TWI765318B - Insert-molded product and insert-molded product manufacturing method - Google Patents

Insert-molded product and insert-molded product manufacturing method Download PDF

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TWI765318B
TWI765318B TW109127721A TW109127721A TWI765318B TW I765318 B TWI765318 B TW I765318B TW 109127721 A TW109127721 A TW 109127721A TW 109127721 A TW109127721 A TW 109127721A TW I765318 B TWI765318 B TW I765318B
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resin
metal plate
insert
molded product
space
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TW109127721A
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Chinese (zh)
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TW202112523A (en
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青柳慎
本遼太
大杉光司
若松基貴
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日商Jx金屬股份有限公司
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer
    • H01L21/50Assembly of semiconductor devices using processes or apparatus not provided for in a single one of the subgroups H01L21/06 - H01L21/326, e.g. sealing of a cap to a base of a container
    • H01L21/56Encapsulations, e.g. encapsulation layers, coatings

Abstract

本發明之嵌入成形品1具備設置有配置半導體晶片51之貫通空間2的引線框架用金屬板3,與具有外側樹脂部分4a、4b之樹脂構件4,該外側樹脂部分4a、4b沿著該貫通空間2外側之周圍的至少一部分分別配置於該金屬板3之兩面,該貫通空間2具有從該貫通空間2朝向外側延伸至兩面之該外側樹脂部分4a、4b之間的複數處缺口部5,兩面之該外側樹脂部分4a、4b彼此以位於該缺口部5內之樹脂部分4c連接,於該外側樹脂部分4a、4b至少兩處存在該缺口部5之各位置,設置有注料痕6。The insert-molded product 1 of the present invention includes a metal plate 3 for a lead frame provided with a through-space 2 in which the semiconductor chip 51 is disposed, and a resin member 4 having outer resin portions 4a, 4b along the through-holes 4a and 4b. At least a part of the periphery of the outer side of the space 2 is disposed on both sides of the metal plate 3, respectively, and the through-space 2 has a plurality of notches 5 extending from the through-space 2 toward the outer side to between the outer resin parts 4a, 4b on both sides, The outer resin portions 4a, 4b on both sides are connected to each other by a resin portion 4c located in the notch portion 5, and injection marks 6 are provided at each position of the notch portion 5 at at least two places on the outer resin portions 4a, 4b.

Description

嵌入成形品及嵌入成形品之製造方法Insert-molded product and insert-molded product manufacturing method

本發明係關於一種具備設置有配置半導體晶片之貫通空間的引線框架用金屬板與具有外側樹脂部分之樹脂構件的嵌入成形品,及嵌入成形品之製造方法,特別是提出一種可有助於提升嵌入成形品之可靠性的技術,其中,上述外側樹脂部分係沿著貫通空間外側之周圍的至少一部分配置。The present invention relates to an insert-molded product including a metal plate for a lead frame provided with a through-space for arranging a semiconductor chip, and a resin member having an outer resin portion, and a method for manufacturing the insert-molded product, and in particular, proposes an insert-molded product that can contribute to improving In the technique of reliability of the insert-molded product, the outer resin portion is arranged along at least a part of the periphery of the outer side of the penetration space.

此種嵌入成形品,例如可被用於IC或者LSI其他之半導體或電子零件的封裝,裝載半導體晶片之金屬板係發揮作為將半導體晶片與外部配線連接之引線框架的功能(例如參照專利文獻1)。Such an insert-molded product can be used, for example, to package ICs, LSIs, or other semiconductors or electronic components, and the metal plate on which the semiconductor chip is mounted functions as a lead frame for connecting the semiconductor chip and external wiring (for example, refer to Patent Document 1). ).

要製造此種嵌入成形品,係將藉由加壓加工或蝕刻等而形成為規定形狀之金屬板配置於射出成形模具內。接著,使樹脂材料射出並注入於射出成形模具內配置有金屬板之空腔,於該處使該樹脂材料固化。然後,將其從射出成形模具取出,而得到作為樹脂構件與金屬板經一體化之複合零件的嵌入成形品。 [先前技術文獻] [專利文獻]To manufacture such an insert-molded product, a metal plate formed into a predetermined shape by press working, etching, or the like is placed in an injection mold. Next, the resin material is injected and injected into the cavity in which the metal plate is arranged in the injection mold, and the resin material is cured there. Then, it is taken out from the injection molding die to obtain an insert-molded product as a composite part in which a resin member and a metal plate are integrated. [Prior Art Literature] [Patent Literature]

專利文獻1:日本特許第3952084號公報Patent Document 1: Japanese Patent No. 3952084

[發明所欲解決之問題][Problems to be Solved by Invention]

惟,如上述之嵌入成形品,視用途等而需使樹脂構件與金屬板牢固地密合。然而,卻有因與金屬板緊貼之樹脂構件的形狀等而無法充分確保其等所需之密合性的問題。However, as in the above-mentioned insert-molded product, the resin member and the metal plate need to be tightly adhered depending on the application and the like. However, there is a problem that the required adhesiveness cannot be sufficiently ensured due to the shape of the resin member which is in close contact with the metal plate.

本發明係將解決此種問題作為課題者,其目的在於提供一種具有特定形狀之樹脂構件且可提升樹脂構件與金屬板之密合性的嵌入成形品,及嵌入成形品之製造方法。 [解決問題之技術手段]The present invention has been made to solve such a problem, and an object of the present invention is to provide an insert-molded product which has a resin member of a specific shape and can improve the adhesion between the resin member and a metal plate, and a manufacturing method of the insert-molded product. [Technical means to solve problems]

本發明之嵌入成形品,其具備設置有配置半導體晶片之貫通空間的引線框架用金屬板與具有外側樹脂部分之樹脂構件,該外側樹脂部分沿著該貫通空間外側之周圍的至少一部分分別配置於該金屬板之兩面,該貫通空間具有從該貫通空間朝向外側延伸至兩面之該外側樹脂部分之間的複數處缺口部,兩面之該外側樹脂部分彼此以位於該缺口部內之樹脂部分連接,於該外側樹脂部分至少兩處存在該缺口部之各位置,設置有注料痕。The insert molding product of the present invention includes a metal plate for a lead frame provided with a through space in which a semiconductor chip is arranged, and a resin member having an outer resin portion, the outer resin portion being arranged on at least a part of the periphery of the outer side of the through space, respectively. On both sides of the metal plate, the through-space has a plurality of notches extending from the through-space toward the outside to between the outer resin parts of the two sides, and the outer resin parts of the two sides are connected to each other by the resin parts located in the notches, at The outer resin portion has at least two positions of the notch portion, and is provided with injection marks.

