JP6428284B2 - Wire harness wiring structure - Google Patents

Wire harness wiring structure Download PDF

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JP6428284B2
JP6428284B2 JP2015006671A JP2015006671A JP6428284B2 JP 6428284 B2 JP6428284 B2 JP 6428284B2 JP 2015006671 A JP2015006671 A JP 2015006671A JP 2015006671 A JP2015006671 A JP 2015006671A JP 6428284 B2 JP6428284 B2 JP 6428284B2
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corrugated tube
wire harness
annular member
peripheral surface
main body
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JP2016134955A (en
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功一 井上
功一 井上
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Toyota Motor Corp
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本発明は、コルゲートチューブとワイヤハーネスの間に環状部材を配置するワイヤハーネス配索構造に関する。   The present invention relates to a wire harness routing structure in which an annular member is disposed between a corrugated tube and a wire harness.

特許文献1には、凹凸状の外層と円筒状の内層との2層からなるコルゲートチューブが開示される。このコルゲートチューブの内層は平坦に形成され、外層の内向きに突出した部分に接合される。特許文献1では、コルゲートチューブに内層を設けることで有機溶媒などの流体抵抗を抑えている。   Patent Document 1 discloses a corrugated tube composed of two layers of an uneven outer layer and a cylindrical inner layer. The inner layer of the corrugated tube is formed flat and joined to the inwardly protruding portion of the outer layer. In patent document 1, fluid resistance, such as an organic solvent, is suppressed by providing an inner layer in a corrugated tube.

特許文献2には、蛇腹管部とストレート管部とで構成されるハーネス用外装保護部材が開示される。この蛇腹管部の内周面は凹凸に形成され、ストレート管部の内周面は平坦に形成される。ストレート管部は、内周面を平坦にすることで曲げ剛性を高められる。   Patent Literature 2 discloses a harness exterior protection member including a bellows tube portion and a straight tube portion. The inner peripheral surface of the bellows tube portion is formed with irregularities, and the inner peripheral surface of the straight tube portion is formed flat. The straight pipe portion can increase the bending rigidity by flattening the inner peripheral surface.

特許文献3には、コルゲートチューブの内周面に粘着剤または接着剤を塗布して、ワイヤハーネスを固定することが開示される。   Patent Document 3 discloses that a wire harness is fixed by applying an adhesive or an adhesive to the inner peripheral surface of a corrugated tube.

特開2004−351678号公報JP 2004-351678 A 特開2013−176211号公報JP 2013-176211 A 特開2006−246655号公報JP 2006-246655 A

コルゲートチューブは、ワイヤハーネスを配索するため、伸縮または曲げ変形可能な蛇腹状に形成され、内周面に凹凸を有する。特許文献1および2に開示されるようにコルゲートチューブの内周面の全てを平坦状にすると、コルゲートチューブを伸縮または曲げ変形しづらくなる。   The corrugated tube is formed in a bellows shape that can be expanded and contracted or bent so as to route the wire harness, and has an unevenness on the inner peripheral surface. If all the inner peripheral surfaces of the corrugated tube are flattened as disclosed in Patent Documents 1 and 2, the corrugated tube is difficult to expand and contract or bend.

本発明はこのような問題に鑑みてなされたものであり、その目的は、コルゲートチューブとワイヤハーネスとの接触を抑えつつ、コルゲートチューブが変形しづらくなることを抑えたワイヤハーネス配索構造を提供することにある。   The present invention has been made in view of such problems, and an object of the present invention is to provide a wire harness routing structure that suppresses the corrugated tube from being easily deformed while suppressing the contact between the corrugated tube and the wire harness. There is to do.

