TWI770326B - A composite tube - Google Patents
A composite tube Download PDFInfo
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- TWI770326B TWI770326B TW107144944A TW107144944A TWI770326B TW I770326 B TWI770326 B TW I770326B TW 107144944 A TW107144944 A TW 107144944A TW 107144944 A TW107144944 A TW 107144944A TW I770326 B TWI770326 B TW I770326B
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- coating layer
- axial direction
- pipe body
- tube body
- pipe
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- 239000002131 composite material Substances 0.000 title claims abstract description 46
- 239000011347 resin Substances 0.000 claims abstract description 27
- 229920005989 resin Polymers 0.000 claims abstract description 27
- 230000007246 mechanism Effects 0.000 claims abstract description 23
- 230000002093 peripheral effect Effects 0.000 claims abstract description 20
- 239000000463 material Substances 0.000 claims abstract description 13
- 239000011247 coating layer Substances 0.000 claims description 85
- 230000000717 retained effect Effects 0.000 abstract 1
- 239000010410 layer Substances 0.000 description 35
- 238000005253 cladding Methods 0.000 description 9
- 230000000052 comparative effect Effects 0.000 description 7
- 229920001971 elastomer Polymers 0.000 description 6
- -1 polyethylene Polymers 0.000 description 6
- 239000011241 protective layer Substances 0.000 description 6
- 238000004904 shortening Methods 0.000 description 6
- 239000000806 elastomer Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 239000000203 mixture Substances 0.000 description 5
- 239000011248 coating agent Substances 0.000 description 4
- 238000000576 coating method Methods 0.000 description 4
- 230000008602 contraction Effects 0.000 description 4
- 229920001083 polybutene Polymers 0.000 description 4
- 239000004698 Polyethylene Substances 0.000 description 3
- 239000004743 Polypropylene Substances 0.000 description 3
- 229920000573 polyethylene Polymers 0.000 description 3
- 229920001155 polypropylene Polymers 0.000 description 3
- 238000003860 storage Methods 0.000 description 3
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 230000004323 axial length Effects 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- 229920003020 cross-linked polyethylene Polymers 0.000 description 2
- 239000004703 cross-linked polyethylene Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 229920001684 low density polyethylene Polymers 0.000 description 2
- 239000004702 low-density polyethylene Substances 0.000 description 2
- 230000014759 maintenance of location Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 229920000098 polyolefin Polymers 0.000 description 2
- 229920002379 silicone rubber Polymers 0.000 description 2
- 239000004945 silicone rubber Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 229920002943 EPDM rubber Polymers 0.000 description 1
- 229920000181 Ethylene propylene rubber Polymers 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000002542 deteriorative effect Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000011229 interlayer Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 238000009751 slip forming Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B1/00—Layered products having a non-planar shape
- B32B1/08—Tubular products
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
- B32B3/10—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material
- B32B3/18—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material characterised by an internal layer formed of separate pieces of material which are juxtaposed side-by-side
- B32B3/22—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material characterised by an internal layer formed of separate pieces of material which are juxtaposed side-by-side of spaced pieces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
- B32B3/26—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
- B32B3/30—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by a layer formed with recesses or projections, e.g. hollows, grooves, protuberances, ribs
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L11/00—Hoses, i.e. flexible pipes
- F16L11/04—Hoses, i.e. flexible pipes made of rubber or flexible plastics
- F16L11/11—Hoses, i.e. flexible pipes made of rubber or flexible plastics with corrugated wall
- F16L11/115—Hoses, i.e. flexible pipes made of rubber or flexible plastics with corrugated wall having reinforcements not embedded in the wall
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Rigid Pipes And Flexible Pipes (AREA)
- Laminated Bodies (AREA)
Abstract
Description
本揭露係關於一種複合管。 The present disclosure relates to a composite pipe.
自以往,便已知一種將管體重疊複數層來加以形成的複合管。例如日本特開2013-231490號公報係記載有一種在管體及覆蓋管體外周之保持層之間形成保護層的複合管。 Conventionally, a composite pipe formed by overlapping a pipe body in a plurality of layers has been known. For example, Japanese Patent Laid-Open No. 2013-231490 describes a composite pipe in which a protective layer is formed between a pipe body and a holding layer covering the periphery of the pipe body.
