TWI777870B - Tabs and Nonaqueous Electrolyte Devices - Google Patents
Tabs and Nonaqueous Electrolyte Devices Download PDFInfo
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- TWI777870B TWI777870B TW110145782A TW110145782A TWI777870B TW I777870 B TWI777870 B TW I777870B TW 110145782 A TW110145782 A TW 110145782A TW 110145782 A TW110145782 A TW 110145782A TW I777870 B TWI777870 B TW I777870B
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- 150000003754 zirconium Chemical class 0.000 claims abstract description 20
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- 239000008151 electrolyte solution Substances 0.000 claims abstract description 16
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- 239000002253 acid Substances 0.000 claims abstract description 11
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- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 claims description 6
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- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 1
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Images
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/531—Electrode connections inside a battery casing
- H01M50/534—Electrode connections inside a battery casing characterised by the material of the leads or tabs
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/116—Primary casings; Jackets or wrappings characterised by the material
- H01M50/124—Primary casings; Jackets or wrappings characterised by the material having a layered structure
- H01M50/126—Primary casings; Jackets or wrappings characterised by the material having a layered structure comprising three or more layers
- H01M50/129—Primary casings; Jackets or wrappings characterised by the material having a layered structure comprising three or more layers with two or more layers of only organic material
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/543—Terminals
- H01M50/552—Terminals characterised by their shape
- H01M50/553—Terminals adapted for prismatic, pouch or rectangular cells
- H01M50/557—Plate-shaped terminals
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/543—Terminals
- H01M50/562—Terminals characterised by the material
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/543—Terminals
- H01M50/564—Terminals characterised by their manufacturing process
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M2300/00—Electrolytes
- H01M2300/0017—Non-aqueous electrolytes
- H01M2300/0025—Organic electrolyte
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/172—Arrangements of electric connectors penetrating the casing
- H01M50/174—Arrangements of electric connectors penetrating the casing adapted for the shape of the cells
- H01M50/178—Arrangements of electric connectors penetrating the casing adapted for the shape of the cells for pouch or flexible bag cells
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/183—Sealing members
- H01M50/186—Sealing members characterised by the disposition of the sealing members
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/13—Energy storage using capacitors
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Connection Of Batteries Or Terminals (AREA)
- Sealing Battery Cases Or Jackets (AREA)
- Primary Cells (AREA)
- Laminated Bodies (AREA)
Abstract
本發明的課題係確保引線端子與膜部之間的高密接性。本發明的極耳使用於在層合材料的內部至少封入有電解液或固體電解質之層合型非水電解質裝置,並具備:引線端子,具有由金屬材料形成之端子主體和覆蓋端子主體的表面之被膜;以及一對膜部,從兩側密接於引線端子且密接於層合材料來密封層合材料,在膜部的引線端子側設置將經酸改質之聚烯烴作為基礎樹脂之密接層,被膜包含與密接層的基礎樹脂相同之成分,被膜係含有水溶性鋯鹽和水溶性或水分散性丙烯酸樹脂之表面處理被膜,前述被膜製備成:水溶性鋯鹽中鋯以質量基準計每一平方米設為從0.8到300mg,水溶性或水分散性丙烯酸樹脂中固體成分酸值設為從150到740mgKOH/g、以及固體成分羥基值設為從24到240,固體成分以質量基準計每一平方米成為從1.0到600mg。An object of the present invention is to secure high adhesion between the lead terminal and the film portion. The tab of the present invention is used in a laminated non-aqueous electrolyte device in which at least an electrolytic solution or a solid electrolyte is enclosed in a laminated material, and includes a lead terminal having a terminal main body formed of a metal material and a surface covering the terminal main body a film; and a pair of film parts, which are in close contact with the lead terminals and the laminate material from both sides to seal the laminate material, and an adhesive layer using acid-modified polyolefin as a base resin is provided on the lead terminal side of the film part , the film contains the same components as the base resin of the adhesive layer, and the film is a surface-treated film containing water-soluble zirconium salt and water-soluble or water-dispersible acrylic resin. One square meter is set from 0.8 to 300 mg, the acid value of the solid content in the water-soluble or water-dispersible acrylic resin is set from 150 to 740 mgKOH/g, and the hydroxyl value of the solid content is set from 24 to 240, and the solid content is based on mass Each square meter becomes from 1.0 to 600 mg.
Description
本發明係有關一種膜部密接於引線端子之極耳及具備極耳之非水電解質裝置的技術領域。The present invention relates to the technical field of a tab with a film portion in close contact with a lead terminal and a non-aqueous electrolyte device provided with the tab.
在非水電解質裝置中,例如,存在鋰離子電池、鋰離子電容器等。鋰離子電池具有藉由鋰離子在正極與負極之間移動而進行充電或放電之功能,鋰離子電容器在設置有雙電層的正極和使用可吸附鋰離子之碳系材料之負極之構造中具有進行充電或放電之功能。In the non-aqueous electrolyte device, for example, there are lithium ion batteries, lithium ion capacitors, and the like. Lithium ion batteries have the function of charging or discharging by moving lithium ions between the positive electrode and the negative electrode. The lithium ion capacitor has a positive electrode provided with an electric double layer and a negative electrode using a carbon-based material that can absorb lithium ions. The function of charging or discharging.
