TWI768235B - 2d-barcode laser engraver and position method - Google Patents
2d-barcode laser engraver and position method Download PDFInfo
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- TWI768235B TWI768235B TW108129004A TW108129004A TWI768235B TW I768235 B TWI768235 B TW I768235B TW 108129004 A TW108129004 A TW 108129004A TW 108129004 A TW108129004 A TW 108129004A TW I768235 B TWI768235 B TW I768235B
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本發明涉及雷射雕刻設備技術領域,具體為一種二維條碼雷射雕刻機及定位方法。 The invention relates to the technical field of laser engraving equipment, in particular to a two-dimensional barcode laser engraving machine and a positioning method.
隨著科學技術的迅猛發展,電子產品日新月異,各種工件(例如,印刷電路板)向著高密度、高精度發展已成為大勢所趨。 With the rapid development of science and technology, electronic products are changing rapidly, and various workpieces (for example, printed circuit boards) have become a general trend towards high density and high precision.
二維條碼(2D-barcode)作為資訊承載的工具,其雷射雕刻的精度越來越受到客戶的重視。現有的二維條碼雷射雕刻機存在一個嚴重的問題就是在使用時原有的座標式雷射雕刻方式無法自動地對光標點進行補償漲縮,因而影響工件的精確定位加工。 Two-dimensional barcode (2D-barcode) is a tool for carrying information, and the precision of its laser engraving is more and more valued by customers. A serious problem of the existing two-dimensional barcode laser engraving machine is that the original coordinate laser engraving method cannot automatically compensate for the expansion and contraction of the cursor point, thus affecting the precise positioning and processing of the workpiece.
本發明的目的在於提供一種二維條碼雷射雕刻機及定位方法,以解決上述先前技術中提出的二維條碼雷射雕刻機在使用時原有的座標式雷射雕刻方式無法自動的對光標點進行補償漲縮,而影響工件的精確定位加工的問題。 The purpose of the present invention is to provide a two-dimensional barcode laser engraving machine and a positioning method, so as to solve the problem that the original coordinate laser engraving method cannot automatically align the light when the two-dimensional barcode laser engraving machine proposed in the prior art is used. The punctuation is compensated for the expansion and contraction, which affects the precise positioning and processing of the workpiece.
為實現上述目的,本發明利用一種二維條碼雷射雕刻機,包含機櫃組件及雕刻組件;機櫃組件包括機櫃模組,其頂部安裝有底座,底座的內部設有凹型槽,凹型槽中安裝有Y軸模組,底座的頂部藉由Y軸導軌安裝有X軸模組,X軸模組的頂部藉由X軸導軌安裝有真空吸附平台用以安裝工件,底座的後側壁安裝有Z軸模組;以及雕刻組件,安裝於Z軸模組的前側壁;雕刻組件包括雷射器模組、掃碼模組、煙霧淨化模組和視覺模組,掃碼模組和視覺模組安裝於雷射器模組的前側壁,煙霧淨化模組安裝於雷射器模組的右側壁,掃碼模組、煙霧淨化模組和視覺模組均電性輸入連接雷射器模組,掃碼模組、煙霧淨化模組和視覺模組均位於真空吸附平台的上部。 In order to achieve the above object, the present invention utilizes a two-dimensional barcode laser engraving machine, which includes a cabinet assembly and an engraving assembly; the cabinet assembly includes a cabinet module, the top of which is installed with a base, the interior of the base is provided with a concave groove, and a concave groove is installed in the groove. Y-axis module, the top of the base is installed with the X-axis module through the Y-axis guide rail, the top of the X-axis module is installed with a vacuum adsorption platform through the X-axis guide rail to install the workpiece, and the rear side wall of the base is installed with the Z-axis mold group; and the engraving component, which is installed on the front side wall of the Z-axis module; the engraving component includes a laser module, a code scanning module, a smoke purification module and a visual module, and the scanning module and the visual module are installed on the laser module. The front side wall of the transmitter module, the smoke purification module is installed on the right side wall of the laser module, the code scanning module, the smoke purification module and the vision module are all electrically connected to the laser module, and the code scanning module is connected to the laser module. The group, smoke purification module and visual module are all located on the upper part of the vacuum adsorption platform.
