TWI775720B - Flexible device array substrate and manufacturing method of flexible device array substrate - Google Patents

Flexible device array substrate and manufacturing method of flexible device array substrate Download PDF

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TWI775720B
TWI775720B TW111118692A TW111118692A TWI775720B TW I775720 B TWI775720 B TW I775720B TW 111118692 A TW111118692 A TW 111118692A TW 111118692 A TW111118692 A TW 111118692A TW I775720 B TWI775720 B TW I775720B
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layer
metal
array substrate
substrate
containing layer
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TW202234361A (en
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柯聰盈
李志宗
康婷
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友達光電股份有限公司
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Abstract

A flexible element array substrate includes a substrate, a metal-containing layer, and an electronic component layer. The metal-containing layer is disposed on the substrate. The metal-containing layer includes: a first layer and a second layer. The first layer is located on a side close to the substrate, and the first layer contains a first metal oxide to form a peeling interface in the first layer. The second layer is located on a side away from the substrate, and the second layer contains a second metal oxide. The oxidation number of the metal in the second metal oxide is smaller than the oxidation number of the metal in the first metal oxide. The electronic component layer is disposed above the metal-containing layer. A method for manufacturing the flexible element array substrate is also provided.

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柔性元件陣列基板以及柔性元件陣列基板的製作方法Flexible element array substrate and manufacturing method of flexible element array substrate

本發明是有關於一種元件陣列基板以及元件陣列基板的製作方法,且特別是有關於一種柔性元件陣列基板以及柔性元件陣列基板的製作方法。The present invention relates to an element array substrate and a manufacturing method of the element array substrate, and in particular, to a flexible element array substrate and a manufacturing method of the flexible element array substrate.

一般而言,可彎折的柔性顯示面板的製作方法具有:柔性元件陣列基板製程、以及模組製程。Generally speaking, the manufacturing method of the bendable flexible display panel includes: a flexible device array substrate manufacturing process and a module manufacturing process.

柔性元件陣列基板製程包含以下的步驟。首先,提供玻璃載板。接著,在玻璃載板上形成柔性基底,如聚醯亞胺(polyimide, PI)基底。繼之,在柔性基底上形成阻絕層(barrier layer)。之後,在阻絕層上,依序形成電子元件層、顯示元件層(display element layer)、光學膠層(optical clear adhesive layer, OCA layer)與蓋透鏡層(cover lens layer)。最後,利用雷射剝離法(laser lift off)或機械剝離法(mechanical debonding),將玻璃載板從柔性基底進行剝離,至此,可得到由柔性基底、阻絕層、電子元件層、顯示元件層、光學膠層與蓋透鏡層所組成的柔性元件陣列基板。The flexible device array substrate manufacturing process includes the following steps. First, a glass carrier is provided. Next, a flexible substrate, such as a polyimide (PI) substrate, is formed on the glass carrier. Next, a barrier layer is formed on the flexible substrate. Then, on the blocking layer, an electronic element layer, a display element layer, an optical clear adhesive layer (OCA layer) and a cover lens layer are sequentially formed. Finally, using laser lift off or mechanical debonding, the glass carrier plate is peeled off from the flexible substrate, so far, the flexible substrate, barrier layer, electronic element layer, display element layer, A flexible element array substrate composed of an optical glue layer and a cover lens layer.

另外,模組製程包含以下的步驟。首先,將上述的柔性元件陣列基板的柔性基底的一側,依序設置感壓膠(pressure sensitive adhesive, PSA)與背面箔(back foil, BF)。之後,在背面箔的一側,再依序設置感壓膠及不鏽鋼箔(stainless foil, SUS foil),藉由不鏽鋼箔的設置,使柔性元件陣列基板具有可彎折的韌性。In addition, the module manufacturing process includes the following steps. First, a pressure sensitive adhesive (PSA) and a back foil (BF) are sequentially arranged on one side of the flexible base of the above-mentioned flexible element array substrate. After that, on one side of the back foil, pressure-sensitive adhesive and stainless steel foil (SUS foil) are arranged in sequence. The arrangement of the stainless steel foil makes the flexible element array substrate have bendable toughness.

然而,在上述的柔性元件陣列基板的製程中,在將玻璃載板從柔性基底進行剝離的過程中,由於應力不均勻的關係,使得柔性元件陣列基板容易產生碎裂。再者,由於柔性元件陣列基板的多個膜層的結構並沒有抗裂的效果,所以,在多個膜層的內部中容易產生缺陷(defect),而會造成氣泡、裂痕或剝離的現象。However, in the above-mentioned manufacturing process of the flexible element array substrate, during the process of peeling the glass carrier plate from the flexible substrate, the flexible element array substrate is prone to breakage due to uneven stress. Furthermore, since the structure of the multiple film layers of the flexible device array substrate has no anti-cracking effect, defects are easily generated in the interior of the multiple film layers, which may cause bubbles, cracks or peeling.

本發明提供一種柔性元件陣列基板以及柔性元件陣列基板的製作方法,能提供具有良好結構的柔性元件陣列基板。The present invention provides a flexible element array substrate and a manufacturing method of the flexible element array substrate, which can provide a flexible element array substrate with a good structure.

本發明提出一種柔性元件陣列基板,包括:基板、含金屬層、以及電子元件層。含金屬層設置於基板上。含金屬層包括:第一層,位於靠近基板的一側,第一層含有第一金屬氧化物,以在第一層中形成剝離界面;及第二層,位於遠離基板的一側,第二層含有第二金屬氧化物,其中,第二金屬氧化物中的金屬的氧化價數,小於第一金屬氧化物中的金屬的氧化價數。電子元件層設置於含金屬層的上方。The present invention provides a flexible element array substrate, comprising: a substrate, a metal-containing layer, and an electronic element layer. The metal-containing layer is disposed on the substrate. The metal-containing layer includes: a first layer on a side close to the substrate, the first layer containing a first metal oxide to form a lift-off interface in the first layer; and a second layer on a side away from the substrate, the second layer The layer contains a second metal oxide, wherein the oxidation number of the metal in the second metal oxide is lower than the oxidation number of the metal in the first metal oxide. The electronic element layer is disposed above the metal-containing layer.

在本發明的一實施例中,含金屬層的金屬是選自於:鉬(Mo)、釩(V)、鈮(Nb)、鉭(Ta)、鎢(W)、錸(Re)、鉻(Cr)及其組合。In an embodiment of the present invention, the metal of the metal-containing layer is selected from molybdenum (Mo), vanadium (V), niobium (Nb), tantalum (Ta), tungsten (W), rhenium (Re), chromium (Cr) and combinations thereof.

在本發明的一實施例中,含金屬層包括:單層結構。In an embodiment of the present invention, the metal-containing layer includes: a single-layer structure.

在本發明的一實施例中,含金屬層包括:多層結構。In an embodiment of the present invention, the metal-containing layer includes: a multi-layer structure.

在本發明的一實施例中,第二層含有氧化價數為零的金屬。In an embodiment of the present invention, the second layer contains a metal with zero oxidation valence.

在本發明的一實施例中,更包括:阻絕層,設置於含金屬層與電子元件層之間。In an embodiment of the present invention, it further includes: a blocking layer disposed between the metal-containing layer and the electronic element layer.

在本發明的一實施例中,更包括:柔性層,設置於阻絕層與含金屬層之間。In an embodiment of the present invention, it further includes: a flexible layer disposed between the barrier layer and the metal-containing layer.

在本發明的一實施例中,更包括:顯示元件層,設置於電子元件層上。顯示元件層包括:彼此相鄰設置的第一發光元件、第二發光元件與第三發光元件。In an embodiment of the present invention, it further includes: a display element layer disposed on the electronic element layer. The display element layer includes a first light emitting element, a second light emitting element and a third light emitting element which are arranged adjacent to each other.

在本發明的一實施例中,更包括:光學膠層,設置於顯示元件層上;以及蓋透鏡層,設置於光學膠層上。In an embodiment of the present invention, it further includes: an optical adhesive layer disposed on the display element layer; and a cover lens layer disposed on the optical adhesive layer.

本發明提出一種柔性元件陣列基板的製作方法,包括:提供基板;於基板上形成含金屬層;提供熱製程,使含金屬層形成第一層與第二層,第一層位於靠近基板的一側,第一層含有第一金屬氧化物,以在第一層中形成一剝離界面,第二層位於遠離基板的一側,第二層含有第二金屬氧化物,其中,第二金屬氧化物中的金屬的氧化價數,小於第一金屬氧化物中的金屬的氧化價數;於含金屬層的上方形成電子元件層;以及進行剝離動作,通過剝離界面,而分離一部分的第一層與基板。The present invention provides a manufacturing method of a flexible element array substrate, which includes: providing a substrate; forming a metal-containing layer on the substrate; side, the first layer contains a first metal oxide to form a lift-off interface in the first layer, the second layer is located on the side away from the substrate, the second layer contains a second metal oxide, wherein the second metal oxide The oxidation valence of the metal in the metal oxide is lower than the oxidation valence of the metal in the first metal oxide; the electronic element layer is formed above the metal-containing layer; and a peeling operation is performed to separate a part of the first layer and the substrate.

在本發明的一實施例中,含金屬層的金屬是選自於:鉬、釩、鈮、鉭、鎢、錸、鉻及其組合。In one embodiment of the present invention, the metal of the metal-containing layer is selected from the group consisting of molybdenum, vanadium, niobium, tantalum, tungsten, rhenium, chromium, and combinations thereof.

在本發明的一實施例中,含金屬層包括:單層結構。In an embodiment of the present invention, the metal-containing layer includes: a single-layer structure.

在本發明的一實施例中,含金屬層包括:多層結構。In an embodiment of the present invention, the metal-containing layer includes: a multi-layer structure.

在本發明的一實施例中,第二層含有氧化價數為零的金屬。In an embodiment of the present invention, the second layer contains a metal with zero oxidation valence.

在本發明的一實施例中,更包括:於含金屬層與電子元件層之間,形成一阻絕層。In an embodiment of the present invention, the method further includes: forming a barrier layer between the metal-containing layer and the electronic device layer.

在本發明的一實施例中,更包括:於電子元件層上,形成顯示元件層。顯示元件層包括:彼此相鄰設置的第一發光元件、第二發光元件與第三發光元件。In an embodiment of the present invention, the method further includes: forming a display element layer on the electronic element layer. The display element layer includes a first light emitting element, a second light emitting element and a third light emitting element which are arranged adjacent to each other.

在本發明的一實施例中,更包括:於顯示元件層上,依序形成光學膠層與蓋透鏡層。In an embodiment of the present invention, the method further includes: forming an optical adhesive layer and a cover lens layer in sequence on the display element layer.

在本發明的一實施例中,熱製程的溫度範圍是350°C到650°C。In an embodiment of the present invention, the temperature range of the thermal process is 350°C to 650°C.

在本發明的一實施例中,熱製程的溫度範圍是500°C到650°C。In one embodiment of the present invention, the temperature range of the thermal process is 500°C to 650°C.

在本發明的一實施例中,熱製程是在形成電子元件層的步驟之前執行。In one embodiment of the present invention, the thermal process is performed before the step of forming the electronic device layer.

在本發明的一實施例中,熱製程是在形成電子元件層的步驟中執行。In an embodiment of the present invention, the thermal process is performed in the step of forming the electronic device layer.

在本發明的一實施例中,在形成電子元件層的步驟之前,更包括進行快速熱退火製程。In an embodiment of the present invention, before the step of forming the electronic device layer, a rapid thermal annealing process is further included.

在本發明的一實施例中,在剝離動作之後,至少於柔性元件陣列基板的彎折區留下第二層的圖案。In an embodiment of the present invention, after the peeling operation, at least the pattern of the second layer is left in the bending area of the flexible device array substrate.

在本發明的一實施例中,更包括:於第二層的圖案上,形成增厚圖案層。In an embodiment of the present invention, the method further includes: forming a thickened pattern layer on the pattern of the second layer.