這種非水電解質裝置中例如有用作車載用電池、蓄電池等並在呈袋狀之層合材料的內部封入有電極和電解液或固體電解質之層合型。在層合型非水電解質裝置中,藉由極耳進行電力輸出,極耳的一端部連接於配置在層合材料內部之電極,另一端部暴露於層合材料的外部並與作為外部設備的連接端子之母線等連接。Such non-aqueous electrolyte devices include, for example, a laminate type in which an electrode and an electrolytic solution or a solid electrolyte are enclosed in a pouch-shaped laminate which is used as a vehicle-mounted battery, a storage battery, or the like. In the laminated non-aqueous electrolyte device, power output is performed by tabs, one end of the tab is connected to an electrode disposed inside the laminate, and the other end is exposed to the outside of the laminate and is connected to an external device. Connect the busbars of the terminals, etc.
極耳具有引線端子和膜部,前述引線端子用於輸出電力,前述膜部密接於引線端子和層合材料來密封層合材料,並且用於絕緣引線端子和層合材料,引線端子中存在藉由由被膜覆蓋由金屬材料形成之端子主體的表面而構成的端子。在非水電解質裝置中,藉由極耳的膜部被熱壓接而密封層合材料。The tab has a lead terminal and a film portion, the lead terminal is used for outputting electric power, the film portion is in close contact with the lead terminal and the laminated material to seal the laminated material, and is used for insulating the lead terminal and the laminated material. A terminal formed by covering the surface of a terminal main body formed of a metal material with a film. In the non-aqueous electrolyte device, the laminate is sealed by thermocompression bonding of the membrane portions of the tabs.
為了確保非水電解質裝置的良好性能,這種極耳被要求層合材料的高密封性、引線端子與層合材料之間的高絕緣性、對電解液等之長期耐性、引線端子與膜部的密接性、對引線端子的電極等之良好之焊接性等。又,在極耳的引線端子中,由於需要藉由被膜確保端子主體的防鏽性,因此被膜需要具有高耐腐蝕性。In order to ensure good performance of the non-aqueous electrolyte device, such tabs are required to have high sealing properties of the laminate, high insulation between the lead terminals and the laminate, long-term resistance to electrolytic solutions, etc., and the lead terminals and the membrane portion good adhesion, good solderability to electrodes of lead terminals, etc. In addition, in the lead terminal of the tab, since the rust resistance of the terminal body needs to be ensured by the coating, the coating needs to have high corrosion resistance.
因此,在習知之非水電解質裝置中,為了滿足對如上所述引線端子之要求,提出各種提案(例如,參閱專利文獻1及專利文獻2)。Therefore, in the conventional non-aqueous electrolyte device, various proposals have been made in order to satisfy the requirements for the lead terminals as described above (for example, refer to
在專利文獻1中記載之極耳中,引線端子的被膜藉由塗佈包含含有聚丙烯酸之樹脂成分和金屬鹽之處理液而形成為複合被膜層,藉此考慮到環境污染問題,用無鉻合金進行表面處理,形成耐氟化氫酸性優異之被膜,以實現耐腐蝕性的提高。In the tab described in
在專利文獻2中記載之極耳中,引線端子的被膜藉由噴霧包含含有聚丙烯酸及聚丙烯醯胺之樹脂成分和金屬鹽之處理液而形成為複合被膜層,考慮到環境污染問題,用無鉻合金進行表面處理,形成耐氟化氫酸性優異之被膜,以實現耐腐蝕性的提高。In the tab described in
[專利文獻1]日本特開2006-128096號公報 [專利文獻2]日本特開2011-81992號公報 [Patent Document 1] Japanese Patent Laid-Open No. 2006-128096 [Patent Document 2] Japanese Patent Laid-Open No. 2011-81992
在極耳的引線端子中,除需要確保如上所述被膜中之高耐腐蝕性以外,還需要確保引線端子與膜部之間的高密接性。In the lead terminal of the tab, in addition to ensuring high corrosion resistance in the film as described above, it is also necessary to ensure high adhesion between the lead terminal and the film portion.
藉由確保引線端子與膜部之間的高密接性,在引線端子與膜部之間不產生間隙而防止封入到層合材料內部之電解液等的液體洩漏,從而可以確保密封性,並可以確保非水電解質裝置的良好性能。By ensuring high adhesion between the lead terminal and the film portion, there is no gap between the lead terminal and the film portion to prevent leakage of liquids such as electrolytes enclosed in the laminate material, so that the sealing property can be ensured, and the Ensure good performance of non-aqueous electrolyte devices.
