TWI776606B - A method for parameter optimization and through-hole detection of an edm hole drilling - Google Patents

A method for parameter optimization and through-hole detection of an edm hole drilling Download PDF

Info

Publication number
TWI776606B
TWI776606B TW110127392A TW110127392A TWI776606B TW I776606 B TWI776606 B TW I776606B TW 110127392 A TW110127392 A TW 110127392A TW 110127392 A TW110127392 A TW 110127392A TW I776606 B TWI776606 B TW I776606B
Authority
TW
Taiwan
Prior art keywords
hole
deep
workpiece
discharge
detection model
Prior art date
Application number
TW110127392A
Other languages
Chinese (zh)
Other versions
TW202304623A (en
Inventor
李慶鴻
陳國榕
洪崇文
Original Assignee
國立陽明交通大學
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 國立陽明交通大學 filed Critical 國立陽明交通大學
Priority to TW110127392A priority Critical patent/TWI776606B/en
Application granted granted Critical
Publication of TWI776606B publication Critical patent/TWI776606B/en
Publication of TW202304623A publication Critical patent/TW202304623A/en

Links

Images

Landscapes

  • Drilling And Boring (AREA)
  • Production Of Multi-Layered Print Wiring Board (AREA)
  • Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)

Abstract

The present invention provides a method for parameter optimization and through-hole detection of an EDM Hole Drilling. The steps include: making the EDM Hole Drilling carry out a through-hole process on a workpiece; capturing the discharge voltage and discharge current while processing a through-hole on a workpiece before/after the hole formed by the EDM Hole Drilling; establishing a detection model of a one-dimensional Convolutional Neural Network, making the said discharge voltage and the said discharge current as the input layer of the one-dimensional Convolutional Neural Network; furthermore, defining the output layer of the one-dimensional Convolutional Neural Network whether the EDM Hole Drilling has processed a through hole on the workpiece, so as to train the detection model. By means of it, the present invention can automatically detect and control whether the EDM Hole Drilling carry out a through-hole process or not, preventing the insufficient electrode decline from unsuccessful through-hole, or effecting the underneath object due to the excessive decline, which can improve the accuracy and efficiency of the EDM Hole Drilling.

Description

深孔放電加工機之參數優化與貫孔之檢測方法 Parameter optimization of deep hole EDM and detection method of through hole

本發明係提供一種深孔放電加工機之參數優化與貫孔之檢測方法,尤指一種透過一維卷積類神經網路之檢測模型對於深孔放電加工裝置之貫孔與否進行自動化檢測者。 The present invention provides a method for optimizing parameters of a deep-hole electrical discharge machine and detecting a through hole, especially a method for automatically detecting whether a deep-hole electrical discharge machine has a through hole through a detection model of a one-dimensional convolutional neural network. .

按,現今高科技產品以結構複雜、特殊材料、厚度輕薄為趨勢,而深孔放電加工相較於一般的鑽孔加工具,放電加工透過火花放電融熔金屬具有不受材料強度、韌性及硬度影響的優點,且能夠在傳統鑽孔難以加工的曲面斜面進行加工。 According to the current trend of high-tech products with complex structures, special materials, and thin thicknesses, compared with ordinary drilling tools, deep-hole electrical discharge machining can melt metal through spark discharge, which is not affected by material strength, toughness and hardness. It has the advantages of impact and can be processed on the curved inclined surface that is difficult to be processed by traditional drilling.

深孔放電加工機主要用途為貫孔,由於深孔放電機的放電加工參數、電極材料、工件材料均對鑽孔的加工時間、鑽孔面積、鑽孔圓度(Circularity)及電極消耗造成一定的影響,也會影響判斷貫孔的電壓及電流特徵,且航太加工對於鑽孔的性能指標要求很高,若要能使加工後的性能指標滿足期待,研究參數與性能結果間的關係就變得十分重要;其中,對於盲孔(blind hole)加工中,由於鑽孔只需貫穿前幾層而不需要貫穿整個工件,致使產生背沖,然於放電加工中,加工的電極會隨著放電加工參數、材料及電極長度變化影響電極的 消耗,使每次加工所消耗的電極不同,進給軸下降的高度亦不同,導致目前廠商多依靠加工經驗設定進給軸下降固定高度,然其方法卻也時常發生未貫孔或貫穿至下一層之情形發生;是以,透過自動化進行深孔放電加工之自動化貫孔檢測,為提升貫孔加工精度之重要課題。 The main purpose of the deep hole electric discharge machine is through holes. Because the electric discharge machining parameters, electrode materials and workpiece materials of the deep hole electric discharge machine all have a certain effect on the drilling processing time, drilling area, drilling circularity (Circularity) and electrode consumption. The influence of drilling will also affect the judgment of the voltage and current characteristics of the through hole, and aerospace processing has high requirements on the performance indicators of the drilling. If the performance indicators after processing can meet expectations, the relationship between the research parameters and the performance results must be It becomes very important; among them, in the processing of blind holes, since the drilling only needs to penetrate the first few layers and does not need to penetrate the entire workpiece, backlash occurs. However, in electric discharge machining, the processed electrodes will follow EDM parameters, materials, and electrode length changes affect the performance of the electrode. Consumption makes the electrodes consumed for each processing different, and the height of the feed shaft falling is also different. As a result, the current manufacturers rely on processing experience to set the fixed height of the feed shaft. However, the method often fails to penetrate the hole or penetrate to the bottom. The situation of the first layer occurs; therefore, the automatic through hole inspection of deep hole electric discharge machining through automation is an important issue to improve the through hole machining accuracy.

有鑑於此,吾等發明人乃潛心進一步研究深孔放電加工之自動化貫孔檢測,並著手進行研發及改良,期以一較佳發明以解決上述問題,且在經過不斷試驗及修改後而有本發明之問世。 In view of this, our inventors have devoted themselves to further research on automatic through-hole inspection of deep-hole electrical discharge machining, and started to develop and improve, hoping to solve the above problems with a better invention, and after continuous testing and modification, there is a problem. The advent of the present invention.

爰是,本發明之目的係為解決前述問題,為達致以上目的,吾等發明人提供一種深孔放電加工機之參數優化與貫孔之檢測方法,其步驟包含:令一深孔放電加工裝置對一工件進行貫孔工序;擷取該深孔放電加工裝置於該貫孔工序時,對該工件貫穿成孔前後之放電電壓及放電電流;以及建立一維卷積類神經網路之檢測模型,並將所述放電電壓及所述放電電流為該一維卷積類神經網路之輸入層,而界定該一維卷積類神經網路之輸出層為該深孔放電加工裝置是否已對該工件產生貫孔,藉以對該檢測模型進行訓練。 In other words, the purpose of the present invention is to solve the aforementioned problems. In order to achieve the above purpose, our inventors provide a method for optimizing parameters of a deep-hole EDM machine and detecting a through hole, the steps of which include: making a deep-hole EDM The device performs a through-hole process on a workpiece; when the deep-hole electrical discharge machining device is in the through-hole process, the discharge voltage and discharge current before and after the workpiece is penetrated into a hole; and a one-dimensional convolution neural network is established for detection model, and set the discharge voltage and the discharge current as the input layer of the one-dimensional convolutional neural network, and define the output layer of the one-dimensional convolutional neural network as whether the deep hole electrical discharge machining device has been Through holes are generated in the workpiece to train the detection model.