本發明還提出一種柔性元件陣列基板,具有顯示區、與位於顯示區的一側的彎折區。柔性元件陣列基板包括:第一膜層、含金屬層以及電子元件層。含金屬層設置在第一膜層的第一面,且含金屬層至少位於彎折區。電子元件層設置在第一膜層的第二面,第二面與第一面彼此相對。The present invention also provides a flexible element array substrate, which has a display area and a bending area located on one side of the display area. The flexible element array substrate includes: a first film layer, a metal-containing layer and an electronic element layer. The metal-containing layer is disposed on the first surface of the first film layer, and the metal-containing layer is located at least in the bending region. The electronic component layer is arranged on the second surface of the first film layer, and the second surface and the first surface are opposite to each other.

在本發明的一實施例中,更包括:顯示元件層,設置於電子元件層上。顯示元件層包括:彼此相鄰設置的第一發光元件、第二發光元件與第三發光元件。In an embodiment of the present invention, it further includes: a display element layer disposed on the electronic element layer. The display element layer includes a first light emitting element, a second light emitting element and a third light emitting element which are arranged adjacent to each other.

在本發明的一實施例中,更包括:光學膠層,設置於顯示元件層上;以及蓋透鏡層,設置於光學膠層上。In an embodiment of the present invention, it further includes: an optical adhesive layer disposed on the display element layer; and a cover lens layer disposed on the optical adhesive layer.

在本發明的一實施例中,含金屬層包括:彼此連接的第一部分與第二部分。第一部分設置於顯示區中。第二部分設置於彎折區中。在本發明的一實施例中,更包括:增厚圖案層,設置於含金屬層上。In an embodiment of the present invention, the metal-containing layer includes a first portion and a second portion that are connected to each other. The first part is arranged in the display area. The second part is arranged in the bending area. In an embodiment of the present invention, the method further includes: a thickened pattern layer disposed on the metal-containing layer.

在本發明的一實施例中,含金屬層包括:彼此分離的第一部分與第二部分。第一部分設置於顯示區中。第二部分設置於彎折區中。在本發明的一實施例中,更包括:增厚圖案層,設置於該含金屬層的該第一部分上。In one embodiment of the present invention, the metal-containing layer includes a first portion and a second portion that are separated from each other. The first part is arranged in the display area. The second part is arranged in the bending area. In an embodiment of the present invention, it further includes: a thickened pattern layer disposed on the first portion of the metal-containing layer.

在本發明的一實施例中,第一膜層包括:彎折部。含金屬層設置於彎折部上。彎折部的彎折方向,與第一發光元件、第二發光元件和第三發光元件的出光方向相反。在本發明的一實施例中,更包括:增厚圖案層,設置在位於彎折部的含金屬層上。In an embodiment of the present invention, the first film layer includes: a bent portion. The metal-containing layer is disposed on the bent portion. The bending direction of the bending portion is opposite to the light-emitting direction of the first light-emitting element, the second light-emitting element and the third light-emitting element. In an embodiment of the present invention, the method further includes: a thickened pattern layer disposed on the metal-containing layer located at the bent portion.

在本發明的一實施例中,含金屬層的圖案,對應於第一發光元件、第二發光元件與第三發光元件之間的間隔而設置。在本發明的一實施例中,更包括:增厚圖案層,設置在含金屬層的圖案上。In an embodiment of the present invention, the pattern of the metal-containing layer is arranged corresponding to the interval between the first light-emitting element, the second light-emitting element and the third light-emitting element. In an embodiment of the present invention, the method further includes: a thickened pattern layer disposed on the pattern containing the metal layer.

在本發明的一實施例中,更包括:第二膜層,承載顯示元件層;彩色濾光圖案層,對應於顯示元件層而設置,彩色濾光圖案層包括:彼此相鄰設置的第一濾光圖案、第二濾光圖案與第三濾光圖案;以及增厚圖案層,設置在位於第一膜層的彎折部的含金屬層上;其中,彩色濾光圖案層位於第一膜層與第二膜層之間,第一膜層與該第二膜層為柔性基底。In an embodiment of the present invention, it further includes: a second film layer, which supports the display element layer; a color filter pattern layer, which is arranged corresponding to the display element layer, and the color filter pattern layer includes: first adjacent to each other. a filter pattern, a second filter pattern and a third filter pattern; and a thickening pattern layer disposed on the metal-containing layer located at the bent portion of the first film layer; wherein the color filter pattern layer is located on the first film Between the layer and the second film layer, the first film layer and the second film layer are flexible substrates.

基於上述,本發明實施例的柔性元件陣列基板與柔性元件陣列基板的製作方法,經由熱製程,在基板與含金屬層的金屬之間,形成了具有高氧化價數的金屬氧化層的膜層,進而,在此膜層中形成剝離界面。通過此剝離界面,可容易地分離一部分的第一層與基板,而可將含金屬層的第二層及其上方的電子元件層一起輕鬆取下,進而,能夠提高柔性元件陣列基板的製作良率,並得到具有良好的韌性的提高柔性元件陣列基板。Based on the above, in the flexible device array substrate and the manufacturing method of the flexible device array substrate according to the embodiment of the present invention, a film layer of a metal oxide layer with a high oxidation number is formed between the substrate and the metal containing the metal layer through a thermal process. , and further, a peel interface is formed in this film layer. Through this peeling interface, a part of the first layer and the substrate can be easily separated, and the second layer containing the metal layer and the electronic element layer above it can be easily removed together, and further, the fabrication quality of the flexible element array substrate can be improved. rate, and an improved flexible element array substrate with good toughness is obtained.

再者,本發明的柔性元件陣列基板以及柔性元件陣列基板的製作方法,可以對含金屬層進行進一步的處理(例如圖案化製程、增厚製程等),進而,能夠提升柔性元件陣列基板的光穿透強度、保護性、韌性及撓曲性,還能夠針對需要結構性保護或電磁屏蔽保護的區域,進行局部的金屬層的增厚。Furthermore, the flexible element array substrate and the manufacturing method of the flexible element array substrate of the present invention can further process the metal-containing layer (such as patterning process, thickening process, etc.) Penetration strength, protection, toughness and flexibility can also be used for local thickening of metal layers for areas that require structural protection or electromagnetic shielding protection.

為讓本發明的上述特徵和優點能更明顯易懂,下文特舉實施方式,並配合所附圖式作詳細說明如下。In order to make the above-mentioned features and advantages of the present invention more obvious and easy to understand, the following specific embodiments are given and described in detail as follows in conjunction with the accompanying drawings.

圖1A~圖1C是本發明的實施例的柔性元件陣列基板的剖面示意圖。在圖1A~圖1C的實施例中,將相同的元件,標示以相同的元件符號,以進行相關的說明。1A to 1C are schematic cross-sectional views of a flexible device array substrate according to an embodiment of the present invention. In the embodiments of FIGS. 1A to 1C , the same components are marked with the same component symbols for related description.

請參照圖1A,此實施例的柔性元件陣列基板100包括:基板110、含金屬層120、以及電子元件層130。含金屬層120設置於基板110上。含金屬層120包括:第一層122與第二層124。第一層122位於靠近基板110的一側。第一層122含有第一金屬氧化物122A,以在第一層122中形成剝離界面F。第二層124位於遠離基板110的一側。第二層124含有第二金屬氧化物124A。第二金屬氧化物124A中的金屬的氧化價數,小於第一金屬氧化物122A中的金屬的氧化價數。電子元件層130設置於含金屬層120的上方。Referring to FIG. 1A , the flexible device array substrate 100 of this embodiment includes a substrate 110 , a metal-containing layer 120 , and an electronic device layer 130 . The metal-containing layer 120 is disposed on the substrate 110 . The metal-containing layer 120 includes a first layer 122 and a second layer 124 . The first layer 122 is located on the side close to the substrate 110 . The first layer 122 contains the first metal oxide 122A to form the lift-off interface F in the first layer 122 . The second layer 124 is located on the side away from the substrate 110 . The second layer 124 contains the second metal oxide 124A. The oxidation number of the metal in the second metal oxide 124A is smaller than the oxidation number of the metal in the first metal oxide 122A. The electronic element layer 130 is disposed above the metal-containing layer 120 .

請參照圖1A,基板110可以是玻璃基板、或是沉積有氧化物層的非玻璃基板(氧化物層的作用是用來提供氧原子)。在基板110使用玻璃基板的例子中,由於玻璃的主要成分是二氧化矽,所以,二氧化矽也能夠提供氧原子,使得含金屬層120的金屬能夠與氧原子進行氧化作用。Referring to FIG. 1A , the substrate 110 may be a glass substrate or a non-glass substrate on which an oxide layer is deposited (the function of the oxide layer is to provide oxygen atoms). In the example of using a glass substrate as the substrate 110 , since the main component of the glass is silicon dioxide, the silicon dioxide can also provide oxygen atoms, so that the metal of the metal-containing layer 120 can be oxidized with the oxygen atoms.

含金屬層120的金屬可以是:具有多重氧化態的過渡金屬。在一實施例中,含金屬層120的金屬是選自於:鉬、釩、鈮、鉭、鎢、錸、鉻及其組合。詳細而言,含金屬層120的金屬可以採用:金屬鉬(Mo)、或是與鉬相近的高溫金屬、或是具有“酸性金屬氧化物的金屬”,如:釩、鈮、鉭、鎢、錸、鉻。The metal of the metal-containing layer 120 may be a transition metal having multiple oxidation states. In one embodiment, the metal of the metal-containing layer 120 is selected from the group consisting of molybdenum, vanadium, niobium, tantalum, tungsten, rhenium, chromium, and combinations thereof. In detail, the metal of the metal-containing layer 120 can be: metal molybdenum (Mo), or a high-temperature metal similar to molybdenum, or a metal with an “acidic metal oxide”, such as: vanadium, niobium, tantalum, tungsten, Rhenium, Chromium.

請參照圖1A,第一層122含有第一金屬氧化物122A。此第一金屬氧化物122A為高氧化價數的金屬氧化物,由於其內聚力(cohesion force)較弱,進而,在第一層122中會形成剝離界面F。通過此剝離界面F,能夠容易地使第一層122進行層間分離,而能夠容易地分離一部分的第一層122與基板110。如此一來,可減少剝離動作的應力對於柔性元件陣列基板100中的膜層的影響,而減少膜層的碎裂。另外,第二層124可含有氧化價數為零的金屬,也就是說,第二層124可包含:還沒有與氧原子進行反應的金屬。Referring to FIG. 1A , the first layer 122 contains a first metal oxide 122A. The first metal oxide 122A is a metal oxide with a high oxidation valence. Because of its weak cohesion force, a peel interface F is formed in the first layer 122 . By this peeling interface F, the interlayer separation of the first layer 122 can be easily performed, and a part of the first layer 122 and the substrate 110 can be easily separated. In this way, the influence of the stress of the peeling action on the film layer in the flexible device array substrate 100 can be reduced, and the cracking of the film layer can be reduced. In addition, the second layer 124 may contain a metal with zero oxidation valence, that is, the second layer 124 may contain a metal that has not reacted with oxygen atoms.

請參照圖1A,電子元件層130可以是主動元件陣列層。主動元件例如可以是薄膜電晶體或是其他適合的開關元件,在此並不予以限制。Referring to FIG. 1A , the electronic device layer 130 may be an active device array layer. The active element can be, for example, a thin film transistor or other suitable switching element, which is not limited herein.

請參照圖1B,此實施例的柔性元件陣列基板101還可包括:阻絕層140,設置於含金屬層120與電子元件層130之間。阻絕層140可以使用氮氧化物的無機層堆疊。藉由阻絕層140的設置,可以隔絕電子元件層130與含金屬層120之間的電性連接,以避免電子元件層130的電性受到含金屬層120的金屬的影響。Referring to FIG. 1B , the flexible device array substrate 101 of this embodiment may further include: a barrier layer 140 disposed between the metal-containing layer 120 and the electronic device layer 130 . The barrier layer 140 may be stacked using an inorganic layer of oxynitride. By disposing the insulating layer 140 , the electrical connection between the electronic element layer 130 and the metal-containing layer 120 can be isolated, so as to prevent the electrical properties of the electronic element layer 130 from being affected by the metal of the metal-containing layer 120 .