日本特開2013-231490號公報所示之複合管係藉由設置保護層,來將管體保持在保持層內部。又,會讓保護層之內周面帶有凹凸,以降低管體之外周面與保護層之間的摩擦阻抗。藉此,在為了使管體連接於管接頭而將保持層與保護層朝管體軸向拉近時,便會讓管體端部變得易於露出。然而,由於保護層會覆蓋管體之外周面,故在伸縮保持層時便會成為阻抗,而有難以進行伸縮之情況的可能性。 The composite pipe system disclosed in Japanese Patent Application Laid-Open No. 2013-231490 is provided with a protective layer to hold the pipe body inside the holding layer. In addition, the inner peripheral surface of the protective layer is provided with concavities and convexities, so as to reduce the frictional resistance between the outer peripheral surface of the pipe body and the protective layer. Thereby, when the holding layer and the protective layer are pulled toward the axial direction of the pipe body in order to connect the pipe body to the pipe joint, the ends of the pipe body are easily exposed. However, since the protective layer covers the outer peripheral surface of the tube body, it becomes an impedance when the holding layer expands and contracts, and it may be difficult to expand and contract.
本揭露係提供一種能將管體保持在披覆層之內部,並使披覆層易於伸縮的複合管。 The present disclosure provides a composite pipe capable of keeping the pipe body inside the coating layer and making the coating layer easy to expand and contract.
第1態樣之複合管係具有:管狀之管體;樹脂材料所構成之披覆層,係管狀並覆蓋該管體之外周,在該管體之軸向交互形成有:朝徑向外側成為凸狀之環狀的山部;以及徑向外側會成為凹狀的環狀之谷部,而成為可朝軸向收縮之蛇腹狀;以及保持機構,係沿著該披覆層之周圍方向或軸向的任一者來延伸設置,且會沿著另者來隔有間隔地複數配置,而將該管體保持在該披覆層之內部。 The composite pipe system of the first aspect has: a tubular pipe body; a coating layer composed of a resin material is tubular and covers the outer periphery of the pipe body, and is alternately formed in the axial direction of the pipe body: radially outward A convex annular mountain portion; and a concave annular valley portion on the radially outer side to form a bellows-like shape that can be retracted in the axial direction; and a holding mechanism, along the circumferential direction or Any one of the axial directions is extended and arranged along the other in plural at intervals, so as to keep the pipe body inside the coating layer.
根據第1態樣之複合管,管體係藉由保持機構來被保持在披覆層內部。此保持機構係沿著披覆層之周圍方向來延伸設置,且會沿著軸向來隔有間隔地複數配置。或者會沿著披覆層的軸向來延伸設置,且會沿著周圍方向來隔有間隔地複數配置。 According to the composite pipe of the first aspect, the pipe system is held inside the coating layer by the holding mechanism. The holding mechanisms are extended along the circumferential direction of the coating layer, and are arranged in plural at intervals along the axial direction. Alternatively, they may be extended along the axial direction of the coating layer, and may be arranged in plural at intervals along the circumferential direction.
因此,相較於會沿著披覆層之周圍方向與軸向兩者來延伸設置之保持機構(換言之,覆蓋管體外周之保持機構),在管體與保持機構之間的摩擦,或是披覆層與保持機構之間的摩擦會較小。因此,便會使披覆層易於在軸向伸縮。 Therefore, compared to a retaining mechanism that would extend both in the peripheral and axial directions of the coating (in other words, a retaining mechanism covering the outer periphery of the tube), the friction between the tube and the retaining mechanism, or There will be less friction between the cladding and the retaining mechanism. Therefore, the coating layer can be easily stretched and contracted in the axial direction.
第2態樣之複合管係在第1態樣之複合管中,該保持機構係使該谷部會朝徑向內側突出之縮徑部。 The composite pipe of the second aspect is in the composite pipe of the first aspect, and the holding mechanism is a diameter-reduced portion in which the valley portion protrudes radially inward.
第2態樣之複合管中,披覆層之谷部會朝徑向內側突出,而形成有縮徑部。然後,管體便會藉由此縮徑部來被保持在披覆層之內部。縮徑部係可伴隨著披覆層之伸縮而在軸向作動。又,縮徑部會沿著軸向來隔有間隔地加以配置。因此,披覆層與管體的接觸面積便會較小,且摩擦力會較小。藉此,便會使披覆層易於伸縮。 In the composite pipe of the second aspect, the valley portion of the coating layer protrudes radially inward, and a diameter-reduced portion is formed. Then, the tube body is held inside the coating layer by the reduced diameter portion. The diameter-reduced portion can act in the axial direction along with the expansion and contraction of the coating layer. Moreover, the diameter-reduced part is arrange|positioned at intervals along the axial direction. Therefore, the contact area between the coating layer and the tube body will be smaller, and the frictional force will be smaller. Thereby, the covering layer can be easily stretched.