於本發明之嵌入成形品,其宜於該金屬板之表面及背面中的一面與該一面側之外側樹脂部分的外表面,設置有頂出銷痕。 此情形時,較佳為於該金屬板之表面側以使該貫通空間周圍之該金屬板的內緣部露出之方式配置有該樹脂構件之該外側樹脂部分,該頂出銷痕存在於該金屬板之該內緣部被該缺口部區劃之複數個金屬區段的各個表面。In the insert-molded product of the present invention, it is preferable that one of the front and back surfaces of the metal plate and the outer surface of the outer resin portion on the side of the one side are provided with ejection pin marks. In this case, it is preferable to arrange the outer resin portion of the resin member on the surface side of the metal plate so that the inner edge portion of the metal plate around the through space is exposed, and the ejection pin trace exists in the The inner edge of the metal plate is demarcated by the notch on each surface of the plurality of metal segments.

另,於本發明之嵌入成形品,該樹脂構件有時設為含有液晶性聚酯樹脂者。 又,於本發明之嵌入成形品,較佳為該樹脂構件之密度為1.50g/cm3 以上。 又,於本發明之嵌入成形品,較佳為該樹脂構件之體積為每一個該注料痕0.02cm3 ~0.5cm3In addition, in the insert-molded article of the present invention, the resin member may contain a liquid crystalline polyester resin. Moreover, in the insert molding of this invention, it is preferable that the density of the said resin member is 1.50 g/cm< 3 > or more. In addition, in the insert molding of the present invention, it is preferable that the volume of the resin member is 0.02 cm 3 to 0.5 cm 3 per the injection mark.

本發明之嵌入成形品之製造方法,係製造下述嵌入成形品之方法,亦即,該嵌入成形品具備設置有配置半導體晶片之貫通空間的引線框架用金屬板與具有外側樹脂部分之樹脂構件,該外側樹脂部分沿著該貫通空間外側之周圍的至少一部分分別配置於該金屬板之兩面, 該製造方法係將該金屬板配置於射出成形模具內,該金屬板設置有從該貫通空間朝向外側延伸至兩面之該外側樹脂部分之間的複數處缺口部,於該射出成形模具內,從配置於該金屬板至少兩處設置有該缺口部之各位置的注料口(gate)射出樹脂材料。The method of manufacturing an insert-molded product of the present invention is a method of manufacturing an insert-molded product including a metal plate for a lead frame provided with a through space for disposing a semiconductor chip, and a resin member having an outer resin portion. , the outer resin portion is respectively arranged on both sides of the metal plate along at least a part of the periphery of the outside of the through space, In the manufacturing method, the metal plate is arranged in an injection molding die, the metal plate is provided with a plurality of notches extending from the through space toward the outside to the outer resin portions on both sides, and in the injection molding die, from The resin material is injected from gates disposed at at least two positions of the metal plate where the notch portions are provided.

於本發明之嵌入成形品之製造方法,較佳為:於該射出成形模具內,在使該樹脂構件成形後,將各頂出銷按壓於該金屬板之表面及背面中的一面與該一面側之外側樹脂部分的外表面,而從該射出成形模具將嵌入成形品取出。 此情形時,較佳為:作為製造嵌入成形品(該嵌入成形品於該金屬板之表面側以使該貫通空間周圍之該金屬板的內緣部露出之方式配置有該樹脂構件之外側樹脂部分)之方法,將各頂出銷按壓於該金屬板之該內緣部被該缺口部區劃之複數個金屬區段的各個表面。In the method of manufacturing an insert-molded product of the present invention, preferably, after molding the resin member in the injection molding die, each ejector pin is pressed against one of the front and back surfaces of the metal plate and the one surface. the outer surface of the outer resin portion, and the insert-molded product is taken out from the injection mold. In this case, it is preferable to manufacture an insert-molded product in which the resin member outside the resin member is disposed on the surface side of the metal plate so that the inner edge of the metal plate around the through-space is exposed Part) of the method, each ejector pin is pressed against each surface of a plurality of metal sections of the inner edge of the metal plate that are demarcated by the notch.

另,於本發明之嵌入成形品之製造方法,有時使用含有液晶性聚酯樹脂之該樹脂材料。 又,於本發明之嵌入成形品之製造方法,較佳於該樹脂構件之成形時,該注料口每一支射出0.02cm3 ~0.5cm3 之該樹脂材料。 [發明之效果]In addition, in the manufacturing method of the insert molding of this invention, the said resin material containing a liquid crystalline polyester resin may be used. In addition, in the method for manufacturing an insert molding product of the present invention, it is preferable that, during molding of the resin member, each injection port injects 0.02 cm 3 to 0.5 cm 3 of the resin material. [Effect of invention]

於本發明之嵌入成形品,藉由在該外側樹脂部分至少兩處存在該缺口部之各位置設置有注料痕,而於射出成形時,從注料口射出之樹脂材料經由缺口部,以良好之流動性大致均勻地分別流至金屬板之兩面側,結果分別於金屬板之兩面形成有外側樹脂部分。藉此,可提升金屬板與兩面各自之含有該外側樹脂部分之樹脂構件的密合性。In the insert-molded product of the present invention, injection marks are provided at each position where the notch portion exists at at least two places in the outer resin portion, and during injection molding, the resin material injected from the injection port passes through the notch portion to prevent Good fluidity flows almost uniformly to both sides of the metal plate, and as a result, outer resin portions are formed on both sides of the metal plate, respectively. Thereby, the adhesiveness of a metal plate and the resin member containing this outer resin part on each of both surfaces can be improved.

以下,一邊參照圖式,一邊詳細說明本發明之實施形態。 圖1所例示之嵌入成形品1,係具備長方形等規定之平面外廓形狀的金屬板3與緊貼配置於金屬板3之樹脂構件4而成,該金屬板3設有貫通於板厚方向(紙面之正反方向)之貫通空間2。 另,設於金屬板3之貫通空間2在俯視下,雖於圖示之例中為具有大致長方形狀者,但如後述般可依配置於其之半導體晶片的形狀、構成等條件,形成為正方形或者其他之多邊形或圓形等各種形狀。Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. The insert-molded product 1 illustrated in FIG. 1 includes a metal plate 3 having a predetermined planar outline shape such as a rectangle, and a resin member 4 closely arranged on the metal plate 3. (front and back directions on the paper) through space 2. In addition, the through-space 2 provided in the metal plate 3 has a substantially rectangular shape in a plan view, but as described later, it can be formed as Various shapes such as squares or other polygons or circles.

此處,樹脂構件4如圖1及2分別以俯視圖及仰視圖所示般,於金屬板3之兩面分別具有沿著貫通空間2之外側周圍至少一部分所配置的外側樹脂部分4a、4b。Here, the resin member 4 has outer resin portions 4a and 4b arranged along at least a part of the outer periphery of the through space 2 on both surfaces of the metal plate 3 as shown in plan views and bottom views, respectively, in FIGS. 1 and 2 .