請參照圖1C,此實施例的柔性元件陣列基板102還可包括:柔性層150,設置於阻絕層140與含金屬層120之間。柔性層150的材料可以是聚醯亞胺(polyimide, PI)。藉由柔性層150的設置,可以提升柔性元件陣列基板102的可撓性質。Referring to FIG. 1C , the flexible device array substrate 102 of this embodiment may further include: a flexible layer 150 disposed between the barrier layer 140 and the metal-containing layer 120 . The material of the flexible layer 150 may be polyimide (PI). By disposing the flexible layer 150 , the flexibility of the flexible element array substrate 102 can be improved.

圖2是將圖1A的柔性元件陣列基板進行剝離動作的示意圖。請同時參照圖1A與圖2,在電子元件層130完成之後,對於柔性元件陣列基板100施加外力而進行剝離動作S,並且,通過剝離界面F而分離一部分的第一層122與基板110。FIG. 2 is a schematic diagram of peeling off the flexible element array substrate of FIG. 1A . 1A and FIG. 2 , after the electronic device layer 130 is completed, an external force is applied to the flexible device array substrate 100 to perform the peeling action S, and a part of the first layer 122 and the substrate 110 are separated through the peeling interface F.

在柔性元件陣列基板100的製程中,可對於含金屬層120與基板110的界面給予能量(例如,熱製程),此時,來自於基板110的氧原子,會與含金屬層120進行氧化作用,而在基板110與含金屬層120之間生成:含有第一金屬氧化物122A的第一層122。During the manufacturing process of the flexible device array substrate 100 , energy may be applied to the interface between the metal-containing layer 120 and the substrate 110 (eg, a thermal process). At this time, oxygen atoms from the substrate 110 will oxidize the metal-containing layer 120 . , and between the substrate 110 and the metal-containing layer 120 : the first layer 122 containing the first metal oxide 122A is generated.

隨著擴散作用的影響,相對於第一層122而言,位於遠離基板110的一側的第二層124所接收的氧原子會較少;因此,第二層124所含有的第二金屬氧化物124A中的金屬的氧化價數,會小於第一層122的第一金屬氧化物122A中的金屬的氧化價數。並且,第二層124也可含有氧化價數為零的金屬,也就是還沒有與氧原子進行反應的金屬。With the influence of diffusion, the second layer 124 on the side away from the substrate 110 receives less oxygen atoms than the first layer 122; therefore, the second metal contained in the second layer 124 oxidizes The oxidation valence of the metal in the metal oxide 124A is smaller than the oxidation valence of the metal in the first metal oxide 122A of the first layer 122 . In addition, the second layer 124 may also contain a metal with zero oxidation valence, that is, a metal that has not reacted with oxygen atoms.

可注意到,經過熱製程之後,具有高氧化價數的第一金屬氧化物122A的第一層122的內部,由於第一金屬氧化物122A的內聚力降低,而產生能夠容易進行剝離的剝離界面F。也就是說,在利用剝離界面F而分離一部分的第一層122與基板110時,所施加的外力不會影響到電子元件層130,而可提高電子元件層130中的電子元件的製作良率。It can be noticed that, after the thermal process, inside the first layer 122 of the first metal oxide 122A with a high oxidation valence, due to the reduced cohesion of the first metal oxide 122A, a peeling interface F that can be easily peeled off is generated . That is to say, when a part of the first layer 122 and the substrate 110 are separated by the peeling interface F, the applied external force will not affect the electronic element layer 130 , and the production yield of electronic elements in the electronic element layer 130 can be improved. .

圖3A~圖3H是本發明的實施例的柔性元件陣列基板的製作方法的步驟流程示意圖。3A to 3H are schematic flowcharts of steps of a method for fabricating a flexible device array substrate according to an embodiment of the present invention.

請先參照圖3A~圖3E,以瞭解本發明的實施例的柔性元件陣列基板101的製作的過程。Please refer to FIG. 3A to FIG. 3E first to understand the manufacturing process of the flexible device array substrate 101 according to the embodiment of the present invention.

請參照圖3A,首先,提供基板110。基板110可以是玻璃基板、或是沉積有氧化物層的非玻璃基板。如上所述,基板110可提供氧原子,以使得後續的含金屬層120的金屬能夠與氧原子進行氧化作用。Referring to FIG. 3A , first, a substrate 110 is provided. The substrate 110 may be a glass substrate, or a non-glass substrate with an oxide layer deposited thereon. As described above, the substrate 110 may provide oxygen atoms so that the metal of the subsequent metal-containing layer 120 can be oxidized with the oxygen atoms.

請參照圖3B,於基板110上形成含金屬層120。含金屬層120的金屬可以是:具有多重氧化態的過渡金屬。在一實施例中,含金屬層120的金屬可以是選自於:鉬、釩、鈮、鉭、鎢、錸、鉻及其組合。Referring to FIG. 3B , a metal-containing layer 120 is formed on the substrate 110 . The metal of the metal-containing layer 120 may be a transition metal having multiple oxidation states. In one embodiment, the metal of the metal-containing layer 120 may be selected from the group consisting of molybdenum, vanadium, niobium, tantalum, tungsten, rhenium, chromium, and combinations thereof.

在一實施例中,含金屬層120的金屬可以是鉬氧化物(MoO),具有二價鉬(Mo 2+)。在另一實施例中,含金屬層120的金屬可以是鉬金屬,具有零價鉬(Mo)。也就是說,含金屬層120可以包含:氧化價數為零的金屬、或是,氧化價數為零的金屬與具有低氧化價數的金屬的金屬氧化物的組合。 In one embodiment, the metal of the metal-containing layer 120 may be molybdenum oxide (MoO) with divalent molybdenum (Mo 2+ ). In another embodiment, the metal of the metal-containing layer 120 may be molybdenum metal, having zero-valent molybdenum (Mo). That is, the metal-containing layer 120 may include a metal having a zero oxidation valence, or a combination of a metal having a zero oxidation valence and a metal oxide of a metal having a low oxidation valence.

請參照圖3C,可於含金屬層120上形成阻絕層140。阻絕層140可以使用氮氧化物的無機層堆疊。阻絕層140可以避免:位於下方的含金屬層120,對於後續在上方形成的其他膜層,造成電性上的影響。Referring to FIG. 3C , a blocking layer 140 may be formed on the metal-containing layer 120 . The barrier layer 140 may be stacked using an inorganic layer of oxynitride. The barrier layer 140 can prevent the metal-containing layer 120 located below from having an electrical influence on other film layers formed above.

請參照圖3D,提供熱製程H,使含金屬層120形成第一層122與第二層124。第一層122位於靠近基板110的一側。第一層含有第一金屬氧化物122A,以在第一層122中形成剝離界面F。第二層124位於遠離基板110的一側。第二層124含有第二金屬氧化物124A。第二金屬氧化物124A中的金屬的氧化價數,小於第一金屬氧化物122A中的金屬的氧化價數。Referring to FIG. 3D , a thermal process H is provided to form the first layer 122 and the second layer 124 from the metal-containing layer 120 . The first layer 122 is located on the side close to the substrate 110 . The first layer contains the first metal oxide 122A to form the lift-off interface F in the first layer 122 . The second layer 124 is located on the side away from the substrate 110 . The second layer 124 contains the second metal oxide 124A. The oxidation number of the metal in the second metal oxide 124A is smaller than the oxidation number of the metal in the first metal oxide 122A.

請同時參照圖3D與圖3E,可知,熱製程H是在形成電子元件層130的步驟(如後續的圖3E所示)之前執行。熱製程H的溫度範圍可以是350°C到650°C。在另一實施例中,熱製程H的溫度範圍也可以是500°C到650°C。Please refer to FIG. 3D and FIG. 3E at the same time, it can be known that the thermal process H is performed before the step of forming the electronic device layer 130 (as shown in the subsequent FIG. 3E ). The temperature range of thermal process H may be 350°C to 650°C. In another embodiment, the temperature range of the thermal process H may also be 500°C to 650°C.

請參照圖3E,於含金屬層120的上方,形成電子元件層130。電子元件層130可以是主動元件陣列層。主動元件例如可以是薄膜電晶體或是其他適合的開關元件。至此,可製作如圖1B所示的柔性元件陣列基板101。Referring to FIG. 3E , an electronic device layer 130 is formed on the metal-containing layer 120 . The electronic element layer 130 may be an active element array layer. The active element can be, for example, a thin film transistor or other suitable switching element. So far, the flexible device array substrate 101 as shown in FIG. 1B can be fabricated.

另外,請繼續參照圖3A~圖3E、以及圖3F,以瞭解本發明的實施例的柔性元件陣列基板103的製作的過程。In addition, please continue to refer to FIG. 3A to FIG. 3E and FIG. 3F to understand the manufacturing process of the flexible device array substrate 103 according to the embodiment of the present invention.

在經過圖3A~圖3E的步驟之後,如圖3F所示,還可以於電子元件層130上,形成顯示元件層160。顯示元件層160可包括:彼此相鄰設置的第一發光元件162、第二發光元件164與第三發光元件166。至此,完成柔性元件陣列基板103的製作。After the steps in FIGS. 3A to 3E , as shown in FIG. 3F , a display element layer 160 may also be formed on the electronic element layer 130 . The display element layer 160 may include: a first light emitting element 162, a second light emitting element 164 and a third light emitting element 166 which are arranged adjacent to each other. So far, the fabrication of the flexible element array substrate 103 is completed.

也就是說,請參照圖3F,此實施例的柔性元件陣列基板103還可包括:顯示元件層160,設置於電子元件層130上。顯示元件層160包括:彼此相鄰設置的第一發光元件162、第二發光元件164與第三發光元件166。That is to say, referring to FIG. 3F , the flexible device array substrate 103 of this embodiment may further include: a display device layer 160 disposed on the electronic device layer 130 . The display element layer 160 includes: a first light emitting element 162, a second light emitting element 164 and a third light emitting element 166 which are arranged adjacent to each other.

第一發光元件162可以是紅色發光二極體,第二發光元件164可以是綠色發光二極體,第三發光元件166可以是藍色發光二極體。另外,可以利用柔性封裝(Thin Film Encapsulation, TFE),來將第一發光元件162、第二發光元件164與第三發光元件166進行封裝,而使顯示元件層160具有可彎折的性質。The first light-emitting element 162 may be a red light-emitting diode, the second light-emitting element 164 may be a green light-emitting diode, and the third light-emitting element 166 may be a blue light-emitting diode. In addition, the first light emitting element 162 , the second light emitting element 164 and the third light emitting element 166 may be encapsulated by thin film encapsulation (TFE), so that the display element layer 160 has a bendable property.

另外,請繼續參照圖3A~圖3E、以及圖3F~圖3G,以瞭解本發明的實施例的柔性元件陣列基板104的製作的過程。In addition, please continue to refer to FIGS. 3A to 3E and FIGS. 3F to 3G to understand the manufacturing process of the flexible device array substrate 104 according to the embodiment of the present invention.

在經過圖3A~圖3F的步驟之後,如圖3G所示,還可以於顯示元件層160上,依序形成光學膠層170與蓋透鏡層180。至此,完成柔性元件陣列基板104的製作。After the steps in FIGS. 3A to 3F , as shown in FIG. 3G , an optical adhesive layer 170 and a cover lens layer 180 may be formed on the display element layer 160 in sequence. So far, the fabrication of the flexible element array substrate 104 is completed.

也就是說,請參照圖3G,此實施例的柔性元件陣列基板104還可包括:光學膠層170,設置於顯示元件層160上;以及蓋透鏡層180,設置於光學膠層170上。利用光學膠層170與蓋透鏡層180,可進一步提升顯示元件層160的光學性質,並優化顯示元件層160的顯示效果。3G , the flexible element array substrate 104 of this embodiment may further include: an optical adhesive layer 170 disposed on the display element layer 160 ; and a cover lens layer 180 disposed on the optical adhesive layer 170 . Using the optical adhesive layer 170 and the cover lens layer 180 can further improve the optical properties of the display element layer 160 and optimize the display effect of the display element layer 160 .

