份<Example 1> [Preparation of transparent polymeric composition] The following components were mixed to prepare a transparent polymerizable composition. ・Compound having thermally polymerizable groups (manufactured by Daicel Corporation, CYCLOMER ACA-230β (CR-1000) (Mw=7700, acid value of solid content: 15 mgKOH/g) 12.191 parts by mass ・Fluorine-based surfactant (manufactured by DIC Corporation, MEGAFACE F-781) 0.834 parts by mass ・Solvent (propylene glycol monomethyl ether acetate (PGMEA)) 54.56 parts by mass ・Solvent (ethyl 3-ethoxypropionate (EEP)) 32.415 parts by mass
[透明塗佈層的形成] 準備了設置有作為加熱機構具有加熱板之加熱槽並且構成為能夠封閉之塗佈顯影機(Coater Developer)(Tokyo Electron Ltd.製、ACT12)。 準備直徑300mm的矽(Bare-Si)基板,使用塗佈顯影機的塗佈單元,在該矽基板上塗佈所製備之透明聚合性組成物而使其成為膜厚0.1μm的塗佈層。之後,藉由加熱板對矽基板在220℃下進行5分鐘近接式熱處理,接著,藉由冷卻板在23℃下冷卻1分鐘,藉此形成了透明塗佈層。[Formation of clear coating layer] A coater developer (Coater Developer) (manufactured by Tokyo Electron Ltd., ACT12) provided with a heating tank having a heating plate as a heating mechanism and configured to be able to be closed was prepared. A silicon (Bare-Si) substrate with a diameter of 300 mm was prepared, and the prepared transparent polymeric composition was coated on the silicon substrate using the coating unit of a coating developer to form a coating layer with a film thickness of 0.1 μm. Thereafter, the silicon substrate was subjected to a proximity heat treatment at 220° C. for 5 minutes with a heating plate, and then cooled at 23° C. for 1 minute with a cooling plate, thereby forming a transparent coating layer.
[綠色感放射線性組成物的製備] 混合以下成分,藉此製備了綠色感放射線性組成物。 ・顏料分散液(下述Green顏料分散液G1) 51.2質量份 ・光聚合起始劑(BASF公司製、IRGACURE OXE-01) 0.87質量份 ・聚合性化合物(Nippon Kayaku Co., Ltd.製、KAYARAD RP-1040) 4.7質量份 ・黏合劑(Daicel Corporation.製、ACA230AA) 7.4質量份 ・聚合抑制劑(對甲氧基苯酚) 0.002質量份 ・添加劑(TAKEMOTO OIL & FAT Co.,Ltd.製、Pionin D-6112-W) 0.19質量份 ・矽烷偶合劑:(Shin-Etsu Chemical Co., Ltd.製、KBM-602的環己酮0.9質量%溶液) 10.8質量份 ・溶劑(PGMEA) 14.3質量份 ・溶劑(環己酮) 6.4質量份 ・氟系界面活性劑(DIC Corporation製、MEGAFACE F-781的環己酮0.2質量%溶液 4.2質量份[Preparation of green-sensing radioactive composition] The following components were mixed to prepare a green radiation-sensitive composition. ・Pigment dispersion (Green pigment dispersion G1 below) 51.2 parts by mass ・Photopolymerization initiator (BASF Corporation, IRGACURE OXE-01) 0.87 parts by mass ・Polymerizable compound (manufactured by Nippon Kayaku Co., Ltd., KAYARAD RP-1040) 4.7 parts by mass ・Adhesive (manufactured by Daicel Corporation, ACA230AA) 7.4 parts by mass ・Polymerization inhibitor (p-methoxyphenol) 0.002 parts by mass ・Additives (manufactured by TAKEMOTO OIL & FAT Co.,Ltd., Pionin D-6112-W) 0.19 parts by mass ・Silane coupling agent: (KBM-602, manufactured by Shin-Etsu Chemical Co., Ltd., 0.9% by mass solution of cyclohexanone) 10.8 parts by mass ・Solvent (PGMEA) 14.3 parts by mass ・Solvent (cyclohexanone) 6.4 parts by mass ・Fluorine-based surfactant (4.2 parts by mass of cyclohexanone 0.2% by mass solution of MEGAFACE F-781 manufactured by DIC Corporation
(Green顏料分散液G1的製備) 對GREEN顏料(PG36/PG7/PY139=80質量份/20質量份/30質量份)添加分散劑(BYK Chemie GmbH製、DISPERBYK-161、4.8質量份)及分散樹脂(PGMEA、83.2質量份),使固體成分成為25.5質量%且GREEN顏料成為15.3質量%,製備了進行混合之混合液。另外,PG36為CI顏料綠36、PG7為CI顏料綠7、PY139為CI顏料黃139。 藉由珠磨機將該混合液混合/分散15小時,製備了Green顏料分散液G1。(Preparation of Green Pigment Dispersion Liquid G1) A dispersant (DISPERBYK-161, 4.8 parts by mass, manufactured by BYK Chemie GmbH) and a dispersing resin (PGMEA, 83.2 parts by mass) were added to the GREEN pigment (PG36/PG7/PY139=80 parts by mass/20 parts by mass/30 parts by mass), The solid content was 25.5 mass % and the green pigment was 15.3 mass %, and the mixed liquid which mixed was prepared. In addition, PG36 is CI Pigment Green 36, PG7 is CI Pigment Green 7, and PY139 is CI Pigment Yellow 139. This liquid mixture was mixed and dispersed with a bead mill for 15 hours to prepare Green pigment dispersion liquid G1.
