TWI777202B - Screwdriver Sleeve Pressing Device - Google Patents
Screwdriver Sleeve Pressing Device Download PDFInfo
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- TWI777202B TWI777202B TW109125542A TW109125542A TWI777202B TW I777202 B TWI777202 B TW I777202B TW 109125542 A TW109125542 A TW 109125542A TW 109125542 A TW109125542 A TW 109125542A TW I777202 B TWI777202 B TW I777202B
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Abstract
本發明為一種起子套筒壓製裝置,是用於將套筒與起子頭壓合的裝置,其包括:入料機;轉盤組,其相鄰於入料機並包括有入料區、置入起子區、壓合區、待取區,轉盤組具有轉盤、基座、複數治具,轉盤轉動時可使各治具分別位移至入料區、置入起子區、壓合區、待取區中其中一區;入料手臂,其相鄰於該待夾區、入料區;壓合機,其具有壓頭,壓頭位於壓合區上方,壓頭得以朝壓合區伸縮;取料手臂,其相鄰於該待取區;及控制器,其電性連結於轉盤組、入料手臂、壓合機、取料手臂,用以自動控制前述所電性連結的元件。The invention relates to a screwdriver sleeve pressing device, which is a device for pressing the sleeve and the screwdriver head together, which comprises: a feeding machine; The screwdriver area, the pressing area, and the waiting area. The turntable group has a turntable, a base, and a plurality of fixtures. When the turntable rotates, each fixture can be displaced to the feeding area, the screwer area, the pressing area, and the waiting area. One of the areas in the middle; the feeding arm, which is adjacent to the to-be-clamped area and the feeding area; the pressing machine, which has a pressure head, the pressure head is located above the pressing area, and the pressure head can be stretched toward the pressing area; reclaiming material an arm, which is adjacent to the to-be-taken area; and a controller, which is electrically connected to the turntable group, the feeding arm, the pressing machine, and the reclaiming arm for automatically controlling the aforementioned electrically connected components.
Description
本發明關於起子套筒壓製裝置,用於大幅縮減起子套筒壓製過程中所需的人力,並降低操作人員於操作機台時受傷的風險。 The present invention relates to a screwdriver sleeve pressing device, which is used for greatly reducing the manpower required in the pressing process of the screwdriver sleeve, and reducing the risk of injury to the operator when operating the machine.
螺絲起子可以說是現今相當常見的手工具,得以用於旋緊、擰鬆螺絲,而由於如今螺絲頭的樣態越來越多,因此起子頭的樣態也同樣變多,以致維修人員工具包必須攜帶大量不同的螺絲起子,而為了改善此一問題,開始出現了許多可以更換起子頭端的螺絲起子,其中較為常見的可更換的起子端類型即是起子套筒。 Screwdrivers can be said to be quite common hand tools today, which can be used to tighten and loosen screws. Since there are more and more types of screw heads, the types of screwdriver heads are also increasing, so that maintenance personnel tools Bags must carry a large number of different screwdrivers, and in order to improve this problem, a number of screwdrivers have begun to appear that can replace the tip of the screwdriver. The more common type of replaceable tip is the screwdriver socket.
而起子套筒一般是由套筒與起子頭所組成,而為了使起子頭不會輕易地由套筒脫落,套筒與起子頭的組合是難以人力完成的,必須依靠專用的加工機來進行組合,而習知的加工機如第十八圖所呈現,具有一待加工區域200,待加工區域200上方有一壓合器300,而加工步驟為搬運套筒、起子頭至加工機附近,接續將起子頭放置於套筒上方,並將其定位於待加工區域200,接續操作加工機400使壓合器300將起子完全壓入套筒,最後再將其取出即完成一次起子套筒的製作,然而將套筒放入待加工區域200的過程中是十分危險的,圖中所呈現操作員手部會暴露於壓合器300下方,若是此時誤觸開關便會使操作員的手部造成
重傷,相當危險,且其生產過程除壓合器300壓合過程外,皆需要仰賴人力,在於人力成本的耗損是相當高的。
The screwdriver sleeve is generally composed of a sleeve and a screwdriver bit, and in order to prevent the screwdriver bit from falling off easily from the sleeve, the combination of the sleeve and the screwdriver bit is difficult to complete manually, and must rely on a special processing machine. As shown in FIG. 18, the conventional processing machine has a to-
有鑑於上述內容可以得知如何改善起子套筒加工時,操作人員危險度高、人力耗損大之問題,為目前產業上級需要解決的問題。 In view of the above, it can be known how to improve the processing of the screwdriver socket, the problems of high operator risk and large labor consumption are the problems that the industry superiors need to solve at present.