請參照圖3H,在完成柔性元件陣列基板104的製作之後,可進一步進行剝離動作S。通過剝離界面F(如圖3G所示),而分離一部分的第一層122與基板110。需注意的是,此剝離動作S也可以在完成如圖3E所示的柔性元件陣列基板101的製作之後進行;或是,此剝離動作S也可以在完成如圖3F所示的柔性元件陣列基板103的製作之後進行。Referring to FIG. 3H , after the fabrication of the flexible device array substrate 104 is completed, the peeling operation S may be further performed. A part of the first layer 122 and the substrate 110 are separated by peeling the interface F (as shown in FIG. 3G ). It should be noted that the peeling action S can also be performed after the fabrication of the flexible device array substrate 101 as shown in FIG. 3E is completed; or, the peeling action S can also be performed after the flexible device array substrate as shown in FIG. 3F is completed. After the production of 103 is carried out.

承上述,在本發明的實施例的柔性元件陣列基板100、101、102、103、104的製造方法中,在基板110(例如是玻璃基板)上設置含金屬層120。經由對於基板110與含金屬層120之間的界面進行熱製程H,而形成:第一層122(具有高氧化價數的第一金屬氧化物122A)、與第二層124(具有低氧化價數的第二金屬氧化物122B)。Based on the above, in the manufacturing method of the flexible element array substrates 100 , 101 , 102 , 103 and 104 according to the embodiments of the present invention, the metal-containing layer 120 is provided on the substrate 110 (eg, a glass substrate). By performing thermal process H on the interface between the substrate 110 and the metal-containing layer 120, a first layer 122 (a first metal oxide 122A with a high oxidation valence) and a second layer 124 (a low oxidation valence) are formed number of second metal oxides 122B).

由於第一金屬氧化物122A是高氧化價數的金屬氧化物,所以,其內聚力較低,而在第一層122中形成剝離界面F。通過此剝離界面F,而能夠容易地使第一層122進行層間分離。如此一來,能夠容易地分離一部分的第一層122與基板110,而可減少柔性元件陣列基板100、101、102、103、104中的膜層受到剝離應力的影響,可減少膜層的碎裂。Since the first metal oxide 122A is a metal oxide with a high oxidation valence, its cohesion is low, and a peel interface F is formed in the first layer 122 . By this peeling interface F, the interlayer separation of the first layer 122 can be easily performed. In this way, a part of the first layer 122 and the substrate 110 can be easily separated, and the film layers in the flexible element array substrates 100 , 101 , 102 , 103 , and 104 can be less affected by peeling stress, which can reduce the breakage of the film layers. crack.

圖4A是含金屬層的金屬為鉬時,自然氧化的鉬金屬的表面的X射線光電子能譜圖。圖4B是含金屬層的金屬為鉬時,位於剝離界面的上方的含金屬層的一部分的第一層的X射線光電子能譜圖。圖4C是含金屬層的金屬為鉬時,位於剝離界面的下方的含金屬層的一部分的第一層的X射線光電子能譜圖。在圖4A~圖4C中,橫軸為結合能(eV),縱軸為計數值/秒。4A is an X-ray photoelectron spectrum diagram of the surface of the naturally oxidized molybdenum metal when the metal of the metal-containing layer is molybdenum. 4B is an X-ray photoelectron spectrogram of the first layer of a part of the metal-containing layer located above the exfoliation interface when the metal of the metal-containing layer is molybdenum. 4C is an X-ray photoelectron spectrum diagram of the first layer of a part of the metal-containing layer located below the peeling interface when the metal of the metal-containing layer is molybdenum. In FIGS. 4A to 4C , the horizontal axis is the binding energy (eV), and the vertical axis is the count value/sec.

請同時參照3B與圖4A,當含金屬層120的金屬是鉬金屬(Mo),具有零價鉬(Mo)時,鉬金屬的表面會自然氧化。如圖4A中的波峰Mo3d3 (MoO 3)、波峰Mo3d5 (MoO 3)所示,可看出,自然氧化的鉬金屬表面的組成是以MoO 3為主。另外,如圖4A中的波峰Mo3d3 (Mo-Mo)、波峰Mo3d5 (Mo-Mo) 所示,可看出,自然氧化的鉬金屬表面的組成還具有鉬金屬。並且,如圖4A中的波峰Mo3d3 (MoO 2)、波峰Mo3d5 (MoO 2)所示,可看出,自然氧化的鉬金屬表面的組成還具有MoO 2Referring to FIG. 3B and FIG. 4A at the same time, when the metal of the metal-containing layer 120 is molybdenum metal (Mo) and has zero-valent molybdenum (Mo), the surface of the molybdenum metal will be naturally oxidized. As shown by the wave peaks Mo3d3 (MoO 3 ) and the wave peaks Mo3d5 (MoO 3 ) in FIG. 4A , it can be seen that the composition of the naturally oxidized molybdenum metal surface is mainly MoO 3 . In addition, as shown by the peaks Mo3d3 (Mo-Mo) and the peaks Mo3d5 (Mo-Mo) in FIG. 4A , it can be seen that the composition of the naturally oxidized molybdenum metal surface also has molybdenum metal. Furthermore, as shown by the peaks Mo3d3 (MoO 2 ) and the peaks Mo3d5 (MoO 2 ) in FIG. 4A , it can be seen that the composition of the naturally oxidized molybdenum metal surface also has MoO 2 .

經過計算,波峰Mo3d5 (Mo-Mo)、波峰Mo3d5 (MoO 2)、與波峰Mo3d5 (MoO 3)彼此之間的原子數百分比為28.3%:15.1%:56.6%。 After calculation, the atomic percentages of the peak Mo3d5 (Mo-Mo), the peak Mo3d5 (MoO 2 ), and the peak Mo3d5 (MoO 3 ) are 28.3%: 15.1%: 56.6%.

請同時參照圖3G~圖3H與圖4B,對於位於剝離界面F的上方的含金屬層120的一部分的第一層122,進行X射線光電子能譜分析,可得到如圖4B所示的X射線光電子能譜圖。Referring to FIGS. 3G to 3H and FIG. 4B at the same time, X-ray photoelectron spectroscopy analysis is performed on the first layer 122 of a part of the metal-containing layer 120 located above the peeling interface F, and the X-ray shown in FIG. 4B can be obtained. Photoelectron spectroscopy.

如圖4B中的波峰Mo3d3 (MoO 2)、波峰Mo3d5 (MoO 2)所示,可看出,位於剝離界面F的上方的含金屬層120的一部分的第一層122,其表面的組成是以MoO 2為主。另外,如圖4B中的波峰Mo3d3 (Mo-Mo)、波峰Mo3d5 (Mo-Mo)所示,可看出,位於剝離界面F的上方的含金屬層120的一部分的第一層122,其表面的組成還具有鉬金屬。 As shown by the wave peaks Mo3d3 (MoO 2 ) and the wave peaks Mo3d5 (MoO 2 ) in FIG. 4B , it can be seen that the first layer 122 of a part of the metal-containing layer 120 located above the peeling interface F has a surface composition of MoO 2 dominated. In addition, as shown by the peaks Mo3d3 (Mo-Mo) and the peaks Mo3d5 (Mo-Mo) in FIG. 4B , it can be seen that the surface of the first layer 122 of a part of the metal-containing layer 120 located above the peeling interface F has The composition also has molybdenum metal.

經過計算,波峰Mo3d5 (Mo-Mo)與波峰Mo3d5 (MoO 2)彼此之間的原子數百分比為73.2%:26.8%。也就是說,位於剝離界面F的上方的含金屬層120的一部分的第一層122,其組成是:氧化價數為零的金屬、以及低氧化價數的金屬氧化物。 After calculation, the atomic percentage between the peak Mo3d5 (Mo-Mo) and the peak Mo3d5 (MoO 2 ) is 73.2%: 26.8%. That is, the first layer 122 that is a part of the metal-containing layer 120 located above the lift-off interface F is composed of a metal with a zero oxidation number and a metal oxide with a low oxidation number.

請同時參照圖3G~圖3H與圖4C,對於位於剝離界面F的下方的含金屬層120的一部分的第一層122,進行X射線光電子能譜分析,可得到如圖4C所示的X射線光電子能譜圖。Referring to FIGS. 3G to 3H and FIG. 4C at the same time, X-ray photoelectron spectroscopy analysis is performed on the first layer 122 of a part of the metal-containing layer 120 located below the peeling interface F, and the X-ray shown in FIG. 4C can be obtained. Photoelectron spectroscopy.

如圖4C中的波峰Mo3d3 (MoO 3)、波峰Mo3d5 (MoO 3)所示,可看出,位於剝離界面F的下方的含金屬層120的一部分的第一層122,其表面的組成是以MoO 3為主。另外,如圖4C中的波峰Mo3d3 (MoO 2)、波峰Mo3d5 (MoO 2)所示,還可看出,位於剝離界面F的下方的含金屬層120的一部分的第一層122,其表面的組成還具有MoO 2。再者,如圖4C中的波峰Mo3d3 (Mo-Mo)、波峰Mo3d5 (Mo-Mo)所示,還可看出,位於剝離界面F的下方的含金屬層120的一部分的第一層122,其表面的組成還具有極少量的鉬金屬。 As shown by the wave peaks Mo3d3 (MoO 3 ) and the wave peaks Mo3d5 (MoO 3 ) in FIG. 4C , it can be seen that the surface composition of the first layer 122 , which is a part of the metal-containing layer 120 below the peeling interface F, is as follows: MoO 3 dominated. In addition, as shown by the wave peaks Mo3d3 (MoO 2 ) and the wave peaks Mo3d5 (MoO 2 ) in FIG. 4C , it can also be seen that the first layer 122 of a part of the metal-containing layer 120 located below the peeling interface F has a surface of the first layer 122 . The composition also has MoO 2 . Furthermore, as shown by the peaks Mo3d3 (Mo-Mo) and the peaks Mo3d5 (Mo-Mo) in FIG. 4C , it can also be seen that the first layer 122 of a part of the metal-containing layer 120 located below the peeling interface F, The composition of its surface also has a very small amount of molybdenum metal.

經過計算,波峰Mo3d5 (Mo-Mo)、波峰Mo3d5 (MoO 2)、與波峰Mo3d5 (MoO 3)彼此之間的原子數百分比為0.6%:24.6%:74.8%。也就是說,位於剝離界面F的下方的含金屬層120的一部分的第一層122,其組成是:高氧化價數的金屬氧化物。 After calculation, the atomic percentages of the peak Mo3d5 (Mo-Mo), the peak Mo3d5 (MoO 2 ), and the peak Mo3d5 (MoO 3 ) are 0.6%: 24.6%: 74.8%. That is, the first layer 122 , which is a part of the metal-containing layer 120 located below the peel interface F, is composed of a metal oxide with a high oxidation valence.

從上述的圖3B與圖4A、圖3G~圖3H與圖4B、圖3G~圖3H與圖4C的內容可知,以鉬金屬為例,相較於自然氧化的鉬金屬表面(組成以MoO 3為主),在進行了熱製程H(如圖3D所示)之後,含金屬層120中會形成具有不同氧化價數的鉬氧化物,進而,在含金屬層120中形成剝離界面F。 3B and 4A, FIGS. 3G to 3H and 4B, and FIGS. 3G to 3H and 4C, it can be seen that, taking the molybdenum metal as an example, compared with the surface of the naturally oxidized molybdenum metal (the composition is MoO 3 ) Mainly), after the thermal process H (as shown in FIG. 3D ) is performed, molybdenum oxides with different oxidation numbers are formed in the metal-containing layer 120 , and further, a peeling interface F is formed in the metal-containing layer 120 .

從圖4B可知,位於剝離界面F的上方的含金屬層120的一部分的第一層122,其表面的組成是以MoO 2為主(低氧化價數的金屬氧化物);並且,從圖4C可知,位於剝離界面F的下方的含金屬層120的一部分的第一層122,其表面的組成是以MoO 3為主(高氧化價數的金屬氧化物)。 It can be seen from FIG. 4B that the surface composition of the first layer 122 of a part of the metal-containing layer 120 located above the peeling interface F is mainly MoO 2 (metal oxide with low oxidation valence); and, from FIG. 4C It can be seen that the composition of the surface of the first layer 122 , which is a part of the metal-containing layer 120 located below the peel interface F, is mainly MoO 3 (a metal oxide with a high oxidation valence).