更詳而言之,於此實施形態中,構成樹脂構件4之大部分的外側樹脂部分4a、4b分別配置於金屬板3之表面Sf側及背面Sb側各者,皆於表面Sf側及背面Sb側各者,呈在貫通空間2之外側環繞貫通空間2整個周圍之俯視為中空矩形的框狀。惟,雖省略圖示,但外側樹脂部分有時為矩形以外之平面形狀,其他亦具有其一部分中斷而不為框狀者。外側樹脂部分4a、4b若為沿著貫通空間2外側周圍之至少一部分配置者即可。More specifically, in this embodiment, the outer resin portions 4a and 4b constituting most of the resin member 4 are respectively arranged on the front Sf side and the back Sb side of the metal plate 3, both on the front Sf side and the back surface. Each on the Sb side is in the shape of a hollow rectangular frame in plan view surrounding the entire circumference of the through space 2 on the outer side of the through space 2 . However, although illustration is omitted, the outer resin part may have a flat shape other than a rectangle, and other parts may be interrupted and not frame-shaped. The outer resin parts 4 a and 4 b may be arranged along at least a part of the outer periphery of the through space 2 .

又,此處,如圖3所示,於金屬板3形成複數處之缺口部5,該缺口部5例如開口於俯視下位在大致中央區域之貫通空間2,且從貫通空間2朝向外側延伸。於圖示之實施形態中,在長方形金屬板3之長邊方向(於圖中為左右方向)的各外側,形成有連接於貫通空間2並通過外側樹脂部分4a、4b之配置處朝向外側延伸加寬的長方形缺口部5,及具有較該長方形缺口部5大之面積的多邊形缺口部5,且在金屬板3之長邊方向的中央位置,於寬度方向(上下方向)之各外側形成有連接於貫通空間2並朝向外側延伸加寬成稍微細長之長方形的缺口部5,總計六處之缺口部5。惟,缺口部之形成處、個數及形狀可適當決定。 另,於此例中,上述缺口部5係貫通金屬板3之板厚方向而形成,金屬板3於表面Sf側與背面Sb側實質上為相同形狀。Here, as shown in FIG. 3 , a plurality of notches 5 are formed in the metal plate 3 , and the notches 5 are opened, for example, in the through-space 2 located in the substantially central region in plan view, and extend from the through-space 2 toward the outside. In the embodiment shown in the figure, on each outer side of the rectangular metal plate 3 in the longitudinal direction (left-right direction in the figure), there are formed connecting to the through-space 2 and extending toward the outer side through the arrangement of the outer resin portions 4a and 4b. A widened rectangular notch 5 and a polygonal notch 5 having a larger area than the rectangular notch 5 are formed at the center of the longitudinal direction of the metal plate 3 on each outer side in the width direction (up and down direction). There are six notches 5 in total, which are connected to the through-space 2 and extend outwardly and widen into a slightly elongated rectangle. However, the formation location, number, and shape of the notch portions can be appropriately determined. In addition, in this example, the said notch part 5 is formed in the plate|board thickness direction of the metal plate 3, and the metal plate 3 has substantially the same shape on the surface Sf side and the back surface Sb side.

此種嵌入成形品1如圖4所示,半導體晶片51配置於金屬板3之貫通空間2的內側,且於表面Sf側,在從框狀外側樹脂部分4a露出於內側之內緣部3a,藉由半導體晶片51與接合線52連接金屬板3。藉此,可將嵌入成形品1之金屬板3作為連接半導體晶片51與未圖示之外部配線的引線框架發揮功能。另,金屬板3之此內緣部3a的細節將於後文敘述。As shown in FIG. 4, the insert molding product 1 has a semiconductor wafer 51 disposed inside the through space 2 of the metal plate 3, and an inner edge portion 3a exposed to the inside from the frame-shaped outer resin portion 4a on the surface Sf side. The metal plate 3 is connected by the semiconductor chip 51 and the bonding wire 52 . Thereby, the metal plate 3 of the insert molded product 1 can function as a lead frame for connecting the semiconductor chip 51 and external wirings (not shown). In addition, the details of the inner edge portion 3a of the metal plate 3 will be described later.

又,如上述之嵌入成形品1,可藉由將金屬板3配置於未圖示之射出成形模具內進行射出成形的嵌入成形來製造。具體而言,係將金屬板3配置於具有與樹脂構件4之形狀對應之空腔的射出成形模具內,於此狀態下,從設置於射出成形模具之規定位置的注料口,朝空腔射出樹脂材料。於此時,樹脂材料從注料口在空腔內流動於與外側樹脂部分4a、4b之形狀對應的流路,而填充於空腔。然後,藉由冷卻等使該樹脂材料固化,而得到嵌入成形品1。In addition, the above-mentioned insert-molded product 1 can be produced by insert-molding in which the metal plate 3 is placed in an injection-molding mold (not shown) and injection-molded. Specifically, the metal plate 3 is placed in an injection molding die having a cavity corresponding to the shape of the resin member 4, and in this state, from the injection port provided at a predetermined position of the injection molding die, toward the cavity Injection resin material. At this time, the resin material flows through the flow paths corresponding to the shapes of the outer resin portions 4a and 4b in the cavity from the injection port, and the cavity is filled. Then, the resin material is solidified by cooling or the like to obtain an insert-molded product 1 .

於此,金屬板3之缺口部5由於其一部分至少延伸至表面Sf側的外側樹脂部分4a與背面Sb側的外側樹脂部分4b之間而位於其彼此間,因此該缺口部5亦在上述之射出成形時被流動於空腔之樹脂材料填充。其結果,於嵌入成形品1中,表面Sf側之外側樹脂部分4a與背面Sb側之外側樹脂部分4b會以位於缺口部5之內側而於該處填充固化的樹脂部分4c連接。 以此方式,將樹脂材料填充於設置在金屬板3之缺口部5的至少一部分,以位於缺口部5內之樹脂部分4c連接從兩面側夾持該缺口部5之部分的外側樹脂部分4a、4b,藉此可大幅提升金屬板3與樹脂構件4之密合性。Here, the notch portion 5 of the metal plate 3 is located between the outer resin portion 4a on the surface Sf side and the outer resin portion 4b on the back side Sb side because a part of the notch portion 5 extends at least between them, so the notch portion 5 is also in the above-mentioned It is filled with resin material flowing in the cavity during injection molding. As a result, in the insert-molded product 1, the outer resin portion 4a on the surface Sf side and the outer resin portion 4b on the rear surface Sb side are connected by the resin portion 4c which is located inside the cutout 5 and is filled and cured there. In this way, at least a part of the cutout 5 provided in the metal plate 3 is filled with a resin material, and the resin portion 4c located in the cutout 5 is connected to the outer resin portion 4a, 4b, whereby the adhesion between the metal plate 3 and the resin member 4 can be greatly improved.

另一方面,缺口部5由於是將金屬板3部分去除而形成,因此於各外側樹脂部分4a、4b通過金屬板3之缺口部5上的部位,必然不受到金屬板3從其背後支持。亦即,於設置有缺口部5之部位,在外側樹脂部分4a、4b之彼此間不存在金屬板3。因此,外側樹脂部分4a、4b之強度於設置有缺口部5的部位會降低。On the other hand, since the notch portion 5 is formed by partially removing the metal plate 3, the portion where each of the outer resin portions 4a and 4b passes through the notch portion 5 of the metal plate 3 is inevitably not supported by the metal plate 3 from behind. That is, at the site where the notch part 5 is provided, the metal plate 3 does not exist between the outer resin parts 4a, 4b. Therefore, the strength of the outer resin portions 4a and 4b is lowered at the portion where the notch portion 5 is provided.

