TWI770896B - A support frame structure and powder filling device using the same - Google Patents
A support frame structure and powder filling device using the same Download PDFInfo
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Description
本創作係有關一種支撐架結構及使用該支撐架結構之填粉裝置,尤指一種能經由一支撐架之定位一模具組,而能讓粉末能夠均量的填入複數個模穴內,以確保後續成型產品品質之一致性者。 The present invention relates to a support frame structure and a powder filling device using the support frame structure, especially a mold set that can be positioned through a support frame, so that powder can be filled into a plurality of mold cavities in an even amount, so that the To ensure the consistency of the quality of subsequent molded products.
電腦的使用在目前已是相當的普及,而為了因應各種軟體的需求,使電腦的作業速度加快,並符合輕、薄、短、小的要求,不但電腦組件的尺寸逐漸縮小,電腦組件的基本特性要求標準更是大幅提高。因此,為了能符合精密度、導電度、導熱性、強度或其他機械性能之要求,在製造電子元件方面,已是大量的採用金屬粉末成型方法。 The use of computers has become quite popular at present, and in order to meet the needs of various software, to speed up the operation of computers, and to meet the requirements of light, thin, short, and small, not only the size of computer components is gradually reduced, but the basic The standard of feature requirements has been greatly improved. Therefore, in order to meet the requirements of precision, electrical conductivity, thermal conductivity, strength or other mechanical properties, a large number of metal powder molding methods have been used in the manufacture of electronic components.
其中,為了在一次作業中能夠同時生產多個相同的元件,大都是在一個模具上形成多個相同的模穴,再將粉末同時填入各個模穴內,以進行下一階段之擠壓作業。在一次性的填粉過程中,送粉裝置主要是經由送料盒的水平來回移動以輸出粉末,但是此種方式容易讓粉末無法均勻的填入各個模穴內。而由於各個模穴內填粉量的不同,在一次成型多個相同尺寸的產品時,即會因為各個成品密度的不同,使得產品的品質無法一致而影響良率。 Among them, in order to produce multiple identical components at the same time in one operation, most of the same mold cavities are formed on one mold, and then powder is filled into each mold cavity at the same time for the next stage of extrusion operation. . In the one-time powder filling process, the powder feeding device mainly moves back and forth horizontally through the feeding box to output the powder, but this method easily prevents the powder from being uniformly filled into each mold cavity. Due to the difference in the amount of powder filled in each mold cavity, when multiple products of the same size are molded at one time, the quality of the products cannot be consistent due to the difference in the density of each finished product, which affects the yield rate.
有鑑於此,為了提供一種有別於習用技術之結構,並改善前案結構之缺點,發明人積多年的經驗及不斷的研發改進,遂有本創作之產生。 In view of this, in order to provide a structure that is different from the conventional technology and improve the shortcomings of the previous structure, the inventor has accumulated many years of experience and continuous research and development improvement, so this creation came into being.
本創作之一目的在提供一種支撐架結構及使用該支撐架結構之填粉裝置,俾能解決習用填粉裝置之粉末無法均勻的填入各個模穴內,造成各個成品的密度不同,使得產品的品質無法一致之問題。而能經由一支撐架之定位一模具組,並以一閘板之水平推拉與震盪器之輔助震動,讓粉末能夠均量的填入各個模穴內,以確保後續成型產品之品質與一致性。 One purpose of this creation is to provide a support structure and a powder filling device using the support structure, so as to solve the problem that the powder of the conventional powder filling device cannot be uniformly filled into each mold cavity, resulting in different densities of each finished product, making the product The problem of inconsistent quality. A mold set can be positioned through a support frame, and the powder can be filled into each mold cavity evenly by the horizontal push-pull of a gate and the auxiliary vibration of the oscillator, so as to ensure the quality and consistency of the subsequent molding products. .