以上的圖4A~圖4C僅是以鉬作為含金屬層120的材料為例,而進行說明。在使用其他的過渡金屬(釩、鈮、鉭、鎢、錸、鉻)作為含金屬層120的情況下,也可進行上述X射線光電子能譜的分析,以得知含金屬層120中的各膜層的金屬氧化物的組成狀態。The above FIGS. 4A to 4C only take molybdenum as an example of the material of the metal-containing layer 120 for description. In the case of using other transition metals (vanadium, niobium, tantalum, tungsten, rhenium, chromium) as the metal-containing layer 120 , the above-mentioned X-ray photoelectron spectroscopy analysis can also be performed to know the various The compositional state of the metal oxide of the film.

圖5繪示了本發明的一實施例的柔性元件陣列基板的電子元件層的閥值電壓的改變(Vth shift)隨著受壓時間(Stress time)而變化的曲線圖、以及習知的使用柔性基底的柔性元件陣列基板的電子元件層的閥值電壓的改變隨著受壓時間而變化的曲線圖。在圖5中,縱軸為閥值電壓的改變,橫軸為受壓時間(秒, sec)。FIG. 5 is a graph showing the variation of the threshold voltage (Vth shift) of the electronic device layer of the flexible device array substrate with the stress time (Stress time) according to an embodiment of the present invention, and the conventional use The curve diagram of the change of the threshold voltage of the electronic element layer of the flexible element array substrate of the flexible substrate as a function of the pressure time. In Fig. 5, the vertical axis is the change of the threshold voltage, and the horizontal axis is the pressure time (second, sec).

請參照圖5,在溫度為60°C,閘極電壓V gate與汲極電壓V drain都為-20V的條件下,在0 sec、10 sec、100 sec、300 sec與1000 sec,各量測一次“閘極電壓對汲極電流(Id-Vg)之特性曲線”。可看出,在本發明的實施例的柔性元件陣列基板中,電子元件層具有穩定的閥值電壓。Referring to Figure 5, under the condition that the temperature is 60°C, the gate voltage V gate and the drain voltage V drain are both -20V, at 0 sec, 10 sec, 100 sec, 300 sec and 1000 sec, each measurement A "gate voltage versus drain current (Id-Vg) characteristic curve". It can be seen that in the flexible element array substrate of the embodiment of the present invention, the electronic element layer has a stable threshold voltage.

相較於本發明的實施例,習知的使用了柔性基底(如,聚醯亞胺PI)的柔性元件陣列基板中,電子元件層的閥值電壓會隨著受壓時間而劇烈變化,具有不穩定的閥值電壓。Compared with the embodiments of the present invention, in the conventional flexible element array substrate using a flexible substrate (eg, polyimide PI), the threshold voltage of the electronic element layer changes drastically with the pressure time, and has Unstable threshold voltage.

由此可看出,在本發明實施例的柔性元件陣列基板中,電子元件層的主動元件(如薄膜電晶體TFT)的經受壓測試後的電性表現,優於在習知的使用柔性基底(如,聚醯亞胺PI)的柔性元件陣列基板中,電子元件層的主動元件(如薄膜電晶體TFT)的經受壓測試後的電性表現。It can be seen from this that, in the flexible element array substrate of the embodiment of the present invention, the electrical performance of the active element (such as the thin film transistor TFT) of the electronic element layer after being subjected to the pressure test is better than that in the conventional flexible element layer. In the flexible element array substrate of the base (eg, polyimide PI), the electrical performance of the active element (eg, thin film transistor TFT) of the electronic element layer after being subjected to a pressure test.

圖6A~圖6J是本發明的一實施例的柔性元件陣列基板的製作方法的步驟流程示意圖。請參照圖6A,首先,提供基板110。基板110可以是玻璃基板、或是沉積有氧化物層的非玻璃基板。如上所述,基板110可提供氧原子,以使得後續的含金屬層120的金屬能夠與氧原子進行氧化作用。6A to 6J are schematic flowcharts of steps of a manufacturing method of a flexible device array substrate according to an embodiment of the present invention. Referring to FIG. 6A , first, a substrate 110 is provided. The substrate 110 may be a glass substrate, or a non-glass substrate with an oxide layer deposited thereon. As described above, the substrate 110 may provide oxygen atoms so that the metal of the subsequent metal-containing layer 120 can be oxidized with the oxygen atoms.

請參照圖6B,於基板110上形成含金屬層120。含金屬層120的金屬可以是:具有多重氧化態過渡金屬。在一實施例中,含金屬層120的金屬可以是選自於:鉬、釩、鈮、鉭、鎢、錸、鉻及其組合。Referring to FIG. 6B , a metal-containing layer 120 is formed on the substrate 110 . The metal of the metal-containing layer 120 may be a transition metal having multiple oxidation states. In one embodiment, the metal of the metal-containing layer 120 may be selected from the group consisting of molybdenum, vanadium, niobium, tantalum, tungsten, rhenium, chromium, and combinations thereof.

在一實施例中,含金屬層120的金屬可以是鉬氧化物(MoO),具有二價鉬(Mo 2+);在另一實施例中,含金屬層120的金屬也可以是鉬金屬,具有零價鉬(Mo)。也就是說,含金屬層120可以包含:氧化價數為零的金屬、或是,氧化價數為零的金屬與具有低氧化價數的金屬的金屬氧化物的組合。 In one embodiment, the metal of the metal-containing layer 120 may be molybdenum oxide (MoO) with divalent molybdenum (Mo 2+ ); in another embodiment, the metal of the metal-containing layer 120 may also be molybdenum metal, With zero-valent molybdenum (Mo). That is, the metal-containing layer 120 may include a metal having a zero oxidation valence, or a combination of a metal having a zero oxidation valence and a metal oxide of a metal having a low oxidation valence.

請參照圖6C,可於含金屬層120上形成阻絕層140。阻絕層140可以使用氮氧化物的無機層堆疊。阻絕層140可以避免:位於下方的含金屬層120,對於後續在上方形成的其他膜層,造成電性上的影響。Referring to FIG. 6C , a blocking layer 140 may be formed on the metal-containing layer 120 . The barrier layer 140 may be stacked using an inorganic layer of oxynitride. The barrier layer 140 can prevent the metal-containing layer 120 located below from having an electrical influence on other film layers formed above.

請參照圖6D,可注意到,在此實施例中,在形成如圖6E所示的電子元件層130的步驟之前,先進行一快速熱退火製程V。通過此快速熱退火製程V,可以除去各膜層中的氫,有利於提升後續製作的電子元件層130的電子特性。Referring to FIG. 6D , it can be noted that in this embodiment, a rapid thermal annealing process V is first performed before the step of forming the electronic device layer 130 shown in FIG. 6E . Through the rapid thermal annealing process V, hydrogen in each film layer can be removed, which is beneficial to improve the electronic properties of the electronic element layer 130 to be fabricated subsequently.

請參照圖6E,可注意到,在此實施例中,熱製程H是在形成電子元件層130的步驟中執行。此電子元件層130例如可以是低溫多晶矽(Low Temperature Poly-Silicon, LTPS)薄膜電晶體的元件層。也就是說,利用形成電子元件層130時本身的加熱步驟,同時對於含金屬層120進行加熱。Referring to FIG. 6E , it can be noted that in this embodiment, the thermal process H is performed in the step of forming the electronic device layer 130 . The electronic element layer 130 can be, for example, an element layer of a Low Temperature Poly-Silicon (LTPS) thin film transistor. That is, the metal-containing layer 120 is heated at the same time using the heating step itself when the electronic element layer 130 is formed.

如此一來,可使含金屬層120與來自基板110的氧原子進行氧化反應,而形成第一層122與第二層124。第一層122位於靠近基板110的一側。第一層含有第一金屬氧化物122A,以在第一層122中形成剝離界面F。第二層124位於遠離基板110的一側。第二層124含有第二金屬氧化物124A。第二金屬氧化物124A中的金屬的氧化價數,小於第一金屬氧化物122A中的金屬的氧化價數。至此,可製作如圖6E所示的柔性元件陣列基板101。In this way, the metal-containing layer 120 can be oxidized with oxygen atoms from the substrate 110 to form the first layer 122 and the second layer 124 . The first layer 122 is located on the side close to the substrate 110 . The first layer contains the first metal oxide 122A to form the lift-off interface F in the first layer 122 . The second layer 124 is located on the side away from the substrate 110 . The second layer 124 contains the second metal oxide 124A. The oxidation number of the metal in the second metal oxide 124A is smaller than the oxidation number of the metal in the first metal oxide 122A. So far, the flexible device array substrate 101 as shown in FIG. 6E can be fabricated.

同樣地,熱製程H的溫度範圍可以是350°C到650°C。在另一實施例中,熱製程H的溫度範圍也可以是500°C到650°C。在圖6A~圖6E的實施例中,可以節省熱製程H的實施步驟,進一步簡化柔性元件陣列基板101的製作過程。Likewise, the temperature range of thermal process H may be 350°C to 650°C. In another embodiment, the temperature range of the thermal process H may also be 500°C to 650°C. In the embodiments of FIGS. 6A to 6E , the implementation steps of the thermal process H can be saved, which further simplifies the manufacturing process of the flexible device array substrate 101 .

另外,請參照圖6A~圖6E、以及圖6F,以瞭解本發明的實施例的柔性元件陣列基板103的製作的過程。In addition, please refer to FIG. 6A to FIG. 6E and FIG. 6F to understand the manufacturing process of the flexible device array substrate 103 according to the embodiment of the present invention.

在經過圖6A~圖6E的步驟之後,如圖6F所示,還可以於電子元件層130上,形成顯示元件層160。顯示元件層160可包括:彼此相鄰設置的第一發光元件162、第二發光元件164與第三發光元件166。至此,完成柔性元件陣列基板103的製作。關於顯示元件層160的技術內容,已記載於上述圖3F的相關段落,在此不予以重述。After the steps in FIGS. 6A to 6E , as shown in FIG. 6F , a display element layer 160 may also be formed on the electronic element layer 130 . The display element layer 160 may include: a first light emitting element 162, a second light emitting element 164 and a third light emitting element 166 which are arranged adjacent to each other. So far, the fabrication of the flexible element array substrate 103 is completed. The technical content of the display element layer 160 has been described in the relevant paragraphs of FIG. 3F above, and will not be repeated here.

另外,請參照圖3A~圖3E、以及圖3F~圖3G,以瞭解本發明的實施例的柔性元件陣列基板104的製作的過程。In addition, please refer to FIGS. 3A to 3E and FIGS. 3F to 3G to understand the manufacturing process of the flexible device array substrate 104 according to the embodiment of the present invention.

在經過圖6A~圖6F的步驟之後,如圖6G所示,還可以於顯示元件層160上,依序形成光學膠層170與蓋透鏡層180。至此,完成柔性元件陣列基板104的製作。關於光學膠層170與蓋透鏡層180的技術內容,已記載於上述圖3G的相關段落,在此不予以重述。After the steps in FIGS. 6A to 6F , as shown in FIG. 6G , an optical adhesive layer 170 and a cover lens layer 180 may be sequentially formed on the display element layer 160 . So far, the fabrication of the flexible element array substrate 104 is completed. The technical contents of the optical glue layer 170 and the cover lens layer 180 have been described in the relevant paragraphs of FIG. 3G above, and will not be repeated here.

請參照圖6H,在完成柔性元件陣列基板104的製作之後,可進一步進行剝離動作S。通過剝離界面F(如圖6G所示),而分離一部分的第一層122與基板110。需注意的是,此剝離動作S也可以在完成如圖6E所示的柔性元件陣列基板101的製作之後進行;或是,此剝離動作S也可以在完成如圖6F所示的柔性元件陣列基板103的製作之後進行。Referring to FIG. 6H , after the fabrication of the flexible device array substrate 104 is completed, the peeling operation S may be further performed. Part of the first layer 122 and the substrate 110 are separated by peeling the interface F (as shown in FIG. 6G ). It should be noted that the peeling action S can also be performed after the fabrication of the flexible device array substrate 101 shown in FIG. 6E is completed; or, the peeling action S can also be performed after the flexible device array substrate shown in FIG. 6F is completed. After the production of 103 is carried out.

