TWI771164B - Artificial badminton vane laminating machine - Google Patents

Abstract

A vane laminating machine for artificial badminton, which is suitable for laminating semi-finished products and cutting the semi-finished products into vanes. Film and an upper feather film, the vane laminating machine includes a feeding device, an adjusting device, a film sticking device, a conveying device, and a cutting device. The feeding device includes a feeding unit for moving and carrying the feather bones, and a clamping claw unit for holding the feather bones. The adjusting device is used to adjust the positions of the feather bones relative to the jaw unit. The film sticking device is used for conveying the semi-finished product and attaching the double-sided adhesive film to the feather bones and the lower feather film, and attaching the upper feather film to the double-sided adhesive film, and the cutting device is used for the The vanes are cut from the semi-finished product. The vanes are automatically made by this, so as to achieve the effect of stable quality and manpower saving.

Description

Artificial badminton vane laminating machine

The invention relates to a raw material for badminton, in particular to a vane laminating machine for artificial badminton.

Due to the scarcity and high cost of natural badminton vane raw materials, some artificial shuttlecocks are used to replace them in practice or informal competitions. The existing artificial shuttlecocks are made of plastic to make artificial vanes such as mesh, or injection molding The part of the pinna is made, and then the pinna is set on the feather bone one by one artificially to form an artificial pinna.

However, injection molding, trimming and setting require a lot of manpower, and the techniques of different people are different, and even errors in the manual manufacturing process are inevitable, resulting in the problem of unstable quality.

Therefore, the purpose of the present invention is to provide a vane laminating machine for artificial shuttlecocks with stable quality and manpower saving.

Therefore, the vane laminating machine for artificial badminton of the present invention is suitable for laminating semi-finished products and cutting the semi-finished products into vanes. The semi-finished products include a plurality of feather bones and a double-sided adhesive film pasted on the ends of the feather bones. , respectively stick the lower feather film and the upper feather film on the opposite sides of the double-sided adhesive film. The vane laminating machine includes a machine device, a feeding device, an adjusting device, a film sticking device, and a conveying device. and a cutting device.

The feeding device includes a feeding unit arranged on the machine table device and used for moving and carrying the feather bones, and a gripping claw unit arranged on the machine table device, the gripping claw unit having a rotatable around an axis and a plurality of clamping jaw groups arranged on the rotating plate at equal angular intervals around the axis, each clamping jaw group is used to clamp one of the feather bones from the feeding unit.

The adjusting device is arranged on the machine table device and is used for adjusting the positions of the feather bones relative to the respective clamping jaw groups.

The film sticking device is arranged on the machine, and includes a conveyor belt unit for conveying the semi-finished product along a conveying direction, a bottom film unit for laying the lower feather film on the conveyor belt unit, and a double-sided film unit. The adhesive film is attached to the lower feather membrane and the adhesive membrane unit of the feather bones, and a top membrane unit used to attach the upper feather membrane to the double-sided adhesive membrane.

The conveying device is movably disposed on the machine table device, and is used for moving the feather bone in the clamping jaw group adjacent to the conveyor belt unit to the conveyor belt unit.

The cutting device is located at one side of the machine device along the conveying direction, and is suitable for cutting each feather bone in the semi-finished product together with part of the lower feather membrane, part of the double-sided adhesive film and part of the upper feather membrane into the feather piece.

The effect of the present invention is: the present invention compensates for the placement error when manually placing the quills by the feeding unit, and reduces the position difference between the quills through the feeding device and the adjusting device, plus By using the film sticking device, the conveying device and the cutting device, the vanes can be made automatically, instead of manpower to fit the pinnae and the pinnae of the vanes one by one, so as to achieve the effect of stable quality and labor saving.

Referring to Fig. 1, Fig. 2, Fig. 3, the embodiment of the vane laminating machine of the artificial shuttlecock of the present invention is suitable for laminating the semi-finished product 9 and cutting the semi-finished product 9 into vanes, and the semi-finished product 9 includes a plurality of vane bones 91, A double-sided adhesive film 92 pasted on the ends of the feather bones 91, a lower feather film 93 and an upper feather film 94 respectively pasted on opposite sides of the double-sided adhesive film 92, the vane laminating machine includes a machine Table device 2 , a feeding device 3 , an adjusting device 4 , a film sticking device 5 , a conveying device 6 , a cutting device 7 , and a receiving device 8 .