上記課題を解決するために、本発明のある態様のワイヤハーネス配索構造は、ワイヤハーネスと、ワイヤハーネスを挿入するためのスリットを有するコルゲートチューブと、コルゲートチューブの内側およびワイヤハーネスの外側に配置される環状部材と、を備える。環状部材は、環状の本体部と、滑らかに形成された前記本体部の内周面と、本体部の外周面から径方向に突出する突部と、を有し、本体部は突部の位置より軸方向に延出し、突部はコルゲートチューブの山部に係合する。 In order to solve the above problems, a wire harness routing structure according to an aspect of the present invention includes a wire harness, a corrugated tube having a slit for inserting the wire harness, and an inner side of the corrugated tube and an outer side of the wire harness. An annular member. Annular member has an annular body portion, and the inner peripheral surface of the smoothly formed the main body portion, and the projection projecting from the outer peripheral surface of the body portion in a radial direction, the main body portion is located in the projection It extends more in the axial direction, and the protrusion engages with the peak of the corrugated tube.

この態様によると、環状部材によりコルゲートチューブとワイヤハーネスとの接触を抑えることができる。また、コルゲートチューブに対して環状部材を部分的に配置することで、コルゲートチューブが変形しづらくなることを抑えることができる。   According to this aspect, the contact between the corrugated tube and the wire harness can be suppressed by the annular member. Moreover, it can suppress that a corrugated tube becomes difficult to deform | transform by arrange | positioning an annular member partially with respect to a corrugated tube.

本発明によれば、コルゲートチューブとワイヤハーネスとの接触を抑えつつ、コルゲートチューブが変形しづらくなることを抑えたワイヤハーネス配索構造を提供できる。   ADVANTAGE OF THE INVENTION According to this invention, the wire harness wiring structure which suppressed that it becomes difficult to deform | transform a corrugated tube, suppressing the contact with a corrugated tube and a wire harness can be provided.

環状部材をコルゲートチューブに取り付けたワイヤハーネス配索構造を説明するための図である。It is a figure for demonstrating the wire harness wiring structure which attached the annular member to the corrugated tube. 環状部材を用いずにワイヤハーネスをコルゲートチューブに取り付けた状態を説明するための図である。It is a figure for demonstrating the state which attached the wire harness to the corrugated tube, without using an annular member. 図3(a)は、実施例の環状部材の斜視図であり、図3(b)は、変形例の環状部材の斜視図である。FIG. 3A is a perspective view of the annular member of the embodiment, and FIG. 3B is a perspective view of the annular member of the modified example.

図1は、環状部材10をコルゲートチューブ30に取り付けたワイヤハーネス配索構造1を説明するための図である。図1は、コルゲートチューブ30および環状部材10の断面斜視図を示し、内部のワイヤハーネス40の保持状態を示す。例えばワイヤハーネス40は、被覆に覆われた電線である。樹脂製のコルゲートチューブ30は蛇腹状であるため、内周面に山部32および谷部34が交互に形成される。なお、山部32はコルゲートチューブ30の外側からみて凸状であり、谷部34は凹状である。   FIG. 1 is a view for explaining a wire harness wiring structure 1 in which an annular member 10 is attached to a corrugated tube 30. FIG. 1 is a cross-sectional perspective view of the corrugated tube 30 and the annular member 10 and shows a holding state of the internal wire harness 40. For example, the wire harness 40 is an electric wire covered with a coating. Since the resin corrugated tube 30 has a bellows shape, peaks 32 and valleys 34 are alternately formed on the inner peripheral surface. In addition, the peak part 32 is convex shape seen from the outer side of the corrugated tube 30, and the trough part 34 is concave shape.

コルゲートチューブ30には、軸方向に沿ってスリットが形成される。コルゲートチューブ30のスリットの縁を拡開させることで、環状部材10およびワイヤハーネス40がコルゲートチューブ30の内側に挿入可能となる。つまり、コルゲートチューブ30は、環状部材10およびワイヤハーネス40を挿入するため、スリットにより開閉可能に形成される。   A slit is formed in the corrugated tube 30 along the axial direction. By expanding the edge of the slit of the corrugated tube 30, the annular member 10 and the wire harness 40 can be inserted inside the corrugated tube 30. That is, the corrugated tube 30 is formed so as to be openable and closable by the slit in order to insert the annular member 10 and the wire harness 40.