第3態樣之複合管係在第1態樣之複合管中,該保持機構係在該谷部與該管體之間沿著軸向來配置的彈性體。 The composite pipe of the third aspect is in the composite pipe of the first aspect, and the holding mechanism is an elastic body arranged in the axial direction between the valley portion and the pipe body.
第3態樣之複合管係在披覆層之谷部與管體之間,沿著軸向來配置有彈性體。又,此彈性體會沿著周圍方向來隔有間隔地加以配置。因此,披覆層與彈性體的接觸面積便會較小,且摩擦力會較小。藉此,便會使披覆層易於伸縮。 The composite pipe of the third aspect is tied between the valley portion of the coating layer and the pipe body, and an elastic body is arranged along the axial direction. Moreover, this elastic body is arrange|positioned at intervals along the peripheral direction. Therefore, the contact area between the coating layer and the elastomer will be smaller, and the frictional force will be smaller. Thereby, the covering layer can be easily stretched.
第4態樣之複合管係在第1態樣之複合管中,該彈性體係在該披覆層之周圍方向形成為帶有振幅的波狀。 The composite pipe of the fourth aspect is in the composite pipe of the first aspect, and the elastic system is formed into a wave shape with amplitude in the peripheral direction of the coating layer.
第4態樣之複合管中,沿著披覆層之軸向來延伸設置之彈性體會在披覆層之周圍方向帶有振幅。因此,彈性體便會易於沿著軸向來變形。藉此,便會使披覆層更加易於伸縮。 In the composite pipe of the fourth aspect, the elastic body extending along the axial direction of the coating layer has an amplitude in the peripheral direction of the coating layer. Therefore, the elastic body is easily deformed in the axial direction. In this way, the covering layer can be more easily stretched.
根據本揭露,便可提供一種能將管體保持在披覆層之內部,並使披覆層易於伸縮的複合管。 According to the present disclosure, it is possible to provide a composite pipe capable of keeping the pipe body inside the coating layer and making the coating layer easy to expand and contract.
10‧‧‧複合管 10‧‧‧Composite pipe
12‧‧‧管體 12‧‧‧Pipe body
12A‧‧‧外周面 12A‧‧‧Outer surface
14‧‧‧中間層 14‧‧‧Interlayer
20‧‧‧披覆層 20‧‧‧Coating
22‧‧‧山部 22‧‧‧Yamabe
22A‧‧‧外側壁 22A‧‧‧Outside Wall
22B‧‧‧側壁 22B‧‧‧Sidewall
22C‧‧‧外彎曲部 22C‧‧‧External bending part
24‧‧‧谷部 24‧‧‧Tanibe
24A‧‧‧內側壁 24A‧‧‧Inner Wall
24B‧‧‧側壁 24B‧‧‧Sidewall
24C‧‧‧內彎曲部 24C‧‧‧Inner bend
26‧‧‧縮徑部 26‧‧‧Reduced diameter
26A‧‧‧內側壁 26A‧‧‧Inner side wall
30‧‧‧彈性體 30‧‧‧Elastomer
40‧‧‧彈性體 40‧‧‧Elastomer
H1‧‧‧厚度 H1‧‧‧Thickness
H2‧‧‧厚度 H2‧‧‧Thickness
L1‧‧‧長度 L1‧‧‧Length
L2‧‧‧長度 L2‧‧‧Length
M‧‧‧中間部 M‧‧‧Middle
R‧‧‧徑向 R‧‧‧Radial
△R‧‧‧半徑差 △R‧‧‧Radius difference
S‧‧‧軸向 S‧‧‧axial
V‧‧‧空氣儲存部 V‧‧‧Air Storage
圖1係顯示本揭露的實施形態相關之複合管的立體圖。 FIG. 1 is a perspective view showing a composite pipe according to an embodiment of the present disclosure.
圖2係顯示本揭露的實施形態相關之複合管的縱剖面圖。 FIG. 2 is a longitudinal sectional view showing a composite pipe according to an embodiment of the present disclosure.
圖3係本揭露的實施形態相關之複合管的縱剖面部分放大圖。 3 is a partial enlarged view of a longitudinal section of a composite pipe according to an embodiment of the present disclosure.
圖4A係顯示本揭露的實施形態相關之複合管中的保持機構變形例之立體圖。 4A is a perspective view showing a modification of the holding mechanism in the composite pipe according to the embodiment of the present disclosure.