於此狀況下,根據先前所述之射出成形模具設置注料口的位置,假設當於外側樹脂部分之設置有缺口部的部位形成有流動於空腔之樹脂材料匯合時會產生之熔接線的情形時,除了外側樹脂部分之強度會因缺口部之存在而降低外,且容易於外側樹脂部分之該部位以熔接線為起點產生裂紋,而一起造成嵌入成形品之可靠性降低。In this case, according to the position of the injection port provided in the injection mold described above, it is assumed that the weld line that will be generated when the resin material flowing in the cavity is formed in the part where the notch part is provided in the outer resin part is formed. In this case, not only the strength of the outer resin part will be reduced due to the existence of the notch, but also cracks are likely to be generated in this part of the outer resin part starting from the weld line, which will reduce the reliability of the insert molded product.

為了因應此問題,而決定於射出成形模具中,將射出樹脂材料之注料口配置於金屬板3至少兩處設置有缺口部5的各位置。若以此方式,樹脂材料會被從配置於金屬板3至少兩處設置有缺口部5之各位置的注料口射出,而流動於空腔,故會於與設置有缺口部5之位置不同的位置匯合。 於是,在由此所製造之嵌入成形品1中,上述起因於樹脂材料匯合之熔接線形成於外側樹脂部分4a、4b之偏離存在缺口部5之位置的位置(亦即,不存在缺口部5之位置),且於至少兩處存在缺口部5之各位置設置有注料痕6。藉此,即使假設嵌入成形品1產生了彎曲變形,亦不易產生以熔接線為起點之裂紋,故嵌入成形品1之彎曲特性獲得提升。In order to cope with this problem, in the injection molding die, the injection port for injecting the resin material is arranged at each position where the notches 5 are provided in at least two places of the metal plate 3 . In this way, the resin material is ejected from the injection ports arranged at the positions where the notches 5 are provided at at least two places on the metal plate 3 and flows into the cavity, so that the resin material will be different from the positions where the notches 5 are provided. location confluence. Then, in the insert-molded product 1 thus produced, the above-mentioned weld line due to the fusion of the resin materials is formed in the outer resin portions 4a, 4b at positions deviated from the positions where the notch portion 5 is present (that is, the notch portion 5 does not exist). position), and injection marks 6 are provided at each position where there are at least two notches 5 . Thereby, even if the insert-molded product 1 is bent and deformed, cracks starting from the weld line are less likely to occur, so that the bending characteristics of the insert-molded product 1 are improved.

而且,於此情形時,在射出成形模具之空腔中,藉由從配置於金屬板3至少兩處設置有缺口部5之各位置的注料口射出樹脂材料,該樹脂材料由於會經由缺口部5以良好之流動性大致均勻地分別流至金屬板3之表面Sf側及背面Sb側,故可提高金屬板3與外側樹脂部分4a、4b之密合性。換言之,當將注料口配置於與缺口部5不同之位置而從其中射出樹脂材料的情形時,於金屬板之表面側或背面側的任一側,經由缺口部延遲流動之樹脂材料的流動性惡化,使得在該一側該樹脂材料之溫度逐漸降低等而於中途開始固化,其結果,金屬板與外側樹脂部分之密合性可能降低。Moreover, in this case, in the cavity of the injection molding die, by injecting the resin material from the injection ports disposed at the positions where the notches 5 are provided at at least two places of the metal plate 3, the resin material will pass through the notches. The parts 5 flow substantially uniformly to the surface Sf side and the back surface Sb side of the metal plate 3 with good fluidity, so that the adhesion between the metal plate 3 and the outer resin parts 4a and 4b can be improved. In other words, when the injection port is disposed at a position different from the notch portion 5 and the resin material is injected therefrom, the flow of the resin material flowing through the notch portion is delayed on either the front side or the back side of the metal plate. As the temperature of the resin material is gradually lowered on the side, curing starts in the middle, and as a result, the adhesion between the metal plate and the outer resin portion may be lowered.

另,注料痕6係以下述形狀之形態形成於與射出成形模具設置有注料口之位置對應的外側樹脂部分4a、4b其與金屬板3平行之外表面:以因脫模時等樹脂被撕掉而形成之從該外表面凹陷的凹狀或從該外表面突出的凸狀之類的形狀;此可藉由目視輕易地確認。又,關於熔接線,雖省略圖示,但係以直線或者曲線等線狀形成於從兩處以上之各注料口射出的樹脂材料匯合之位置者,此亦可藉由目視觀察外側樹脂部分4a、4b之外表面。In addition, the injection mark 6 is formed on the outer surface of the outer resin portion 4a, 4b corresponding to the position where the injection port is provided with the injection molding die in the following shape: the outer surface parallel to the metal plate 3 A shape such as a concave shape recessed from the outer surface or a convex shape protruding from the outer surface is formed by tearing off; this can be easily confirmed by visual inspection. Also, although the welding line is omitted from the drawing, it is formed in a linear shape such as a straight line or a curve at the position where the resin materials injected from the two or more injection ports meet, and the outer resin portion can also be visually observed. 4a, 4b outer surface.

此處,射出成形模具之注料口為欲形成外側樹脂部分4a、4b之位置,可於複數處設置有各缺口部5的位置之中,配置於至少兩處。於圖示之例中,由於是將注料口配置於金屬板3之長邊方向外側較大的各缺口部5及金屬板3之長邊方向中央位置的各缺口部5分別與貫通空間2鄰接且寬度變窄之位置共計四處,以此種射出成形模具製造,故為於各該位置設置有注料痕6者。惟,注料口之配置位置及起因於其之注料痕的形成位置為存在缺口部的位置,可適當決定以使不會於缺口部形成熔接線。注料痕6若即使些微亦與存在缺口部5之位置重疊,則視為被設置於存在缺口部之位置者。Here, the injection port of the injection mold is a position where the outer resin parts 4a and 4b are to be formed, and may be arranged at at least two positions among a plurality of positions where the notch portions 5 are provided. In the example shown in the figure, since the injection port is arranged in each of the notch portions 5 that are larger on the outer side in the longitudinal direction of the metal plate 3 and each notch portion 5 at the central position in the longitudinal direction of the metal plate 3 and the through space 2 , respectively. There are four adjacent and narrowed positions in total, which are manufactured with such an injection mold, so that injection marks 6 are provided at each of these positions. However, the disposition position of the injection port and the formation position of the injection mark caused therefrom are the positions where the notch portion exists, and can be appropriately determined so as not to form a weld line in the notch portion. If the injection mark 6 overlaps with the position where the notch part 5 exists even if it is slightly, it is regarded as being provided in the position where the notch part exists.