[綠色圖案的形成] 與上述相同,使用塗佈顯影機,將形成有透明塗佈層之基板進行預烘烤之後,輸送至塗佈單元,在透明塗佈層塗佈所製備之綠色感放射線性組成物使其成為膜厚0.6μm的塗佈層。 之後,藉由加熱板對基板在100℃下進行3分鐘近接式加熱,藉此將綠色感放射線性組成物進行了乾燥。乾燥之後,藉由冷卻板對基板在23℃下冷卻1分鐘,從而形成了綠色感放射線性層。[Formation of green pattern] Same as above, using a coating developing machine, the substrate on which the transparent coating layer is formed is pre-baked, then transported to the coating unit, and the prepared green radiation-sensitive composition is coated on the transparent coating layer to make it become A coating layer with a film thickness of 0.6 μm. Afterwards, the substrate was subjected to proximity heating at 100° C. for 3 minutes with a heating plate, thereby drying the green radiation-sensitive composition. After drying, the substrate was cooled at 23° C. for 1 minute with a cooling plate to form a green radiation-sensitive layer.
對於如此形成之綠色感放射線性層,使用步進機(Canon Inc.製的i射線步進機、FPA5510iZs、NA/σ=0.57/0.70)以150mJ/cm2 (曝光照度為10000w/m2 )的曝光量、最佳焦點設定進行了圖案曝光。曝光的圖案作成以正方格的一邊為1.0μm之方格花紋的圖案,以將各正方區的間距設為1000×1000μm的方式將方格花紋的圖案形成在900×900μm正方區域中,並對基板的整個面進行了曝光。For the thus formed green radiation-sensitive layer, use a stepper (i-ray stepper manufactured by Canon Inc., FPA5510iZs, NA/σ=0.57/0.70) at 150mJ/cm 2 (exposure illuminance: 10000w/m 2 ) Pattern exposure was performed at the exposure level and optimal focus setting. The exposed pattern was made into a checkered pattern with one side of the square grid being 1.0 μm, and the checkered pattern was formed in a 900×900 μm square area with the pitch of each square area set at 1000×1000 μm, and The entire surface of the substrate was exposed.
接著,將曝光後的基板裝填到了顯影機中。 顯影如下進行:使用Tokyo Electron Ltd.製的顯影機,作為顯影液使用N5(FUJIFILM Electronic Materials Co.,Ltd.製)進行了60秒鐘旋覆浸沒顯影。顯影噴嘴使用了直噴嘴(顯影液流量:1L/min、吐出時間:5秒鐘)。Next, the exposed substrate was loaded into a developing machine. Image development was carried out by using a developing machine manufactured by Tokyo Electron Ltd., and performing spin-on-dip image development for 60 seconds using N5 (manufactured by FUJIFILM Electronic Materials Co., Ltd.) as a developer. A straight nozzle was used for the developing nozzle (developer flow rate: 1L/min, discharge time: 5 seconds).