據上所述之深孔放電加工機之參數優化與貫孔之檢測方法,其步驟更包含:界定一重複觸發指標;且於該檢測模型連續判斷該深孔放電加工裝置已對該工件產生貫孔之次數大於該重複觸發指標時,界定該深孔放電加工裝置確實已對該工件產生貫孔者。 According to the above-mentioned method for optimizing parameters of a deep-hole electric discharge machine and detecting a through hole, the steps further include: defining a repeated trigger index; and continuously judging from the detection model that the deep-hole electric discharge machining device has produced a through hole on the workpiece. When the number of holes is greater than the repeated triggering index, it is defined that the deep hole electrical discharge machining device has indeed produced through holes in the workpiece.

據上所述之深孔放電加工機之參數優化與貫孔之檢測方法,其中,該重複觸發指標係界定為1至25者。 According to the above-mentioned parameter optimization of deep-hole electric discharge machine and through-hole detection method, the repeated trigger index is defined as 1 to 25.

據上所述之深孔放電加工機之參數優化與貫孔之檢測方法,其中,該深孔放電加工裝置於該貫孔工序時,係對該工件產生貫孔前之一第一期間內,以及產生貫孔瞬間後之一第二期間內,分別間隔一間隔時間而擷取所述放電電壓及所述放電電流,並輸入該檢測模型者。 According to the above-mentioned parameter optimization of deep hole electric discharge machining machine and through hole detection method, wherein, during the through hole process of the deep hole electric discharge machining device, during a first period before the through hole is generated in the workpiece, and in a second period after the moment when the through hole is generated, the discharge voltage and the discharge current are respectively captured at an interval, and input into the detection model.

據上所述之深孔放電加工機之參數優化與貫孔之檢測方法,其中,該間隔時間為0.025秒至0.1秒。 According to the above-mentioned parameter optimization of deep-hole electric discharge machine and through-hole detection method, the interval time is 0.025 seconds to 0.1 seconds.

據上所述之深孔放電加工機之參數優化與貫孔之檢測方法,其中,擷取所述放電電壓及所述放電電流之取樣率係界於50kHz至200kHz之間者。 According to the above-mentioned parameter optimization of the deep-hole electric discharge machine and the detection method of the through hole, the sampling rate for capturing the discharge voltage and the discharge current is between 50 kHz and 200 kHz.

據上所述之深孔放電加工機之參數優化與貫孔之檢測方法,其步驟更包含:於經訓練後之該檢測模型輸入該貫孔工序之所述放電電壓及所述放電電流,令該檢測模型判斷該深孔放電加工裝置是否已對該工件產生貫孔者。 According to the above-mentioned method for parameter optimization of deep-hole electric discharge machine and detection method for through-hole, the steps further include: inputting the discharge voltage and the discharge current of the through-hole process into the detection model after training, so that The detection model judges whether the deep hole electrical discharge machining device has produced through holes in the workpiece.

是由上述說明及設置,顯見本發明主要具有下列數項優點及功效,茲逐一詳述如下: From the above description and settings, it is obvious that the present invention mainly has the following advantages and effects, which are described in detail as follows:

1.本發明透過一維卷積類神經網路檢測模型之建置與訓練,藉可對於深孔放電加工裝置之貫孔與否進行精確檢測,藉可無須透過目視或仰賴經驗設定深孔放電加工電極之下降高度,進而可提升貫孔之效率,且於進行盲孔(blind hole)加工時,亦可確保其特定層數之貫孔,不易產生未確實貫孔,電極過度下降而致使物件錯誤貫孔而產生背沖之問題,藉可有效提升盲孔加工之精度及效能者。 1. In the present invention, through the establishment and training of a one-dimensional convolutional neural network detection model, it can accurately detect whether the through-hole of the deep-hole electrical discharge machining device is not, so that the deep-hole discharge can be set without visual inspection or relying on experience. The descending height of the processing electrode can improve the efficiency of the through hole, and when processing blind holes, it can also ensure the through holes of a specific layer, and it is not easy to generate unrealized through holes, and the electrode is excessively lowered and causes the object The problem of backflushing caused by wrong through holes can effectively improve the accuracy and efficiency of blind hole processing.

2.本發明透過重複觸發指標之界定,藉可防止檢測模型於貫孔前錯誤的判斷為貫孔,並於檢測模型連續判斷該深孔放電加工裝置已對該工件產生貫孔之次數大於該重複觸發指標時,方界定該深孔放電加工裝置確實已對該 工件產生貫孔,藉以提升本發明整體於檢測時之精確度者。 2. The present invention can prevent the detection model from erroneously judging as a through hole before the through hole through the definition of the repeated trigger index, and the detection model continuously judges that the deep hole electric discharge machining device has produced through holes in the workpiece more times than the workpiece. When the indicator is repeatedly triggered, it is determined that the deep hole electrical discharge machining device has indeed Through holes are formed in the workpiece, so as to improve the overall detection accuracy of the present invention.

1:電極 1: Electrode

2:工件 2: Workpiece

S001~S003:步驟 S001~S003: Steps

第1圖係本發明之流程圖。 Figure 1 is a flow chart of the present invention.

第2圖係本發明於貫孔工序中,電極貫穿工件瞬間之示意圖。 Fig. 2 is a schematic diagram of the moment when the electrode penetrates the workpiece in the through-hole process of the present invention.

第3圖係本發明於貫孔工序中,電極完全貫穿工件之示意圖。 Fig. 3 is a schematic diagram of the electrode completely penetrating the workpiece in the through-hole process of the present invention.

第4圖係本發明多通道資料擷取裝置之配置示意圖。 FIG. 4 is a schematic diagram of the configuration of the multi-channel data acquisition device of the present invention.

第5圖係本發明實際擷取之深孔放電加工裝置之放電電壓及放電電流之實驗圖。 FIG. 5 is an experimental diagram of the discharge voltage and discharge current of the deep-hole electrical discharge machining device actually captured by the present invention.

第6圖係本發明之一維卷積類神經網路之架構圖。 FIG. 6 is an architectural diagram of a one-dimensional convolutional neural network of the present invention.

第7圖係本發明之檢測訓練架構圖。 FIG. 7 is a schematic diagram of the detection and training structure of the present invention.

第8圖係本發明放電加工所擷取放電電壓及放電電流之波形圖。 FIG. 8 is a waveform diagram of discharge voltage and discharge current captured by the electrical discharge machining of the present invention.

第9圖係本發明之混淆矩陣圖。 Fig. 9 is a confusion matrix diagram of the present invention.