於此實施形態中,注料口被配置於金屬板3之表面Sf側的結果,如圖1及2分別所示,於表面Sf側之外側樹脂部分4a的外表面設置有注料痕6,另一方面,於背面Sb側之外側樹脂部分4b的外表面則不存在注料痕6。 另,於圖1、2、4及後述之圖5~圖7中,注料口雖被設置於金屬板之表面Sf側,但注料口亦可被配置於金屬板之背面Sb側。當注料口被配置於背面Sb側之情形時,嵌入成形品之表面Sf側具有優異的美觀。又,於此實施形態中,外側樹脂部分4a之寬度較外側樹脂部分4b窄。因此,當將平板狀標的物接著於外側樹脂部分4a及4b之類的情形時,若將注料口設置於外側樹脂部分4a(表面Sf)側,則注料口附近之平坦的接著面積會變得過小,而有可能無法確保標的物與外側樹脂部分4a之密合強度。因此,注料口較佳配置於寬度寬之外側樹脂部分側(於圖例中,為背面Sb側)。In this embodiment, as a result of arranging the injection port on the surface Sf side of the metal plate 3, as shown in FIGS. 1 and 2, respectively, as shown in FIGS. On the other hand, the injection marks 6 do not exist on the outer surface of the outer resin portion 4b on the back surface Sb side. In addition, in FIGS. 1, 2, 4 and FIGS. 5-7 mentioned later, although the injection port is provided in the surface Sf side of a metal plate, a injection port may be arrange|positioned in the back surface Sb side of a metal plate. When the sprue is arranged on the back Sb side, the insert-molded product has an excellent appearance on the front Sf side. In addition, in this embodiment, the width of the outer resin portion 4a is narrower than that of the outer resin portion 4b. Therefore, when a flat target is attached to the outer resin portions 4a and 4b or the like, if the injection port is provided on the side of the outer resin portion 4a (surface Sf), the flat bonding area in the vicinity of the injection port will be reduced. If it becomes too small, there is a possibility that the adhesion strength between the target object and the outer resin portion 4a cannot be ensured. Therefore, it is preferable to arrange|position the injection port on the resin part side (in the illustration, the back surface Sb side) of the outer side of the width|variety.

關於樹脂構件4之體積,較佳為每一個注料痕6:0.02cm3 ~0.5cm3 。若換言之,宜於射出成形時,注料口每一支射出0.02cm3 ~0.5cm3 之樹脂材料。若減少注料口每一支之樹脂材料量,則會需要增加注料口支數。若注料口支數過多,則會形成大量熔接,除了容易發生裂紋外,還會以熔接為起點,金屬板3與樹脂構件4之密合度降低。另一方面,若注料口支數過少,則會擔心填充率因樹脂之行走距離變長而降低,於注料口間,樹脂構件4之密度降低。 每一個注料痕6之樹脂構件4的體積,係將樹脂構件4整體之體積除以注料痕6之個數而算出。 另,金屬板3之板厚一般為0.10mm~0.30mm左右。 金屬板3,例如可為包含銅系合金、鐵系合金或鋁系合金者。The volume of the resin member 4 is preferably 0.02 cm 3 to 0.5 cm 3 per injection mark 6 . In other words, when it is suitable for injection molding, 0.02cm 3 to 0.5cm 3 of resin material is injected from each injection port. If the amount of resin material in each injection port is reduced, the number of injection ports will need to be increased. If the number of sprues is too large, a large number of welds will be formed, and besides cracks are likely to occur, the degree of adhesion between the metal plate 3 and the resin member 4 will be reduced from the weld as a starting point. On the other hand, if the number of sprues is too small, the filling rate may decrease due to the longer travel distance of the resin, and the density of the resin member 4 may decrease between the sprues. The volume of the resin member 4 for each injection mark 6 is calculated by dividing the volume of the entire resin member 4 by the number of injection marks 6 . In addition, the thickness of the metal plate 3 is generally about 0.10 mm to 0.30 mm. The metal plate 3 may contain, for example, a copper-based alloy, an iron-based alloy, or an aluminum-based alloy.

另,於此處,雖於金屬板3之長邊方向的各最外側,在寬度方向之中央設置有貫通金屬板3之正圓形的孔部9,但此等孔部9較外側樹脂部分4a、4b位於更外側,無關於金屬板3與樹脂構件4之密合性。Here, at the outermost sides in the longitudinal direction of the metal plate 3, a perfectly circular hole 9 is provided at the center in the width direction, penetrating the metal plate 3, but these holes 9 are larger than the outer resin portion. 4a and 4b are located further outside, regardless of the adhesion between the metal plate 3 and the resin member 4 .

為了提高樹脂構件4與金屬板3之密合性,樹脂構件4之密度較佳為1.50g/cm3 以上。尤其於金屬板3之界面,樹脂構件4之密度大多會對密合性造成很大影響,具有密度越高則密合性越提升之傾向。若樹脂構件4之密度未達1.50g/cm3 ,則依照JIS Z2331所規定之氦漏氣試驗測得的氦漏氣會為1.0×10-6 pa・m3 /sec以上,而有密合不良之虞。從此觀點,樹脂構件4之密度進而更佳為1.60g/cm3 以上。 樹脂構件4之密度係藉由下述方式算出:測定嵌入成形品1之重量,使用五氟苯酚(PFP)或PFP與氯仿之混合溶液作為溶劑將樹脂構件4溶解,測定金屬板3之重量,將其等之差重除以樹脂構件4之體積。In order to improve the adhesiveness of the resin member 4 and the metal plate 3, it is preferable that the density of the resin member 4 is 1.50 g/cm< 3 > or more. Especially at the interface of the metal plate 3, the density of the resin member 4 has a great influence on the adhesiveness in many cases, and the adhesiveness tends to be improved as the density is higher. If the density of the resin member 4 is less than 1.50 g/cm 3 , the helium leak measured in accordance with the helium leak test specified in JIS Z2331 will be 1.0×10 −6 pa·m 3 /sec or more, and there will be no close contact. Danger of bad. From this viewpoint, the density of the resin member 4 is more preferably 1.60 g/cm 3 or more. The density of the resin member 4 was calculated by measuring the weight of the insert-molded product 1, dissolving the resin member 4 using pentafluorophenol (PFP) or a mixed solution of PFP and chloroform as a solvent, and measuring the weight of the metal plate 3, Divide the difference by the volume of the resin member 4 .

圖5所示之實施形態的嵌入成形品11設置有實質上為圓形等之頂出銷痕20a~20c,除此之外,具有與先前所述之實施形態實質上同樣的構成,該頂出銷痕20a~20c係從射出成形模具取出時運作之頂出銷受到按壓而形成。於此處,頂出銷痕20a~20c雖皆存在於金屬板13之表面Sf側,但亦可設置於金屬板13之背面Sb側。The insert-molded product 11 of the embodiment shown in FIG. 5 has substantially the same configuration as that of the previously described embodiment except that the ejection pins 20a to 20c having substantially circular shapes are provided. The ejection pin marks 20a to 20c are formed by pressing the ejector pins that operate when they are taken out from the injection mold. Here, the ejection pin traces 20 a to 20 c are all present on the surface Sf side of the metal plate 13 , but may also be provided on the back surface Sb side of the metal plate 13 .