因此,本發明的目的在於,具有引線端子與膜部之間的高密接性,並確保對電解液等之長期耐性。Therefore, an object of the present invention is to have high adhesion between the lead terminal and the film portion, and to ensure long-term resistance to an electrolytic solution or the like.
第一,本發明之極耳使用於在層合材料的內部至少封入有電解液或固體電解質之層合型非水電解質裝置,前述極耳具備:引線端子,具有由金屬材料形成之端子主體和覆蓋前述端子主體的表面之被膜;以及一對膜部,從兩側密接於前述引線端子且密接於前述層合材料來密封前述層合材料,在前述膜部的前述引線端子側設置將經酸改質之聚烯烴作為基礎樹脂之密接層,前述被膜包含與前述密接層的基礎樹脂相同之成分,前述被膜係含有水溶性鋯鹽和水溶性或水分散性丙烯酸樹脂之表面處理被膜,前述被膜製備成:前述水溶性鋯鹽中鋯以質量基準計每一平方米設為從0.8到300mg,前述水溶性或水分散性丙烯酸樹脂中固體成分酸值設為從150到740mgKOH/g、以及固體成分羥基值設為從24到240,固體成分以質量基準計每一平方米成為從1.0到600mg。First, the tab of the present invention is used in a laminate-type non-aqueous electrolyte device in which at least an electrolytic solution or a solid electrolyte is enclosed in a laminate material, and the tab includes a lead terminal having a terminal main body formed of a metal material and a a film covering the surface of the terminal main body; and a pair of film portions, which are in close contact with the lead terminals from both sides and the laminate material to seal the laminate material, and a pair of film portions are provided on the lead terminal side of the film portion. The modified polyolefin is used as the adhesive layer of the base resin. The above-mentioned film contains the same components as the base resin of the above-mentioned adhesive layer. The above-mentioned film is a surface-treated film containing a water-soluble zirconium salt and a water-soluble or water-dispersible acrylic resin. Prepared as follows: the zirconium in the aforementioned water-soluble zirconium salt is set from 0.8 to 300 mg per square meter on a mass basis, the acid value of the solid content in the aforementioned water-soluble or water-dispersible acrylic resin is set from 150 to 740 mgKOH/g, and the solid The component hydroxyl value is set to be from 24 to 240, and the solid content is set to be from 1.0 to 600 mg per square meter on a mass basis.
藉此,作為基礎樹脂之聚烯烴經酸改質之密接層從兩側密接於包含與密接層的基礎樹脂的酸改質部相同成分之引線端子的被膜。又,被膜的耐腐蝕性提高,並且被膜對密接層之親和性提高。Thereby, the acid-modified adhesive layer of the polyolefin which is the base resin is in close contact with the coating film of the lead terminal containing the same components as the acid-modified portion of the base resin of the adhesive layer from both sides. In addition, the corrosion resistance of the film is improved, and the affinity of the film to the adhesive layer is improved.
第二,在上述本發明之極耳中,前述密接層將經丙烯酸改質之聚丙烯或聚乙烯設為基礎樹脂為較佳。Second, in the above-mentioned tab of the present invention, it is preferable that the aforementioned adhesive layer uses acrylic-modified polypropylene or polyethylene as the base resin.
藉此,密接層具有與被膜相同之丙烯酸成分。Thereby, the adhesive layer has the same acrylic component as the film.
第三,在上述本發明之極耳中,在前述膜部的前述層合材料側設置第2密接層為較佳,前述第2密接層形成有與前述層合材料相同材料的基礎樹脂。Thirdly, in the above-mentioned tab of the present invention, it is preferable to provide a second adhesive layer on the laminate material side of the film portion, and the second adhesive layer is formed with a base resin of the same material as the laminate material.
藉此,第2密接層與層合材料的親和性提高。Thereby, the affinity of the 2nd adhesive layer and a laminated material improves.
第四,在上述本發明之極耳中,前述第2密接層將聚丙烯或聚乙烯設為基礎樹脂為較佳。Fourth, in the above-mentioned tab of the present invention, it is preferable that the second adhesive layer is made of polypropylene or polyethylene as the base resin.
藉此,由與層合材料的親和性高的材料形成。而且,在設為聚丙烯之情況下,第2密接層由不易滲透水之材料形成。Thereby, it is formed of a material having high affinity with the laminate material. In addition, in the case of polypropylene, the second adhesive layer is formed of a material that does not easily permeate water.