第10圖係本發明取樣率為200kHz訓練集之混淆矩陣。 Fig. 10 is the confusion matrix of the training set with a sampling rate of 200 kHz according to the present invention.

第11圖係本發明取樣率為200kHz驗證集之混淆矩陣。 Fig. 11 is the confusion matrix of the validation set with a sampling rate of 200 kHz according to the present invention.

第12圖係本發明取樣率為200kHz測試集之混淆矩陣。 Fig. 12 is the confusion matrix of the test set with a sampling rate of 200 kHz according to the present invention.

第13a圖係本發明尚未套用重複觸發指標之訊號偵測圖。 Fig. 13a is a signal detection diagram of the present invention before the repeated trigger indicator is applied.

第13b圖係本發明套用重複觸發指標之訊號偵測圖。 Fig. 13b is a signal detection diagram of the present invention applying the repeated trigger indicator.

第14a圖係本發明間隔時間為0.1秒之示意圖。 Figure 14a is a schematic diagram of the present invention with an interval of 0.1 seconds.

第14b圖係本發明間隔時間為0.05秒之示意圖。 Figure 14b is a schematic diagram of the present invention with an interval time of 0.05 seconds.

第15圖係本發明取樣率為100kHz訓練集之混淆矩陣。 Fig. 15 is the confusion matrix of the training set with a sampling rate of 100 kHz according to the present invention.

第16圖係本發明取樣率為100kHz驗證集之混淆矩陣。 Fig. 16 is the confusion matrix of the validation set with a sampling rate of 100 kHz according to the present invention.

第17圖係本發明取樣率為100kHz測試集之混淆矩陣。 Fig. 17 is the confusion matrix of the test set with a sampling rate of 100 kHz according to the present invention.

第18圖係本發明取樣率為50kHz訓練集之混淆矩陣。 Fig. 18 is the confusion matrix of the training set with a sampling rate of 50 kHz according to the present invention.

第19圖係本發明取樣率為50kHz驗證集之混淆矩陣。 Fig. 19 is the confusion matrix of the validation set with a sampling rate of 50 kHz according to the present invention.

第20圖係本發明取樣率為50kHz測試集之混淆矩陣。 Fig. 20 is the confusion matrix of the test set with a sampling rate of 50 kHz according to the present invention.

第21圖係本發明各取樣率及重複觸發指標之比較圖。 FIG. 21 is a comparison diagram of each sampling rate and repeated trigger index of the present invention.

關於吾等發明人之技術手段,茲舉數種較佳實施例配合圖式於下文進行詳細說明,俾供鈞上深入了解並認同本發明。 Regarding the technical means of our inventors, several preferred embodiments are described in detail below together with the drawings, so as to provide the readers with an in-depth understanding and approval of the present invention.

請先參閱第1圖所示,本發明係一種深孔放電加工機之參數優化與貫孔之檢測方法,其步驟包含: Please refer to Fig. 1 first, the present invention is a method for parameter optimization and through-hole detection of a deep-hole electric discharge machine. The steps include:

步驟S001:令一深孔放電加工裝置,透過其電極1對一工件2進行貫孔工序;於本實施例中,深孔放電加工裝置係採用慶鴻H32C深孔放電加工機台進行舉例說明並試驗之,惟並不以此作為限定;而深孔放電加工裝置之貫孔工序,主要係透過將其本身所配置之電極1,與欲加工之工件2分別放在正負極上,並以介電液不斷沖刷,或置在介電液中,而後通以直流電源,並透過眼模固定住電極1旋轉時晃動的幅度,並當正負二極相互接近時,將會使介電液電離產生火花放電,藉以高溫來熔融、蒸發工件2,並藉著電極管內噴出的介電液與加工導致介電液的氣化、膨脹將熔融的金屬殘渣排除,然後回復絕緣狀態,如此循環,將放電維持在火花放電狀態使能量集中,從而能精準地去除工件2的材料來進行鑽孔加工,其運作方式及原理係屬深孔放電加工領域之習知技術,故在此不予贅述。 Step S001: Make a deep hole electric discharge machining device, through its electrode 1, perform a through-hole process on a workpiece 2; The test is not limited by this; and the through-hole process of the deep-hole electric discharge machining device is mainly by placing the electrode 1 configured by itself, and the workpiece 2 to be processed on the positive and negative electrodes, respectively, and dielectric The liquid is continuously washed, or placed in the dielectric liquid, and then a DC power supply is applied, and the amplitude of the shaking of the electrode 1 is fixed through the eye mold, and when the positive and negative electrodes are close to each other, the dielectric liquid will be ionized and sparks will be generated Discharge, by which the workpiece 2 is melted and evaporated at high temperature, and the molten metal residue is removed by the gasification and expansion of the dielectric liquid caused by the dielectric liquid sprayed in the electrode tube and processing, and then the insulation state is restored. Maintaining the spark discharge state makes the energy concentrated, so that the material of the workpiece 2 can be accurately removed for drilling processing. The operation method and principle belong to the conventional technology in the field of deep hole electrical discharge machining, so they will not be repeated here.

步驟S002:擷取該深孔放電加工裝置於該貫孔工序時,對該工件2貫穿成孔前後之放電電壓及放電電流,其中,深孔放電加工裝置對工件2進行貫孔工序,係如第2、3圖所示者,當電極1貫穿工件2的瞬間,會有明顯的火花從工件2底部噴出,惟此時之電極1因加工的關係,故前端係為錐狀,如第2圖所示,此時鑽孔較貫孔完成時小,須等到電極1凸出工件2底部一段長度後,如第3圖所示者,貫孔才算完成。 Step S002 : capturing the discharge voltage and discharge current of the deep hole electrical discharge machining device before and after the hole is formed through the workpiece 2 during the through hole process, wherein the deep hole electrical discharge machining device performs the through hole process on the workpiece 2 , as follows As shown in Figures 2 and 3, when the electrode 1 penetrates the workpiece 2, there will be obvious sparks ejected from the bottom of the workpiece 2, but at this time, the electrode 1 is in the shape of a cone due to the machining relationship, as shown in the second As shown in the figure, the drilling at this time is smaller than that when the through hole is completed, and the through hole is not completed until the electrode 1 protrudes from the bottom of the workpiece 2 by a length, as shown in Figure 3.