圖4B係顯示將圖4A之複合管的管體端部露出後之狀態的立體圖。 FIG. 4B is a perspective view showing a state in which the pipe end of the composite pipe of FIG. 4A is exposed.
圖4C係顯示伴隨著披覆層之縮短變形且彈性體亦縮短變形後的狀態之立體圖。 FIG. 4C is a perspective view showing a state in which the elastic body is also shortened and deformed along with the shortening and deformation of the coating layer.
圖5係顯示將本揭露的實施形態相關之複合管的管體端部露出後之狀態的縱剖面圖。 FIG. 5 is a longitudinal sectional view showing a state in which the end of the tube body of the composite tube according to the embodiment of the present disclosure is exposed.
圖6係顯示在圖3之縱剖面部分中將披覆層縮短變形的過程之圖式。 FIG. 6 is a diagram showing the process of shortening and deforming the cladding layer in the longitudinal section of FIG. 3 .
圖7係顯示在圖3之縱剖面部分中將披覆層縮短變形後的狀態之圖式。 FIG. 7 is a diagram showing a state in which the coating layer is shortened and deformed in the longitudinal section of FIG. 3 .
圖8係顯示將本揭露的實施形態相關之複合管的管體端部露出後之狀態的立體圖。 FIG. 8 is a perspective view showing a state in which the pipe body end of the composite pipe according to the embodiment of the present disclosure is exposed.
圖9A係顯示本揭露的實施形態相關之複合管中的保持機構變形例之立體圖。 9A is a perspective view showing a modification of the holding mechanism in the composite pipe according to the embodiment of the present disclosure.
圖9B係顯示將圖9A之複合管的管體端部露出後之狀態的立體圖。 FIG. 9B is a perspective view showing a state in which the end of the tube body of the composite tube of FIG. 9A is exposed.
圖9C係顯示伴隨著披覆層之縮短變形且彈性體亦縮短變形後的狀態之立體圖。 9C is a perspective view showing a state in which the elastic body is also shortened and deformed along with the shortening and deformation of the coating layer.
圖10係顯示比較例相關之複合管的縱剖面圖。 Fig. 10 is a longitudinal sectional view showing a composite pipe according to a comparative example.
以下,便適當參照圖式,就本揭露相關之複合管一範例的實施形態來詳細說明。各圖式中使用相同符號來表示的構成要素係代表著相同構成要素。又,各構成要素並不限於1個,而可複數存在。另外,關於在以下說明之實施形態中所重複的構成及符號會有省略說明之情況。又,本揭露並不限於以下實施形態,而可在本揭露之目的的範圍內追加適當改變來加以實施。 Hereinafter, an exemplary embodiment of the composite pipe related to the present disclosure will be described in detail with reference to the drawings. Components denoted by the same symbols in the respective drawings represent the same components. In addition, each component is not limited to one, and may exist in plural. In addition, description may be abbreviate|omitted about the structure and code|symbol which are repeated in embodiment demonstrated below. In addition, the present disclosure is not limited to the following embodiments, and can be implemented by adding appropriate changes within the scope of the purpose of the present disclosure.
本說明書中之「工序」的用語並非僅指獨立之工序,即便在與其他工序無法明確區別的情況,只要是能達成其目的者的話,該工序亦會被包含於本用語。本說明中,組成物中各成分的量在該當於各成分之物質會複數存在於組成物中的情況,只要不特別指出,便代表是存在於組成物中之複數物質的總計量。本說明中所謂「主成分」只要不特別指出,便代表是混合物中之質量基準含量為最多的成分。 The term "process" in this specification does not refer only to an independent process, and even if it is not clearly distinguishable from other processes, the process is included in this term as long as its purpose can be achieved. In this specification, the amount of each component in the composition represents the total amount of the plural substances present in the composition unless otherwise specified, when the substances corresponding to each component are present in the composition in plural. The so-called "main component" in this description refers to the component with the highest mass-based content in the mixture, unless otherwise specified.