第五,本發明之非水電解質裝置係在層合材料的內部至少封入有電解液或固體電解質並設置有極耳之層合型非水電解質裝置,前述極耳具備:引線端子,具有由金屬材料形成之端子主體和覆蓋前述端子主體的表面之被膜;以及一對膜部,從兩側密接於前述引線端子且密接於前述層合材料來密封前述層合材料,在前述膜部的前述引線端子側設置將經酸改質之聚烯烴作為基礎樹脂之密接層,前述被膜包含與前述密接層的基礎樹脂相同之成分,前述被膜係含有水溶性鋯鹽和水溶性或水分散性丙烯酸樹脂之表面處理被膜,前述被膜製備成:前述水溶性鋯鹽中鋯以質量基準計每一平方米設為從0.8到300mg,前述水溶性或水分散性丙烯酸樹脂中固體成分酸值設為從150到740mgKOH/g、以及固體成分羥基值設為從24到240,固體成分以質量基準計每一平方米成為從1.0到600mg。Fifth, the non-aqueous electrolyte device of the present invention is a laminate-type non-aqueous electrolyte device in which at least an electrolytic solution or a solid electrolyte is sealed inside a laminate material and tabs are provided, wherein the tabs are provided with lead terminals, which are made of metal. A terminal main body formed of material and a film covering the surface of the terminal main body; and a pair of film portions that are in close contact with the lead terminals from both sides and the laminate material to seal the laminate material, and the lead in the film portion The terminal side is provided with an adhesive layer with acid-modified polyolefin as the base resin, the film contains the same components as the base resin of the adhesive layer, and the film contains a water-soluble zirconium salt and a water-soluble or water-dispersible acrylic resin. Surface treatment film, the film is prepared such that zirconium in the water-soluble zirconium salt is set from 0.8 to 300 mg per square meter on a mass basis, and the acid value of the solid content in the water-soluble or water-dispersible acrylic resin is set from 150 to 740 mgKOH/g and the hydroxyl value of solid content are set from 24 to 240, and solid content is set to be from 1.0 to 600 mg per square meter on a mass basis.
藉此,在極耳中,作為基礎樹脂之聚烯烴經酸改質之密接層從兩側密接於包含與密接層的基礎樹脂的酸改質部相同成分之引線端子的被膜。又,被膜的耐腐蝕性提高,並且被膜對密接層之親和性提高。 [發明效果] Thereby, in the tab, the acid-modified adhesive layer of the polyolefin as the base resin is in close contact with the coating film of the lead terminal including the same component as the acid-modified portion of the base resin of the adhesive layer from both sides. In addition, the corrosion resistance of the film is improved, and the affinity of the film to the adhesive layer is improved. [Inventive effect]
依本發明,由於作為基礎樹脂之聚烯烴經酸改質之密接層從兩側密接於包含與密接層的基礎樹脂的酸改質部相同成分之引線端子的被膜,因此膜部的密接層與引線端子的被膜的親和性提高,具有引線端子與膜部之間的高密接性,能夠確保對電解液等的長期耐性。According to the present invention, since the acid-modified adhesive layer of the polyolefin serving as the base resin is adhered from both sides to the film of the lead terminal containing the same components as the acid-modified portion of the base resin of the adhesive layer, the adhesive layer of the film portion and the The affinity of the coating film of the lead terminal is improved, the lead terminal and the film have high adhesion, and long-term resistance to an electrolytic solution and the like can be ensured.
以下,參閱圖式,對用於實施本發明的極耳及非水電解質裝置的形態進行說明。Hereinafter, the form of the tab and the non-aqueous electrolyte device for carrying out the present invention will be described with reference to the drawings.
<非水電解質裝置的概略結構> 首先,作為使用極耳之層合型非水電解質裝置的示例,對鋰離子電池的概略結構進行說明(參閱圖1及圖2)。 <Schematic structure of non-aqueous electrolyte device> First, as an example of a laminated non-aqueous electrolyte device using tabs, a schematic configuration of a lithium ion battery will be described (see FIGS. 1 and 2 ).
另外,本發明的非水電解質裝置的適用範圍並不限定於鋰離子電池,本發明亦可適用於層合型鋰離子電容器等其他非水電解質裝置。In addition, the scope of application of the non-aqueous electrolyte device of the present invention is not limited to lithium ion batteries, and the present invention can also be applied to other non-aqueous electrolyte devices such as laminated lithium ion capacitors.
非水電解質裝置具有內部封入有電解液等之層合材料和一部分從層合材料向外部突出之極耳,在以下說明中,將極耳從層合材料突出之方向設為上方,表示前後上下左右的方向。The non-aqueous electrolyte device has a laminate in which an electrolyte solution and the like are sealed, and tabs partially protruding from the laminate. left and right directions.
然而,以下所示前後上下左右的方向係為了便於說明者,關於本發明的實施,並不限定於該等方向。However, the directions of front, back, up, down, left, and right shown below are for convenience of description, and the implementation of the present invention is not limited to these directions.