之後,使用顯影機的旋轉機構使基板旋轉,在從噴嘴以噴淋狀供給23℃的超純水(DE-IONIZED WATER)的同時,使噴嘴從基板的中心(旋轉中心)向基板的周緣直線狀地移動,從而進行了基板的清洗。利用在超純水(流量0.15L/min)中混合了氮(流量20L/min)之2個流體進行了清洗。 將基板的轉速設為1000rpm。 又,噴嘴的移動如下進行:以距基板的中心位於50mm的距離內之移動速度16.7mm/sec作為基準速度,並從基板的中心側向周緣側降低移動速度,使其與距基板的中心的距離成反比例。本例中,距基板的中心位於10mm的距離內之噴嘴的移動速度為83.3mm/sec,相同地距基板的中心位於150mm的距離內之噴嘴的移動速度為5.55mm/sec。 清洗如下進行:在第1次清洗中噴嘴移動至基板的周緣部之後,使噴嘴再次返回到基板的中心,從而進行了第2次清洗(進行了2個循環)。 兩次清洗結束之後,使基板以轉速2000rpm旋轉20秒鐘,從而進行了基板的乾燥。 藉由以上,獲得了在形成於基板的表面之透明硬化層上形成方格花紋的綠色圖案而成之圖案。Afterwards, the substrate is rotated using the rotation mechanism of the developing machine, and while the ultrapure water (DE-IONIZED WATER) at 23°C is supplied from the nozzle in a shower, the nozzle is directed from the center of the substrate (rotation center) to the periphery of the substrate in a straight line. Moving in a shape, thereby cleaning the substrate. Cleaning was performed with two fluids in which nitrogen (flow rate: 20 L/min) was mixed with ultrapure water (flow rate: 0.15 L/min). The rotation speed of the substrate was set to 1000 rpm. In addition, the movement of the nozzle was carried out as follows: with the moving speed of 16.7 mm/sec within a distance of 50 mm from the center of the substrate as the reference speed, the moving speed was reduced from the center side of the substrate to the peripheral side so as to be the same as the distance from the center of the substrate. The distance is inversely proportional. In this example, the moving speed of the nozzle within 10 mm from the center of the substrate was 83.3 mm/sec, and the moving speed of the nozzle within 150 mm from the center of the substrate was 5.55 mm/sec. The cleaning was performed by returning the nozzle to the center of the substrate again after the nozzle moved to the peripheral edge of the substrate in the first cleaning, and performing the second cleaning (two cycles were performed). After the two washes, the substrate was rotated at a rotation speed of 2000 rpm for 20 seconds to dry the substrate. As described above, a pattern in which a checkered green pattern was formed on the transparent cured layer formed on the surface of the substrate was obtained.
<實施例2> 除了在顯影後的基板的清洗中,線形地降低噴嘴的移動速度以外,與實施例1相同地形成了在形成於基板的表面之透明硬化層上形成方格花紋的綠色圖案而成之圖案。 另外,噴嘴的移動速度的降低設為如下:以距基板的中心在50mm的距離內之移動速度16.7mm/sec作為基準速度,藉由10mm的噴嘴的移動而下降4%,移動速度從基板的中心側向周緣側線形地下降。 本例中,距基板的中心在10mm的距離內之噴嘴的移動速度為19.3mm/sec,相同地距基板的中心在150mm的距離內之噴嘴的移動速度為10.0mm/sec。<Example 2> A checkered green pattern was formed on the transparent hardened layer formed on the surface of the substrate in the same manner as in Example 1, except that the moving speed of the nozzle was linearly reduced during cleaning of the substrate after development. In addition, the reduction of the moving speed of the nozzle is set as follows: with the moving speed of 16.7 mm/sec within a distance of 50 mm from the center of the substrate as the reference speed, the moving speed of the nozzle is reduced by 4% by moving the nozzle of 10 mm, and the moving speed is reduced from the center of the substrate to 16.7 mm/sec. The central side descends linearly toward the peripheral side. In this example, the moving speed of the nozzle within 10 mm from the center of the substrate was 19.3 mm/sec, and similarly, the moving speed of the nozzle within 150 mm from the center of the substrate was 10.0 mm/sec.