所述視覺模組的底部安裝有感光耦合元件鏡頭,感光耦合元件鏡頭正對真空吸附平台的頂部。 A photosensitive coupling element lens is installed at the bottom of the vision module, and the photosensitive coupling element lens is facing the top of the vacuum adsorption platform.
所述雷射器模組電性輸出連接電腦。 The electrical output of the laser module is connected to the computer.
所述真空吸附平台藉由X軸模組和Y軸模組在水平方向上移動。 The vacuum adsorption platform is moved in the horizontal direction by the X-axis module and the Y-axis module.
所述底座藉由螺栓安裝於機櫃組件之頂部。 The base is bolted to the top of the cabinet assembly.
所述雕刻組件藉由螺栓安裝於Z軸模組的前側壁。 The engraving component is mounted on the front side wall of the Z-axis module by means of bolts.
所述底座的後側壁藉由螺栓安裝有Z軸模組。 A Z-axis module is installed on the rear sidewall of the base by bolts.
所述掃碼模組和視覺模組藉由螺栓安裝於雷射器模組的前側壁,煙霧淨化模組藉由螺栓安裝於雷射器模組的右側壁。 The code scanning module and the vision module are mounted on the front side wall of the laser module by bolts, and the smoke purification module is mounted on the right side wall of the laser module by bolts.
所述感光耦合元件鏡頭係鑲嵌安裝於視覺模組的底部。 The photosensitive coupling element lens is mounted on the bottom of the vision module.
為實現上述目的,本發明提供一種利用上述二維條碼雷射雕刻機之定位方法,包括: 將工件安裝於真空吸附平台的頂部;藉由操作電腦,控制Y軸模組、X軸模組和Z軸模組的移動;由Z軸模組對雕刻組件在垂直方向上的位置進行調節;由Y軸模組和X軸模組對真空吸附平台在水平方向上的位置進行調節;以及視覺模組掃描到工件上的光學點,以對工件進行定位加工。 In order to achieve the above object, the present invention provides a positioning method utilizing the above-mentioned two-dimensional barcode laser engraving machine, comprising: Install the workpiece on the top of the vacuum adsorption platform; control the movement of the Y-axis module, X-axis module and Z-axis module by operating the computer; adjust the position of the engraving component in the vertical direction by the Z-axis module; The position of the vacuum adsorption platform in the horizontal direction is adjusted by the Y-axis module and the X-axis module; and the vision module scans the optical point on the workpiece to position the workpiece.
所述方法藉由感光耦合元件鏡頭抓取工件上標識之光學點並自動對位元量測漲縮值,並藉由漲縮值對二維條碼位置進行補償。 The method uses the photosensitive coupling element lens to grab the optical point marked on the workpiece, and automatically measures the expansion and contraction value of the position element, and compensates the position of the two-dimensional bar code by the expansion and contraction value.
與現有技術相比,本發明的有益效果是:該二維條碼雷射雕刻機的設置,結構設計合理,在視覺模組的底部安裝有感光耦合元件鏡頭,藉由感光耦合元件鏡頭抓取工件上標識二維條碼光學點並自動對位元量測漲縮值,並藉由漲縮值對二維條碼位置進行補償,從而保證二維條碼雷射雕刻精度。 Compared with the prior art, the beneficial effects of the present invention are: the setting of the two-dimensional barcode laser engraving machine is reasonable in structure design, a photosensitive coupling element lens is installed at the bottom of the vision module, and the workpiece is grasped by the photosensitive coupling element lens. The optical point of the two-dimensional barcode is marked on the top and the expansion and contraction value is automatically measured for the bit element, and the position of the two-dimensional barcode is compensated by the expansion and contraction value, thereby ensuring the accuracy of the two-dimensional barcode laser engraving.