<複合管> <Composite tube>
本揭露相關之複合管係具有:管狀之管體;披覆層,係管狀並覆蓋管體外周;以及保持機構,係將管體保持在披覆層內部。管體係以樹脂材料所構成。披覆層係以樹脂材料所構成。又,其形狀係在管體軸向交互形成有會朝徑向外側成為凸狀的環狀山部以及會朝徑向外側成為凹狀的環狀谷部,而成為蛇腹狀,並會在管體外周被引導且可朝軸向縮短。保持機構係與披覆層一體形成。 The composite pipe system related to the present disclosure has: a tubular pipe body; a coating layer, which is tubular and covers the outer periphery of the pipe body; and a holding mechanism, which keeps the pipe body inside the coating layer. The pipe system is made of resin material. The coating layer is made of resin material. In addition, the shape of the tube body is formed by alternately forming an annular mountain portion that becomes convex toward the radially outer side and an annular valley portion that becomes a concave shape toward the radially outer side, forming a bellows shape. The outer circumference is guided and can be shortened axially. The retention mechanism is integrally formed with the coating.
接著,便舉一範例並基於圖式來說明用以本揭露之複合管的形態。圖1所示之本實施形態相關的複合管10係具備管體12、披覆層20。 Next, an example will be given to describe the form of the composite pipe used in the present disclosure based on the drawings. The
(管體) (tube body)
管體12係管狀,且為以樹脂材料所構成之樹脂管。樹脂材料之樹脂係舉例有例如聚丁烯、聚乙烯、交聯聚乙烯以及聚丙烯等的聚烯烴以及氯乙烯等,樹脂可僅使用1種或並用2種以上。其中係適合使用聚丁烯,而較佳地係包含有聚丁烯來作為主成分,可為例如在構成管體之樹脂材料中包含85質量%之態樣。又,構成管體之樹脂材料可含有其他添加劑。 The
管體12之直徑(亦即外徑)並不特別限制,可為例如在10mm以上,100mm以下的範圍,較佳地係在12mm以上,35mm以下的範圍。又,管體12之厚度並不特別限制,可舉例為1.0mm以上,5.0mm以下,較佳地係1.4mm以上,3.2mm以下。 The diameter (ie, the outer diameter) of the
(披覆層) (coating layer)
披覆層20係管狀,並覆蓋管體12外周。披覆層20係以樹脂材料所構成。構成披覆層20之樹脂材料的樹脂係舉例有例如聚丁烯、聚乙烯、交聯聚乙烯以及聚丙烯等的聚烯烴以及氯乙烯等,樹脂可僅使用1種或並用2種以 上。其中係適合使用低密度聚乙烯,而較佳地係包含有低密度聚乙烯來作為主成分,可為例如在構成披覆層之樹脂材料中包含80質量%以上之態樣,更佳地係包含90質量%以上之態樣。 The
又,所使用之樹脂的MFR(Melt Flow Rate)較佳地係0.25以上,更佳地係0.3以上,最佳地係0.4以上,1.2以下。藉由使MFR成為1.2以下,便可使毛邊難以產生。在MFR較1.2要大的情況,便會讓熔融樹脂容易流進至用以形成披覆層20之模具的分模面,而易於產生毛邊。另外,構成披覆層之樹脂材料可含有其他添加劑。 In addition, the MFR (Melt Flow Rate) of the resin used is preferably 0.25 or more, more preferably 0.3 or more, and most preferably 0.4 or more and 1.2 or less. By making MFR 1.2 or less, it becomes difficult to generate|occur|produce a burr. When the MFR is larger than 1.2, the molten resin can easily flow into the parting surface of the mold for forming the
如圖2所示,披覆層20係蛇腹狀,並在管體12之軸向S交互連續形成有會朝向徑向外側成為凸狀的環狀山部22以及會朝徑向外側成為凹狀的環狀谷部24。山部22會被配置於較谷部24要靠徑向R之外側。如圖3所示,在將披覆層20之蛇腹狀的最靠徑向外側的部分作為外側壁22A,將最靠徑向內側的部分作為內側壁24A時,便可將徑向中之外側壁22A與內側壁24A的中間部M作為邊界,而將徑向外側作為山部22,將徑向內側作為谷部24。 As shown in FIG. 2 , the