為達上述創作之目的,本創作所設之支撐架結構係包括一支架、一導架板、一第一驅動件以及一震盪器。其中之支架頂端具有一支撐板,支撐板之板面上具有上下貫穿之一定位槽;導架板以可上下升降之方式連結支架,導架板上具有一定位組件,定位組件具有一定位空間;第一驅動件固定於支架上,供推拉一閘板;而震盪器係固定於支架上,供震動支撐板。 In order to achieve the purpose of the above creation, the support frame structure set up in this creation includes a bracket, a guide frame plate, a first driving member and an oscillator. The top of the bracket has a support plate, and the plate surface of the support plate has a positioning groove running through it up and down; the guide plate is connected to the bracket in a way that can be lifted up and down, and there is a positioning component on the guide plate, and the positioning component has a positioning space ; The first driving part is fixed on the bracket for pushing and pulling a gate; and the oscillator is fixed on the bracket for vibrating the support plate.
本創作所設之填粉裝置係包括一支架、一導架板、一第一驅動件以及一震盪器。其中之支架頂端具有一支撐板,支撐板之板面上具有上下貫穿之一定位槽,供定位一粉筒,粉筒係供容納粉末,粉筒之底板具有複數個上下貫穿之第一孔,底板之下方具有一限位板,限位板之板面上具有複數個第二孔,複數個第二孔與複數個第一孔相對應錯位;導架板以可上下升降之方式連結支架,導架板上具有一定位組件,定位組件具有一 定位空間,供定位一下模具,下模具之頂面具有複數個模穴,且複數個第二孔上下相對應連通複數個模穴;第一驅動件係固定於支架上,供推拉一閘板,閘板之板面上具有複數個第三孔,藉以讓閘板在支撐板與導架板之間水平移動時,複數個第三孔分別與複數個第一孔或複數個第二孔上下相對應連通;而震盪器係固定於支架上,供震動支撐板。 The powder filling device set up in this creation includes a bracket, a guide plate, a first driving member and an oscillator. The top of the bracket is provided with a support plate, and the plate surface of the support plate has a positioning groove running through it up and down for positioning a powder cartridge. The powder cartridge is used for accommodating powder. There is a limit plate under the bottom plate, a plurality of second holes are arranged on the plate surface of the limit plate, and the plurality of second holes and the plurality of first holes are correspondingly dislocated; There is a positioning component on the guide frame plate, and the positioning component has a The positioning space is used for positioning the lower mold. The top surface of the lower mold has a plurality of mold cavities, and a plurality of second holes are connected to a plurality of mold cavities up and down correspondingly; the first driving part is fixed on the bracket for pushing and pulling a gate, There are a plurality of third holes on the plate surface of the shutter, so that when the shutter moves horizontally between the support plate and the guide plate, the third holes are respectively up and down with the first holes or the second holes. Correspondingly connected; and the oscillator is fixed on the bracket for the vibration support plate.
實施時,第一驅動件之一端連結一閘板,藉以讓閘板在粉筒之底板與限位板之間移動;閘板之板面上具有複數個第三孔,閘板定位在一第一位置時,複數個第一孔上下相對應連通複數個第三孔,複數個第二孔與複數個第三孔相互交錯而不相連通;而閘板定位在一第二位置時,複數個第二孔上下相對應連通複數個第三孔,複數個第一孔與複數個第三孔相互交錯而不相連通。 During implementation, one end of the first driving member is connected with a shutter, so as to allow the shutter to move between the bottom plate of the powder cartridge and the limiting plate; the plate surface of the shutter has a plurality of third holes, and the shutter is positioned on a first At one position, the plurality of first holes are connected to the plurality of third holes up and down correspondingly, and the plurality of second holes and the plurality of third holes are staggered and not communicated with each other; and when the shutter is positioned at a second position, the plurality of The second holes are correspondingly connected up and down with the plurality of third holes, and the plurality of first holes and the plurality of third holes are staggered and not communicated with each other.