1:二維條碼雷射雕刻機 1: 2D barcode laser engraving machine
10:機櫃組件 10: Cabinet Components
100:機櫃模組 100: Cabinet Module
110:底座 110: Base
111:凹型槽 111: concave groove
120:X軸模組 120: X-axis module
121:X軸導軌 121: X-axis guide
130:Y軸模組 130: Y-axis module
131:Y軸導軌 131: Y-axis guide
140:Z軸模組 140: Z-axis module
141:Z軸導軌 141: Z-axis guide
150:真空吸附平台 150: Vacuum adsorption platform
20:雕刻組件 20: Carving Components
210:雷射器模組 210: Laser Module
220:掃碼模組 220: Scan code module
230:煙霧淨化模組 230: Smoke purification module
240:視覺模組 240: Vision Mods
X:X軸方向 X: X-axis direction
Y:Y軸方向 Y: Y axis direction
Z:Z軸方向 Z: Z axis direction
圖1為本發明的結構示意圖。 FIG. 1 is a schematic structural diagram of the present invention.
以下將詳述本發明內容的各實施例,並配合圖式作為例示。除了這些詳細描述之外,本案還可以廣泛地施行在其他的實施例中,任何所述實施例的輕易替代、修改、等效變化都包含在本案的範圍內,並以之後的 專利範圍為準。在說明書的描述中,為了使讀者對本案有較完整的瞭解,提供了許多特定細節;然而,本案可能在省略部分或全部這些特定細節的前提下,仍可實施。此外,眾所周知的步驟或元件並未描述於細節中,以避免造成本案不必要之限制。圖式中相同或類似之元件將以相同或類似符號來表示。特別注意的是,圖式僅為示意之用,並非代表元件實際的尺寸或數量,除非有特別說明。 The various embodiments of the content of the present invention will be described in detail below, and the drawings will be used as examples for illustration. In addition to these detailed descriptions, the present application can also be widely implemented in other embodiments, and any easy substitutions, modifications, and equivalent changes of any of the described embodiments are included within the scope of the present application, and the following The scope of the patent shall prevail. In the description of the specification, in order to give the reader a more complete understanding of the present case, many specific details are provided; however, the present case may still be practiced under the premise that some or all of these specific details are omitted. Also, well-known steps or elements have not been described in detail to avoid unnecessarily limiting the present application. The same or similar elements in the drawings will be represented by the same or similar symbols. It should be noted that the drawings are for illustrative purposes only, and do not represent the actual size or number of elements unless otherwise specified.
本發明提供一種二維條碼雷射雕刻機,用於對工件(例如,印刷電路板)上的光學點進行精準定位,進而提高雷射雕刻精度。 The present invention provides a two-dimensional barcode laser engraving machine, which is used for precise positioning of optical points on a workpiece (eg, a printed circuit board), thereby improving the laser engraving precision.
請參閱圖1所示,二維條碼雷射雕刻機1,其包括機櫃組件10和雕刻組件20。
Please refer to FIG. 1 , the two-dimensional barcode
機櫃組件10包括一機櫃模組100,機櫃模組100的頂部安裝有底座110。關於機櫃模組100與底座110的連接方式,例如,可於底座110的底部設有複數個第一螺紋槽,在機櫃模組100的頂部設有複數個與第一螺紋槽相對應的第二螺紋槽,藉由螺栓螺合上述第一螺紋槽與第二螺紋槽,將底座110安裝在機櫃模組100的頂部。
The
底座110內部設有凹型槽111,Y軸模組130鑲嵌安裝於凹型槽111中。底座110的頂部焊接有Y軸導軌131,X軸模組120安裝於Y軸導軌131上,X軸模組120可於Y軸導軌131上沿Y軸方向往復移動。真空吸附平台150安裝於X軸模組120頂部的X軸導軌121上,真空吸附平台150可沿X軸導軌121作X軸方向往復移動。關於真空吸附平台150與X軸模組120的連接方式,例如,可藉由螺栓將真空吸附平台150的底部螺合於X軸模組120的頂部。
A
於機櫃模組100的頂部設有Z軸模組140,關於機櫃模組100與Z軸模組140的連接方式,例如,可於Z軸模組140的底部設有複數個第三螺紋槽,在機櫃模組100的頂部設有複數個與第三螺紋槽相對應的第四螺紋槽,藉由螺栓螺合上述第三螺紋槽及第四螺紋槽,將Z軸模組140固定於在機櫃模組100的頂部,並且Z軸模組140的前側壁與底座110的後側壁接觸。