尤其於該嵌入成形品11中,重要的是不僅金屬板13之表面Sf上的頂出銷痕20a、20c,且亦形成有配置於與該表面Sf同側之外側樹脂部分14a的外表面上之頂出銷痕20b。亦於外側樹脂部分14a之外表面上具有頂出銷痕20b,意指當從嵌入成形之射出成形模具取出時,該外側樹脂部分14a之外表面亦按壓頂出銷,藉此,金屬板13與樹脂構件14之密合性大為提高。若換言之,則當將頂出銷僅按壓於金屬板之表面或者背面的情形時,嵌入成形品之中,樹脂構件自射出成形模具開始分離之時間點較金屬板從射出成形模具開始分離之時間點慢,其結果,會有下述顧慮:自金屬板剝離之方向的力作用於樹脂構件,於此時導致樹脂構件與金屬板之密合性惡化。Especially in the insert molded product 11, it is important that not only the ejection pin marks 20a, 20c on the surface Sf of the metal plate 13, but also the outer surface of the outer resin portion 14a arranged on the same side as the surface Sf is formed. The pin mark 20b is ejected. Also, the outer surface of the outer resin portion 14a has the ejection pin marks 20b, which means that the outer surface of the outer resin portion 14a also presses the ejection pins when taken out from the injection molding die for insert molding, whereby the metal plate 13 Adhesion with the resin member 14 is greatly improved. In other words, when the ejector pin is pressed only on the surface or the back of the metal plate, the time point when the resin member starts to separate from the injection mold is longer than the time when the metal plate starts to separate from the injection mold when it is inserted into the molded product. As a result, a force in the direction of peeling from the metal plate acts on the resin member, and the adhesiveness between the resin member and the metal plate may be deteriorated at this time.

外側樹脂部分14a之外表面上的頂出銷痕20b,如此實施形態般,較佳例如沿著框狀等之外側樹脂部分14a設置有複數個。藉此,當從射出成形模具將嵌入成形品11取出時,藉由複數個頂出銷,可均等地使力作用於沿著貫通空間12之外側周圍配置的外側樹脂部分14a,故可更加有效地抑制金屬板13與樹脂構件14之密合性的降低。The ejection pin marks 20b on the outer surface of the outer resin portion 14a are preferably provided in plural along the outer resin portion 14a in a frame shape, for example, as in this embodiment. Thereby, when the insert-molded product 11 is taken out from the injection molding die, the force can be equally applied to the outer resin portion 14a arranged along the outer periphery of the through space 12 by the plurality of ejector pins, which can be more effective. A decrease in the adhesion between the metal plate 13 and the resin member 14 is effectively suppressed.

頂出銷痕20a~20c,係於金屬板13之表面Sf或者背面Sb及外側樹脂部分14a或者14b之外表面上形成為稍微從該面凹陷之凹狀者,可藉由目視確認有無。The ejection pin marks 20a to 20c are formed on the surface Sf or back Sb of the metal plate 13 and the outer surface of the outer resin portion 14a or 14b in a concave shape slightly recessed from the surface, and the presence or absence thereof can be checked visually.

於圖示之嵌入成形品11中,與先前所述之嵌入成形品1同樣地,金屬板13之背面Sb的外側樹脂部分14b被配置覆蓋至金屬板13位於貫通空間12之周圍的內緣部13a,而另一方面,表面Sf側之外側樹脂部分14a如圖6以放大圖所示,則被配置露出金屬板13之內緣部13a。 又,露出於較表面Sf側之外側樹脂部分14a更內側的金屬板13之內緣部13a,如圖6所示,被從外側樹脂部分14a之外側延伸與貫通空間12連接的各缺口部15區劃成複數個金屬區段13c及13d。In the insert-molded product 11 shown in the figure, like the insert-molded product 1 described above, the outer resin portion 14b of the back surface Sb of the metal plate 13 is arranged to cover the inner edge of the metal plate 13 around the through space 12 . 13a, on the other hand, the outer resin portion 14a on the surface Sf side is arranged to expose the inner edge portion 13a of the metal plate 13, as shown in the enlarged view of FIG. 6 . Further, the inner edge portion 13a of the metal plate 13 exposed to the inner side of the outer resin portion 14a on the surface Sf side is, as shown in FIG. It is divided into a plurality of metal segments 13c and 13d.

此等金屬區段13c及13d之中,金屬區段13c各自位於金屬板13之長邊方向靠中央處,安裝有用以與前述半導體晶片51連接之接合線52,構成作為所謂之主引出線發揮功能的矩形金屬板部分之端部。又,金屬區段13d相當於延伸於外側樹脂部分14a之內側的金屬板13其彎曲部13b之前端部。Among these metal segments 13c and 13d, the metal segment 13c is located at the center in the longitudinal direction of the metal plate 13, and has a bonding wire 52 attached to the aforementioned semiconductor chip 51, which functions as a so-called main lead wire. The ends of the functional rectangular sheet metal sections. In addition, the metal segment 13d corresponds to the front end portion of the bent portion 13b of the metal plate 13 extending inside the outer resin portion 14a.

於此種嵌入成形品11中,如圖6所示,宜於被缺口部15區劃之複數個金屬區段13c及13d各者,設置有頂出銷痕20a。其原因在於:藉由使頂出銷作用於各金屬區段13c及13d,而可使其等之各者自射出成形模具分離的速度大致相同,可在金屬板13不會扭曲下,從射出成形模具將嵌入成形品11取出。 另,如圖示之例,為主引出線之端部的各金屬區段13c,視需要可設置有複數個例如二個頂出銷痕20a。較外側樹脂部分14a外側之為主引出線的金屬板部分,由於其面積大,故如圖示,可設置相對較大直徑之頂出銷痕20c。In such an insert-molded product 11, as shown in FIG. 6, each of the plurality of metal segments 13c and 13d suitably partitioned by the notch portion 15 is provided with an ejector pin 20a. The reason is that by making the ejector pins act on the metal segments 13c and 13d, the speed at which they are separated from the injection mold can be approximately the same, and the metal plate 13 can be released from the injection mold without being twisted. The forming die takes out the insert-molded product 11 . In addition, as shown in the figure, each metal section 13c at the end of the main lead wire may be provided with a plurality of, for example, two ejector pin traces 20a as required. The metal plate portion outside the resin portion 14a, which is the main lead-out wire, has a larger area, so as shown in the figure, the ejection pin 20c with a relatively larger diameter can be provided.