Referring to FIG. 3 , FIG. 4 , and FIG. 5 , the feeding device 3 includes a feeding unit 31 disposed in the machine device 2 and used to move and carry the feather bones 91 , and a feeding unit 31 disposed in the machine device 2 . Gripper unit 32 . The feeding unit 31 includes a supporting platform 311 for supporting the feather bones 91 , a feeding group 312 movable relative to the supporting platform 311 , and an identification group 313 disposed above the supporting platform 311 . 312 is used to move the quills 91 on the carrying platform 311 to the adjacent jaw group 322, and the identification group 313 is used to identify the positions of the quills 91 on the carrying platform 311 and adjust accordingly The position and rotation angle of the feeding group 312 . More specifically, the identification group 313 pre-stores a standard position image, and can compare the positions and angles of the feather bones 91 on the bearing platform 311 with the standard position image to generate an offset error, and then use the offset The position error adjusts the position and rotation angle of the feeding group 312 .

The clamping jaw unit 32 has a rotary plate 321 rotatably disposed on the machine table device 2 around an axis L, and a plurality of clamping jaw groups 322 disposed on the rotary plate 321 at angular intervals around the axis L. Each clamping jaw Group 322 is used to hold one of the quills 91 from the feeding unit 31 . The clamping jaw groups 322 can be switched between a clamping state and a loosening state. In the clamping state, the corresponding feather bones 91 are clamped, and in the loosening state, the corresponding feather bones are released. 91 stress.

The adjusting device 4 is disposed on the machine table device 2 and is used to adjust the positions of the feather bones 91 relative to the respective clamping jaw groups 322 . The adjusting device 4 includes a setting above the clamping jaw unit 32 and capable of sending out gas The air blowing unit 41 , a spacer unit 42 disposed on the machine device 2 and adjacent to the clamping jaw unit 32 , and a pushing unit 43 disposed in the machine device 2 and adjacent to the clamping jaw unit 32 . The blowing unit 41 is used to turn over the feather 91 held by one of the jaw groups 322 in the relaxed state. When each clamping claw group 322 rotates above the spacer unit 42, it is in the relaxed state, and the spacer unit 42 is used for the corresponding feather bone 91 to abut against. The ejecting unit 43 can be driven to extend and retract toward the axis L. When each jaw group 322 rotates to correspond to the ejecting unit 43, it is in the relaxed state. The ejecting unit 43 is used to eject the corresponding ejecting unit 43 toward the axis L. 91 of the feather bone.

The film sticking device 5 is arranged on the machine device 2 and includes a conveyor belt unit 51 for conveying the semi-finished product 9 along a conveying direction X, and a bottom film for laying the lower feather film 93 on the conveyor belt unit 51 Unit 52, an adhesive film unit 53 for attaching the double-sided adhesive film 92 to the lower feather membrane 93 and the feather bones 91, a top film for attaching the upper feather membrane 94 to the double-sided adhesive film 92 unit 54, and a lamination unit 55 located between the top film unit 54 and the cutting device 7. The conveyor belt unit 51 has a film sticking area 511 extending along the conveying direction X and used to carry the semi-finished product 9 , and clips located on opposite sides of the film sticking area 511 along a conveying direction Y transverse to the conveying direction X, respectively. A holding area 512, the holding area 512 has a plurality of limiting grooves 513 spaced along the conveying direction X and formed on the top surface, the transfer unit 61 is used to move the feather bone 91 in the adjacent jaw group 322 Near one of the limiting grooves 513, the lamination unit 55 is adapted to apply pressure to the semi-finished product 9 toward the conveyor belt unit 51, so that the upper feather film 94 and the lower feather film 93 are indeed attached to the double-sided adhesive film 92.

Referring to FIGS. 3 , 4 and 6 , the conveying device 6 is movably disposed on the machine table device 2 and used to move the feather 91 in the jaw group 322 adjacent to the conveyor belt unit 51 to the conveying Belt unit 51 . The conveying device 6 includes a conveying unit 61 which is movably arranged on the machine table device 2 along the conveying direction Y, and a pressing unit 62 which can be extended and retracted along an up-down direction Z. The pressing unit 62 is used for pressing the feather bone 91 into the limiting groove 513 and abutting against the lower feather membrane 93 . In this embodiment, the conveying direction X is perpendicular to the conveying direction Y and the up-down direction Z. In other embodiments, the included angles between the conveying direction X, the conveying direction and the up-down direction Z can be adjusted as required. , not limited to this.

Referring to FIGS. 1 , 3 and 7 , the cutting device 7 includes a base unit 71 located on one side of the machine device 2 along the conveying direction X, a base unit 71 movably disposed along the up-down direction Z on the base The cutting unit 72 of the base unit 71 and an alignment unit 73 arranged on the base unit 71 . The cutting unit 72 is used to cut each feather bone 91 in the semi-finished product 9 together with a part of the lower feather membrane 93, a part of the double-sided adhesive membrane 92 and a part of the upper feather membrane 94 into the vane. The aligning unit 73 is adapted to limit the position of the semi-finished product 8 in the conveying direction Y.