<實施例3> 除了在顯影後的基板的清洗中,線形地降低噴嘴的移動速度以外,與實施例1相同地形成了在形成於基板的表面之透明硬化層上形成方格花紋的綠色圖案而成之圖案。 另外,噴嘴的移動速度的降低設為如下:以距基板的中心在50mm的距離內之移動速度16.7mm/sec作為基準速度,藉由10mm的噴嘴的移動而下降2%,移動速度從基板的中心側向周緣側線形地下降。 本例中,距基板的中心在10mm的距離內之噴嘴的移動速度為18.0mm/sec,相同地距基板的中心在150mm的距離內之噴嘴的移動速度為13.3mm/sec。<Example 3> A checkered green pattern was formed on the transparent hardened layer formed on the surface of the substrate in the same manner as in Example 1, except that the moving speed of the nozzle was linearly reduced during cleaning of the substrate after development. In addition, the reduction of the moving speed of the nozzle is set as follows: with the moving speed of 16.7 mm/sec within a distance of 50 mm from the center of the substrate as the reference speed, the moving speed of the nozzle is reduced by 2% by moving the nozzle of 10 mm, and the moving speed is reduced from the center of the substrate to 16.7 mm/sec. The central side descends linearly toward the peripheral side. In this example, the moving speed of the nozzle within 10 mm from the center of the substrate was 18.0 mm/sec, and similarly, the moving speed of the nozzle within 150 mm from the center of the substrate was 13.3 mm/sec.
<實施例4> 除了在顯影後的基板的清洗中,階段性地降低噴嘴的移動速度以外,與實施例1相同地形成了在形成於基板的表面之透明硬化層上形成方格花紋的綠色圖案而成之圖案。 另外,噴嘴的移動速度的降低中反覆進行了如下操作:在噴嘴移動10mm之期間將噴嘴的移動速度設為恆定速度,待噴嘴移動10mm之後,將移動速度降低4%。<Example 4> In the same manner as in Example 1, except that the moving speed of the nozzle was lowered stepwise during the cleaning of the substrate after development, a pattern in which a checkered green pattern was formed on the transparent hardened layer formed on the surface of the substrate was formed. . In addition, in reducing the moving speed of the nozzle, the following operations were repeated: the moving speed of the nozzle was kept at a constant speed while the nozzle moved 10 mm, and the moving speed was decreased by 4% after the nozzle moved 10 mm.
<實施例5> 顯影後的基板的清洗中,除了未將基板的轉速設定為恆定的1000rpm而依據距基板的中心的距離來降低了基板的轉速以外,與實施例1相同地形成了在形成於基板的表面之透明硬化層上形成方格花紋的綠色圖案而成之圖案。 基板的轉速的降低中,依據噴嘴距基板的中心的距離反比例地降低了轉速以使噴嘴在從基板的中心位於50mm的距離時之轉速成為1000rpm。 本例中,噴嘴距基板的中心位於10mm的距離時之基板的轉速為5000rpm,相同地噴嘴距基板的中心位於150mm的距離時之基板的轉速為333rpm。 因此,本例中,基板的直徑為300mm,因此相對於距基板的中心在10mm的距離(第1基準距離=基板半徑的1/15)之在150mm的距離(第2基準距離=基板的端部)之噴嘴的移動速度(83.3mm/sec及5.55mm/sec)的降低率為93.3%,相對於噴嘴距基板的中心位於10mm的距離(第1基準距離)時之位於150mm的距離(第2基準距離)時之基板的轉速的降低率為93.3%,移動速度的降低率/轉速的降低率之比為1.00。<Example 5> In the cleaning of the substrate after development, except that the rotation speed of the substrate was not set at a constant 1000rpm, but the rotation speed of the substrate was reduced according to the distance from the center of the substrate, the same method as in Example 1 was formed on the surface of the substrate. A green checkered pattern is formed on the transparent hardened layer. In decreasing the rotation speed of the substrate, the rotation speed was decreased in inverse proportion to the distance from the nozzle to the center of the substrate so that the rotation speed of the nozzle was 1000 rpm when the nozzle was located at a distance of 50 mm from the center of the substrate. In this example, the rotational speed of the substrate is 5000 rpm when the distance between the nozzle and the center of the substrate is 10 mm, and the rotational speed of the substrate is 333 rpm when the distance between the nozzle and the center of the substrate is 150 mm. Therefore, in this example, the diameter of the substrate is 300 mm, so a distance of 150 mm (second reference distance = end of the substrate) relative to a distance of 10 mm from the center of the substrate (first reference distance = 1/15 of the radius of the substrate) The reduction rate of the moving speed of the nozzle (83.3mm/sec and 5.55mm/sec) in the part) is 93.3%, compared to the distance between the nozzle and the center of the substrate of 10mm (the first reference distance) at a distance of 150mm (No. 2 reference distance), the reduction rate of the rotation speed of the substrate was 93.3%, and the ratio of the reduction rate of the moving speed/the reduction rate of the rotation speed was 1.00.