另外,請參照圖6A~圖6H、以及圖6I,以瞭解本發明的實施例的柔性元件陣列基板105的製作的過程。In addition, please refer to FIG. 6A to FIG. 6H and FIG. 6I to understand the manufacturing process of the flexible device array substrate 105 according to the embodiment of the present invention.

在經過圖6A~圖6H的步驟之後,請參照圖6I,更進行了一圖案化製程,以至少於柔性元件陣列基板105的彎折區BA,留下第二層124的圖案。該圖案化製程可以是微影步驟搭配蝕刻步驟。在彎折區BA設置第二層124的圖案(金屬),可以加強柔性元件陣列基板105的彎折區BA的彎曲韌性。6A to FIG. 6H , please refer to FIG. 6I , a patterning process is further performed to leave the pattern of the second layer 124 at least in the bending area BA of the flexible device array substrate 105 . The patterning process may be a lithography step combined with an etching step. Setting the pattern (metal) of the second layer 124 in the bending area BA can enhance the bending toughness of the bending area BA of the flexible element array substrate 105 .

另外,請參照圖6J,以瞭解本發明的實施例的柔性元件陣列基板106的製作的過程。如圖6H所示,還可以於第二層124的圖案上,形成增厚圖案層190。此處,可將第二層124的圖案作為電鍍種子層(seed layer),利用電鍍法,在針對需要結構性保護或電磁屏蔽保護的區域,進行局部的金屬層的增厚,來形成增厚圖案層190。此增厚圖案層190的厚度例如是1~1000 μm,常用的厚度是小於100 μm,例如,可利用銅做為電鍍金屬,形成40 μm的銅的增厚圖案層190。In addition, please refer to FIG. 6J to understand the manufacturing process of the flexible device array substrate 106 according to the embodiment of the present invention. As shown in FIG. 6H , a thickened pattern layer 190 may also be formed on the pattern of the second layer 124 . Here, the pattern of the second layer 124 can be used as an electroplating seed layer, and the thickening can be formed by local thickening of the metal layer in the area requiring structural protection or electromagnetic shielding protection by using the electroplating method. Pattern layer 190 . The thickness of the thickened pattern layer 190 is, for example, 1-1000 μm, and the commonly used thickness is less than 100 μm. For example, copper can be used as the electroplating metal to form the thickened pattern layer 190 of 40 μm copper.

圖7A~圖7E是本發明的實施例的含金屬層的剖面結構的示意圖。在圖7A~圖7E的實施例中,一併繪示了基板110、電子元件層130以及阻絕層140,以利於理解含金屬層120在膜層結構中的構成。7A to 7E are schematic diagrams of cross-sectional structures of metal-containing layers according to embodiments of the present invention. In the embodiments of FIGS. 7A to 7E , the substrate 110 , the electronic device layer 130 and the barrier layer 140 are shown together to facilitate understanding of the composition of the metal-containing layer 120 in the film structure.

請參照圖7A~圖7E,含金屬層120的總厚度可為5 nm~2000 nm,常用的厚度是100 nm~1000 nm。Referring to FIGS. 7A to 7E , the total thickness of the metal-containing layer 120 may be 5 nm to 2000 nm, and a common thickness is 100 nm to 1000 nm.

在一實施例中,含金屬層120可包括單層結構,也就是只具有單一膜層M1。含金屬層120可以是具有單一膜層M1的鉬、釩、鈮、鉭、鎢、錸、或鉻的金屬層。在一實施例中,請參照圖7A,含金屬層120可以是具有單一膜層M1的鉬(Mo)的金屬層。In one embodiment, the metal-containing layer 120 may include a single-layer structure, that is, only a single film layer M1. The metal-containing layer 120 may be a metal layer of molybdenum, vanadium, niobium, tantalum, tungsten, rhenium, or chromium with a single film layer M1. In one embodiment, referring to FIG. 7A , the metal-containing layer 120 may be a metal layer of molybdenum (Mo) having a single film layer M1 .

請參照圖7B~圖7E,在一實施例中,含金屬層120可包括多層結構。Referring to FIGS. 7B to 7E , in one embodiment, the metal-containing layer 120 may include a multi-layer structure.

請參照圖7B,含金屬層120具有兩層的膜層M1、M2,其中,與基板110接觸的膜層M1可採用鉬、釩、鈮、鉭、鎢、錸、或鉻的金屬層;而另一膜層M2可根據應力需求進行不同金屬的搭配,例如,可採用鋁的金屬層。鋁為不與鉬互溶的金屬,並且,利用鉬的膜層M1與鋁的膜層M2之間的熱膨脹係數(Coefficient of thermal expansion, CTE)的差異,可調整含金屬層120的膜層結構的內應力。7B, the metal-containing layer 120 has two layers of film layers M1 and M2, wherein the film layer M1 in contact with the substrate 110 can be a metal layer of molybdenum, vanadium, niobium, tantalum, tungsten, rhenium, or chromium; and The other film layer M2 can be matched with different metals according to stress requirements, for example, a metal layer of aluminum can be used. Aluminum is a metal immiscible with molybdenum, and the difference in the coefficient of thermal expansion (CTE) between the molybdenum film layer M1 and the aluminum film layer M2 can be used to adjust the film structure of the metal-containing layer 120. internal stress.

請參照圖7C,含金屬層120具有三層的膜層M1、M2、M3,其中,M1/M2/M3的金屬材料,可構成為Mo/Al/Mo的多層結構。Referring to FIG. 7C , the metal-containing layer 120 has three layers of film layers M1 , M2 , and M3 , wherein the metal material of M1/M2/M3 can be composed of a multi-layer structure of Mo/Al/Mo.

請參照圖7D,含金屬層120具有四層的膜層M1、M2、M3、M4,其中,M1/M2/M3/M4的金屬材料,可構成為Mo/Al/Mo/Al的多層結構。Referring to FIG. 7D , the metal-containing layer 120 has four film layers M1, M2, M3, and M4, wherein the metal material of M1/M2/M3/M4 can be formed as a multi-layer structure of Mo/Al/Mo/Al.

請參照圖7E,含金屬層120具有五層的膜層M1、M2、M3、M4、M5,其中,M1/M2/M3/M4/M5的金屬材料,可構成為Mo/Al/Mo/Al/Mo的多層結構。另外,關於膜層M5的金屬,可選擇熱膨脹係數搭配阻絕層140的金屬。Referring to FIG. 7E, the metal-containing layer 120 has five layers of film layers M1, M2, M3, M4, and M5, wherein the metal material of M1/M2/M3/M4/M5 can be composed of Mo/Al/Mo/Al /Mo multilayer structure. In addition, regarding the metal of the film layer M5 , the thermal expansion coefficient can be selected to match the metal of the insulating layer 140 .

另外,關於金屬材料的種類,可選擇能夠用濕蝕刻、或乾蝕刻進行操作的金屬,如此,有利於後續的圖案化製程。適合濕蝕刻的金屬例如為鉬、鉻、鋁、鈮、釹。適合乾蝕刻的金屬例如為鈦。In addition, regarding the type of metal material, a metal that can be operated by wet etching or dry etching can be selected, which is beneficial to the subsequent patterning process. Metals suitable for wet etching are, for example, molybdenum, chromium, aluminium, niobium, neodymium. A suitable metal for dry etching is, for example, titanium.

承上述,利用圖7B~圖7E的具有多層結構的含金屬層120,可減低鍍膜的應力,讓整體的含金屬層120的厚度增厚,並可抑制膜層M1~M5中的異物所造成的破損。Based on the above, using the metal-containing layer 120 having the multi-layer structure shown in FIGS. 7B to 7E can reduce the stress of the coating film, increase the thickness of the overall metal-containing layer 120, and suppress the foreign matter in the film layers M1-M5. of damage.

圖8A~圖8B是本發明的實施例的柔性元件陣列基板的剖面示意圖。可進一步對於經過圖3H或圖6H的剝離動作S之後所得到的柔性元件陣列基板104的含金屬層120(第一層122)進行處理,即可得到如圖8A所示的柔性元件陣列基板201、或圖8B所示的柔性元件陣列基板202。8A to 8B are schematic cross-sectional views of a flexible device array substrate according to an embodiment of the present invention. The metal-containing layer 120 (the first layer 122 ) of the flexible element array substrate 104 obtained after the peeling operation S in FIG. 3H or FIG. 6H can be further processed, and the flexible element array substrate 201 as shown in FIG. 8A can be obtained. , or the flexible element array substrate 202 shown in FIG. 8B .

詳細而言,請先參照圖8A,此實施例的柔性元件陣列基板201具有:顯示區AA、與位於顯示區AA的一側的彎折區BA。柔性元件陣列基板201包括:第一膜層240、含金屬層224以及電子元件層230。含金屬層224設置在第一膜層240的第一面242,且含金屬層224至少位於彎折區BA。電子元件層230設置在第一膜層240的第二面244,第二面244與第一面242彼此相對。In detail, please refer to FIG. 8A first. The flexible device array substrate 201 of this embodiment includes a display area AA and a bending area BA located on one side of the display area AA. The flexible element array substrate 201 includes: a first film layer 240 , a metal-containing layer 224 and an electronic element layer 230 . The metal-containing layer 224 is disposed on the first surface 242 of the first film layer 240, and the metal-containing layer 224 is located at least in the bending area BA. The electronic component layer 230 is disposed on the second surface 244 of the first film layer 240 , and the second surface 244 and the first surface 242 are opposite to each other.

請參照圖8A,第一膜層240可以是阻絕層(barrier layer),使得含金屬層224與電子元件層230之間並不會電性連接。含金屬層224可用以提高柔性元件陣列基板201的韌性及撓曲性。Referring to FIG. 8A , the first film layer 240 may be a barrier layer, so that the metal-containing layer 224 and the electronic device layer 230 are not electrically connected. The metal-containing layer 224 can be used to improve the toughness and flexibility of the flexible device array substrate 201 .

在此實施例中,柔性元件陣列基板201還可包括:顯示元件層260,設置於電子元件層230上。顯示元件層260包括:彼此相鄰設置的第一發光元件262、第二發光元件264與第三發光元件266。第一發光元件262可以是紅色發光二極體,第二發光元件264可以是綠色發光二極體,第三發光元件266可以是藍色發光二極體。另外,可以利用柔性封裝(Thin Film Encapsulation, TFE),來將第一發光元件262、第二發光元件264與第三發光元件266進行封裝,而使顯示元件層260具有可彎折的性質。In this embodiment, the flexible element array substrate 201 may further include: a display element layer 260 disposed on the electronic element layer 230 . The display element layer 260 includes a first light emitting element 262, a second light emitting element 264 and a third light emitting element 266 which are arranged adjacent to each other. The first light emitting element 262 may be a red light emitting diode, the second light emitting element 264 may be a green light emitting diode, and the third light emitting element 266 may be a blue light emitting diode. In addition, the first light emitting element 262 , the second light emitting element 264 and the third light emitting element 266 can be encapsulated by a thin film encapsulation (TFE), so that the display element layer 260 has a bendable property.

另外,在此實施例中,柔性元件陣列基板201還可包括:光學膠層270,設置於顯示元件層260上;以及蓋透鏡層280,設置於光學膠層270上。利用光學膠層270與蓋透鏡層280,可進一步提升顯示元件層260的光學性質,並優化顯示元件層260的顯示效果。In addition, in this embodiment, the flexible element array substrate 201 may further include: an optical adhesive layer 270 disposed on the display element layer 260 ; and a cover lens layer 280 disposed on the optical adhesive layer 270 . Using the optical adhesive layer 270 and the cover lens layer 280 can further improve the optical properties of the display element layer 260 and optimize the display effect of the display element layer 260 .

請參照圖8A,含金屬層224可包括:彼此連接的第一部分224A與第二部分224B。第一部分224A設置於顯示區AA中。第二部分224B設置於彎折區BA中。Referring to FIG. 8A , the metal-containing layer 224 may include a first portion 224A and a second portion 224B connected to each other. The first portion 224A is disposed in the display area AA. The second portion 224B is disposed in the bending area BA.