本發明得以改善習知起子套筒加工時,操作人員危險度高、人力耗損大之問題。 The present invention can improve the problems of high operator risk and large manpower consumption during the processing of the conventional screwdriver socket.
為達成上述目的與功效本發明提供一種起子套筒壓製裝置,是用於將套筒與起子頭壓合的裝置,其包括:一入料機,其具有一待夾區,該入料機用於將套筒整理並置於該待夾區;一轉盤組,其相鄰於該入料機並包括有一入料區、一置入起子區、一壓合區、一待取區,該轉盤組具有一轉盤、一基座、複數治具,該轉盤設置於基座頂部,該複數治具設置於該轉盤頂部並呈現環狀間隔排列,該轉盤轉動時可使各治具分別位移至該入料區、該置入起子區、該壓合區、該待取區中其中一區;一入料手臂,其相鄰於該待夾區、入料區,用於將該待夾區之套筒夾至位於該入料區之治具;一壓合機,其具有一壓頭,該壓頭位於該壓合區上方,該壓頭得以朝該壓合區伸縮;一取料手臂,其相鄰於該待取區,用於將位於該待取區之治具內的套筒取出;及一控制器,其電性連結於該轉盤組、該入料手臂、該壓合機、該取料手臂,用以自動控制前述所電性連結的元件。 In order to achieve the above purpose and effect, the present invention provides a screwdriver sleeve pressing device, which is a device for pressing the sleeve and the driver bit, which includes: a feeding machine, which has a clamping area, and the feeding machine is used for pressing. In order to arrange the sleeve and place it in the waiting area; a turntable group, which is adjacent to the feeder and includes a feeding area, an inserting screw area, a pressing area, and a waiting area, and the turntable group There is a turntable, a base, and a plurality of fixtures, the turntable is arranged on the top of the base, and the plurality of fixtures are arranged on the top of the turntable and are arranged in a ring-shaped space. One of the material area, the placing screw area, the pressing area, and the to-be-taken area; a feeding arm, which is adjacent to the to-be-clamped area and the feeding area, used for the sleeve of the to-be-clamped area The collet is clamped to the jig located in the feeding area; a pressing machine, which has a pressing head, the pressing head is located above the pressing area, and the pressing head can be extended and retracted toward the pressing area; a reclaiming arm, which Adjacent to the to-be-taken area, for taking out the sleeve in the fixture located in the to-be-taken area; and a controller electrically connected to the turntable group, the feeding arm, the press machine, the The reclaiming arm is used to automatically control the aforementioned electrically connected components.
1:入料機 1: Feeder
11:待夾區 11: waiting area
2:轉盤組 2: Turntable group
21:入料區 21: Feeding area
22:置入起子區 22: Insert the screwdriver area
23:壓合區 23: Pressing area
24:待取區 24: Waiting area
25:轉盤 25: Turntable
26:基座 26: Pedestal
27:治具 27: Jig
271:主件 271: Main piece
272:容槽 272: Container
273:定位件 273: Positioning pieces
274:套筒定位空間 274: Sleeve positioning space
275:固定穿孔 275: Fixed perforation
276:固定件 276: Fixtures
3:入料手臂 3: Feeding arm
4:壓合機 4: Press machine
41:壓頭 41: Indenter
411:紅外線識別部 411: Infrared Identification Department
43:防護擋板 43: Protective baffle
44:上升停止感應器 44: Ascent stop sensor
45:下壓停止感應器 45: Press down the stop sensor
5:取料手臂 5: Reclaiming arm
6:控制器 6: Controller
7:套筒 7: Sleeve
8:起子頭 8: screwdriver head
9:起子套筒 9: screwdriver socket
100:收貨軌道 100: Receiving track
第一圖為本發明立體示意圖。 The first figure is a three-dimensional schematic diagram of the present invention.
第二圖為本發明電路方塊示意圖。 The second figure is a schematic block diagram of the circuit of the present invention.
第三圖為套筒位於入料機待夾區示意圖。 The third picture is a schematic diagram of the sleeve in the waiting area of the feeder.
第四圖為入料手臂自待夾區夾取套筒示意圖。 The fourth picture is a schematic diagram of the feeding arm clamping the sleeve from the area to be clamped.
第五圖為入料手臂將套筒置入治具示意圖。 The fifth picture is a schematic diagram of the feeding arm placing the sleeve into the fixture.
第六圖為套筒因轉盤轉動而位移至置入起子區置入起子頭示意圖。 The sixth figure is a schematic diagram of the sleeve being displaced to the screwdriver-inserting area due to the rotation of the turntable and placing the screwdriver bit.