<實施例6> 除了在噴嘴從基板的中心移動之時點,在中心附近設置輔助噴嘴,以從輔助噴嘴吐出了清洗液以外,與實施例5相同地形成了在形成於基板的表面之透明硬化層上形成方格花紋的綠色圖案而成之圖案。 另外,從輔助噴嘴吐出的清洗液設為未混合空氣的超純水。超純水的流量設為0.3L/min。又,在清洗的最終階段(乾燥前),加設了僅藉由輔助噴嘴吐出清洗液且在500rpm下清洗10秒鐘的清洗步驟。 噴嘴(2個流體噴嘴)設置於中心附近,在輔助噴嘴無法設置於中心附近的清洗的初始階段,設定為輔助噴嘴不吐出液體,退避到噴嘴的旁邊。設定為了如下:成為噴嘴從中心附近向周緣部開始移動,且輔助噴嘴能夠設置於中心附近之狀態之後,使輔助噴嘴向中心附近移動,並吐出清洗液。另外,中心附近被定義為從輔助沖洗噴嘴向旋轉之基板吐出液體時吐出到基板的中心之液體能夠覆蓋基板的中心之範圍。<Example 6> Except that when the nozzle moves from the center of the substrate, an auxiliary nozzle is provided near the center to discharge the cleaning liquid from the auxiliary nozzle, and the transparent hardened layer formed on the surface of the substrate is formed in the same manner as in Example 5. The pattern is made of the green pattern of the pattern. In addition, the cleaning liquid discharged from the auxiliary nozzle was ultrapure water not mixed with air. The flow rate of ultrapure water was set at 0.3 L/min. Also, in the final stage of cleaning (before drying), a cleaning step was added in which only the cleaning liquid was discharged from the auxiliary nozzle and cleaned at 500 rpm for 10 seconds. Nozzles (2 fluid nozzles) are installed near the center, and in the initial stage of cleaning where the auxiliary nozzle cannot be installed near the center, the auxiliary nozzle is set so that it does not discharge liquid and is retracted to the side of the nozzle. The setting is such that after the nozzle starts to move from the vicinity of the center to the peripheral portion and the auxiliary nozzle can be installed near the center, the auxiliary nozzle is moved to the vicinity of the center to discharge the cleaning liquid. In addition, the vicinity of the center is defined as a range in which the liquid discharged to the center of the substrate can cover the center of the substrate when the liquid is discharged from the auxiliary rinse nozzle to the rotating substrate.
<比較例1> 除了將噴嘴的移動設定為恆定的16.7mm/sec以外,與實施例1相同地形成了在形成於基板的表面之透明硬化層上形成方格花紋的綠色圖案而成之圖案。<Comparative example 1> A checkered green pattern was formed on the transparent hardened layer formed on the surface of the substrate in the same manner as in Example 1 except that the movement of the nozzle was set at a constant 16.7 mm/sec.
<評價> 使用測長掃描型電子顯微鏡(Hitachi High-Technologies Corporation製、S-9380、Mag:×30.0k、HV/IP:600v/8.0pA)對如此製作之方格花紋的綠色圖案的上表面進行了觀察。 觀察時,對基板的中心部、距中心的距離在75mm的位置、基板的周緣部(距周緣部的距離在5mm的位置)進行了觀察。 評價基準如下: 殘渣非常多,無法適用於產品等級之等級的情況評價為D; 殘渣雖多,但是能夠適用於產品之等級之情況評價為C; 殘渣較少,為適用於產品亦沒有問題的等級之情況評價為B; 殘渣幾乎被消除,外觀亦良好之情況評價為A。 將結果示於下述表中。<Evaluation> The upper surface of the checkered green pattern produced in this way was observed using a length-measuring scanning electron microscope (manufactured by Hitachi High-Technologies Corporation, S-9380, Mag: ×30.0k, HV/IP: 600v/8.0pA) . During observation, the center of the substrate, the position at a distance of 75 mm from the center, and the peripheral portion of the substrate (at a position at a distance of 5 mm from the peripheral portion) were observed. The evaluation criteria are as follows: If there are so many residues that cannot be applied to the grade of the product grade, the evaluation is D; Although there are many residues, the grade that can be applied to the product is evaluated as C; There are few residues, and the rating is B when it is suitable for the product and there is no problem; The case where the residue was almost eliminated and the appearance was good was rated as A. The results are shown in the following tables.