非水電解質裝置100具有呈袋狀之層合材料101、封入到層合材料101的內部之各部、以及一部分從層合材料101突出之極耳1、1(參閱圖1)。The
層合材料101呈上端部形成為密封部102之筒狀。層合材料101例如設為三層構造,分別由樹脂材料形成之外表面層101a和內表面層101b積層於金屬層101c的兩側(參閱圖2)。作為外表面層101a,例如使用聚對苯二甲酸乙二醇酯,作為內表面層101b,例如使用聚丙烯或聚乙烯,作為金屬層101c,例如使用鋁。The laminated
在層合材料101的內部封入有電解液103,並且配置有正極104、負極105及分隔板106。正極104和負極105浸入於電解液103中,由分隔板106分隔配置有正極104之空間和配置有負極105之空間。作為正極104,例如使用鋁,作為負極105,例如使用鎳或銅或這些的合金。另外,亦可代替電解液103而使用固體電解質。The
<極耳的結構>
接著,對極耳1的結構進行說明(參閱圖2及圖3)。另外,極耳1設置有一對,與正極104連接之一個極耳1作為非水電解質裝置100中之正極發揮作用,與負極105連接之另一個極耳1作為非水電解質裝置100中之負極發揮作用。
<Structure of the polar ear>
Next, the structure of the
極耳1由薄板狀的引線端子2和從兩側密接於引線端子2之一對膜部3、3組成。極耳1處於外周面的一部分密接於密封部102之狀態,上端側部分從層合材料101向上方突出。The
引線端子2形成為厚度例如設為從50μm到1000μm之薄板狀。引線端子2的下端部設為電極連接部2a,例如藉由焊接等連接於正極104或負極105。引線端子2的上端部設為從層合材料101暴露於外部之外部端子部2b,例如藉由焊接等連接於外部設備的未圖示的連接端子(母線)。The
引線端子2藉由由被膜5覆蓋由金屬材料形成之端子主體4的表面而構成。端子主體4例如由鎳或鋁或銅或不鏽鋼形成。被膜5例如使用丙烯酸共聚物作為基礎樹脂,並形成為丙烯酸共聚物與鋯鹽的複合被膜。The
藉由在被膜5中含有鋯鹽,確保良好之導電性,並確保了電極連接部2a與正極104或負極105的高導通性及高焊接性,並且確保了外部端子部2b與外部設備的連接端子的高導通性及高焊接性。By containing the zirconium salt in the
具體而言,被膜5係含有水溶性鋯鹽和水溶性或水分散性丙烯酸樹脂之表面處理被膜,前述被膜製備成:水溶性鋯鹽中鋯以質量基準計每一平方米設為從0.8到300mg,水溶性或水分散性丙烯酸樹脂中固體成分酸值設為從150到740mgKOH/g、以及固體成分羥基值設為從24到240,固體成分以質量基準計每一平方米成為從1.0到600mg。如此經調整之被膜5塗佈於成為端子之金屬材料(引線端子2)的表面,被加熱乾燥而形成為表面處理被膜。Specifically, the
作為表面處理劑的塗佈方法,以所形成之被膜5的各成分在上述範圍內之方式進行即可,並不受特別限定。例如,能夠使用輥塗法、棒塗法、噴塗處理法、浸漬處理法等。The coating method of the surface treatment agent may be performed so that each component of the
作為表面處理劑的加熱方法不受特別限定,但例如可以舉出烘箱乾燥、基於熱空氣的強制循環之方法等。加熱乾燥的條件能夠設為例如40到200℃且2到60秒鐘。The heating method of the surface treating agent is not particularly limited, and examples thereof include oven drying, a method of forced circulation by hot air, and the like. The conditions of heat drying can be set to, for example, 40 to 200° C. for 2 to 60 seconds.
膜部3、3從兩側密接於引線端子2且亦密接於層合材料101的密封部102的內表面來密封層合材料101,具有能夠防止封入到層合材料101內部之電解液103等的液體洩漏之作用。又,膜部3、3介於引線端子2與層合材料101之間,亦具有確保引線端子2與層合材料101之間的絕緣性之作用。The
膜部3、3形成為在與引線端子2正交之方向上延伸之形狀,並從兩側密接於引線端子2的厚度方向上之兩面。從而,膜部3、3從兩側密接於引線端子2的被膜5。膜部3的厚度例如設為50μm到150μm,長邊方向上之中央部分密接於引線端子2。The
膜部3例如設為三層構造,第1密接層6和第2密接層7積層於中間層8的兩側。然而,膜部3若設為二層以上的構造,則層數是任意的。The
第1密接層6的厚度例如設為25μm到100μm。第1密接層6位於引線端子2側,並將酸改質聚烯烴形成為樹脂,基礎樹脂例如被丙烯酸改質。又,第1密接層6例如使用聚丙烯或聚乙烯作為聚烯烴。從而,第1密接層6例如使用丙烯酸改質聚丙烯或丙烯酸改質聚乙烯作為基礎樹脂。The thickness of the first
如此,第1密接層6由於使用丙烯酸改質聚丙烯或丙烯酸改質聚乙烯作為基礎樹脂,因此構成為包含與作為被膜5的基礎樹脂之丙烯酸共聚物相同之成分亦即羧酸。另外,在第1密接層6中,基礎樹脂例如可以被馬來酸改質而設為馬來酸改質聚丙烯或馬來酸改質聚乙烯,在該情況下,作為被膜5的基礎樹脂而使用包含羧酸之樹脂,期望在第1密接層6和被膜5中包括相同成分。又,作為被膜5的基礎樹脂,除包含羧酸之樹脂以外,還可以使用馬來酸共聚物、馬來酸酐改質聚乙烯等。As described above, since the first
關於第2密接層7,厚度例如設為25μm到100μm,並隔著中間層8位於第1密接層6的相反側。第2密接層7由與第1密接層6相同材料形成,作為基礎樹脂,例如使用丙烯酸改質聚丙烯或丙烯酸改質聚乙烯。又,與第1密接層6同樣,在第2密接層7中,基礎樹脂亦可被馬來酸改質而設為馬來酸改質聚丙烯或馬來酸改質聚乙烯。The second
如此,由於第2密接層7使用聚丙烯或聚乙烯作為基礎樹脂,因此基礎樹脂設為與層合材料101的內表面層101b相同之材料。In this way, since polypropylene or polyethylene is used as the base resin for the second
中間層8積層於第1密接層6與第2密接層7之間,厚度例如設為50μm。中間層8交聯有基礎樹脂,作為基礎樹脂,例如使用聚丙烯或聚乙烯。The