環状部材10は、コルゲートチューブ30とワイヤハーネス40の間に位置し、コルゲートチューブ30の内側、ワイヤハーネス40の外側に位置する。環状部材10をコルゲートチューブ30の内側に配置して、車両のワイヤハーネス40を囲むことで、コルゲートチューブ30とワイヤハーネス40の接触を抑えることができる。ここで、比較例としてコルゲートチューブ30に環状部材10を取り付けない場合を説明する。   The annular member 10 is located between the corrugated tube 30 and the wire harness 40, and is located inside the corrugated tube 30 and outside the wire harness 40. By arranging the annular member 10 inside the corrugated tube 30 and surrounding the wire harness 40 of the vehicle, the contact between the corrugated tube 30 and the wire harness 40 can be suppressed. Here, the case where the annular member 10 is not attached to the corrugated tube 30 will be described as a comparative example.

図2は、環状部材を用いずにワイヤハーネス40をコルゲートチューブ30に取り付けた状態を説明するための図である。図2に示すワイヤハーネス40はコルゲートチューブ30に接触して谷部34に直接当接する。谷部34は、図1に示した環状部材10より軸方向長さが短い。   FIG. 2 is a view for explaining a state in which the wire harness 40 is attached to the corrugated tube 30 without using the annular member. The wire harness 40 shown in FIG. 2 contacts the corrugated tube 30 and directly contacts the valley 34. The trough 34 has a shorter axial length than the annular member 10 shown in FIG.

図1に戻る。実施例の配線配索構造1においてワイヤハーネス40は、コルゲートチューブ30の谷部34に当接するのではなく、環状部材10の内周面に当接する。環状部材10の内周面12は、谷部34より軸方向長さが大きいため、谷部34にワイヤハーネス40を接触させるより、ワイヤハーネス40との接触面積を大きくでき、環状部材10を取り付けた部分でのワイヤハーネス40への単位面積当たりの荷重を小さくできる。環状部材10の形状について新たな図面を参照して具体的に説明する。   Returning to FIG. In the wiring routing structure 1 of the embodiment, the wire harness 40 does not contact the valley portion 34 of the corrugated tube 30 but contacts the inner peripheral surface of the annular member 10. Since the inner circumferential surface 12 of the annular member 10 is longer in the axial direction than the trough 34, the contact area with the wire harness 40 can be increased and the annular member 10 can be attached rather than contacting the wire harness 40 with the trough 34. The load per unit area on the wire harness 40 at the raised portion can be reduced. The shape of the annular member 10 will be specifically described with reference to a new drawing.

図3(a)は、実施例の環状部材10の斜視図である。環状部材10は、環状の本体部11と、本体部11の外周面14から径方向外向きに突出する突部16とを備える。本体部11は、樹脂材により円筒状に形成される。本体部11の内周面12は、凹凸なく、滑らかに形成される。   FIG. 3A is a perspective view of the annular member 10 of the embodiment. The annular member 10 includes an annular main body 11 and a protrusion 16 that protrudes radially outward from the outer peripheral surface 14 of the main body 11. The main body 11 is formed in a cylindrical shape from a resin material. The inner peripheral surface 12 of the main body 11 is smoothly formed without unevenness.

突部16は、外周面14の周方向に渡って環状に形成される。また突部16は、コルゲートチューブ30の山部32の間隔に応じて軸方向に並ぶように複数形成される。突部16は、断面が先端に向かって先細になるように、テーパ状に形成される。環状部材10は、例えば型抜き成形により、一体に成形されて一部品で構成される。   The protrusion 16 is formed in an annular shape over the circumferential direction of the outer peripheral surface 14. A plurality of protrusions 16 are formed so as to be aligned in the axial direction according to the interval between the peaks 32 of the corrugated tube 30. The protrusion 16 is formed in a tapered shape so that the cross section tapers toward the tip. The annular member 10 is integrally formed, for example, by die-cutting and formed as one part.