A Z-
在機櫃模組100用於儲存電子元件,Z軸模組140具有Z軸導軌141,底座110和Z軸模組140用於對真空吸附平台150和雕刻組件20於Z軸方向的位置進行調節,真空吸附平台150用於擺放工件(例如,印刷電路板)。底座110和Z軸模組140使用的材料不限,例如可為不鏽鋼。
The
請參閱圖1所示,雕刻組件20用於對真空吸附平台150上的工件進行光學點定位。雕刻組件20安裝在Z軸模組140的前側壁,雕刻組件20具有雷射器模組210、掃碼模組220、煙霧淨化模組230和視覺模組240。可於Z軸模組140的前側壁設有複數個第五螺紋槽,在雷射器模組210的後側壁設有複數個與第五螺紋槽相對應的第六螺紋槽,藉由螺栓螺合上述第五螺紋槽及第六螺紋槽,將雷射器模組210安裝於Z軸模組140的前側壁。
Referring to FIG. 1 , the
在雷射器模組210的前側壁設有兩個通孔,掃碼模組220和視覺模組240分別插接於通孔中,並且掃碼模組220位於視覺模組240的上部。
The front side wall of the
可於雷射器模組210的右側壁設有複數個第七螺紋槽,在煙霧淨化模組230的左端設有複數個與第七螺紋槽相對應的第八螺紋槽,藉由螺栓螺合上述第七螺紋槽及第八螺紋槽,將煙霧淨化模組230安裝在雷射器模組210的右側壁。
A plurality of seventh thread grooves may be provided on the right side wall of the
必須說明的是,上述第一螺紋槽、第二螺紋槽、第三螺紋槽、第 四螺紋槽、第五螺紋槽、第六螺紋槽、第七螺紋槽、第八螺紋槽作為說明例,並不僅限於本實施例記載的具體數量,本技術領域人員在本裝置能完成其雷射雕刻機能夠精準的對光學點進行定位功能的前提下,可以根據需要增加或減少其數量。 It must be noted that the first thread groove, the second thread groove, the third thread groove, the first thread groove Four thread grooves, fifth thread grooves, sixth thread grooves, seventh thread grooves, and eighth thread grooves are used as illustrative examples, and are not limited to the specific numbers described in this embodiment. On the premise that the engraving machine can accurately locate the optical points, the number of optical points can be increased or decreased as required.
請參閱圖1所示,為了提高光學點的掃描精度,將感光耦合元件(CCD,Charge Coupled Device)鏡頭安裝於視覺模組240的底部。可於視覺模組240的底部設有通孔,將感光耦合元件鏡頭鑲嵌於視覺模組240底部的通孔中,感光耦合元件鏡頭用於對工件上的光學點進行識別。
Please refer to FIG. 1 , in order to improve the scanning accuracy of the optical point, a photosensitive coupling device (CCD, Charge Coupled Device) lens is installed on the bottom of the
請參閱圖1所示,為了對資料進行處理並且對指令進行發送,雷射器模組210、掃碼模組220、煙霧淨化模組230和視覺模組240藉由導線與電腦(於圖1未顯示導線與電腦)連接,電腦用於對資料的處理和指令的發送,控制X軸模組120、Y軸模組130和Z軸模組140的移動,使設備正常運轉。
Please refer to FIG. 1 , in order to process data and send commands, the
請參閱圖1所示,利用本發明之二維條碼雷射雕刻機之定位方法,其包括以下步驟:將工件安裝於真空吸附平台150的頂部;藉由操作電腦,控制X軸模組120、Y軸模組130和Z軸模組140的移動;由Z軸模組140對雕刻組件20在垂直方向(亦即圖示Z軸方向)上的位置進行調節;由Y軸模組130和X軸模組120對真空吸附平台150在水平方向(亦即圖示X軸方向與Y軸方向)上的位置進行調節;以及使視覺模組240能夠精準地掃描到工件上的光學點,進而精準地對工件進行定位加工。
Please refer to FIG. 1 , using the positioning method of the two-dimensional barcode laser engraving machine of the present invention, which includes the following steps: installing the workpiece on the top of the
綜上所述,本發明所提供之二維條碼雷射雕刻機,結構設計合理,在視覺模組的底部安裝有感光耦合元件鏡頭,藉由感光耦合元件鏡頭抓取工件上標識之光學點並自動對位元量測漲縮值,並藉由漲縮值對二維條碼位置進行補償,從而保證二維條碼雷射雕刻精度。 To sum up, the two-dimensional barcode laser engraving machine provided by the present invention has a reasonable structure design. A photosensitive coupling element lens is installed at the bottom of the vision module, and the photosensitive coupling element lens is used to grab the optical point marked on the workpiece and Automatically measure the expansion and contraction value of the bit element, and compensate the position of the two-dimensional barcode by the expansion and contraction value, so as to ensure the accuracy of the two-dimensional barcode laser engraving.