第七圖為套筒因轉盤轉動而位移至壓合區示意圖。 The seventh figure is a schematic diagram of the sleeve being displaced to the pressing area due to the rotation of the turntable.
第八圖為壓頭壓固起子頭示意圖。 The eighth figure is a schematic diagram of the screwdriver bit being pressed by the indenter.
第九圖為套筒因轉盤轉動而位移至待取區受取料手臂夾取示意圖。 The ninth picture is a schematic diagram of the sleeve moving to the waiting area due to the rotation of the turntable and being clamped by the picking arm.
第十圖為取料手臂將夾取之套筒放入收貨軌道示意圖。 The tenth picture is a schematic diagram of the reclaiming arm placing the gripped sleeve into the receiving track.
第十一圖為本發明定位件立體示意圖。 Figure 11 is a three-dimensional schematic diagram of the positioning member of the present invention.
第十二圖為第一圖XII-XII線段剖面示意圖。 The twelfth figure is a schematic cross-sectional view of the line segment XII-XII in the first figure.
第十三圖為相比第十二圖更換為套筒定位空間更大的定位件示意圖。 Figure 13 is a schematic diagram of the positioning member replaced with a larger space for positioning the sleeve compared to the twelfth figure.
第十四圖為主件穿設有固定件示意圖。 Figure 14 is a schematic diagram of a main piece with a fixing piece through.
第十五圖為第十四圖XV-XV線段剖面示意圖 Figure 15 is a schematic cross-sectional view of the line XV-XV in Figure 14
第十六圖為上升停止感應器、下壓停止感應器得以為移調整示意圖。 The sixteenth figure is a schematic diagram of the movement adjustment of the rising stop sensor and the pressing stop sensor.
第十七圖為壓合機安裝有防護擋板示意圖。 Figure 17 is a schematic diagram of the protective baffle plate installed on the press machine.
第十八圖為習知加工機示意圖。 Figure 18 is a schematic diagram of a conventional processing machine.
為更加詳細了解本發明之實施方式還請搭配圖式進行觀看,如第一圖至第十圖所呈現,為一種起子套筒壓製裝置,是用於將套筒7與起子頭8壓合的裝置,其包括:一入料機1,其具有一待夾區11,該入料機1用於將套筒7整理並置於該待夾區11;一轉盤組2,其相鄰於該入料機1並包括有一入料區21、一置入起子區22、一壓合區23、一待取區24,該轉盤組2具有一轉盤25、一基座26、複數治具27,該轉盤25設置於基座26頂部,該複數治具27設置於該轉盤25頂部並呈現環狀間隔排列,該基座26用於驅動該轉盤25轉動,該轉盤25轉動時可使各治具27分別位移至該入料區21、該置入起子區22、該壓合區23、該待取區24中其中一區;一入料手臂3,其相鄰於該待夾區11、入料區21,用於將該待夾區11之套筒7夾至位於該入料區21之治具27;一壓合機4,其具有一壓頭41,該壓頭41位於該壓合區23上方,該壓頭41得以朝該壓合區23申縮;一取料手臂5,其相鄰於該待取區24,用於將位於該待取區24之治具27內的套筒7取出;及一控制器6,其電性連結於該轉盤組2、該入料手臂3、該壓合機4、該取料手臂5,用以自動控制前述所電性連結的元件。
For a more detailed understanding of the embodiments of the present invention, please watch with the drawings. As shown in the first to tenth drawings, it is a screwdriver sleeve pressing device, which is used for pressing the
而入料機1本實施例中為不受控制器6控制之款式,其為當待夾區11的套筒7被夾取時,便會自動補上新的套筒7至待夾區11,另入料機1當然也可依使用者需求,為與控制器6電性連接受其控制之款式。
The feeder 1 in this embodiment is not controlled by the
接續上述內容進一步詳述本發明之使用方法,首先將套筒7置入料機1,此時入料機1便會如第三圖所呈現,將套筒7整理好而輸送至自身的待夾區11,而入料手臂3則會如第四圖、第五圖所呈現將套筒7由入料機1之待夾區11夾至位於入料區21的治具27,而轉盤25經由基座26驅使而轉動時,便可將前一步驟放入有套筒7的治具27帶往置入起子區22,此時便可如第六圖所呈現將起子頭8
置於套筒7上(本實施例雖以人力放置起子頭8為示範,但也可為利用機械手臂放置),而轉盤25繼續轉動後,便可將前一步驟放入有起子頭8的套筒7帶往壓合區23,並位於壓合機4壓頭41的下方,此時便會如第七、八圖所呈現,壓頭41下壓起子頭8以使起子頭8與套筒7完成壓合,接續轉盤25繼續轉動,便可如第九、十圖所呈現,將前一步驟完成壓合的起子套筒9帶往待取區24,而取料手臂5便會將起子套筒9夾往收貨軌道100,而前述步驟(除放置起子頭8步驟外)皆可經由控制器6內置程式自動控制來完成,且入料機1之使用大幅減少套筒7整理之時間,本發明確實達到節省人力之功效,另利用轉盤25轉動的結構使得壓合機4之壓頭41,必定不會在置入起子區22上方,因此置入起子頭8的步驟中,即使是以人力放置,也無須擔心會有壓頭41壓傷操作者手部的問題,確實降低操作人員於操作機台時受傷的風險,有此可知本發明實具新穎性、進步性。