而對於深孔放電加工裝置於貫孔工序中,放電電壓及放電電流之擷取,由於深孔放電加工之特性,於其電壓為開路時,電壓應為開路狀態,故此時之放電電流應為零,然於實際上仍存有18至40安培左右的電流,是以,放電電壓及放電電流之擷取,並非擷取輸入深孔放電加工裝置之電壓及電流,故在一實施例中,係可透過多通道資料擷取裝置(DAQ)來進行貫孔放電電壓及放電電流之擷取,其配置係如第4圖所示,透過差動探棒對深孔放電加工裝置之放電迴路並聯,而其電流探棒則套住放電迴路,藉以透過多通道資料擷取裝置連接差動探棒以測量放電電壓,而透過連接電流探棒加上電壓衰減器以量測放電電流,在一實施例中,多通道資料擷取裝置係為NI-USB-6361,以使用二頻道200kHz之取樣率,輸入電壓介於+10V至-10V;透過電腦使用軟體DAQ-EXPRESS紀錄數據,而差動探棒為PINTEK DP-25(衰減倍率20),電流探棒則係採用Tektronix TCP-303配合放大器TCPA-300(5A/V),再加上電壓衰減器PICO TA-050(使用衰減器3db串聯10db),並使用電腦透過網路線從控制器擷取10Hz的座標資訊,而透過攝影機進行FPS60的實驗記錄。 For the extraction of discharge voltage and discharge current in the through-hole process of the deep-hole EDM device, due to the characteristics of deep-hole EDM, when the voltage is open, the voltage should be in an open state, so the discharge current at this time should be However, in fact, there is still a current of about 18 to 40 amperes. Therefore, the extraction of the discharge voltage and the discharge current is not the extraction of the voltage and current input to the deep-hole electrical discharge machining device. Therefore, in one embodiment, The through-hole discharge voltage and discharge current can be collected through a multi-channel data acquisition device (DAQ). The configuration is shown in Figure 4. The discharge circuit of the deep-hole EDM device is connected in parallel through a differential probe. , and its current probe is sheathed in the discharge loop, so that the differential probe is connected to the multi-channel data acquisition device to measure the discharge voltage, and the current probe is connected to the voltage attenuator to measure the discharge current. In the example, the multi-channel data acquisition device is NI-USB-6361, which uses a sampling rate of 200kHz for two channels, and the input voltage ranges from +10V to -10V; the software DAQ-EXPRESS is used to record the data through the computer, and the differential probe The rod is PINTEK DP-25 (attenuation rate 20), the current probe is Tektronix TCP-303 with amplifier TCPA-300 (5A/V), plus voltage attenuator PICO TA-050 (use attenuator 3db in series with 10db ), and use the computer to capture the 10Hz coordinate information from the controller through the network route, and record the FPS60 experiment through the camera.

藉此,實際擷取之深孔放電加工裝置之放電電壓及放電電流,係如第5圖所示,其中藍色線所示者為電壓,橘色線所示者為電流。 Therefore, the actual captured discharge voltage and discharge current of the deep-hole EDM device are shown in Fig. 5, where the blue line is the voltage, and the orange line is the current.

步驟S003:建立一維卷積類神經網路之檢測模型,其架構係概如第6圖所示,並將所述放電電壓及所述放電電流為該一維卷積類神經網路之輸入層,而界定該一維卷積類神經網路之輸出層為該深孔放電加工裝置是否已對該工件2產生貫孔,藉以對該檢測模型進行訓練,其檢測架構如第7圖所示;藉此,並可設定於當檢測模型判斷為貫孔產生時,即令該深孔放電加工裝置停止加工;於本實施例中,使用數據訓練集為97200筆,驗證集為48600筆,測試集為完全沒訓練過的參數加工的數據15000筆,其使用200kHz數據訓練使用之一維卷積類神經網路架構如下表1所示:

Figure 110127392-A0305-02-0009-1
Step S003: Establish a detection model of a one-dimensional convolutional neural network, the structure of which is as shown in Fig. 6, and use the discharge voltage and the discharge current as the input of the one-dimensional convolutional neural network layer, and the output layer that defines the one-dimensional convolutional neural network is whether the deep-hole electrical discharge machining device has produced through-holes in the workpiece 2, so as to train the detection model. The detection structure is shown in Figure 7. ; Thereby, it can be set that when the detection model judges that through-holes are generated, the deep-hole electric discharge machining device stops processing; in this embodiment, the used data training set is 97200, the verification set is 48600, and the test set 15,000 pieces of data were processed for parameters that have not been trained at all, and the one-dimensional convolutional neural network architecture was trained using 200kHz data as shown in Table 1 below:
Figure 110127392-A0305-02-0009-1

而關於放電電壓及放電電流資料之處理,在一實施例中,係透過設定一電壓閥值,於本實施例中係設置電壓大於19,藉可將正常放電數據從一筆從包含放電及未放電的數據中切出,再透過比對10Hz之座標擷取資料(即透 過電極消耗可倒推貫孔時的座標)與60FPS的加工影像紀錄,取得盲孔貫孔瞬間與電極貫孔後碰到下一層(距離約5mm)之時間,標記誤差約在0.2秒內,由於貫孔前後數據的數量比率懸殊,貫孔前之第一期間內,數據平均長度為78秒,貫孔瞬間後之第二期間內,平均時間為12秒,為平衡的訓練數據,大部分在貫孔後需要一段時間才能從肉眼看出變化,因此已貫孔數據只取後80%;而對於所述放電電壓及所述放電電流取樣之間隔時間,在一實施例中,係將每筆加工貫孔瞬間前10秒每隔0.1秒擷取一筆共100筆標記為非貫孔,貫孔後至貫孔的後八成時間每10秒擷取一筆共100筆標記為貫孔,若該筆數據的非貫孔或貫孔數據小於十秒,則改變降低間隔使其在該區間內取得100筆數據,如第8圖所示,其係將486筆加工進行訓練243筆加工進行驗證,再使用75筆數據做為測試,將電壓電流資料每20000個資料點作為輸入資料,並且將其轉為半精度(float16)數據,可將數據大小降為四分之一,其於訓練上並無差異,但可降低所需之記憶體量。 Regarding the processing of the discharge voltage and discharge current data, in one embodiment, a voltage threshold is set. In this embodiment, the voltage is set to be greater than 19, so that the normal discharge data can be changed from one record to one including discharge and undischarged. cut out from the data, and then extract the data by comparing the coordinates of 10Hz (that is, transparent Through the electrode consumption, the coordinates of the through-hole can be reversed) and the processing image record of 60FPS, and the moment when the blind-hole through-hole is obtained and the time when the electrode through-hole touches the next layer (distance about 5mm), the marking error is about 0.2 seconds. Due to the disparity in the number ratio of data before and after the perforation, in the first period before the perforation, the average length of the data is 78 seconds, and in the second period after the instant of the perforation, the average time is 12 seconds, which are balanced training data. It takes a period of time to see the change with the naked eye after the through hole, so only the last 80% of the through hole data is taken; and for the sampling interval of the discharge voltage and the discharge current, in one embodiment, each A total of 100 strokes are taken every 0.1 seconds in the first 10 seconds of processing the through hole, and a total of 100 strokes are marked as non-through holes, and a total of 100 strokes are taken every 10 seconds after the through hole to the last 80 seconds of the through hole, and a total of 100 strokes are marked as through holes. If the non-through-hole or through-hole data of the pen data is less than ten seconds, change the reduction interval to obtain 100 pieces of data within this interval. As shown in Figure 8, 486 pieces of processing are trained and 243 pieces of processing are used for verification. Then use 75 data as the test, take the voltage and current data every 20,000 data points as the input data, and convert it to half-precision (float16) data, which can reduce the data size to a quarter, which is not suitable for training. No difference, but can reduce the amount of memory required.