The material receiving device 8 includes a pump unit 81 and a material removal pipe unit 82 connected to the pump unit 81 . The receiving device 8 uses the siphon principle to receive the residual material after the cutting device 7 cuts the semi-finished product 9 .

During operation, the feather bones 91 are placed on the bearing platform 311 , and after the identification group 313 is compared, the feeding group 312 is driven to move and rotate according to the deviation error, and the feeding group 312 then puts one of the The brisket 91 moves to the adjacent jaw group 322 , and then the jaw set 322 clamps the brisket 91 in the clamping state, and is driven by the rotating disc 321 to rotate to the top of the block unit 42 . At the same time, the air blowing unit 41 blows gas to make the feather bone 91 abut against the pad unit 42 and rotate, and then the clamping jaw group 322 is switched to the clamping state. , and then the jaw group 322 continues to rotate to the ejecting unit 43 . When the jaw group 322 is switched to the relaxed state, the ejecting unit 43 pushes against the feather along the radial direction of the rotating disk 321 toward the axis L To adjust the position of the feather bone 91 in the radial direction of the rotating disk 321 , the clamping jaw group 322 is switched to the clamping state, and then rotated to the position adjacent to the conveyor belt unit 51 .

After the clamping jaw group 322 is switched to the relaxed state, the transfer unit 61 moves closer to the clamping jaw group 322 to clamp the feather bone 91 onto the conveyor belt unit 51 . At this time, the film sticking area 511 of the conveyor belt unit 51 There is a lower feather membrane 93 from the bottom membrane unit 52 , the feather bone 91 and the lower feather membrane 93 move along the conveying direction X with the conveyor belt unit 51 , and then the glue membrane unit 53 and the top membrane unit 54 move again. The double-sided adhesive film 92 and the upper feather film 94 are attached to the feather bone 91 to form the semi-finished product 9, and then the semi-finished product 9 is continuously driven to move to the cutting device 7, and the cutting device 7 The set shape, the feather bone 91 together with part of the lower feather membrane 93, part of the double-sided adhesive film 92 and part of the upper feather membrane 94 are cut into the finished vane product, and finally, the material receiving device 8 is used to remove the remaining material, that is One such vane can be made.

It should be noted that the above description is based on the components and actions corresponding to the manufacturing process of the vane, but in actual operation, the feather bones 91 and other corresponding components corresponding to the other clamping jaw groups 322 operate simultaneously.

Compared with the prior art, the present invention uses the feeding device 3 and the adjusting device 4 to reduce the positional difference between the quills 91, and uses the identification group 313 to match the feeding group 312 to compensate for the artificial placement of the quills 91 on the quills 91. The placement error of the bearing platform 311, coupled with the use of the film sticking device 5, the conveying device 6 and the cutting device 7, the vanes can be made automatically, instead of manpower. Bone 91 achieves the effect of stable quality and manpower saving.

To sum up, the vane laminating machine of the artificial shuttlecock of the present invention can indeed achieve the purpose of the present invention.

However, the above are only examples of the present invention, and should not limit the scope of the present invention. Any simple equivalent changes and modifications made according to the scope of the application for patent of the present invention and the content of the patent specification are still within the scope of the present invention. within the scope of the invention patent.

2: Machine device 3: Feeding device 31: Feeding unit 311: Bearing platform 312: Feeding group 313: Identification Group 32: Gripper unit 321: Spinning Disc 322: Gripper set 4: Adjustment device 41: Air blowing unit 42: Pad unit 43: Ejection unit 5: Film device 51: Conveyor belt unit 511: Film area 512: Clamping area 513: Limit slot 52: Bottom film unit 53: Film unit 54: Top membrane unit 6: Handling device 61: Moving unit 62: Pressing unit 7: Cutting device 71: Base unit 72: Cut off unit 8: Receiving device 81: Pump unit 82: Removal pipe unit 9: Semi-finished products 91: Feather bone 92: Double-sided adhesive film 93: Lower Feather Membrane 94: Upper Feather Membrane X: conveying direction Y: conveying direction Z: up and down direction L: axis

Other features and effects of the present invention will be clearly presented in the embodiments with reference to the drawings, wherein: 1 is a perspective view illustrating an embodiment of a vane laminating machine for artificial shuttlecocks of the present invention; Fig. 2 is an incomplete perspective schematic diagram of this embodiment; Fig. 3 is a sectional view of a semi-finished product to which this embodiment is applicable; Figure 4 is a fragmentary front view of this embodiment; Figure 5 is a cross-sectional view taken along the line V-V in Figure 4; Figure 6 is a cross-sectional view taken along line VI-VI in Figure 4; and Figure 7 is a cutaway top/bottom view of this embodiment.

