TWI763538B - Remaining bobbin thread pull-out device - Google Patents
Remaining bobbin thread pull-out device Download PDFInfo
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本發明有關於一種運用於自動捲繞底線縫紉機的剩餘底線抽出裝置,特別是一種不需要將梭芯與梭殼分開就能清除底線的剩餘底線抽出裝置。The present invention relates to a residual bobbin thread extracting device used in an automatic winding bobbin thread sewing machine, in particular to a residual bobbin thread extracting device that can remove the bobbin thread without separating the bobbin from the bobbin case.
使用鎖縫原理縫製的縫紉機時,不論是使用全迴轉的旋梭或是半迴轉的擺梭都會具有捲繞底線的梭芯,並且,運用鎖縫原理縫製的縫紉機大部分都具有能容納梭芯的梭殼。When sewing machines using the lockstitch principle, whether using a full-rotation hook or a half-rotation shuttle, there will be a bobbin for winding the bottom thread, and most sewing machines using the lockstitch principle have a bobbin that can accommodate bobbin case.
然而,為了提高縫紉機的轉速,所以梭芯容置底線的容量不能過多,相對就會限制底線的長度,致使必須時常更換梭芯以避免底線耗盡,並且,當更換底線作業時,不僅縫紉機必須停止車縫作業,甚至操作人員還必須手動更換底線,相對無法提高縫紉機的生產效能。However, in order to increase the rotation speed of the sewing machine, the capacity of the bobbin to accommodate the lower thread should not be too large, which will limit the length of the lower thread, so that the bobbin must be replaced frequently to avoid running out of the lower thread, and when changing the lower thread, not only the sewing machine must Stopping the sewing operation, and even the operator has to manually change the bottom thread, is relatively unable to improve the production efficiency of the sewing machine.
為了克服前述缺失,目前縫紉機產業已有一種自動梭芯調換裝置,當偵測到捲繞於梭芯的底線快要耗盡時,上述自動梭芯調換裝置會將梭殼與梭芯同時從旋梭卸除,使得梭殼與梭芯都分離於旋梭,並再將另一組梭殼與有繞滿底線的梭芯同時組裝於旋梭以達到自動更換梭芯的功效。In order to overcome the aforementioned deficiencies, there is currently an automatic bobbin changing device in the sewing machine industry. When it is detected that the bobbin thread wound around the bobbin is about to run out, the automatic bobbin changing device will simultaneously remove the bobbin case and the bobbin from the hook. Remove the bobbin case and the bobbin so that both the bobbin case and the bobbin are separated from the rotary hook, and then assemble another set of bobbin case and the bobbin fully wound with the bottom thread in the rotary hook at the same time to achieve the effect of automatic bobbin replacement.
此外,由於快要耗盡底線的梭芯會殘留有部分底線,進而上述自動梭芯調換裝置需先清除殘留在梭芯的底線,而後將新底線捲繞於梭芯,此外,上述自動梭芯調換裝置通常裝設在自動縫紉機的空間相當有限,進而上述自動梭芯調換裝置先將梭芯分離於梭殼而再清除殘留底線的方式會占用較大的使用空間,另外,當梭芯分離於梭殼時,底線則容易無法緊密地捲繞於梭芯,使得底線會呈現鬆散的樣態,相對就不方便清除殘留在梭芯的底線。In addition, since the bobbin that is about to run out of bobbin thread will have some bobbin thread remaining, the above-mentioned automatic bobbin changing device needs to remove the bobbin thread remaining on the bobbin first, and then wind the new bobbin thread on the bobbin. The space where the device is usually installed in an automatic sewing machine is quite limited, and the above-mentioned automatic bobbin changing device first separates the bobbin from the bobbin case and then removes the remaining bobbin thread, which will take up a large space for use. When the bobbin is in the shell, the bobbin thread cannot be tightly wound around the bobbin, so that the bobbin thread will appear loose, and it is relatively inconvenient to remove the bobbin thread remaining on the bobbin.
本發明的主要目的在於提供一種剩餘底線抽出裝置,而該剩餘底線抽出裝置不需要先將梭芯分離於梭殼,而是在梭芯位於梭殼的內部時就能抽除捲繞於梭芯的剩餘底線,進而能減少清除殘留在梭芯的底線的作業步驟。The main purpose of the present invention is to provide a residual bobbin thread extracting device, which does not need to separate the bobbin from the bobbin case first, but can extract the bobbin and wind the bobbin when the bobbin is located inside the bobbin case. the remaining bobbin thread, thus reducing the number of steps required to remove the bobbin thread remaining on the bobbin.