<實施例7> 除了將基板變更為直徑200mm的矽基板以外,與實施例6相同地形成了在形成於基板的表面之透明硬化層上形成方格花紋的綠色圖案而成之圖案。 其中,組成物的塗佈及顯影中使用了Tokyo Electron Ltd.製的ACT8。又,使用Canon Inc.製的FPA3000i5(NA/σ=0.63/0.65),以145mJ/cm2 (曝光照度為10000w/m2 )的曝光量進行了曝光。 與上述例相同地對如此製作之方格花紋的綠色圖案的上表面進行觀察,並相同地進行了評價。其中,測長掃描型電子顯微鏡使用了Hitachi High-Technologies Corporation製的S-9260A(Mag:×30.0k、HV/IP:600v/8.0pA)。 將結果一併記載於下述表中。<Example 7> Except having changed the board|substrate into the silicon board|substrate of diameter 200mm, it carried out similarly to Example 6, and formed the pattern which formed the green pattern of checkered pattern on the transparent cured layer formed in the surface of a board|substrate. Among them, ACT8 manufactured by Tokyo Electron Ltd. was used for coating and image development of the composition. Also, exposure was performed at an exposure amount of 145 mJ/cm 2 (exposure illuminance: 10000 w/m 2 ) using FPA3000i5 (NA/σ=0.63/0.65) manufactured by Canon Inc. . The upper surface of the checkered pattern green pattern produced in this way was observed similarly to the said example, and it evaluated similarly. Among them, S-9260A (Mag: ×30.0k, HV/IP: 600v/8.0pA) manufactured by Hitachi High-Technologies Corporation was used as the length-measuring scanning electron microscope. The results are collectively described in the following tables.
[表1]
能夠較佳地用於製造利用光微影之半導體裝置等。It can be preferably used in the manufacture of semiconductor devices using photolithography.
12‧‧‧噴嘴
14‧‧‧第1供給管
16‧‧‧第2供給管
20‧‧‧輔助噴嘴
24‧‧‧供給管
Z‧‧‧基板
r‧‧‧旋轉方向12‧‧‧
圖1係用於說明本發明的清洗方法的一例的概念圖。 圖2係用於說明本發明的清洗方法中之噴嘴的移動的一例的曲線圖。 圖3係用於說明本發明的清洗方法中之噴嘴的移動的其他例的曲線圖。 圖4係用於說明本發明的清洗方法中之噴嘴的移動的其他例的曲線圖。 圖5係用於說明本發明的清洗方法中之噴嘴的移動的其他例的曲線圖。 圖6係用於說明本發明的清洗方法的其他例的概念圖。FIG. 1 is a conceptual diagram for explaining an example of the cleaning method of the present invention. Fig. 2 is a graph for explaining an example of the movement of the nozzle in the cleaning method of the present invention. Fig. 3 is a graph for explaining another example of nozzle movement in the cleaning method of the present invention. Fig. 4 is a graph for explaining another example of nozzle movement in the cleaning method of the present invention. Fig. 5 is a graph for explaining another example of nozzle movement in the cleaning method of the present invention. Fig. 6 is a conceptual diagram illustrating another example of the cleaning method of the present invention.
12‧‧‧噴嘴 12‧‧‧Nozzle
14‧‧‧第1供給管 14‧‧‧1st supply pipe
16‧‧‧第2供給管 16‧‧‧The second supply pipe
Z‧‧‧基板 Z‧‧‧substrate
r‧‧‧旋轉方向 r‧‧‧rotation direction
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JP2016181611A (en) * | 2015-03-24 | 2016-10-13 | 株式会社Screenホールディングス | Substrate cleaning device and substrate cleaning method |
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JP2003093943A (en) * | 2001-09-26 | 2003-04-02 | Dainippon Screen Mfg Co Ltd | Apparatus and method for treating substrate |
JP2005093694A (en) * | 2003-09-17 | 2005-04-07 | Dainippon Screen Mfg Co Ltd | Substrate processing method and device thereof |
JP2016181611A (en) * | 2015-03-24 | 2016-10-13 | 株式会社Screenホールディングス | Substrate cleaning device and substrate cleaning method |
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