山部22係具有延伸於軸向S(參照圖2)之外側壁22A以及從外側壁22A兩端沿著徑向R來延伸的側壁22B。外側壁22A與側壁22B之間係形成有外彎曲部22C。谷部24係具有延伸於軸向S之內側壁24A以及從內側壁24A兩端沿著徑向R來延伸的側壁24B。內側壁24A與側壁24B之間係形成有內彎曲部24C。 The
又,雖未特別限制,但山部22之軸向S的長度L1較佳地係設定為會較谷部24之軸向S的長度L2要長。長度L1為了確保下述縮短變形時之外側壁22A的變形容易程度,較佳地係長度L2的1.2倍以上。 In addition, although not particularly limited, the length L1 of the axial direction S of the
又,長度L2較佳地係0.8mm以上。在長度L2未達0.8mm時,製造披覆層20之模具的谷部寬度便會過小。其結果,在製造披覆層20時,於將構成披覆層20之樹脂押出後,而以模具來讓該樹脂帶有凹凸時,便會使該樹脂之模具的谷部所對應之部分變細而容易損壞。因此便會使披覆層20難以成形。另一方面,長度L1較佳地係長度L2的5倍以下。這是因為藉由使長度L1成為長度L2的5倍以下,便可保持複合管10之可撓性之故。又,在長度L1過長時,還會有在鋪設複合管10時,會因與地面之接觸面積變大而變得難以施工。 Also, the length L2 is preferably 0.8 mm or more. When the length L2 is less than 0.8 mm, the width of the valley portion of the mold for manufacturing the
另外,如圖3所示,長度L1係在與披覆層20之中間部M交叉的部分中,從披覆層20之徑向R外側看來的表面之軸向S外側間的距離(亦即在披覆層20之徑向R外側成為凸狀之部分的軸向S一邊側的表面與軸向S另邊側的表面之距離)。又,長度L2係在與披覆層20之中間部M交叉的部分中,從披覆層20之徑向R內側看來的表面之軸向S外側間的距離(亦即在披覆層20之徑向R內側成為凸狀之部分的軸向S一邊側的表面與軸向S另邊側的表面之距離)。 In addition, as shown in FIG. 3 , the length L1 is the distance between the outer sides of the axial direction S of the surface viewed from the outer side of the radial direction R of the
披覆層20之厚度為了縮短披覆層20,較佳地係最薄部分為0.1mm以上,最厚部分為0.4mm以下。外側壁22A之厚度H1會較內側壁24A之厚度要薄。為了確保下述縮短變形時之外側壁22A的變形容易程度,厚度H1較佳地係厚度H2的0.9倍以下。 The thickness of the
山部22與谷部24在外表面的半徑差△R較佳地係披覆層20之厚度平均800%以下。若半徑差△R過大的話,則即便山部22沿著軸向S的部分未變形,仍難以在縮短時讓谷部24朝徑向外側膨出,或讓相鄰之山部22彼此不會靠近而成為歪曲的變形狀態。在半徑差△R為披覆層20之厚度平均800%以下的情況,為了抑制成為上述變形狀態,較佳是將山部22的軸向S長度成為較谷部24的軸向長度要長。另外,更佳是在半徑差△R為披覆層20之厚度平均600%以下的情況。 The radius difference ΔR between the
披覆層20之直徑(亦即最外部之外徑)並不特別限制,可例如在13mm以上,130mm以下的範圍。 The diameter of the coating layer 20 (ie, the outermost outer diameter) is not particularly limited, and can be, for example, in the range of 13 mm or more and 130 mm or less.
(保持機構) (holding mechanism)
如圖2所示,披覆層20係部分形成有作為用以保持管體12之保持機構的縮徑部26。縮徑部26係谷部24會朝徑向內側突出而形成的環狀支撐體,且會沿著披覆層20之周圍方向來延伸設置。縮徑部26係沿著披覆層20之軸向來隔有間隔地複數設置。本實施形態中,例如非縮徑部26之3個谷部24與1個縮徑部26會以交互地連續於軸向之方式來加以配置。 As shown in FIG. 2 , the
如圖3所示,縮徑部26之內側壁26A的半徑係與管體12之外周面12A的半徑大略一致。藉此,管體12便會藉由縮徑部26來被保持在披覆層20內部。另外,「大略一致」之態樣如圖3以兩點鏈線所示,包含使朝徑向外側變形 之狀態的縮徑部26之內側壁26A的半徑與管體12之外周面12A的半徑會一致的情況。又,還包含縮徑部26之內側壁26A的半徑會較管體12之外周面12A的半徑稍微要大,且在內側壁26A與外周面12A之間形成有間隙的情況。 As shown in FIG. 3 , the radius of the
(作用) (function)