其經200kHz數據訓練之結果,如下表2所示:

Figure 110127392-A0305-02-0010-2
Figure 110127392-A0305-02-0011-3
The results of its training with 200kHz data are shown in Table 2 below:
Figure 110127392-A0305-02-0010-2
Figure 110127392-A0305-02-0011-3

其混淆矩陣係如第9圖所示,其中,敏感度(Sensitivity)代表將貫孔前訊號判斷為未貫孔的比率,為第9圖所示之TP/(TP+FN),而若敏感度低則容易導致加工在貫孔前停止加工,使貫孔工序無法順利完成;特異度(Specificity)為將貫孔後訊號判斷為貫孔的比例,為混淆矩陣中的TN/(FP+TN),由於電極1於盲孔加工中,若僅需貫穿工件2之第一層,而無須鑽至第二層,因由第一層鑽至第二層間具有一定距離的緩衝空間,需要一定高度之特異度,是以,較佳者,敏感度係需越高越好,使於貫孔前不會停止,且具有較大的特異度;而本實施例經200kHz取樣率之訓練集、驗證集與測試集之混淆矩陣,係如第10、11、12圖所示者;據此可見,一維卷積類神經網路檢測模型之訓練結果甚佳,於同參數之驗證集上具有97%的準確率,足見本發明確實可依據放電電壓及放電電流之數據獲得之特徵確實檢測深孔放電加工裝置是否確實貫孔。 The confusion matrix is shown in Figure 9, where the sensitivity (Sensitivity) represents the ratio of judging the pre-via signal as a non-via, which is TP/(TP+FN) shown in Figure 9, and if the sensitivity If the degree is low, it is easy to stop the processing before the through hole, so that the through hole process cannot be completed smoothly; ), since the electrode 1 only needs to penetrate the first layer of the workpiece 2 in the blind hole processing, without drilling to the second layer, because there is a buffer space with a certain distance from the first layer to the second layer, a certain height is required. The specificity, therefore, preferably, the sensitivity should be as high as possible, so that it will not stop before the through hole, and has a large specificity; and the training set and the verification set with a sampling rate of 200kHz in this example The confusion matrix with the test set is shown in Figures 10, 11, and 12; it can be seen that the training results of the one-dimensional convolutional neural network detection model are very good, with 97% on the validation set with the same parameters The accuracy rate is high, which shows that the present invention can indeed detect whether the deep-hole electrical discharge machining device is indeed a through hole according to the characteristics obtained from the data of the discharge voltage and the discharge current.

故經前述訓練後,即可於經訓練後之該檢測模型輸入該貫孔工序之所述放電電壓及所述放電電流,令該檢測模型判斷該深孔放電加工裝置是否已對該工件2產生貫孔。 Therefore, after the above-mentioned training, the discharge voltage and the discharge current of the through-hole process can be input into the trained detection model, so that the detection model can judge whether the deep-hole electric discharge machining device has produced the workpiece 2 . Through hole.

由於在敏感度97%之情況下,仍有可能將非貫孔狀態判斷為貫孔導致停止加工,需在貫孔判斷上加上連續檢測到多次才判斷為貫孔而停止加工,是以,在一較佳之實施例中,係可透過界定一重複觸發指標;且於該檢測模型連續判斷該深孔放電加工裝置已對該工件2產生貫孔之次數大於該重複觸發指標時,界定該深孔放電加工裝置確實已對該工件2產生貫孔者。 Since the sensitivity is 97%, it is still possible to judge the non-through hole state as a through hole and stop the processing. It is necessary to add multiple consecutive detections to the through hole judgment before it is judged as a through hole and the processing is stopped. Therefore, , in a preferred embodiment, it is possible to define a repeated trigger index; and when the detection model continuously judges that the number of times that the deep hole electrical discharge machining device has generated through holes in the workpiece 2 is greater than the repeated trigger index, define the repeated trigger index. The deep hole electrical discharge machining device has indeed produced through holes in the workpiece 2 .

如前述者,係輸入貫孔前後最多10秒的1000筆數據之訓練所得之結果,在一實施例中,對於放電電壓及放電電流訊號之輸入,係可預先進行對 深孔放電加工裝置考量放電持續時間、放電電流、放電間隙、伺服進給及電極長度之五因子,進行加工參數組織訓練,以優化深孔放電加工裝置之性能,並可提升其加工精度,因此,將前述243組參數,每組進行三次,其中二次作為訓練資料,一次作為驗證資料,共729筆訓練數據,另加入未經訓練加工參數組之75數據予以進行對照,以將實際729與75筆的完整數據每隔0.1秒擷取0.1秒長度為20000之放電電壓及放電電流訊號輸入訓練好的一維卷積類神經網路,平均能在發生貫孔後0.5秒檢測到貫孔;而將非貫孔檢測為貫孔在加工時間較慢之參數中較容易發生,其非貫孔被檢測為貫孔的機率為0.1121,因此透過設置重複觸發指標Nb,可降低其發生之概率;如第13a、13b圖所示者,橘色部分代表貫孔前的時間軸,而藍色則代表貫孔後的時間軸,黑點代表該單位時間內是否被檢測模型判斷為貫孔,黑線為觸碰至第二層的時間,第13a圖為尚未套用重複觸發指標的訊號偵測圖,第13b圖為已套用重複觸發指標的訊號偵測圖,貫孔前檢知正確筆數代表在橘線的時間軸上沒有黑點的筆數,觸碰第二層才檢知之數據意味著黑點的出現在黑線之後的數據;其729筆加工數據的結果如下表3所示,而75筆未訓練加工參數組合之完整加工數據測試結果如下表4所示:

Figure 110127392-A0305-02-0012-4
Figure 110127392-A0305-02-0013-5
As mentioned above, it is the result of the training of 1000 pieces of data at most 10 seconds before and after the input of the through hole. In one embodiment, for the input of the discharge voltage and discharge current signals, the deep hole electric discharge machining device can be considered for the discharge in advance. The five factors of duration, discharge current, discharge gap, servo feed and electrode length are used to organize training of processing parameters to optimize the performance of deep-hole electrical discharge machining equipment and improve its processing accuracy. Each group was carried out three times, two of which were used as training data and one was used as verification data, with a total of 729 pieces of training data, and 75 pieces of data from the untrained processing parameter group were added for comparison, so as to compare the actual 729 and 75 pieces of complete data at every interval. The discharge voltage and discharge current signals with a length of 20,000 are captured in 0.1 second and input into the trained one-dimensional convolutional neural network. On average, the through-hole can be detected 0.5 seconds after the occurrence of the through-hole; while the non-through-hole is detected as Through-holes are more likely to occur in parameters with slow processing time, and the probability of non-through-holes being detected as through-holes is 0.1121. Therefore, by setting the repeated trigger index N b , the probability of occurrence can be reduced; as shown in Figures 13a and 13b As shown, the orange part represents the time axis before the through-hole, while the blue represents the time axis after the through-hole, the black point represents whether the detection model judges it as a through-hole within the unit time, and the black line is the touch to the first. The time on the second floor, Figure 13a is the signal detection diagram before the repeated trigger indicator has been applied, and Figure 13b is the signal detection diagram with the repeated trigger indicator applied. The correct number of strokes detected before the through hole represents the time axis on the orange line There are no black dots on the data, and the data detected only after touching the second layer means that the black dots appear after the black line; the results of the 729 processing data are shown in Table 3 below, and the processing parameters are not trained for 75 data. The test results of the complete processing data of the combination are shown in Table 4 below:
Figure 110127392-A0305-02-0012-4
Figure 110127392-A0305-02-0013-5