本發明的次要目的在於改良剩餘底線抽出裝置的結構樣態,使得剩餘底線抽出裝置在沒有清除殘留在梭芯的底線時,剩餘底線抽出裝置能遠離於梭殼,讓底線捲繞裝置能移動梭殼與梭芯來將底線捲繞於梭芯。The secondary purpose of the present invention is to improve the structure of the remaining bobbin thread extracting device, so that when the residual bobbin thread extracting device does not remove the bobbin thread remaining on the bobbin, the remaining bobbin thread extracting device can be far away from the bobbin case, so that the bobbin thread winding device can move. The bobbin case and bobbin are used to wind the lower thread around the bobbin.
本發明的再一目的在於改良取出機構的結構樣態,使得取出機構在將底線抽離於梭殼與梭芯之前,取出機構能確實夾固底線,讓底線不容易脫離於取出機構。Another object of the present invention is to improve the structure of the take-out mechanism, so that before the take-out mechanism pulls the bobbin thread away from the bobbin case and the bobbin, the take-out mechanism can securely clamp the bobbin thread, so that the bobbin thread is not easily separated from the take-out mechanism.
為實現前述目的,本發明剩餘底線抽出裝置能將一底線抽離於呈現一組裝狀態的一梭殼以及一位在上述梭殼內部的梭芯,並且,上述剩餘底線抽出裝置主要由一夾線機構以及一取出機構所構成。In order to achieve the foregoing object, the remaining bobbin thread extracting device of the present invention can extract a bobbin thread from a bobbin case that presents an assembled state and a bobbin inside the above-mentioned bobbin case, and the above-mentioned remaining bobbin thread extracting device is mainly composed of a clamping thread. It consists of a mechanism and a take-out mechanism.
上述夾線機構具有一夾具單元以及一夾具移動單元,上述夾具單元被上述夾具移動單元帶動而能沿著一取線路徑來回移動,另外,上述取出機構具有兩滾輪、一滾輪開閉驅動單元以及一轉動驅動單元,上述兩滾輪之間形成一供上述取線路徑經過的分隔空間,而上述兩滾輪能透過滾輪開閉驅動單元而彼此遠離或靠近,使上述分隔空間的空間大小能夠選擇性擴大或縮小,又上述轉動驅動單元能帶動其中一個上述滾輪進行轉動。The above-mentioned wire clamping mechanism has a clamp unit and a clamp moving unit, the above-mentioned clamp unit is driven by the above-mentioned clamp moving unit and can move back and forth along a wire-taking path, in addition, the above-mentioned taking-out mechanism has two rollers, a roller opening and closing drive unit and a Rotating the drive unit, a separation space for the wire-taking path to pass through is formed between the above-mentioned two rollers, and the above-mentioned two rollers can open and close the drive unit through the rollers and move away from or approach each other, so that the space size of the above-mentioned separation space can be selectively expanded or reduced , and the above-mentioned rotation driving unit can drive one of the above-mentioned rollers to rotate.
其中,上述夾具單元沿著上述取線路徑進行移動以靠近於一梭殼,使上述夾具單元夾持一位在上述梭殼外部的底線,而上述夾具單元再沿著上述取線路徑進行移動以遠離於上述梭殼,使上述底線的局部區段位在上述分隔空間的內部。Wherein, the above-mentioned clamp unit moves along the above-mentioned thread-taking path to be close to a bobbin case, so that the above-mentioned clamp unit clamps a bobbin thread outside the above-mentioned bobbin case, and the above-mentioned clamp unit moves along the above-mentioned thread-taking path to Away from the bobbin case, the partial section of the bobbin thread is positioned inside the separation space.
其中,上述兩滾輪能透過滾輪開閉驅動單元而彼此靠近,使上述兩滾輪夾固上述底線而呈現一夾固狀態,其中一個上述滾輪在上述兩滾輪呈現上述夾固狀態時被上述轉動驅動單元帶動而進行轉動,使位在上述梭殼內部的底線能移至上述梭殼的外部。Wherein, the two rollers can be close to each other through the roller opening and closing driving unit, so that the two rollers clamp the bottom thread and present a clamping state, and one of the rollers is driven by the rotating driving unit when the two rollers are in the clamping state. The rotation is performed so that the lower thread located inside the bobbin case can be moved to the outside of the bobbin case.
於此實施例中,上述夾具單元包含:一固定夾組、一開合驅動組以及一活動夾組,其中,上述固定夾組具有一固定桿以及一連接於上述固定桿的固定夾具,而上述開合驅動組連接於上述夾具移動單元,另外,上述活動夾組具有一連接於上述開合驅動組的活動桿以及一連接於上述活動桿的活動夾具,上述活動桿活動穿設於上述固定桿,而上述活動桿透過上述開合驅動組能相對運動於上述固定桿,使上述活動夾具選擇性靠近或遠離於上述固定夾具。In this embodiment, the clamp unit includes: a fixed clamp group, an opening and closing drive group, and a movable clamp group, wherein the fixed clamp group has a fixed rod and a fixed clamp connected to the fixed rod, and the above The opening and closing drive group is connected to the above-mentioned clamp moving unit. In addition, the above-mentioned movable clamp group has a movable rod connected to the above-mentioned opening and closing driving group and a movable clamp connected to the above-mentioned movable rod, and the above-mentioned movable rod is movably penetrated through the above-mentioned fixed rod. , and the above-mentioned movable rod can move relatively to the above-mentioned fixed rod through the above-mentioned opening and closing driving group, so that the above-mentioned movable clamp can be selectively approached or separated from the above-mentioned fixed clamp.