膜部3藉由熱壓接而密接於引線端子2和層合材料101的密封部102,但如上所述,藉由膜部3的中間層8的基礎樹脂設為交聯聚丙烯或交聯聚乙烯,膜部3的耐熱性提高,膜部3的變形或破碎得到抑制。從而,能夠確保膜部3對引線端子2和密封部102之穩定之密接狀態,並且能夠確保引線端子2與層合材料101之間的高絕緣性。The
又,由於膜部3的基礎樹脂設為不易滲透水分之聚烯烴系樹脂亦即聚丙烯或聚乙烯,因此不易產生膜部3中之水分滲透,並抑制在封裝內部產生氫氟酸。藉此,在膜部與引線端子之間不易產生由腐蝕引起之剝離,不易產生電解液103等的滲透,能夠確保非水電解質裝置100的高功能性。In addition, since the base resin of the
<關於密接性之試驗結果> 以下,對與測定出被膜與第1密接層的密接狀態之密接性有關之試驗結果進行說明(參閱圖4)。 <Test results about adhesion> Hereinafter, the test result regarding the measurement of the adhesiveness of the adhesive state of a coating film and a 1st adhesive layer is demonstrated (refer FIG. 4).
根據有無被膜和膜部有無酸改質,對4種材料進行與密接性有關之試驗,被膜使用了含有丙烯酸樹脂和鋯鹽之材料,膜部使用了基礎樹脂設為丙烯酸改質聚丙烯之材料。又,在作為正極發揮作用之極耳和作為負極發揮作用之極耳這兩個極耳中,分別對於上述4種材料進行了試驗。作為正極中之端子主體而使用了鋁,作為負極中之端子主體而使用了鎳和銅的合金。According to the presence or absence of the film and the presence or absence of acid modification in the film part, four kinds of materials were tested for adhesion. The film used a material containing acrylic resin and zirconium salt, and the film part used a material whose base resin was acrylic modified polypropylene. . In addition, in the tabs that functioned as the positive electrode and the tabs that functioned as the negative electrode, tests were performed on the above-mentioned four materials, respectively. Aluminum was used as the terminal body in the positive electrode, and an alloy of nickel and copper was used as the terminal body in the negative electrode.
在試驗中,進行了成為基準之“基準試驗”和相對於基準試驗之測定密接性之“實測試驗”。In the test, a "standard test" serving as a standard and an "actual measurement test" for measuring the adhesiveness with respect to the standard test were performed.
關於上述4種極耳,藉由拉伸膜部並從引線端子剝離而進行了基準試驗。剝離角度設為180度,剝離速度設為5mm/分鐘。About the above-mentioned four kinds of tabs, a reference test was performed by stretching the film portion and peeling it off from the lead terminal. The peeling angle was set to 180 degrees, and the peeling speed was set to 5 mm/min.
另一方面,在實測試驗中,作為加速試驗,在鋰離子電池用電解液中添加1000ppm水,並將其作為各極耳的浸漬液而準備。在如此生成之浸漬液中,藉由在電解液中添加水而產生氟化氫酸,被膜成為容易從膜部剝離之狀態。On the other hand, in the actual measurement test, as an accelerated test, 1000 ppm of water was added to the electrolyte solution for lithium ion batteries, and this was prepared as an immersion solution for each tab. In the immersion solution thus produced, by adding water to the electrolytic solution to generate hydrogen fluoride acid, the film is in a state where the film is easily peeled off from the film portion.
實測試驗係藉由在浸漬液中將上述4種極耳浸漬恆定時間,浸漬後拉伸膜部並從引線端子剝離而進行。剝離角度和剝離速度與基準試驗相同,將浸漬液的溫度設為85度,將各極耳在浸漬液中的浸漬時間均設為336小時。The actual measurement test was performed by immersing the above-mentioned four types of tabs in the immersion liquid for a constant time, stretching the film portion after immersion, and peeling it off from the lead terminal. The peeling angle and peeling speed were the same as those of the reference test, the temperature of the immersion liquid was set to 85 degrees, and the immersion time of each tab in the immersion liquid was set to 336 hours.