雖然在上文中已經參考實施例對本發明進行了描述,然而在不脫離本發明的範圍的情況下,可以對其進行各種改進並且可以用等效物替換其中的部件。尤其是,只要不存在結構衝突,本發明所披露的實施例中的各項特徵均可藉由任意方式相互結合起來使用,在本說明書中未對這些組合的情況進行窮舉性的描述僅僅是出於省略篇幅和節約資源的考慮。因此,本發明並不局限於文中公開的特定實施例,而是包括落入權利要求的範圍內的所有技術方案。 Although the present invention has been described above with reference to the embodiments, various modifications may be made and equivalents may be substituted for parts thereof without departing from the scope of the invention. In particular, as long as there is no structural conflict, the various features in the disclosed embodiments of the present invention can be combined with each other in any way, and the description of these combinations is not exhaustive in this specification. For the sake of omitting space and saving resources. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
1:二維條碼雷射雕刻機 1: 2D barcode laser engraving machine
10:機櫃組件 10: Cabinet Components
100:機櫃模組 100: Cabinet Module
110:底座 110: Base
111:凹型槽 111: concave groove
120:X軸模組 120: X-axis module
121:X軸導軌 121: X-axis guide
130:Y軸模組 130: Y-axis module
131:Y軸導軌 131: Y-axis guide
140:Z軸模組 140: Z-axis module
141:Z軸導軌 141: Z-axis guide
150:真空吸附平台 150: Vacuum adsorption platform
20:雕刻組件 20: Carving Components
210:雷射器模組 210: Laser Module
220:掃碼模組 220: Scan code module
230:煙霧淨化模組 230: Smoke purification module
240:視覺模組 240: Vision Mods
X:X軸方向 X: X-axis direction
Y:Y軸方向 Y: Y axis direction
Z:Z軸方向 Z: Z axis direction
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KR200262793Y1 (en) * | 2001-10-23 | 2002-03-18 | 방성현 | Dust and Gas Remover of Laser Engraver |
TW551240U (en) * | 2003-01-30 | 2003-09-01 | Electro Optical Automation Com | Structure of air nozzle jet for a laser-processing machine |
TW201807376A (en) * | 2016-07-14 | 2018-03-01 | 三菱電機股份有限公司 | Substrate measuring device and laser processing system |
TWM576519U (en) * | 2018-10-22 | 2019-04-11 | 台灣麗馳科技股份有限公司 | Composite processing machine with laser cutting and laser engraving functions |
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2019
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KR200262793Y1 (en) * | 2001-10-23 | 2002-03-18 | 방성현 | Dust and Gas Remover of Laser Engraver |
TW551240U (en) * | 2003-01-30 | 2003-09-01 | Electro Optical Automation Com | Structure of air nozzle jet for a laser-processing machine |
TW201807376A (en) * | 2016-07-14 | 2018-03-01 | 三菱電機股份有限公司 | Substrate measuring device and laser processing system |
TWM576519U (en) * | 2018-10-22 | 2019-04-11 | 台灣麗馳科技股份有限公司 | Composite processing machine with laser cutting and laser engraving functions |
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