實施時,震盪器提供至少二次之間隔震動,第一次震動在閘板定位於第一位置時,藉以讓該粉末填實於該複數個第三孔內;第二次震動係在閘板定位於第二位置時,複數個第三孔、複數個第二孔與複數個模穴上、下相對應連通,藉以讓複數個第三孔內之粉末向下移動以填入複數個模穴內。 During implementation, the oscillator provides at least two vibrations at intervals, the first vibration is when the shutter is positioned at the first position, so that the powder is filled in the plurality of third holes; the second vibration is tied to the shutter When positioned at the second position, a plurality of third holes, a plurality of second holes and a plurality of mold cavities are connected up and down correspondingly, so as to allow the powder in the plurality of third holes to move downward to fill the plurality of mold cavities Inside.
實施時,本創作更包括複數個直立導桿及至少一第二驅動件,複數個直立導桿分別穿過導架板,複數個直立導桿之頂端分別連結支撐板之底面,且至少一第二驅動件連結導架板,藉以讓導架板上下升降。 During implementation, the present invention further includes a plurality of upright guide rods and at least one second driving member, the plurality of upright guide rods respectively pass through the guide frame plate, the top ends of the plurality of upright guide rods are respectively connected to the bottom surface of the support plate, and at least one first The two driving parts are connected with the guide frame plate, so as to make the guide frame plate move up and down.
實施時,定位組件包括相互平行且依序水平間隔排列之一第一側板、一第一限位件、一第二限位件及一第二側板,第一側板之底端與第二側板之底端分別連結導架板,第一側板連結第一調整件,第一調整件 之一端連接第一限位件,藉以讓第一限位件水平移動,以調整第一限位件與第二限位件之間距。 During implementation, the positioning assembly includes a first side plate, a first limit piece, a second limit piece and a second side board which are parallel to each other and are arranged at horizontal intervals in sequence, and the bottom end of the first side board and the second side board The bottom end is respectively connected with the guide frame plate, the first side plate is connected with the first adjusting piece, the first adjusting piece One end is connected with the first limiting piece, so as to make the first limiting piece move horizontally to adjust the distance between the first limiting piece and the second limiting piece.
實施時,本創作更包括一支撐座、至少一水平導桿、一第三側板以及一第三限位件,支撐座之底端連結導架板,且支撐座位於第一限位件與第二限位件之間;至少一水平導桿之兩端分別連接第一側板及支撐座,且至少一水平導桿水平貫穿第一限位件,供導引第一限位件水平移動;第三側板連結一第三調整件,第三調整件之一端連接第三限位件,藉以讓第三限位件水平移動,以調整第三限位件之水平位置。 During implementation, the present invention further includes a support base, at least one horizontal guide rod, a third side plate and a third limiting member, the bottom end of the support base is connected to the guide frame plate, and the support base is located between the first limiting member and the first limiting member. Between the two limiting members; the two ends of at least one horizontal guide rod are respectively connected to the first side plate and the support base, and at least one horizontal guide rod horizontally penetrates the first limiting member for guiding the horizontal movement of the first limiting member; The three side plates are connected with a third adjusting piece, and one end of the third adjusting piece is connected with the third limiting piece, so as to allow the third limiting piece to move horizontally to adjust the horizontal position of the third limiting piece.