Continuing the above content to further describe the use method of the present invention, first put the
而本發明之定位件273是可以活動替換的,以應對不同尺寸的套筒7。
The positioning
如第十一圖至第十三圖所呈現,其中該複數治具27分別包括有一主件271、一定位件273,各主件271於頂端凹陷有一容槽272,而各定位件273得以活動置於各容槽272,各定位件273圍繞有一套筒定位空間274,套筒7得以定位於套筒定位空間274,而各定位件273得以活動置於各容槽272之結構好處在於可以替換套筒定位空間274不同的定位件,來因應尺寸不同的套筒7。
As shown in Figures 11 to 13, the plurality of
如第十四、十五圖所呈現,其中該主件271側壁貫通有連通該容槽272的一固定穿孔275,有一固定件276活動設置於該固定穿孔275,鎖固該固定件276得以使該固定件276迫抵該定位件273,此結構於本實施例中以固定件276、固定穿孔275具有螺紋為例,正向轉動該固定件276即可上鎖,已使固定件276抵該
定位件273,以防止定位件273輕易由容槽272脫出,而正向轉動該固定件276即可解鎖,已解除固定件276對於定位件273的迫抵。
As shown in Figures 14 and 15, a fixing through
如第七圖、第八圖、第十六圖所呈現,其中該壓合機4具有紅外線形式的一上升停止感應器44、一下壓停止感應器45,該壓頭41具有一紅外線識別部411,另上升停止感應器44、該下壓停止感應器45得以得以位移調整位置已遠離、靠近該壓合區23,該上升停止感應器44、該下壓停止感應器45用於供控制器6判斷該壓頭41之紅外線識別部411所處位置,即是說當壓頭41下壓至紅外線識別部411對應下壓停止感應器45時,壓頭41便會停止下壓,壓頭41上升至紅外線識別部411對應上升停止感應器44時,壓頭41便會停止上升,而藉由上下調整上升停止感應器44、下壓停止感應器45的位置即可改變壓頭41的行程、下壓深度,以對應不同尺寸的套筒7、起子頭8。
As shown in Figure 7, Figure 8 and Figure 16, the
其中該基座26是以氣體做為動力之方式來驅動該轉盤25轉動,以提升轉盤之轉動精準度。
The base 26 uses gas as a power to drive the
如第十四圖所呈現,其中該壓合機4包括有一防護擋板43,該防護擋板43,該防護擋板43遮擋於該壓頭41外側。
As shown in FIG. 14 , the
1:入料機1: Feeder
2:轉盤組2: Turntable group
21:入料區21: Feeding area
22:置入起子區22: Insert the screwdriver area
23:壓合區23: Pressing area
24:待取區24: Waiting area
25:轉盤25: Turntable
26:基座26: Pedestal
27:治具27: Jig
3:入料手臂3: Feeding arm
4:壓合機4: Press machine
41:壓頭41: Indenter
5:取料手臂5: Reclaiming arm
7:套筒7: Sleeve
Claims (4)
Priority Applications (1)
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TW109125542A TWI777202B (en) | 2020-07-29 | 2020-07-29 | Screwdriver Sleeve Pressing Device |
Applications Claiming Priority (1)
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TW109125542A TWI777202B (en) | 2020-07-29 | 2020-07-29 | Screwdriver Sleeve Pressing Device |
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TWI777202B true TWI777202B (en) | 2022-09-11 |
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Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104742079A (en) * | 2015-03-11 | 2015-07-01 | 河南般德阀门科技有限公司 | Automatic hydraulic valve rod assembly device of butterfly valve assembly machine and assembly method thereof |
TWM571850U (en) * | 2018-12-21 | Automatic assembly device |
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2020
- 2020-07-29 TW TW109125542A patent/TWI777202B/en active
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWM571850U (en) * | 2018-12-21 | Automatic assembly device | ||
CN104742079A (en) * | 2015-03-11 | 2015-07-01 | 河南般德阀门科技有限公司 | Automatic hydraulic valve rod assembly device of butterfly valve assembly machine and assembly method thereof |
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