在將本實施形態相關之複合管10與接頭連接時,會對圖2所示之狀態的披覆層20作用使管體12露出之方向的力,而讓披覆層20朝軸向S縮短。藉此,如圖5所示,一端部之披覆層20便會保持在藉由縮徑部26來保持管體12之狀態下,朝使管體12露出之方向移動。 When the
如此般,根據本實施形態之複合管10,管體10會藉由縮徑部26來被保持在披覆層20內部。此縮徑部26係沿著披覆層20之周圍方向來延伸設置。因此,便可確實地保持管體12。藉由保持管體12,即便在例如因為流通於管體12內部之液體而產生的水鎚現象的情況下,仍可抑制管體12產生振動而抑制噪音之產生。 In this way, according to the
又,縮徑部26係可伴隨著披覆層20之伸縮而在軸向作動。由於縮徑部26係沿著軸向來隔有間隔地配置,故與管體12之接觸面積會較小。因此,便可讓披覆層20易於伸縮。 In addition, the reduced
相對於此,例如圖10所示之比較例相關的保持機構(中間層14)係沿著披覆層20之周圍方向與軸向兩者來延伸設置。換言之,中間層14會覆蓋管體12外周的整體。因此,中間層14與管體12的接觸面積便會較本實施形態之縮徑部26與管體12的接觸面積要大。因此,比較例中於讓披覆層20伸縮時,在管體12與中間層14之間便會作用有較大的摩擦力,而有成為抵抗力的可能性。又,由於中間層14會被配置於管體12外周之整體,故在欲朝軸向縮短時之剛性會較高而難以變形,而會有讓披覆層20難以伸縮的可能性。 On the other hand, for example, the holding mechanism (intermediate layer 14 ) according to the comparative example shown in FIG. 10 is extended along both the circumferential direction and the axial direction of the
又,根據本實施形態相關之複合管10,如圖3所示,縮徑部26係形成為讓谷部24朝徑向內側突出。因此,谷部24之內側壁24A與管體12之外周面12A之間便會形成有空氣儲存部V。換言之,管體12會藉由空氣儲存部V來被覆蓋。因此,便可確保管體12之保溫性。 Moreover, according to the
另外,在山部22之外側壁22A與谷部24之內側壁24A中,較佳地,軸向S之長度L1會較長度L2要長,厚度H1會較厚度H2要薄。藉此,外側壁22A 便會較內側壁24A要容易變形,而如圖6所示,會以朝徑向外側膨出之方式來加以變形。接著,如圖7所示,以相鄰之山部22彼此會靠近的方式來使山部22之外彎曲部22C與谷部24之內彎曲部24C變形。 In addition, in the
如此一來,如圖5所示,披覆層20之一端部便會更容易朝讓管體12露出之方向移動。如此般,在讓披覆層20縮短時,便會以使外側壁22A膨出之方式來加以變形。藉此,即便在披覆層20之彎曲角度或厚度有些許的不均勻,仍可抑制讓谷部24朝徑向外側膨出,或讓相鄰之山部22彼此不會靠近而成為歪曲的變形狀態。藉此,便可抑制縮短後之披覆層20外觀變差。 In this way, as shown in FIG. 5 , one end of the
另外,本實施形態中,雖將外側壁22A之厚度H1成為較內側壁24A之厚度H2要薄,但厚度H1亦可與厚度H2相同。 In addition, in this embodiment, although the thickness H1 of the
又,本實施形態中,雖將外側壁22A成為沿著軸向S的略直線狀,但亦可為朝徑向外側膨出之弧狀。進一步地,關於內側壁24A,係可為朝徑向內側膨出之弧狀。再進一步地,關於縮徑部26之內側壁26A,係可為朝徑向內側膨出的形狀。藉此,便可使披覆層20更加地易於伸縮。 In addition, in this embodiment, although the
又,本實施形態中,係使用會使披覆層20之谷部24變形的縮徑部26來作為將管體12保持在披覆層20內部的保持機構。如此般,藉由將保持機構與披覆層20一體化,來減少構件數量。藉此,便可易於製造複合管。 Moreover, in this embodiment, the diameter-reduced
另外,保持機構可與披覆層20另外構成。例如圖4A所示,可在披覆層20與管體12之間配置形成為棒狀(例如圓柱狀)的樹脂製彈性體30。彈性體30係沿著披覆層20之軸向來延伸設置,並沿著披覆層20之周圍方向來隔有間隔地複數配置。本實施形態中,雖係沿著周圍方向而每隔略90度地來配置有共計4根,但仍可配置任意根數。亦可例如每隔略120度來配置有共計3根。但是為了確保管體12之保持力,彈性體30較佳地係設置3根以上。 In addition, the holding mechanism may be formed separately from the
彈性體30係被夾置在管體12之外周面12A與披覆層20之谷部24的內側壁24A之間。藉此,來將管體12保持在披覆層20內部。 The
作為構成彈性體30之樹脂可舉有例如聚胺酯、聚苯乙烯、聚乙烯、聚丙烯以及三元乙丙橡膠、矽橡膠以及該等樹脂之混合物,其中較佳地係矽橡膠。或者,亦可使用能沿著披覆層20之軸向來伸縮的彈簧圈等。另外,本實施形態中,彈性體30係使用三元乙丙橡膠的橡膠管。 Examples of resins constituting the