為便於對本創作能有更深入的瞭解,茲詳述於後: In order to facilitate a deeper understanding of this creation, it is detailed below:
1:填粉裝置 1: Powder filling device
2:支撐架結構 2: Support frame structure
21:支架 21: Bracket
211:基座 211: Pedestal
212:支撐板 212: Support plate
213:直立導桿 213: Upright guide rod
214:定位槽 214: Positioning slot
22:導架板 22: Guide frame plate
220,220’:水平導桿 220, 220’: Horizontal guide rod
221:定位組件 221: Positioning components
222:支撐座 222: Support seat
223:第一側板 223: First side panel
2231:第一調整件 2231: The first adjustment piece
224:第一限位件 224: The first limit piece
225:第二限位件 225: Second limit piece
226:第二側板 226: Second side panel
227:第三側板 227: Third side panel
2271:第三調整件 2271: Third adjustment piece
228:第三限位件 228: The third limiter
229:定位空間 229: Positioning Space
23:第一驅動件 23: The first drive
24:震盪器 24: Oscillator
3:模具組 3: Die set
31:粉筒 31: Powder cartridge
311:底板 311: Bottom plate
312:第一孔 312: first hole
32:限位板 32: Limit board
321:第二孔 321: Second hole
33:下模具 33: Lower mold
331:模穴 331: Mould cavity
34:閘板 34: Gate
341:第三孔 341: Third hole
4:第二驅動件 4: The second drive
A:第一位置 A: The first position
B:第二位置 B: Second position
〔圖1〕係為本創作填粉裝置之較佳實施例之立體外觀示意圖。 [FIG. 1] is a three-dimensional appearance schematic diagram of a preferred embodiment of the powder filling device of the present creation.
〔圖2〕係為本創作填粉裝置之較佳實施例之另一立體外觀示意圖。 [FIG. 2] is another three-dimensional appearance schematic diagram of the preferred embodiment of the powder filling device of the present creation.
〔圖3〕係為本創作填粉裝置之較佳實施例之另一立體外觀示意圖。 [FIG. 3] is another three-dimensional appearance schematic diagram of the preferred embodiment of the powder filling device created by the present invention.
〔圖4〕係為本創作填粉裝置之較佳實施例之部分剖面示意圖。 [FIG. 4] is a partial cross-sectional schematic diagram of a preferred embodiment of the powder filling device of the present creation.
〔圖5〕係為本創作之支撐座上升且閘板在第一位置時之使用狀態示意圖。 [Fig. 5] is a schematic diagram of the use state when the support base of this creation is raised and the shutter is in the first position.
〔圖6〕係為本創作之閘板在第二位置時之使用狀態示意圖。 [Fig. 6] is a schematic diagram of the use state of the shutter of this creation when it is in the second position.
〔圖7〕係為本創作在填粉後且閘板在第一位置時之使用狀態示意圖。 [Fig. 7] is a schematic diagram of the use state of the present creation after powder is filled and the shutter is in the first position.
〔圖8〕係為本創作之支撐座下降以取出模具時之使用狀態示意圖。 [Figure 8] is a schematic diagram of the use state when the support base of this creation is lowered to take out the mold.
請參閱圖1~圖4所示,其為本創作填粉裝置1之較佳實施例,主要包括一支撐架結構2以及一模具組3。其中之支撐架結構2包括一支架
21、一導架板22、一第一驅動件23以及一震盪器24;模具組3包括一粉筒31、一限位板32以及一下模具33。
Please refer to FIG. 1 to FIG. 4 , which are a preferred embodiment of the
支架21主要包括一基座211、一支撐板212以及複數個直立導桿213,支撐板212固定於基座211之上方,並位於支架21之頂端,支撐板212之板面上具有上下貫穿之四邊形定位槽214:在本實施例中,直立導桿213具有四個,並分佈於支架21之四個邊角位置上,四個直立導桿213之頂端分別連結支撐板212之底面,四個直立導桿213之底端分別連結於基座211之頂面上。