環状部材10をコルゲートチューブ30と別体にすることで、コルゲートチューブ30に対して環状部材10を自由に配置可能となる。例えば、車両の振動が大きい箇所でのコルゲートチューブ30に環状部材10を10センチメートル間隔で配置し、振動が小さい箇所では環状部材10を取り付けないというように自由に配置できる。環状部材10をコルゲートチューブ30内にて離間して配置することで、環状部材10と係合しないコルゲートチューブ30の山部32が環状部材10を挟んで残り、環状部材10によりコルゲートチューブ30の伸縮や曲げ変形が妨げられることを抑えることができる。   By making the annular member 10 separate from the corrugated tube 30, the annular member 10 can be freely arranged with respect to the corrugated tube 30. For example, the annular member 10 can be arranged at intervals of 10 centimeters in the corrugated tube 30 at a place where the vibration of the vehicle is large, and the annular member 10 can be freely arranged at a place where the vibration is small. By disposing the annular member 10 in the corrugated tube 30 so as to be spaced apart from each other, the crest portion 32 of the corrugated tube 30 that does not engage with the annular member 10 remains with the annular member 10 interposed therebetween. It can suppress that a bending deformation is prevented.

また、コルゲートチューブ30に環状部材10を取り付けることで従来から用いられるコルゲートチューブ30を改変することなく、コルゲートチューブ30とワイヤハーネス40との接触を抑えられるため、コストを抑えることができる。   Moreover, since the contact with the corrugated tube 30 and the wire harness 40 can be suppressed without modifying the corrugated tube 30 conventionally used by attaching the annular member 10 to the corrugated tube 30, the cost can be suppressed.

実施例では、2つの突部16が隣合う山部32に収まるように設けられる。突部16は、2つに限られず、1つまたは3つ以上であってよく、環状部材10がコルゲートチューブ30の伸縮や曲げ変形を阻害しないように設定される。これにより、環状部材10をコルゲートチューブ30の必要な部分に配置可能となる。   In the embodiment, the two protrusions 16 are provided so as to be accommodated in the adjacent peak portions 32. The number of the protrusions 16 is not limited to two, and may be one or three or more, and the annular member 10 is set so as not to inhibit expansion and contraction and bending deformation of the corrugated tube 30. Thereby, the annular member 10 can be disposed at a necessary portion of the corrugated tube 30.

環状部材10の取付状態では、図1に示すように複数の突部16がコルゲートチューブ30の山部32にそれぞれ収まって係合する。これにより、環状部材10とコルゲートチューブ30の軸方向の相対移動が規制され、複数の環状部材10をコルゲートチューブ30の内側に所定間隔で配置する際に、環状部材10が軸方向に位置ずれすることを抑えられる。   In the attached state of the annular member 10, as shown in FIG. 1, the plurality of protrusions 16 are respectively engaged and engaged with the peak portions 32 of the corrugated tube 30. Thereby, the relative movement of the annular member 10 and the corrugated tube 30 in the axial direction is restricted, and the annular member 10 is displaced in the axial direction when the plurality of annular members 10 are arranged inside the corrugated tube 30 at a predetermined interval. It can be suppressed.

図3(b)は、変形例の環状部材100の斜視図である。図3(b)に示す変形例の環状部材100は、一対の半割体120により設けられる。図3(a)の環状部材10は本体部11を分割できないのに対し、図3(b)の環状部材100は割れ目118からワイヤハーネス40を挿入可能になる。   FIG. 3B is a perspective view of an annular member 100 according to a modification. The annular member 100 of the modified example shown in FIG. 3B is provided by a pair of halves 120. The annular member 10 in FIG. 3A cannot divide the main body 11, whereas the annular member 100 in FIG. 3B can insert the wire harness 40 from the crack 118.