以上所述之嵌入成形品1、11之樹脂構件4、14可為含有選自由聚縮醛樹脂、聚對酞酸乙二酯樹脂、聚對酞酸丁二酯樹脂、聚苯硫樹脂、聚醯胺樹脂、液晶性聚酯樹脂、聚醯亞胺樹脂、間規聚苯乙烯樹脂及聚對苯二甲酸環己烷二亞甲酯樹脂組成之群中的至少一種者。尤其是為了滿足規定之要求性能,樹脂構件4、14含有液晶性聚酯樹脂(LCP)的情形時,由於認為該樹脂構件4、14與金屬板3、13之密合性的問題會顯現化,故宜實施如先前所述之密合性提升對策。 [實施例]The resin members 4 and 14 of the above-mentioned insert-molded products 1 and 11 may contain materials selected from the group consisting of polyacetal resin, polyethylene terephthalate resin, polybutylene terephthalate resin, polyphenylene sulfide resin, polystyrene At least one of the group consisting of amide resin, liquid crystalline polyester resin, polyimide resin, syndiotactic polystyrene resin and polycyclohexane dimethylene terephthalate resin. In particular, in the case where the resin members 4 and 14 contain liquid crystalline polyester resin (LCP) in order to satisfy the prescribed required performance, it is thought that the problem of the adhesion between the resin members 4 and 14 and the metal plates 3 and 13 will appear. , so it is advisable to implement the adhesion improvement measures as described above. [Example]

接著,由於已試製本發明之嵌入成形品,並確認了其效果,故說明如下。惟,此處之說明僅是為了例示,非意欲限定於此。Next, since the insert-molded article of the present invention has been trial-produced and its effect has been confirmed, the following description will be given. However, the description here is for illustration only, and is not intended to be limited thereto.

製造如圖1~3所示之嵌入成形品中樹脂構件之密度、注料口支數等經改變的發明例1~4以及比較例1及2。 發明例1係將注料口配置於圖1之金屬板的背面Sb側,而非表面Sf側,並於背面Sb側之外側樹脂部分形成有注料痕,除此以外,具有與圖1同樣之構成。發明例2係變更樹脂構件之密度,除此之外,具有與發明例1相同之構成。發明例3係變更樹脂構件之密度,並使注料口支數為六支,使其等之注料口位置為圖7所示之位置,除此之外,具有與發明例1相同之構成。而發明例4則是變更樹脂構件之密度,並使注料口支數為三支,使其注料口位置為於金屬板之背面Sb側圖1之左側及右側的二點與下側的一點(亦即沒有圖1上側之一點的注料痕),除此之外,具有與發明例1相同之構成。Inventive Examples 1 to 4 and Comparative Examples 1 and 2 in which the density of the resin member in the insert molding shown in Figs. 1 to 3, the number of nozzles, and the like were changed were produced. Inventive Example 1 has the same characteristics as in FIG. 1 except that the injection port is arranged on the back Sb side of the metal plate in FIG. 1 instead of the front Sf side, and the injection mark is formed on the outer resin portion on the back Sb side. composition. Inventive Example 2 has the same configuration as Inventive Example 1 except that the density of the resin member is changed. Inventive Example 3 has the same structure as Inventive Example 1, except that the density of the resin member is changed, the number of injection ports is six, and the positions of the injection ports are as shown in FIG. 7 . . In Inventive Example 4, the density of the resin member was changed, the number of injection ports was three, and the injection ports were located at the two points on the left and right sides of FIG. 1 on the back Sb side of the metal plate and the bottom Except for one point (that is, there is no injection mark at one point on the upper side of FIG. 1 ), the structure is the same as that of the invention example 1.

比較例1係變更樹脂材料之填充量而為樹脂構件之密度不同者,除此之外,具有與發明例1相同之構成。而比較例2則是變更樹脂構件之密度,並使注料口支數為二支,使其注料口位置為於金屬板之背面Sb側圖1之左側及右側的二點(亦即沒有圖1上側及下側之二點的注料痕),除此之外,具有與發明例1相同之構成。Comparative Example 1 has the same configuration as Inventive Example 1 except that the filling amount of the resin material is changed so that the density of the resin member is different. In Comparative Example 2, the density of the resin component was changed, and the number of injection ports was two, so that the injection ports were located at the two points on the left and right sides of Figure 1 on the Sb side of the backside of the metal plate (that is, no Except for the injection marks at two points on the upper side and the lower side in Fig. 1 , the structure is the same as that of the invention example 1.

對此等之各發明例1~4以及比較例1及2,進行作為金屬板與樹脂構件之密合性指標的JIS Z2331所規定之氦漏氣試驗,確認了氦漏氣(He漏洩)。將其結果表示於表1。For each of these Invention Examples 1 to 4 and Comparative Examples 1 and 2, a helium leak test specified in JIS Z2331 as an index of the adhesion between a metal plate and a resin member was performed, and helium leak (He leak) was confirmed. The results are shown in Table 1.

[表1]

Figure 02_image001
[Table 1]
Figure 02_image001

發明例1~4由於樹脂構件之密度相對較高,因此He漏洩之值變小,金屬板與樹脂構件之密合性優異。另一方面,比較例1及2因樹脂構件之密度低,故He漏洩之值變大。藉此,比較例1及2可判斷為密合不良。 又,尤其是發明例3因使注料口支數較發明例1多,故樹脂構件之密度變大,密合性更加提升。In Invention Examples 1 to 4, since the density of the resin member was relatively high, the value of He leakage was small, and the adhesion between the metal plate and the resin member was excellent. On the other hand, in Comparative Examples 1 and 2, since the density of the resin member was low, the value of He leakage became large. Thereby, Comparative Examples 1 and 2 can be judged as poor adhesion. Moreover, especially, since the number of nozzles of the invention example 3 is larger than that of the invention example 1, the density of the resin member is increased, and the adhesiveness is further improved.

1、11:嵌入成形品 2、12:貫通空間 3、13:金屬板 3a、13a:內緣部 3b、13b:彎曲部 13c、13d:金屬區段 4、14:樹脂構件 4a、4b、14a、14b:外側樹脂部分 4c、14c:樹脂部分 5、15:缺口部 6、16:注料痕 9、19:孔部 20a~20c:頂出銷痕 51:半導體晶片 52:接合線 Sf:表面 Sb:背面1, 11: Insert molding 2, 12: Through the space 3, 13: metal plate 3a, 13a: inner edge 3b, 13b: Bending part 13c, 13d: Metal section 4, 14: Resin components 4a, 4b, 14a, 14b: outer resin part 4c, 14c: Resin part 5, 15: Notch part 6, 16: injection mark 9, 19: Hole 20a~20c: Ejection pin marks 51: Semiconductor wafer 52: Bonding wire Sf: Surface Sb: Back

[圖1]為表示本發明一實施形態之嵌入成形品的俯視圖。 [圖2]為圖1之嵌入成形品的仰視圖。 [圖3]為去除樹脂構件後表示圖1之嵌入成形品之金屬板的俯視圖。 [圖4]為於裝載半導體晶片之狀態下表示圖1之嵌入成形品的俯視圖。 [圖5]為表示其他實施形態之嵌入成形品的俯視圖。 [圖6]為將圖5之嵌入成形品之主要部分放大表示的俯視圖。 [圖7]為表示發明例3之注料痕的俯視圖。1 is a plan view showing an insert-molded product according to an embodiment of the present invention. [Fig. 2] is a bottom view of the insert-molded product of Fig. 1. [Fig. [ Fig. 3] Fig. 3 is a plan view showing the metal plate of the insert-molded product of Fig. 1 after removing the resin member. [ Fig. 4] Fig. 4 is a plan view showing the insert-molded product of Fig. 1 in a state where a semiconductor wafer is mounted. [ Fig. 5] Fig. 5 is a plan view showing an insert-molded product according to another embodiment. [ Fig. 6] Fig. 6 is an enlarged plan view showing a main part of the insert-molded product of Fig. 5 . 7] It is a top view which shows the injection mark of Inventive Example 3. [FIG.