Figure 110127392-A0305-02-0013-6
Figure 110127392-A0305-02-0013-6

由表3及表4可見,重複觸發指標的增加,確實提高敏感度及準確度,惟會降低特異度,並造成貫孔判斷時間延後,而致提高碰到第二層造成背沖後才判斷貫孔而停止加工之機率,因此須謹慎選用重複觸發指標,較佳者,重複觸發指標係界定為1至25之間,使得敏感度夠高,而不會在貫孔前提早停止加工,且在貫孔後亦能夠快判斷為貫孔來停止加工。 From Table 3 and Table 4, it can be seen that the increase of the repeated trigger index does improve the sensitivity and accuracy, but it will reduce the specificity, and cause the delay of the judgment time of the through hole, which will increase the time when the second layer is encountered and cause backflushing. To judge the probability of stopping the processing of the through hole, it is necessary to choose the repeated trigger index carefully. Preferably, the repeated trigger index is defined between 1 and 25, so that the sensitivity is high enough, and the processing will not be stopped early before the through hole. And after the through hole, it can be quickly determined that it is a through hole and the processing can be stopped.

前述者,係藉由每隔0.1秒輸入檢測模型0.1秒長度之訊號進行貫孔檢測,在一實施例中,係透過降低判斷的間隔時間,如第14a圖所示,橫軸表示輸入訊號之時間軸,黃色圈代表輸入檢測模型進行貫孔檢測之資料,此時係每隔0.1秒判斷一次,第14b圖中降低判斷間隔至0.05秒,茲可見輸入模型的訊號長度仍為0.1秒但間隔僅為0.05秒;因此將每隔0.1秒之間隔改為0.05秒進行判 斷,並加上重複觸發指標,729筆有訓練過加工參數組的完整加工數據結果如下表5所示,75筆沒訓練過加工參數組的加工數據測試結果如下表6所示:

Figure 110127392-A0305-02-0014-7
In the aforementioned, through-hole detection is performed by inputting a signal with a length of 0.1 second to the detection model every 0.1 seconds. In one embodiment, the interval time for judgment is reduced. As shown in Figure 14a, the horizontal axis represents the input signal. On the time axis, the yellow circle represents the data of the input detection model for through-hole detection. At this time, the judgment is performed every 0.1 seconds. In Figure 14b, the judgment interval is reduced to 0.05 seconds. It can be seen that the signal length of the input model is still 0.1 seconds but the interval It is only 0.05 seconds; therefore, the interval of 0.1 seconds is changed to 0.05 seconds for judgment, and the repeated trigger indicator is added. The results of the complete processing data of 729 processed processing parameter groups are shown in Table 5 below, and 75 are not trained. The processing data test results of the over-processing parameter group are shown in Table 6 below:
Figure 110127392-A0305-02-0014-7

Figure 110127392-A0305-02-0014-8
Figure 110127392-A0305-02-0014-8
Figure 110127392-A0305-02-0015-9
Figure 110127392-A0305-02-0015-9

再進一步將判斷間隔降為0.025秒進行貫孔檢測並加上重複觸發指標,729筆有訓練過加工參數組的完整加工數據結果如下表7所示,75筆未訓練過加工參數組的完整數據如下表8所示:

Figure 110127392-A0305-02-0015-10
Figure 110127392-A0305-02-0016-11
The judgment interval was further reduced to 0.025 seconds for through-hole detection and repeated trigger indicators were added. The results of 729 complete processing data with trained processing parameter groups are shown in Table 7 below, and the complete data of 75 untrained processing parameter groups. As shown in Table 8 below:
Figure 110127392-A0305-02-0015-10
Figure 110127392-A0305-02-0016-11

Figure 110127392-A0305-02-0016-12
Figure 110127392-A0305-02-0016-12

由前述者可見,間隔時間較佳者,係可設置為0.025秒至0.1秒之間,而當在判斷間隔降低至0.025秒時,可消除貫孔檢知有明顯誤判的參數,藉以提升正確檢測之機率,因此,較佳者,係可使用0.025判斷間隔且重複觸發指標N b =21之檢測模型,可在貫孔後0.6秒延遲時間內檢測到貫孔,若搭配時間預測模型將可提高其準確度。 It can be seen from the above that the interval time is better, it can be set between 0.025 seconds and 0.1 seconds, and when the judgment interval is reduced to 0.025 seconds, the parameters that have obvious misjudgments in the through hole detection can be eliminated, so as to improve the correct detection. Therefore, it is better to use a detection model with a judgment interval of 0.025 and a repeated trigger index N b =21, which can detect the through hole within the delay time of 0.6 seconds after the through hole. If the time prediction model is used, it will improve the its accuracy.

由於200kHz電流感應器之價格較高,且所擷取之檔案較大,導致訓練模型需要龐大之記憶體,為予降低成本,本實施例中係透過降低取樣率,減少電流感應器費用與擷取資料大小,以測試判斷貫孔之準確率。 Due to the high price of the 200kHz current sensor and the large files captured, the training model requires a huge memory. In order to reduce the cost, in this embodiment, the sampling rate is reduced to reduce the cost of the current sensor and the acquisition of data. Take the data size to test the accuracy of judging through holes.

在一實施例中,使用100kHz數據訓練集為194000筆,驗證集為97200筆,測試集為30000筆,其一維卷積類神經網路架構,如下表9所示:

Figure 110127392-A0305-02-0017-13
In one embodiment, the 100kHz data training set is 194,000, the validation set is 97,200, and the test set is 30,000. The one-dimensional convolutional neural network architecture is shown in Table 9 below:
Figure 110127392-A0305-02-0017-13

訓練結果如下表10所示:

Figure 110127392-A0305-02-0017-14
Figure 110127392-A0305-02-0018-15
The training results are shown in Table 10 below:
Figure 110127392-A0305-02-0017-14
Figure 110127392-A0305-02-0018-15

而混淆矩陣如第15、16、17圖所示,其中,0為未貫孔,1為貫孔,縱軸為標記資料,橫軸為預測資料。 The confusion matrix is shown in Figures 15, 16, and 17, where 0 is no through hole, 1 is through hole, the vertical axis is the marked data, and the horizontal axis is the prediction data.