藉由如上所述方法進行各試驗,算出基準試驗中之膜部的剝離強度和實測試驗中之剝離強度的結果比率作為密接殘留率。Each test was performed by the method as described above, and the ratio of the results of the peel strength of the film portion in the standard test and the peel strength in the actual measurement test was calculated as the adhesion residual rate.
圖4所示之“○”、“△”、“×”表示密接殘留率的大小,“○”表示密接殘留率為70%以上,“△”表示密接殘留率為60%以上且小於70%,“×”表示密接殘留率小於60%。"○", "△" and "×" in Fig. 4 indicate the size of the residual adhesion rate, "○" indicates that the residual adhesion rate is 70% or more, and "△" indicates that the residual adhesion rate is 60% or more and less than 70% , "×" indicates that the residual rate of close contact is less than 60%.
如圖4所示,在含有丙烯酸樹脂和鋯鹽之被膜未形成於引線端子之情況下,不管膜部的基礎樹脂是否被酸改質,均得到密接殘留率小於60%的低比率結果。As shown in FIG. 4 , when the film containing the acrylic resin and the zirconium salt was not formed on the lead terminal, regardless of whether the base resin of the film portion was acid-modified, a low rate of adhesion residue rate of less than 60% was obtained.
另一方面,在含有丙烯酸樹脂和鋯鹽之被膜形成於引線端子之情況下,得到密接殘留率為60%以上之結果,尤其在被膜形成於引線端子且膜部的基礎樹脂被丙烯酸改質之情況下,得到密接殘留率為70%以上的高比率結果。On the other hand, when a film containing an acrylic resin and a zirconium salt was formed on the lead terminal, the result that the adhesion residual ratio was 60% or more was obtained, especially when the film was formed on the lead terminal and the base resin of the film portion was modified with acrylic acid. In this case, a high rate result of the adhesion residual rate of 70% or more was obtained.
根據以上測定結果,在含有丙烯酸樹脂和鋯鹽之被膜形成於引線端子之情況下,確認到引線端子的被膜與膜部的第1密接層之間的高密接性。又,在含有丙烯酸樹脂和鋯鹽之被膜形成於引線端子且膜部的基礎樹脂被丙烯酸改質之情況下,確認到可確保引線端子的被膜與膜部的第1密接層之間的更高的密接性。From the above measurement results, when the film containing the acrylic resin and the zirconium salt was formed on the lead terminal, high adhesion between the film of the lead terminal and the first adhesive layer of the film portion was confirmed. In addition, when a film containing an acrylic resin and a zirconium salt was formed on the lead terminal and the base resin of the film portion was modified with acrylic acid, it was confirmed that a higher level of contact between the film portion of the lead terminal and the first adhesive layer of the film portion could be ensured. of tightness.
<總結>
如上所述,在極耳1和具備極耳1之非水電解質裝置100中,在膜部3的引線端子2側設置將酸改質聚烯烴作為基礎樹脂之第1密接層6,被膜5包含與第1密接層6的基礎樹脂相同之成分。
<Summary>
As described above, in the
從而,作為基礎樹脂之聚烯烴經酸改質之第1密接層6由於從兩側密接於包含與第1密接層6的基礎樹脂的酸改質部相同成分之引線端子2的被膜5,因此膜部3的第1密接層6與引線端子2的被膜5的親和性提高,具有引線端子2與膜部3之間的高密接性,能夠確保對電解液等之長期耐性。藉此,在引線端子2與膜部3之間不產生間隙而防止封入到層合材料101內部之電解液103等的液體洩漏以確保密封性,能夠確保非水電解質裝置100的良好性能。Therefore, the acid-modified first
又,被膜5係含有水溶性鋯鹽和水溶性或水分散性丙烯酸樹脂之表面處理被膜,前述被膜製備成:水溶性鋯鹽中鋯以質量基準計每一平方米設為從0.8到300mg,水溶性或水分散性丙烯酸樹脂中固體成分酸值設為從150到740mgKOH/g、以及固體成分羥基值設為從24到240,固體成分以質量基準計每一平方米成為從1.0到600mg。In addition, the
從而,被膜5的耐腐蝕性提高,並且被膜5對第1密接層6之親和性提高,能夠實現由被膜5的耐腐蝕性的提高引起之端子主體4的防鏽性的提高,並且能夠確保引線端子2與膜部3之間的高密接性。Accordingly, the corrosion resistance of the
再者,作為第1密接層6的基礎樹脂,藉由使用經丙烯酸改質之聚丙烯或聚乙烯,第1密接層6具有與被膜5相同之丙烯酸成分,因此能夠以低成本形成膜部3,並且能夠確保引線端子2與膜部3之間的高密接性。Furthermore, by using acrylic-modified polypropylene or polyethylene as the base resin of the first
再者,在膜部3的層合材料101側設置有形成有與層合材料101相同材料的基礎樹脂之第2密接層7。In addition, the second
從而,第2密接層7和層合材料101的親和性提高,能夠確保膜部3與層合材料101之間的高密接性。Therefore, the affinity between the second