The
導架板22為四邊形之一平板,導架板22上具有一定位組件221,定位組件221包括一支撐座222、一第一側板223、一第一限位件224、一第二限位件225、一第二側板226、一第三側板227以及一第三限位件228。支撐座222位於第一限位件224、第二限位件225與第三限位件228之間,且支撐座222之底端連結於導架板22之頂面中央位置;第一側板223、第一限位件224、第二限位件225、第二側板226相互平行且依序水平間隔排列,第一側板223之底端與第二側板226之底端分別連結導架板22之相對左、右兩側,第一側板223連結一螺桿,該螺桿做為第一調整件2231,第一調整件2231之一端連接一立板,該立板做為第一限位件224。而二個水平導桿(220,220’)水平貫穿第一限位件224,且二個水平導桿(220,220’)之兩端分別連接第一側板223與支撐座222,藉以讓第一限位件224水平移動,以調整第一限位件224與第二限位件225之間距。而第三側板227之底端連結導架板22之前側,第三側板227連結一螺桿,該螺桿做為第三調整件2271,第三調整件2271之一端連接一立板,該立板做為第三限位件228,藉以讓第三限位件228水平移動,
以調整第三限位件228之水平位置,並在第一限位件224、第二限位件225與第三限位件228之間形成一定位空間229,以定位一下模具33。
The
導架板22之底面與基座211的頂面之間具有二個直立且間隔併列之液壓缸,該液壓缸做為第二驅動件4;而四個直立導桿213分別穿過導架板22、第一側板223與第二側板226,藉以讓導架板22與定位組件221可以一起上、下升降。
Between the bottom surface of the
第一驅動件23係為液壓缸或氣壓缸之類的直線推送裝置,第一驅動件23固定於支架21之支撐板212一側,且第一驅動件23之一端連結一閘板34之一側;而震盪器24係固定於支撐板212之另一側,藉以震動支撐板212。
The first driving
模具組3之粉筒31由上而下穿過支撐板212之板面,以定位於四邊形定位槽214內;粉筒31之底板311上具有複數個陣列狀排列且分別上下貫穿之第一孔312;底板311之下方具有一限位板32,限位板32為一平板,限位板32之板面上具有複數個陣列狀排列且分別上下貫穿之第二孔321,複數個第二孔321與複數個第一孔312相對應錯位而不相連通。下模具33係放置於支撐座222頂面的定位空間229中,經由第一限位件224、第二限位件225與第三限位件228之三側抵壓以固定不動;下模具33之頂面具有複數個陣列狀排列之模穴331,複數個第二孔321上下相對應連通複數個模穴331。而閘板34係為一平板,閘板34夾置於底板311與限位板32之間,閘板34之板面上具有複數個陣列狀排列之第三孔341。
The
藉此,如圖5所示,當粉筒31內填裝金屬粉末,導架板22與支撐座222上升而使得下模具33之頂面向上抵壓限位板32之底面,且閘板34
不移動以定位在一第一位置A時,粉筒31之底板311之複數個第一孔312與閘板34上之複數個第三孔341上、下相對應連通,而限位板32上之複數個第二孔321與複數個第三孔341相互交錯而不相連通,經由震盪器24之第一次震動,即可讓粉筒31內之金屬粉末下降,以填實於閘板34上之複數個第三孔341內。
Thereby, as shown in FIG. 5 , when the
如圖6所示,當第一驅動件23帶動閘板34,讓閘板34在底板311與限位板32之間水平向前移動,以定位在一第二位置B時,底板311之複數個第一孔312與閘板34上之複數個第三孔341相互交錯而不相連通,而複數個第三孔341、限位板32之複數個第二孔321與下模具33之複數個模穴331分別上、下相對應連通,經由震盪器24之第二次震動,則可讓複數個第三孔341內之金屬粉末下降,以分別填入複數個模穴331內。而如圖7、圖8所示,當第一驅動件23再次帶動閘板34,以水平向後移動定位在第一位置A,且導架板22與支撐座222下降時,經而第一限位件224、第二限位件225與第三限位件228之釋放,即可取出下模具33,藉以對複數個模穴331內之均量金屬粉末進行後續之成型加工作業。
As shown in FIG. 6 , when the first driving
綜上所述,依上文所揭示之內容,本創作確可達到預期之目的,提供一種能經由一支撐架結構以定位一模具組,再以一閘板在底板與限位板之間水平前後移動,同時以一震盪器輔助震動,而能讓金屬粉末均量的填入模具之各個模穴內,從而確保後續成型產品品質與一致性之支撐架結構及使用該支撐架之填粉裝置,極具產業上利用之價值,爰依法提出發明專利申請。 To sum up, according to the content disclosed above, the present invention can indeed achieve the intended purpose of providing a mold set that can be positioned through a support frame structure, and then a gate is used to level between the bottom plate and the limiting plate. It moves back and forth, and at the same time, an oscillator is used to assist the vibration, so that the metal powder can be filled into each cavity of the mold in an even amount, so as to ensure the quality and consistency of the subsequent molded products. The support structure and the powder filling device using the support It is of great value for industrial use, and it is required to file an application for an invention patent in accordance with the law.