2: Machine device

7: Cutting device

8: Receiving device

81: Pump unit

82: Removal pipe unit

Claims (10)

A vane laminating machine for artificial badminton, which is suitable for laminating semi-finished products and cutting the semi-finished products into vanes. A lower feather film and an upper feather film pasted on the opposite sides of the double-sided adhesive film, the vane laminating machine includes: a machine device; a feeding device, including a set on the machine device and used for moving and carrying The feeding unit of the quills, and a gripping claw unit disposed on the machine device, the feeding unit can recognize the contour of the quills, and can move the quills to the jaw unit, the jaw unit There is a rotating plate rotatably arranged on the machine table device around an axis, and a plurality of clamping jaw groups arranged on the rotating plate at angular intervals around the axis, and each clamping claw group is used to clamp the feed from the feeding unit. One of the feather bones, the jaw groups can be changed between a clamping state and a loosening state. In the clamping state, the corresponding feather bones are clamped, and in the relaxed state, the clamping corresponding to the feather bones is released. The stress of the feather bones; an adjusting device, arranged on the machine device, and used to adjust the positions of the feather bones relative to the respective clamping jaw groups; a film sticking device, arranged on the machine device, and including a device for A conveyor belt unit for conveying the semi-finished product along a conveying direction, a bottom film unit for laying the lower feather membrane on the conveyor belt unit, and an adhesive for attaching the double-sided adhesive film to the lower feather membrane and the feather bones a film unit, and a top film unit used for attaching the upper feather film to the double-sided adhesive film; a conveying device, movably arranged on the machine device, and used for attaching the double-sided adhesive film The feather bone in the jaw group adjacent to the conveyor belt unit is moved to the conveyor belt unit; and a cutting device located on one side of the machine device along the conveying direction and adapted to each of the semi-finished products A feather bone, part of the lower feather membrane, part of the double-sided adhesive membrane and part of the upper feather membrane are cut to form the pinna. The vane laminating machine for artificial shuttlecocks according to claim 1, wherein the feeding unit comprises a bearing platform for bearing the feather bones, a feeding group movable relative to the bearing platform, and a The identification group above the bearing platform, the feeding group is used to move the feather bones on the bearing platform to the adjacent jaw group, and the identification group is used to identify the positions of the feather bones on the bearing platform And adjust the position and rotation angle of the feeding group accordingly. The vane laminating machine for artificial badminton according to claim 1, wherein the film sticking device further comprises a lamination unit located between the top film unit and the cutting device, and the lamination unit is suitable for facing the semi-finished product toward the semi-finished product. The conveyor belt unit applies pressure. The vane laminating machine for artificial shuttlecocks as claimed in claim 1, wherein the adjusting device comprises an air blowing unit disposed above the gripping claw unit and capable of sending out gas, the air blowing unit is used to make one of them in the The feather bone held by the jaw group in the relaxed state is turned over. The vane laminating machine for artificial shuttlecocks as claimed in claim 1, wherein the adjusting device further comprises a pad unit disposed on the machine table device and adjacent to the gripper unit, and each gripper set rotates to the pad When the block unit is above the block unit, it is in the relaxed state, and the spacer block unit is used for the corresponding feather bone to abut against. The vane fitting machine for artificial badminton according to claim 1, wherein the adjustment The device also includes an ejector unit disposed on the machine table device and adjacent to the jaw unit. The ejector unit can be driven to extend and retract toward the axis. When each jaw group rotates to correspond to the ejector unit, the ejector unit becomes the ejector unit. In the relaxed state, the pushing unit is used for pushing the corresponding feather bone toward the axis. The vane laminating machine for artificial shuttlecocks as claimed in claim 1, wherein the conveying device comprises a conveying unit movably disposed on the machine base device along a conveying direction transverse to the conveying direction, and a conveying unit that can move A pressing unit that is telescopic in an up-down direction, the conveying belt unit has a plurality of limiting grooves arranged at intervals along the conveying direction and formed on the top surface, and the moving unit is used to move the feather bone in the adjacent jaw group closer One of the limiting grooves, the pressing unit is used for pressing the feather bone into the limiting groove and abutting against the lower feather membrane. The vane laminating machine for artificial badminton as claimed in claim 1, wherein the cutting device comprises a base unit located on one side of the machine device along the conveying direction, and a base unit movably along an up-down direction The cutting unit is arranged on the base unit, and the cutting unit is used for cutting each feather bone in the semi-finished product together with part of the lower feather membrane, part of the double-sided adhesive membrane and part of the upper feather membrane. The vane laminating machine for artificial shuttlecocks according to claim 8, wherein the cutting device further has an alignment unit disposed on the base unit, and the alignment unit is adapted to limit the position of the semi-finished product in the conveying direction . The vane laminating machine for artificial shuttlecocks according to claim 1, further comprising a receiving device, the receiving device includes a pump unit, and a material removal pipe unit connected to the pump unit, the receiving device The siphon is used to take the residual material when the cutting device cuts the semi-finished product.

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