並且,第2密接層7由於將聚丙烯或聚乙烯設為基礎樹脂,因此由與層合材料101的親和性高的材料形成,在確保非水電解質裝置100的高功能性的基礎上,能夠確保膜部3與層合材料101之間的高密接性。又,在第2密接層7的基礎樹脂設為聚丙烯之情況下,尤其,由於第2密接層7由不易滲透水分之材料形成,因此能夠確保膜部3與層合材料101之間的更高的密接性。In addition, since the second
<其他>
上述中示出連接到正極104或負極105之極耳1、1均從層合材料101向相同方向(上方)突出之例子,但是在非水電解質裝置100中,連接到正極104或負極105之極耳1、1亦可從層合材料101向相反方向突出。
<Other>
The above shows an example in which the
100:非水電解質裝置 101:層合材料 103:電解液 1:極耳 2:引線端子 3:膜部 4:端子主體 5:被膜 6:第1密接層 7:第2密接層 100: Nonaqueous Electrolyte Device 101: Laminates 103: Electrolyte 1: pole ear 2: lead terminal 3: Membrane 4: Terminal body 5: film 6: The first adhesive layer 7: Second Adhesion Layer
[圖1]係與圖2至圖4一同表示本發明的實施形態者,該圖係非水電解質裝置的前視圖。 [圖2]係沿圖1的II-II線之剖視圖。 [圖3]係極耳的主視圖。 [圖4]係表示與引線端子的被膜與膜部的第1密接層的密接性有關之測定結果之圖。 Fig. 1 is a front view of a non-aqueous electrolyte device showing an embodiment of the present invention together with Figs. 2 to 4 . [Fig. 2] is a cross-sectional view taken along line II-II of Fig. 1. [Fig. [Fig. 3] A front view of the tie tab. 4] It is a figure which shows the measurement result regarding the adhesiveness of the coating film of a lead terminal and the 1st adhesive layer of a film part.
1:極耳
2:引線端子
2a:電極連接部
2b:外部端子部
3:膜部
4:端子主體
5:被膜
6:第1密接層
7:第2密接層
8:中間層
100:非水電解質裝置
101:層合材料
101a:外表面層
101b:內表面層
101c:金屬層
102:密封部
103:電解液
104:正極
105:負極
106:分隔板
1: pole ear
2: lead terminal
2a:
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TW541740B (en) * | 2001-01-18 | 2003-07-11 | Dainippon Printing Co Ltd | Battery device and lead wire film |
TWI295119B (en) * | 2004-09-30 | 2008-03-21 | Sumitomo Electric Industries | Lead line for non-aqueous electrolyte cell and non-aqueous electrolyte cell |
TWI578596B (en) * | 2011-05-11 | 2017-04-11 | 凸版印刷股份有限公司 | Exterior member used for lithium-ion battery, lithium-ion battery, and method for manufacturing lithium-ion battery |
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JP4168498B2 (en) * | 1998-10-23 | 2008-10-22 | ソニー株式会社 | Nonaqueous electrolyte secondary battery |
JP4784236B2 (en) | 2004-09-30 | 2011-10-05 | 住友電気工業株式会社 | Non-aqueous electrolyte battery lead wire and non-aqueous electrolyte battery |
JP5515590B2 (en) | 2009-10-06 | 2014-06-11 | 住友電気工業株式会社 | Manufacturing method of lead member |
JP2014080637A (en) * | 2012-10-12 | 2014-05-08 | Nippon Paint Co Ltd | Surface treating agent, and surface treating method |
JP6070117B2 (en) * | 2012-11-29 | 2017-02-01 | 住友電気工業株式会社 | Non-aqueous electrolyte battery lead wire and non-aqueous electrolyte battery using the same |
WO2014091544A1 (en) * | 2012-12-10 | 2014-06-19 | 藤森工業株式会社 | Electrode lead wire member for nonaqueous batteries |
JP2017016975A (en) * | 2015-07-06 | 2017-01-19 | 住友電気工業株式会社 | battery |
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TW541740B (en) * | 2001-01-18 | 2003-07-11 | Dainippon Printing Co Ltd | Battery device and lead wire film |
TWI295119B (en) * | 2004-09-30 | 2008-03-21 | Sumitomo Electric Industries | Lead line for non-aqueous electrolyte cell and non-aqueous electrolyte cell |
TWI578596B (en) * | 2011-05-11 | 2017-04-11 | 凸版印刷股份有限公司 | Exterior member used for lithium-ion battery, lithium-ion battery, and method for manufacturing lithium-ion battery |
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