另外,請參照圖8B,在此實施例的柔性元件陣列基板202中,含金屬層224可包括:彼此分離的第一部分224A與第二部分224B。第一部分224A設置於顯示區AA中。第二部分224B設置於彎折區BA中。在此實施例中,將含金屬層224進行分段處理,如此,第二部分224B可作為扇出走線(fan-out wiring)而發揮功能。In addition, referring to FIG. 8B , in the flexible device array substrate 202 of this embodiment, the metal-containing layer 224 may include a first portion 224A and a second portion 224B that are separated from each other. The first portion 224A is disposed in the display area AA. The second portion 224B is disposed in the bending area BA. In this embodiment, the metal-containing layer 224 is segmented, so that the second portion 224B can function as a fan-out wiring.

圖9A~圖9B是本發明的實施例的柔性元件陣列基板的剖面示意圖。請參照圖9A,此實施例的柔性元件陣列基板201A,是在圖8A的柔性元件陣列基板201的基礎上,更包括:增厚圖案層290,設置於含金屬層224上。9A-9B are schematic cross-sectional views of a flexible device array substrate according to an embodiment of the present invention. Referring to FIG. 9A , the flexible device array substrate 201A of this embodiment is based on the flexible device array substrate 201 of FIG. 8A , and further includes: a thickened pattern layer 290 disposed on the metal-containing layer 224 .

請參照圖9B,此實施例的柔性元件陣列基板202A,是在圖8B的柔性元件陣列基板的基礎202上,更包括:增厚圖案層290,設置於該含金屬層224的第一部分224A上。Referring to FIG. 9B , the flexible device array substrate 202A of this embodiment is on the base 202 of the flexible device array substrate of FIG. 8B , and further includes: a thickened pattern layer 290 disposed on the first portion 224A of the metal-containing layer 224 .

在圖9A與圖9B的實施例中,可將含金屬層224的圖案作為電鍍種子層(seed layer)。並且,利用電鍍法,在針對需要結構性保護或電磁屏蔽保護的區域,進行局部的金屬層的增厚,來形成增厚圖案層290。此增厚圖案層290的厚度例如是1~1000 μm,常用的厚度是小於100 μm,例如,可利用銅做為電鍍金屬,形成40 μm的銅的增厚圖案層290。In the embodiment of FIGS. 9A and 9B , the pattern of the metal-containing layer 224 may be used as an electroplating seed layer. In addition, the thickened pattern layer 290 is formed by locally thickening the metal layer in the region requiring structural protection or electromagnetic shielding protection by the electroplating method. The thickness of the thickened pattern layer 290 is, for example, 1-1000 μm, and the commonly used thickness is less than 100 μm. For example, copper can be used as the electroplating metal to form the thickened pattern layer 290 of 40 μm copper.

圖10A~圖10C是本發明的實施例的柔性元件陣列基板的剖面示意圖。請參照圖10A,在此實施例的柔性元件陣列基板203中,第一膜層240包括:彎折部240A。含金屬層224設置於彎折部240A上。還可在位於彎折部240A的含金屬層224上,進一步設置增厚圖案層290。圖10A的柔性元件陣列基板203,繪示的是未彎折的狀態。10A to 10C are schematic cross-sectional views of a flexible device array substrate according to an embodiment of the present invention. Referring to FIG. 10A , in the flexible device array substrate 203 of this embodiment, the first film layer 240 includes a bending portion 240A. The metal-containing layer 224 is disposed on the bent portion 240A. A thickened pattern layer 290 may also be further disposed on the metal-containing layer 224 located at the bent portion 240A. The flexible device array substrate 203 in FIG. 10A is shown in an unbent state.

請參照圖10B與圖10C,可知,彎折部242的彎折方向,與第一發光元件262、第二發光元件264和第三發光元件266的出光方向L R、L G、L B相反。 10B and FIG. 10C , it can be seen that the bending direction of the bending portion 242 is opposite to the light emitting directions LR , LG and LB of the first light emitting element 262 , the second light emitting element 264 and the third light emitting element 266 .

請參照圖10B,在此實施例的柔性元件陣列基板204中,第一發光元件262、第二發光元件264和第三發光元件266的出光方向L R、L G、L B是朝向圖10B的下方,並且,彎折部240A是往圖10B的上方進行彎折。 Referring to FIG. 10B , in the flexible element array substrate 204 of this embodiment, the light-emitting directions LR , LG , and LB of the first light-emitting element 262, the second light-emitting element 264 and the third light-emitting element 266 are toward FIG. 10B Below, the bent portion 240A is bent upward in FIG. 10B .

請參照圖10C,在此實施例的柔性元件陣列基板205中,第一發光元件262、第二發光元件264和第三發光元件266的出光方向L R、L G、L B是朝向圖10C的上方,並且,彎折部240A是往圖10C的下方進行彎折。 Referring to FIG. 10C , in the flexible element array substrate 205 of this embodiment, the light-emitting directions LR , LG , and LB of the first light-emitting element 262, the second light-emitting element 264 and the third light - emitting element 266 are directed toward FIG. 10C Above, and the bent portion 240A is bent downward in FIG. 10C .

請再參照圖10B與圖10C,在進行彎折之後,進一步在彎折部240A的含金屬層224上,設置增厚圖案層290,以作為在彎折部240A的位置的保護結構或電磁屏蔽結構。在進行第一膜層240的彎折之後,再以電鍍方法等進行增厚圖案層290的設置,如此,並不會改變第一膜層240的中性軸,有利於整體結構的穩定性。Please refer to FIGS. 10B and 10C again, after the bending, a thickened pattern layer 290 is further disposed on the metal-containing layer 224 of the bending portion 240A to serve as a protection structure or electromagnetic shielding at the position of the bending portion 240A structure. After the first film layer 240 is bent, the pattern layer 290 is thickened by electroplating, so that the neutral axis of the first film layer 240 is not changed, which is beneficial to the stability of the overall structure.

圖11是本發明的一實施例的柔性元件陣列基板的剖面示意圖。請參照圖11,在此實施例的柔性元件陣列基板206中,含金屬層224的圖案,對應於第一發光元件262、第二發光元件264與第三發光元件266之間的間隔D而設置。如此一來,在柔性元件陣列基板206中,能夠提高第一發光元件262、第二發光元件264與第三發光元件266所發出的光的光穿透性,並且,能夠提升整體結構的強度。11 is a schematic cross-sectional view of a flexible device array substrate according to an embodiment of the present invention. Referring to FIG. 11 , in the flexible device array substrate 206 of this embodiment, the pattern of the metal-containing layer 224 is set corresponding to the interval D between the first light-emitting element 262 , the second light-emitting element 264 and the third light-emitting element 266 . In this way, in the flexible element array substrate 206, the light transmittance of the light emitted by the first light emitting element 262, the second light emitting element 264 and the third light emitting element 266 can be improved, and the strength of the overall structure can be improved.

圖12A是本發明的一實施例的柔性元件陣列基板的剖面示意圖。圖12B是圖12A的柔性元件陣列基板的底面示意圖。請參照圖12A,此實施例的柔性元件陣列基板207,是在圖11的柔性元件陣列基板206的基礎上,更包括:增厚圖案層290,設置在含金屬層224的圖案上。12A is a schematic cross-sectional view of a flexible device array substrate according to an embodiment of the present invention. FIG. 12B is a schematic bottom view of the flexible element array substrate of FIG. 12A . Referring to FIG. 12A , the flexible device array substrate 207 of this embodiment is based on the flexible device array substrate 206 of FIG. 11 , and further includes: a thickened pattern layer 290 disposed on the pattern of the metal-containing layer 224 .

同樣地,在圖12A與圖12B的實施例中,可將含金屬層224的圖案作為電鍍種子層(seed layer)。並且,利用電鍍法,在針對需要結構性保護或電磁屏蔽保護的區域,進行局部的金屬層的增厚,來形成增厚圖案層290。此增厚圖案層290的厚度例如是1~1000 μm,常用的厚度是小於100 μm,例如,可利用銅做為電鍍金屬,形成40 μm的銅的增厚圖案層290。Likewise, in the embodiments of FIGS. 12A and 12B , the pattern of the metal-containing layer 224 may be used as an electroplating seed layer. In addition, the thickened pattern layer 290 is formed by locally thickening the metal layer in the region requiring structural protection or electromagnetic shielding protection by the electroplating method. The thickness of the thickened pattern layer 290 is, for example, 1-1000 μm, and the commonly used thickness is less than 100 μm. For example, copper can be used as the electroplating metal to form the thickened pattern layer 290 of 40 μm copper.

圖13是本發明的一實施例的柔性元件陣列基板的剖面示意圖。請參照圖13,此實施例的柔性元件陣列基板208除了第一膜層252、含金屬層224、電子元件層(未繪示)、顯示元件層260(含有第一發光元件262、第二發光元件264與第三發光元件266)、光學膠層270與蓋透鏡層280之外,還包括:第二膜層254,承載顯示元件層260;彩色濾光圖案層300,對應於顯示元件層260而設置,彩色濾光圖案層300包括:彼此相鄰設置的第一濾光圖案310、第二濾光圖案320與第三濾光圖案330;以及增厚圖案層290,設置在位於第一膜層252的彎折部252A的含金屬層224上;其中,彩色濾光圖案層300位於第一膜層252與第二膜層254之間,第一膜層252與該第二膜層254為柔性基底。13 is a schematic cross-sectional view of a flexible device array substrate according to an embodiment of the present invention. Referring to FIG. 13 , the flexible device array substrate 208 of this embodiment except the first film layer 252 , the metal-containing layer 224 , the electronic device layer (not shown), the display device layer 260 (containing the first light-emitting device 262 , the second light-emitting device In addition to the element 264 and the third light-emitting element 266), the optical glue layer 270 and the cover lens layer 280, it also includes: the second film layer 254, which carries the display element layer 260; the color filter pattern layer 300, which corresponds to the display element layer 260 Whereas, the color filter pattern layer 300 includes: a first filter pattern 310, a second filter pattern 320 and a third filter pattern 330 arranged adjacent to each other; and a thickening pattern layer 290 arranged on the first film On the metal-containing layer 224 of the bent portion 252A of the layer 252; wherein, the color filter pattern layer 300 is located between the first film layer 252 and the second film layer 254, and the first film layer 252 and the second film layer 254 are Flexible substrate.

此實施例的柔性元件陣列基板208可具有雙層的柔性基底,柔性基底可使用聚醯亞胺(polyimide, PI)基底。並且,在彎折部252A設置含金屬層224,且以含金屬層224作為電鍍種子層,來進行增厚圖案層290的製作。The flexible element array substrate 208 of this embodiment may have a double-layered flexible substrate, and the flexible substrate may use a polyimide (PI) substrate. In addition, the metal-containing layer 224 is provided on the bent portion 252A, and the metal-containing layer 224 is used as a plating seed layer to form the thickening pattern layer 290 .

綜上所述,本發明的柔性元件陣列基板以及柔性元件陣列基板的製作方法,經由熱製程,在基板與含金屬層的金屬之間,形成了具有高氧化價數的金屬氧化層的膜層。在此膜層中,由於金屬氧化物的內聚力較弱,而形成剝離界面。通過此剝離界面,可容易地分離一部分的第一層與基板,而可輕鬆地將含金屬層的第二層及其上方的電子元件層一起取下。如此,能夠提高柔性元件陣列基板的製作良率,且得到具有良好的韌性的柔性元件陣列基板。To sum up, in the flexible device array substrate and the manufacturing method of the flexible device array substrate of the present invention, a film layer of a metal oxide layer with a high oxidation number is formed between the substrate and the metal containing the metal layer through a thermal process. . In this film layer, a peeling interface is formed due to the weak cohesion of the metal oxide. Through this peel interface, a portion of the first layer can be easily separated from the substrate, while the second metal-containing layer and the electronic component layer above it can be easily removed together. In this way, the fabrication yield of the flexible element array substrate can be improved, and a flexible element array substrate with good toughness can be obtained.

再者,本發明的柔性元件陣列基板以及柔性元件陣列基板的製作方法,可以對經過剝離動作之後的含金屬層進行進一步的處理(例如圖案化製程、增厚製程等),進而,能夠提升柔性元件陣列基板的光穿透強度、保護性、韌性及撓曲性。並且,能夠針對需要結構性保護或電磁屏蔽保護的區域,進行局部的金屬層的增厚。Furthermore, the flexible element array substrate and the manufacturing method of the flexible element array substrate of the present invention can further process the metal-containing layer after the peeling action (for example, a patterning process, a thickening process, etc.), and further, the flexibility can be improved. Light penetration strength, protection, toughness and flexibility of element array substrates. In addition, local thickening of the metal layer can be performed for areas requiring structural protection or electromagnetic shielding protection.