Claims (11)

一種嵌入成形品,其具備設置有配置半導體晶片之貫通空間的引線框架用金屬板與具有外側樹脂部分之樹脂構件,該外側樹脂部分沿著該貫通空間外側之周圍的至少一部分分別配置於該金屬板之兩面,該貫通空間具有從該貫通空間朝向外側延伸至兩面之該外側樹脂部分之間的複數處缺口部,兩面之該外側樹脂部分彼此以位於該缺口部內之樹脂部分連接,於該外側樹脂部分至少兩處存在該缺口部之各位置,設置有注料痕,於該外側樹脂部分之不存在該缺口部的位置形成有熔接線。 An insert-molded product comprising a metal plate for a lead frame provided with a through space for disposing a semiconductor chip, and a resin member having an outer resin portion, the outer resin portion being respectively arranged on the metal along at least a part of the periphery of the outer side of the through space On both sides of the board, the through space has a plurality of notch parts extending from the through space toward the outside to the outer resin parts of the two sides, and the outer resin parts of the two sides are connected with each other by the resin part located in the notch part, on the outer side The resin portion has at least two positions where the notch portion is present, and injection marks are provided, and a weld line is formed at the position where the notch portion does not exist on the outer resin portion. 如請求項1之嵌入成形品,其係於該金屬板之表面及背面中的一面與該一面側之外側樹脂部分的外表面,設置頂出銷痕而成。 The insert molding product of claim 1 is formed by providing ejection pin marks on one of the front and back surfaces of the metal plate and the outer surface of the outer resin portion on the side of the one surface. 如請求項2之嵌入成形品,其於該金屬板之表面側以使該貫通空間周圍之該金屬板的內緣部露出之方式配置有該樹脂構件之該外側樹脂部分,該頂出銷痕存在於該金屬板之該內緣部被該缺口部區劃之複數個金屬區段的各個表面。 The insert-molded product of claim 2, wherein the outer resin portion of the resin member is disposed on the surface side of the metal plate such that the inner edge portion of the metal plate around the through space is exposed, the ejection pin Each surface of a plurality of metal segments existing in the inner edge portion of the metal plate is demarcated by the notch portion. 如請求項1~3中任一項之嵌入成形品,其中,該樹脂構件含有液晶性聚酯樹脂。 The insert-molded article according to any one of claims 1 to 3, wherein the resin member contains a liquid crystalline polyester resin. 如請求項1~3中任一項之嵌入成形品,其中,該樹脂構件之密度為1.50g/cm3以上。 The insert-molded article according to any one of claims 1 to 3, wherein the resin member has a density of 1.50 g/cm 3 or more. 如請求項1~3中任一項之嵌入成形品,其中,該樹脂構件之體積為每一個該注料痕0.02cm3~0.5cm3The insert molding product according to any one of claims 1 to 3, wherein the volume of the resin member is 0.02 cm 3 to 0.5 cm 3 for each of the injection marks. 一種嵌入成形品之製造方法,該嵌入成形品具備設置有配置半導體晶片之貫通空間的引線框架用金屬板與具有外側樹脂部分之樹脂構件,該外側樹脂部分沿著該貫通空間外側之周圍的至少一部分分別配置於該金屬板之 兩面;將該金屬板配置於射出成形模具內,該金屬板設置有從該貫通空間朝向外側延伸的複數處缺口部,於該射出成形模具內,從配置於該金屬板至少兩處設置有該缺口部之各位置的注料口(gate)射出樹脂材料,將以位於該缺口部內之樹脂部分連接的該外側樹脂部分分別成形於該金屬板之兩面,於該外側樹脂部分之不存在該缺口部的位置形成熔接線。 A method of manufacturing an insert-molded product comprising a metal plate for a lead frame provided with a through-space for disposing a semiconductor chip, and a resin member having an outer resin portion along at least a periphery of the outer periphery of the through-space. A part is respectively arranged on the metal plate Both sides; the metal plate is arranged in the injection molding die, the metal plate is provided with a plurality of notches extending from the through space toward the outside, and the metal plate is arranged in at least two places in the injection molding die. The gate of each position of the notch part injects resin material, and the outer resin part connected by the resin part located in the notch part is respectively formed on both sides of the metal plate, and the notch does not exist in the outer resin part The position of the part forms a weld line. 如請求項7之嵌入成形品之製造方法,其中,於該射出成形模具內,在使該樹脂構件成形後,將各頂出銷按壓於該金屬板之表面及背面中的一面與該一面側之外側樹脂部分的外表面,而從該射出成形模具將嵌入成形品取出。 The method for producing an insert-molded product according to claim 7, wherein, after molding the resin member in the injection molding die, each ejector pin is pressed against one of the front and back surfaces of the metal plate and the one surface side the outer surface of the outer resin portion, and the insert-molded product is taken out from the injection mold. 如請求項8之嵌入成形品之製造方法,其中,當製造嵌入成形品時,將各頂出銷按壓於該金屬板之內緣部被該缺口部區劃之複數個金屬區段的各個表面,該嵌入成形品於該金屬板之表面側以使該貫通空間周圍之該金屬板的該內緣部露出之方式配置有該樹脂構件之外側樹脂部分。 The method for manufacturing an insert-molded product as claimed in claim 8, wherein, when manufacturing the insert-molded product, each ejector pin is pressed against each surface of a plurality of metal sections demarcated by the notch at the inner edge of the metal plate, The insert-molded product is provided with the resin member outer resin portion on the surface side of the metal plate such that the inner edge portion of the metal plate around the through space is exposed. 如請求項7~9中任一項之嵌入成形品之製造方法,其使用含有液晶性聚酯樹脂之該樹脂材料。 The method for producing an insert-molded article according to any one of claims 7 to 9, which uses the resin material containing a liquid crystalline polyester resin. 如請求項7~9中任一項之嵌入成形品之製造方法,其中,於該樹脂構件之成形時,該注料口每一支射出0.02cm3~0.5cm3之該樹脂材料。 The method for manufacturing an insert-molded product according to any one of claims 7 to 9, wherein, during the molding of the resin component, each of the injection ports ejects 0.02 cm 3 to 0.5 cm 3 of the resin material.
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