本創作雖為實現上述目的而揭露了較佳的具體實施例,惟其 並非用以限制本創作之構造特徵,任何該技術領域之通常知識者應知,在本創作的技術精神下,任何輕易思及之變化或修飾皆是可能的,且皆為本創作之申請專利範圍所涵蓋。 Although the present creation discloses preferred specific embodiments to achieve the above-mentioned purpose, the It is not intended to limit the structural features of this creation, and any person with ordinary knowledge in the technical field should know that any changes or modifications that are easily thought of are possible under the technical spirit of this creation, and they are all patent applications for this creation. range covered.
1:填粉裝置 1: Powder filling device
2:支撐架結構 2: Support frame structure
21:支架 21: Bracket
211:基座 211: Pedestal
212:支撐板 212: Support plate
213:直立導桿 213: Upright guide rod
214:定位槽 214: Positioning slot
22:導架板 22: Guide frame plate
221:定位組件 221: Positioning components
222:支撐座 222: Support seat
2231:第一調整件 2231: The first adjustment piece
225:第二限位件 225: Second limit piece
226:第二側板 226: Second side panel
227:第三側板 227: Third side panel
2271:第三調整件 2271: Third adjustment piece
228:第三限位件 228: The third limiter
24:震盪器 24: Oscillator
3:模具組 3: Die set
31:粉筒 31: Powder cartridge
33:下模具 33: Lower mold
4:第二驅動件 4: The second drive
Claims (6)
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TW110110685A TWI770896B (en) | 2021-03-24 | 2021-03-24 | A support frame structure and powder filling device using the same |
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TW110110685A TWI770896B (en) | 2021-03-24 | 2021-03-24 | A support frame structure and powder filling device using the same |
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Publication Number | Publication Date |
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TWI770896B true TWI770896B (en) | 2022-07-11 |
TW202237300A TW202237300A (en) | 2022-10-01 |
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS58215319A (en) * | 1982-06-10 | 1983-12-14 | Hitachi Ltd | Mold for compression molding |
JPH03121812A (en) * | 1989-10-04 | 1991-05-23 | Ngk Insulators Ltd | Pressure molding of ceramic pipe |
CN105108139A (en) * | 2015-09-09 | 2015-12-02 | 深圳市鑫台铭机械设备有限公司 | Integrated inductor forming machine |
CN212032867U (en) * | 2020-05-19 | 2020-11-27 | 通友智能装备(江苏)有限公司 | Powder filling machine for integrally formed inductor |
-
2021
- 2021-03-24 TW TW110110685A patent/TWI770896B/en active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS58215319A (en) * | 1982-06-10 | 1983-12-14 | Hitachi Ltd | Mold for compression molding |
JPH03121812A (en) * | 1989-10-04 | 1991-05-23 | Ngk Insulators Ltd | Pressure molding of ceramic pipe |
CN105108139A (en) * | 2015-09-09 | 2015-12-02 | 深圳市鑫台铭机械设备有限公司 | Integrated inductor forming machine |
CN212032867U (en) * | 2020-05-19 | 2020-11-27 | 通友智能装备(江苏)有限公司 | Powder filling machine for integrally formed inductor |
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TW202237300A (en) | 2022-10-01 |
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