雖然本發明已以實施方式揭露如上,然其並非用以限定本發明,任何所屬技術領域中具有通常知識者,在不脫離本發明的精神和範圍內,當可作些許的更動與潤飾,故本發明的保護範圍當視後附的申請專利範圍所界定者為準。Although the present invention has been disclosed in the above embodiments, it is not intended to limit the present invention. Anyone with ordinary knowledge in the technical field can make some changes and modifications without departing from the spirit and scope of the present invention. Therefore, The protection scope of the present invention shall be determined by the scope of the appended patent application.

100、101、102、103、104:柔性元件陣列基板 105、106:柔性元件陣列基板 110:基板 120:含金屬層 122:第一層 122A:第一金屬氧化物 124:第二層 124A:第二金屬氧化物 130:電子元件層 140:阻絕層 150:柔性層 160:顯示元件層 162:第一發光元件 164:第二發光元件 166:第三發光元件 170:光學膠層 180:蓋透鏡層 190:增厚圖案層 201、201A、202、202A:柔性元件陣列基板 203、204、205、206、207、208:柔性元件陣列基板 224:含金屬層 224A:含金屬層的第一部分 224B:含金屬層的第二部分 230:電子元件層 240、252:第一膜層 240A、252A:彎折部 242:第一面 244:第二面 254:第二膜層 260:顯示元件層 262:第一發光元件 264:第二發光元件 266:第三發光元件 270:光學膠層 280:蓋透鏡層 290:增厚圖案層 300:彩色濾光圖案層 310:第一濾光圖案 320:第二濾光圖案 330:第三濾光圖案 AA:顯示區 BA:彎折區 D:間隔 F:剝離界面 H:熱製程 L R、L G、L B:出光方向 M1、M2、M3、M4、M5:膜層 S:剝離動作 V:快速熱退火製程100, 101, 102, 103, 104: flexible element array substrate 105, 106: flexible element array substrate 110: substrate 120: metal-containing layer 122: first layer 122A: first metal oxide 124: second layer 124A: first layer Two metal oxides 130: electronic element layer 140: barrier layer 150: flexible layer 160: display element layer 162: first light-emitting element 164: second light-emitting element 166: third light-emitting element 170: optical glue layer 180: cover lens layer 190: thickened pattern layer 201, 201A, 202, 202A: flexible element array substrate 203, 204, 205, 206, 207, 208: flexible element array substrate 224: metal-containing layer 224A: first portion of metal-containing layer 224B: containing The second part 230 of the metal layer: the electronic element layer 240, 252: the first film layer 240A, 252A: the bending part 242: the first side 244: the second side 254: the second film layer 260: the display element layer 262: the first A light-emitting element 264: the second light-emitting element 266: the third light-emitting element 270: the optical glue layer 280: the cover lens layer 290: the thickening pattern layer 300: the color filter pattern layer 310: the first filter pattern 320: the second filter Light pattern 330: Third filter pattern AA: Display area BA: Bending area D: Interval F: Peeling interface H: Thermal process LR , LG , LB : Light exit direction M1 , M2 , M3 , M4 , M5 : Film S: peeling action V: rapid thermal annealing process

圖1A~圖1C是本發明的實施例的柔性元件陣列基板的剖面示意圖。 圖2是將圖1A的柔性元件陣列基板進行剝離動作的示意圖。 圖3A~圖3H是本發明的實施例的柔性元件陣列基板的製作方法的步驟流程示意圖。 圖4A是含金屬層的金屬為鉬時,自然氧化的鉬金屬的表面的X射線光電子能譜圖(X-ray Photoelectron Spectroscopy)。 圖4B是含金屬層的金屬為鉬時,位於剝離界面的上方的含金屬層的一部分的第一層的X射線光電子能譜圖。 圖4C是含金屬層的金屬為鉬時,位於剝離界面的下方的含金屬層的一部分的第一層的X射線光電子能譜圖。 圖5繪示了本發明的一實施例的柔性元件陣列基板的電子元件層的閥值電壓的改變(Vth shift)隨著受壓時間(Stress time)而變化的曲線圖、以及習知的使用柔性基底的柔性元件陣列基板的電子元件層的閥值電壓的改變隨著受壓時間而變化的曲線圖。 圖6A~圖6J是本發明的一實施例的柔性元件陣列基板的製作方法的步驟流程示意圖。 圖7A~圖7E是本發明的實施例的含金屬層的剖面結構的示意圖。 圖8A~圖8B是本發明的實施例的柔性元件陣列基板的剖面示意圖。 圖9A~圖9B是本發明的實施例的柔性元件陣列基板的剖面示意圖。 圖10A~圖10C是本發明的實施例的柔性元件陣列基板的剖面示意圖。 圖11是本發明的一實施例的柔性元件陣列基板的剖面示意圖。 圖12A是本發明的一實施例的柔性元件陣列基板的剖面示意圖。 圖12B是圖12A的柔性元件陣列基板的底面示意圖。 圖13是本發明的一實施例的柔性元件陣列基板的剖面示意圖。 1A to 1C are schematic cross-sectional views of a flexible device array substrate according to an embodiment of the present invention. FIG. 2 is a schematic diagram of peeling off the flexible element array substrate of FIG. 1A . 3A to 3H are schematic flowcharts of steps of a method for fabricating a flexible device array substrate according to an embodiment of the present invention. 4A is an X-ray Photoelectron Spectroscopy (X-ray Photoelectron Spectroscopy) of the surface of the naturally oxidized molybdenum metal when the metal of the metal-containing layer is molybdenum. 4B is an X-ray photoelectron spectrogram of the first layer of a part of the metal-containing layer located above the exfoliation interface when the metal of the metal-containing layer is molybdenum. 4C is an X-ray photoelectron spectrum diagram of the first layer of a part of the metal-containing layer located below the peeling interface when the metal of the metal-containing layer is molybdenum. FIG. 5 is a graph showing the variation of the threshold voltage (Vth shift) of the electronic device layer of the flexible device array substrate with the stress time (Stress time) according to an embodiment of the present invention, and the conventional use The curve diagram of the change of the threshold voltage of the electronic element layer of the flexible element array substrate of the flexible substrate as a function of the pressure time. 6A to 6J are schematic flowcharts of steps of a manufacturing method of a flexible device array substrate according to an embodiment of the present invention. 7A to 7E are schematic diagrams of cross-sectional structures of metal-containing layers according to embodiments of the present invention. 8A to 8B are schematic cross-sectional views of a flexible device array substrate according to an embodiment of the present invention. 9A to 9B are schematic cross-sectional views of a flexible device array substrate according to an embodiment of the present invention. 10A to 10C are schematic cross-sectional views of a flexible device array substrate according to an embodiment of the present invention. 11 is a schematic cross-sectional view of a flexible device array substrate according to an embodiment of the present invention. 12A is a schematic cross-sectional view of a flexible device array substrate according to an embodiment of the present invention. FIG. 12B is a schematic bottom view of the flexible element array substrate of FIG. 12A . 13 is a schematic cross-sectional view of a flexible device array substrate according to an embodiment of the present invention.

100:柔性元件陣列基板 100: Flexible element array substrate

110:基板 110: Substrate

120:含金屬層 120: metal layer

122:第一層 122: first floor

122A:第一金屬氧化物 122A: first metal oxide

124:第二層 124: second floor

124A:第二金屬氧化物 124A: Second metal oxide

130:電子元件層 130: Electronic component layer

F:剝離界面 F: Stripping interface

Claims (10)

一種柔性元件陣列基板,包括: 一基板; 一含金屬層,設置於該基板上,該含金屬層包括: 一第一層,位於靠近該基板的一側,且該第一層中具有一剝離界面;及 一第二層,位於遠離該基板的一側,其中,該第一層含有一低氧化價數的金屬氧化物及一高氧化價數的金屬氧化物,該第二層含有該低氧化價數的金屬氧化物;以及 一電子元件層,設置於該含金屬層的上方。 A flexible element array substrate, comprising: a substrate; A metal-containing layer disposed on the substrate, the metal-containing layer comprising: a first layer, located on a side close to the substrate, and having a peeling interface in the first layer; and a second layer, located on the side away from the substrate, wherein the first layer contains a low oxidation number metal oxide and a high oxidation number metal oxide, the second layer contains the low oxidation number metal oxide metal oxides; and An electronic component layer is disposed above the metal-containing layer. 如請求項1所述的柔性元件陣列基板,其中, 該含金屬層的金屬是選自於:鉬、釩、鈮、鉭、鎢、錸、鉻及其組合。 The flexible element array substrate according to claim 1, wherein, The metal of the metal-containing layer is selected from the group consisting of molybdenum, vanadium, niobium, tantalum, tungsten, rhenium, chromium, and combinations thereof. 如請求項2所述的柔性元件陣列基板,其中, 該含金屬層的金屬是鉬。 The flexible element array substrate according to claim 2, wherein, The metal of the metal-containing layer is molybdenum. 如請求項1所述的柔性元件陣列基板,其中, 該第二層含有氧化價數為零的金屬。 The flexible element array substrate according to claim 1, wherein, The second layer contains a metal with zero oxidation valence. 如請求項1所述的柔性元件陣列基板,更包括: 一阻絕層,設置於該含金屬層與該電子元件層之間。 The flexible element array substrate according to claim 1, further comprising: A blocking layer is disposed between the metal-containing layer and the electronic element layer. 如請求項1所述的柔性元件陣列基板,更包括: 一顯示元件層,設置於該電子元件層上, 該顯示元件層包括:彼此相鄰設置的一第一發光元件、一第二發光元件與一第三發光元件。 The flexible element array substrate according to claim 1, further comprising: a display element layer disposed on the electronic element layer, The display element layer includes: a first light-emitting element, a second light-emitting element and a third light-emitting element arranged adjacent to each other. 如請求項6所述的柔性元件陣列基板,更包括: 一光學膠層,設置於於該顯示元件層上;以及 一蓋透鏡層,設置於該光學膠層上。 The flexible element array substrate according to claim 6, further comprising: an optical adhesive layer disposed on the display element layer; and A cover lens layer is arranged on the optical adhesive layer. 一種柔性元件陣列基板的製作方法,包括: 提供一基板; 於該基板上形成一含金屬層; 提供一熱製程,以使該含金屬層形成一第一層與一第二層,且在該第一層中形成一剝離界面,其中,該第一層位於靠近該基板的一側,該第一層含有一低氧化價數的金屬氧化物及一高氧化價數的金屬氧化物,該第二層位於遠離該基板的一側,該第二層含有該低氧化價數的金屬氧化物; 於該含金屬層的上方形成一電子元件層;以及 進行一剝離動作,通過該剝離界面,而分離一部分的該第一層與該基板。 A manufacturing method of a flexible element array substrate, comprising: providing a substrate; forming a metal-containing layer on the substrate; A thermal process is provided so that the metal-containing layer forms a first layer and a second layer, and a lift-off interface is formed in the first layer, wherein the first layer is located on a side close to the substrate, and the first layer is One layer contains a metal oxide with a low oxidation number and a metal oxide with a high oxidation number, the second layer is located on a side away from the substrate, and the second layer contains the metal oxide with a low oxidation number; forming an electronic device layer over the metal-containing layer; and A peeling action is performed to separate a part of the first layer and the substrate through the peeling interface. 如請求項8所述的柔性元件陣列基板的製作方法,更包括: 於該含金屬層與該電子元件層之間,形成一阻絕層。 The manufacturing method of the flexible element array substrate according to claim 8, further comprising: A barrier layer is formed between the metal-containing layer and the electronic device layer. 如請求項8所述的柔性元件陣列基板的製作方法,其中, 該熱製程的溫度範圍是350°C到650°C。 The method for manufacturing a flexible element array substrate according to claim 8, wherein, The temperature range for this thermal process is 350°C to 650°C.
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