根據使用彈性體30之複合管,棒狀之彈性體30會沿著披覆層20的軸向來延伸設置於披覆層20與管體12之間。因此,在欲讓披覆層20伸縮的情況,相較於將例如圖10所示之中間層14設置於披覆層20與管體12之間的比較例,在披覆層20與彈性體30之間所產生的摩擦力會較小。因此,便如圖4B所示,會讓披覆層20易於伸縮。 According to the composite tube using the
另外,在將彈性體30固定於披覆層20之谷部24的內側壁24A之情況等下,便如圖4C所示,會有伴隨著披覆層20之伸縮而讓彈性體30彈性變形的情況。即便在此般情況,相較於圖10之比較例,由於在彈性體30與管體12之間所產生之摩擦力會較小,故會讓披覆層20易於伸縮。 In addition, in the case where the
又,如圖9A所示,亦可在披覆層20與管體12之間配置形成為波浪狀的樹脂製彈性體40。彈性體40係沿著披覆層20之軸向來延伸設置,並在周圍方向具備振幅而形成為波浪狀。又,彈性體40係沿著披覆層20之周圍方向來隔有間隔地複數配置。本實施形態中,係沿著周圍方向而每隔略90度地來配置有共計4根。另外,構成彈性體40之樹脂可使用與構成彈性體30之樹脂相同的物質。 Furthermore, as shown in FIG. 9A , a resin-made
根據具備彈性體40之複合管,在欲讓披覆層20伸縮的情況,相較於例如將圖10所示中間層14設置於披覆層20與管體12之間的比較例,披覆層20與彈性體40之間所產生的摩擦力會較小。因此,便如圖9B所示,會讓披覆層20易於伸縮。 According to the composite pipe provided with the
又,如圖9C所示,會有伴隨著披覆層20之伸縮而讓彈性體40彈性變形的情況。即便在此般情況,相較於圖10之比較例,由於彈性體40與管體12之間所產生的摩擦力會較小,故會讓披覆層20易於伸縮。進一步地,由於彈性體40本身可以在軸向隔有波浪的間隔來變形,故會使披覆層20更加地易於變形。 Furthermore, as shown in FIG. 9C , the
10‧‧‧複合管 10‧‧‧Composite pipe
12‧‧‧管體 12‧‧‧Pipe body
20‧‧‧披覆層 20‧‧‧Coating
22‧‧‧山部 22‧‧‧Yamabe
24‧‧‧谷部 24‧‧‧Tanibe
26‧‧‧縮徑部 26‧‧‧Reduced diameter
S‧‧‧軸向 S‧‧‧axial
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JP4201638B2 (en) * | 2003-04-28 | 2008-12-24 | 株式会社三洋化成 | Corrugated pipe manufacturing method and corrugated pipe manufactured by the manufacturing method |
JP2006194430A (en) * | 2004-12-17 | 2006-07-27 | Kanaflex Corporation | Pressure hose |
JP2013231490A (en) * | 2012-05-01 | 2013-11-14 | Bridgestone Corp | Composite pipe, and method for manufacturing the same |
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2017
- 2017-12-13 JP JP2017238862A patent/JP6945430B2/en active Active
-
2018
- 2018-12-12 WO PCT/JP2018/045767 patent/WO2019117220A1/en active Application Filing
- 2018-12-13 TW TW107144944A patent/TWI770326B/en not_active IP Right Cessation
Patent Citations (2)
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JP2002039446A (en) * | 2000-07-18 | 2002-02-06 | Inaba Denki Sangyo Co Ltd | Fluid transport pipe with protective pipe and method of manufacturing the same |
CN1914448B (en) * | 2004-01-27 | 2010-12-22 | 宇部兴产株式会社 | Laminated tube |
Also Published As
Publication number | Publication date |
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TW201937098A (en) | 2019-09-16 |
WO2019117220A1 (en) | 2019-06-20 |
JP2019105319A (en) | 2019-06-27 |
JP6945430B2 (en) | 2021-10-06 |
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