環状部材100は、一対の半割体120を合わせることで、図3(a)の環状部材10と同様の形状を有する。環状部材100は、本体部111と、凹凸のない滑らかな内周面112と、外周面114に形成された突部116と、一対の半割体120を連結するヒンジ122とを有する。ヒンジ122は、半割体120と一体に形成され、本体部111より薄肉に形成して撓みやすく形成したものである。なお、別の変形例では、環状部材100にヒンジが設けられておらず、一対の半割体120が分離されてもよい。   The annular member 100 has the same shape as the annular member 10 of FIG. 3A by combining the pair of halves 120. The annular member 100 includes a main body 111, a smooth inner peripheral surface 112 without unevenness, a protrusion 116 formed on the outer peripheral surface 114, and a hinge 122 that couples the pair of halves 120. The hinge 122 is formed integrally with the half body 120 and is formed thinner than the main body 111 so as to be easily bent. In another modified example, the annular member 100 is not provided with a hinge, and the pair of halves 120 may be separated.

本発明は、上述の実施例および変形例に限定されるものではなく、当業者の知識に基づいて各種の設計変更等の変形を加えることも可能である。各図に示す構成は、一例を説明するためのもので、同様な機能を達成できる構成であれば、適宜変更可能である。   The present invention is not limited to the above-described embodiments and modifications, and various modifications such as design changes can be added based on the knowledge of those skilled in the art. The configuration shown in each drawing is for explaining an example, and can be appropriately changed as long as the configuration can achieve the same function.

1 ワイヤハーネス配索構造、 10 環状部材、 11 本体部、 12 内周面、 14 外周面、 16 突部、 30 コルゲートチューブ、 32 谷部、 34 山部、 40 ワイヤハーネス、 100 環状部材、 111 本体部、 112 内周面、 114 外周面、 116 突部、 118 割れ目、 120 半割体、 122 ヒンジ。   DESCRIPTION OF SYMBOLS 1 Wire harness wiring structure, 10 annular member, 11 main-body part, 12 inner peripheral surface, 14 outer peripheral surface, 16 protrusion, 30 corrugated tube, 32 trough part, 34 peak part, 40 wire harness, 100 annular member, 111 main body Part, 112 inner peripheral surface, 114 outer peripheral surface, 116 protrusion, 118 crack, 120 halves, 122 hinge.

Claims (1)

ワイヤハーネスと、
前記ワイヤハーネスを挿入するためのスリットを有するコルゲートチューブと、
前記コルゲートチューブの内側および前記ワイヤハーネスの外側に配置される環状部材と、を備え、
前記環状部材は、
環状の本体部と、
滑らかに形成された前記本体部の内周面と、
前記本体部の外周面から径方向に突出する突部と、を有し、
前記本体部は前記突部の位置より軸方向に延出し、
前記突部は前記コルゲートチューブの山部に係合することを特徴とするワイヤハーネス配索構造。
A wire harness,
A corrugated tube having a slit for inserting the wire harness;
An annular member disposed inside the corrugated tube and outside the wire harness,
The annular member is
An annular body,
An inner peripheral surface of the main body formed smoothly;
A protrusion protruding radially from the outer peripheral surface of the main body ,
The main body extends in the axial direction from the position of the protrusion,
The wire harness routing structure, wherein the protrusion is engaged with a peak portion of the corrugated tube.
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JP7004178B2 (en) * 2018-12-25 2022-01-21 株式会社オートネットワーク技術研究所 Clamps and wire harnesses with clamps
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JPS59103510U (en) * 1982-12-28 1984-07-12 日野自動車株式会社 harness wire
JP5970930B2 (en) * 2012-04-13 2016-08-17 住友電装株式会社 Noise suppression member, method of attaching noise suppression member, and method of manufacturing wire harness
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