接著,使用100kHz已訓練加工參數組的729筆完整數據進行判斷的結果係如下表11所示,未訓練過的加工參數組75筆完整數據判斷的結果如表12所示:

Figure 110127392-A0305-02-0018-16
Next, the results of judging using 729 complete data of the 100kHz trained processing parameter group are shown in Table 11 below, and the results of judging 75 complete data of the untrained processing parameter group are shown in Table 12:
Figure 110127392-A0305-02-0018-16

Figure 110127392-A0305-02-0018-17
Figure 110127392-A0305-02-0018-17
Figure 110127392-A0305-02-0019-18
Figure 110127392-A0305-02-0019-18

而後,再次降低取樣率,使用50kHz數據訓練集為388000筆,驗證集為194400筆,測試集為60000筆,其一維卷積類神經網路架構,如下表13所示:

Figure 110127392-A0305-02-0019-19
Then, the sampling rate is reduced again, using 50kHz data for the training set of 388,000, the validation set of 194,400, and the test set of 60,000. Its one-dimensional convolutional neural network architecture is shown in Table 13 below:
Figure 110127392-A0305-02-0019-19

其訓練結果,如下表14所示:

Figure 110127392-A0305-02-0019-20
Figure 110127392-A0305-02-0020-21
The training results are shown in Table 14 below:
Figure 110127392-A0305-02-0019-20
Figure 110127392-A0305-02-0020-21

而混淆矩陣如第18、19、20圖所示,同樣的,0為未貫孔,1為貫孔,縱軸為標記資料,橫軸為預測資料。 The confusion matrix is shown in Figures 18, 19, and 20. Similarly, 0 means no through hole, 1 means through hole, the vertical axis is the marked data, and the horizontal axis is the prediction data.

使用50kHz已訓練加工參數組的729筆完整數據進行判斷的結果如下表15所示,未訓練過的加工參數組75筆完整數判斷的結果如表下表16所示。 The results of judging using 729 complete data of the 50 kHz trained processing parameter group are shown in Table 15 below, and the results of judging 75 complete data of the untrained processing parameter group are shown in Table 16 below.

Figure 110127392-A0305-02-0020-22
Figure 110127392-A0305-02-0020-22

Figure 110127392-A0305-02-0020-23
Figure 110127392-A0305-02-0020-23
Figure 110127392-A0305-02-0021-24
Figure 110127392-A0305-02-0021-24

將不同取樣率與重複觸發指標進行比較,其比較圖如第21圖所示,藉可觀察到,在50kHz取樣率之數據敏感度及特異度,明顯低於200kHz及100kHz之數據,取樣率50kHz與100kHz之資料為200kHz的數據進行拆分的,其數據量加倍,因此在訓練集之準確率可能優於200kHz之數據,是乙,擷取所述放電電壓及所述放電電流之取樣率係可界於50kHz至200kHz之間,惟取樣率50kHz於測試集之準確率則有明顯的下降,且觸碰第二層後才偵測的數據比例明顯增加,在提高判斷準確率且不在貫孔尚未完成前偵測的前提下,較佳者,係使用100kHz,且重複觸發指標為5之訊號進行貫孔檢測。 Comparing the different sampling rates with the repeated trigger indicators, the comparison chart is shown in Figure 21. It can be observed that the data sensitivity and specificity at the 50kHz sampling rate are significantly lower than those at 200kHz and 100kHz, and the sampling rate is 50kHz. If the data of 100kHz is divided into the data of 200kHz, the amount of data is doubled, so the accuracy in the training set may be better than the data of 200kHz. It is B. The sampling rate for capturing the discharge voltage and the discharge current is It can be between 50kHz and 200kHz, but the sampling rate of 50kHz has a significant drop in the accuracy of the test set, and the proportion of data detected after touching the second layer has increased significantly, improving the accuracy of judgment and not in the through hole. On the premise that the pre-detection has not been completed, it is preferable to use a signal of 100 kHz and the repeated trigger index of 5 to perform the through-hole detection.

由於在航太應用深孔放電加工時,電極1與工件2表面通常並非互相垂直,而係具有不同角度,本發明以工件2與電極1夾角為30度、45度、60度進行加工,其實驗結果如下表17所示:

Figure 110127392-A0305-02-0021-25
Figure 110127392-A0305-02-0022-26
Since the surfaces of the electrode 1 and the workpiece 2 are usually not perpendicular to each other when deep hole EDM is applied in aerospace, they have different angles. In the present invention, the included angles between the workpiece 2 and the electrode 1 are 30 degrees, 45 degrees, and 60 degrees. The experimental results are shown in Table 17 below:
Figure 110127392-A0305-02-0021-25
Figure 110127392-A0305-02-0022-26

由實驗結果可見,於各角度下,均可在貫孔後偵測貫孔停止加工,顯見本發明確實可適用於各式角度下,對於工件2之貫孔工序,並可自動檢測其貫孔與否者。 It can be seen from the experimental results that at various angles, the through-hole can be detected to stop processing after the through-hole. It is obvious that the present invention can indeed be applied to various angles. For the through-hole process of the workpiece 2, the through-hole can be automatically detected. or not.

綜上所述,本發明所揭露之技術手段確能有效解決習知等問題,並達致預期之目的與功效,且申請前未見諸於刊物、未曾公開使用且具長遠進步性,誠屬專利法所稱之發明無誤,爰依法提出申請,懇祈 鈞上惠予詳審並賜准發明專利,至感德馨。 To sum up, the technical means disclosed in the present invention can indeed effectively solve the problems of conventional knowledge, and achieve the expected purpose and effect, and it has not been published in publications before the application, has not been used publicly, and has long-term progress. The invention referred to in the Patent Law is correct, and the application is filed in accordance with the law.

惟以上所述者,僅為本發明之數種較佳實施例,當不能以此限定本發明實施之範圍,即大凡依本發明申請專利範圍及發明說明書內容所作之等效變化與修飾,皆應仍屬本發明專利涵蓋之範圍內。 However, the above are only several preferred embodiments of the present invention, which should not limit the scope of the present invention. It should still fall within the scope of the patent of the present invention.

S001~S003:步驟 S001~S003: Steps

Claims (6)

一種深孔放電加工機之參數優化與貫孔之檢測方法,其步驟包含:令一深孔放電加工裝置對一工件進行貫孔工序;擷取該深孔放電加工裝置於該貫孔工序時,對該工件貫穿成孔前後之放電電壓及放電電流;建立一維卷積類神經網路之檢測模型,並將所述放電電壓及所述放電電流為該一維卷積類神經網路之輸入層,而界定該一維卷積類神經網路之輸出層為該深孔放電加工裝置是否已對該工件產生貫孔,藉以對該檢測模型進行訓練;以及界定一重複觸發指標;且於該檢測模型連續判斷該深孔放電加工裝置已對該工件產生貫孔之次數大於該重複觸發指標時,界定該深孔放電加工裝置確實已對該工件產生貫孔。 A method for optimizing parameters of a deep-hole electric discharge machine and detecting a through hole, the steps comprising: making a deep-hole electric discharge machining device perform a through-hole process on a workpiece; The discharge voltage and discharge current before and after the workpiece is penetrated into a hole; a detection model of a one-dimensional convolutional neural network is established, and the discharge voltage and the discharge current are input to the one-dimensional convolutional neural network layer, and the output layer that defines the one-dimensional convolutional neural network is whether the deep-hole electrical discharge machining device has produced through holes in the workpiece, so as to train the detection model; and define a repeated trigger index; and in the When the detection model continuously judges that the number of times that the deep hole electrical discharge machining device has produced through holes in the workpiece is greater than the repeated trigger index, it is defined that the deep hole electrical discharge machining device has indeed produced through holes in the workpiece. 如請求項1所述之深孔放電加工機之參數優化與貫孔之檢測方法,其中,該重複觸發指標係界定為1至25者。 The parameter optimization of a deep-hole electric discharge machine and the detection method of a through hole according to claim 1, wherein the repeated trigger index is defined as one of 1 to 25. 如請求項1或2所述之深孔放電加工機之參數優化與貫孔之檢測方法,其中,該深孔放電加工裝置於該貫孔工序時,係對該工件產生貫孔前之一第一期間內,以及產生貫孔瞬間後之一第二期間內,分別間隔一間隔時間而擷取所述放電電壓及所述放電電流,並輸入該檢測模型者。 The parameter optimization of a deep hole electric discharge machine and the method for detecting a through hole according to claim 1 or 2, wherein the deep hole electric discharge machining device is a first step before generating a through hole in the workpiece during the through hole process. In a period, and in a second period after the moment when the through hole is generated, the discharge voltage and the discharge current are respectively captured at an interval time and input into the detection model. 如請求項3所述之深孔放電加工機之參數優化與貫孔之檢測方法,其中,該間隔時間為0.025秒至0.1秒。 The parameter optimization of a deep-hole electric discharge machine and the detection method of a through hole according to claim 3, wherein the interval time is 0.025 seconds to 0.1 seconds. 如請求項3所述之深孔放電加工機之參數優化與貫孔之檢測方法,其中,擷取所述放電電壓及所述放電電流之取樣率係界於50kHz至200kHz之間者。 The parameter optimization of a deep-hole electric discharge machine and the detection method of a through hole according to claim 3, wherein the sampling rate for capturing the discharge voltage and the discharge current is between 50 kHz and 200 kHz. 如請求項1或2所述之深孔放電加工機之參數優化與貫孔之檢測方法,其步驟更包含:於經訓練後之該檢測模型輸入該貫孔工序之所述放電電壓及所述放電電流,令該檢測模型判斷該深孔放電加工裝置是否已對該工件產生貫孔者。 As claimed in claim 1 or 2, the parameter optimization of a deep-hole electric discharge machine and the method for detecting a through hole further comprise: inputting the discharge voltage and the through hole process into the trained detection model. The discharge current enables the detection model to determine whether the deep hole electrical discharge machining device has produced a through hole in the workpiece.
TW110127392A 2021-07-26 2021-07-26 A method for parameter optimization and through-hole detection of an edm hole drilling TWI776606B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
TW110127392A TWI776606B (en) 2021-07-26 2021-07-26 A method for parameter optimization and through-hole detection of an edm hole drilling

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
TW110127392A TWI776606B (en) 2021-07-26 2021-07-26 A method for parameter optimization and through-hole detection of an edm hole drilling

Publications (2)

Publication Number Publication Date
TWI776606B true TWI776606B (en) 2022-09-01
TW202304623A TW202304623A (en) 2023-02-01

Family

ID=84957958

Family Applications (1)

Application Number Title Priority Date Filing Date
TW110127392A TWI776606B (en) 2021-07-26 2021-07-26 A method for parameter optimization and through-hole detection of an edm hole drilling

Country Status (1)

Country Link
TW (1) TWI776606B (en)

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3539705A1 (en) * 2018-03-14 2019-09-18 AQ Anton Kft. System and method for control of an edm drilling process
CN111331211A (en) * 2018-12-19 2020-06-26 上海交通大学 On-line penetration detection method for electric spark small hole machining
CN112525163A (en) * 2020-11-23 2021-03-19 嘉兴聚林电子科技有限公司 Punch piercing detection system, method, device, control device and storage medium

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3539705A1 (en) * 2018-03-14 2019-09-18 AQ Anton Kft. System and method for control of an edm drilling process
CN111331211A (en) * 2018-12-19 2020-06-26 上海交通大学 On-line penetration detection method for electric spark small hole machining
CN112525163A (en) * 2020-11-23 2021-03-19 嘉兴聚林电子科技有限公司 Punch piercing detection system, method, device, control device and storage medium

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
期刊 Yanfei Lu et al. (略) Bayesian Optimized Deep Convolutional Network for Electrochemical Drilling Process Vol. 3, Issue. 3:57 Journal of Manufacturing and Materials Processing July 2019 pages 1-11 *

Also Published As

Publication number Publication date
TW202304623A (en) 2023-02-01

Similar Documents

Publication Publication Date Title
TWI554176B (en) A device and a method for machining printed circuit boards
CN101354369B (en) Electric arc stud welding waveform detection device
CN106132115B (en) A method of control back drill depth
TWI632968B (en) Prediction method of electrical discharge machining accuracy
CN104785811B (en) A kind of capillary processing method
CN110475432B (en) PCB and manufacturing and back drilling method thereof
CN103962659B (en) Method for electric spark machining control
TW201518015A (en) Detection apparatus and method of electrochemical machining gap
CN205679482U (en) Camshaft oilhole plug pressure proof performance detection device
Yeo et al. A new pulse discriminating system for micro-EDM
TWI776606B (en) A method for parameter optimization and through-hole detection of an edm hole drilling
CN108449879B (en) Back drilling method of PCB
CN105312781A (en) Method for detecting whether materials are penetrated or not by using change of gas pressure or flow
CN105364102A (en) Method for producing a drill hole and a drilling machine for this purpose
CN102601472B (en) Electrical discharge machining system and method
TWI628021B (en) Method for extracting intelligent features for predicting precision of electrical discharge machine and predicting method
CN202382688U (en) Drilling depth testing device for drilled hole
CN101628353B (en) Method for detecting parameters of tinning furnace
Tianyu et al. Breakthrough detection in electrochemical discharge drilling to enhance machining stability
CN108340035B (en) Hole depth determination method, calculation control system and electrode machining device
JP2014113662A (en) Apparatus and method for drilling substrate
CN103363944A (en) Method for testing eroding rate and uniformity of drilling smear removal
CN113731830B (en) Laser drilling hollow filter tip detection device
TWI680704B (en) Back drilling method of circuit board
CN105115415A (en) Circuit board blind hole depth test structure and test method thereof

Legal Events

Date Code Title Description
GD4A Issue of patent certificate for granted invention patent