此外,上述剩餘底線抽出裝置進一步具有一吹氣機構,上述吹氣機構能產生一吹氣氣流,上述吹氣氣流能朝向外露於上述梭殼的底線進行流動,而外露於上述梭殼的上述底線透過上述吹氣氣流能移動至上述固定夾具與活動夾具之間。In addition, the above-mentioned residual bobbin thread extracting device further has an air blowing mechanism, and the above-mentioned air blowing mechanism can generate an air blowing air flow, and the above-mentioned air blowing air current can flow toward the bobbin thread exposed on the bobbin case and the bobbin thread exposed on the bobbin case. The air flow can be moved between the fixed fixture and the movable fixture through the blowing air.
於此實施例中,述剩餘底線抽出裝置進一步具有一活動機構,上述活動機構具有一能改變位置的活動臂以及一能驅使上述活動臂改變位置的活動驅動單元,上述活動臂同時連接於上述取出機構與夾線機構,而上述活動臂透過上述活動驅動單元而能移動至一運作位置,讓上述取出機構與夾線機構同時靠近於上述梭殼。In this embodiment, the remaining bobbin thread extracting device further has a movable mechanism, the movable mechanism has a movable arm that can change the position and a movable driving unit that can drive the movable arm to change the position, and the movable arm is simultaneously connected to the extraction device. The movable arm can move to an operating position through the movable driving unit, so that the take-out mechanism and the thread clamping mechanism are simultaneously close to the bobbin case.
其中,上述活動機構進一步具有一連接於上述活動臂的阻擋件,上述阻擋件在上述活動臂停留在上述運作位置時能靠近於上述梭殼的一開口端,使得一梭芯能持續位在上述梭殼的內部,讓上述梭殼與梭芯兩者透過上述阻擋件而能保持在一上述梭芯位在上述梭殼內部的組裝狀態,然而,上述活動臂於遠離上述活動驅動單元的一端貫穿形成一通孔,而上述夾具單元透過上述夾具移動單元而能在上述通孔的內部進行移動,使得上述底線能進入至上述通孔的內部,再者,上述剩餘底線抽出裝置進一步具有一吸氣機構,上述吸氣機構能對上述通孔的內部進行吸氣以形成一吸引氣流,讓上述底線透過上述吸引氣流而能進入至上述吸氣機構的內部。Wherein, the above-mentioned movable mechanism further has a blocking member connected to the above-mentioned movable arm, and the above-mentioned blocking member can be close to an open end of the above-mentioned bobbin case when the above-mentioned movable arm stays at the above-mentioned operating position, so that a bobbin can continue to be positioned on the above-mentioned bobbin case. Inside the bobbin case, the above-mentioned bobbin case and the bobbin can be maintained in an assembled state in which the above-mentioned bobbin is located inside the above-mentioned bobbin case through the above-mentioned blocking member, however, the above-mentioned movable arm penetrates through one end away from the above-mentioned movable driving unit A through hole is formed, and the clamp unit can move inside the through hole through the clamp moving unit, so that the bobbin thread can enter the interior of the through hole, and the remaining bobbin thread extraction device further has a suction mechanism The suction mechanism can inhale the inside of the through hole to form a suction airflow, so that the bottom thread can enter the inside of the suction mechanism through the suction airflow.
最後,上述兩滾輪都是由導電材料所構成,而上述取出機構進一步設有一電阻感測器,上述電阻感測器電性連接於上述兩滾輪,而上述電阻感測器能在上述兩滾輪呈現上述夾固狀態時偵測電阻值的數值變化。Finally, the two rollers are made of conductive materials, and the take-out mechanism is further provided with a resistance sensor, the resistance sensor is electrically connected to the two rollers, and the resistance sensor can be displayed on the two rollers In the above clamping state, the numerical change of the resistance value is detected.
本發明的特點在於夾線機構的夾具單元夾固位在梭殼外部的底線之後,夾線機構的夾具移動單元能帶動夾具單元經過設置在兩滾輪之間的分隔空間,使得位在梭殼外部的底線能移至分隔空間的內部,而當底線的局部區段位在分隔空間的內部時,滾輪開閉驅動單元帶動兩滾輪彼此靠近,讓兩滾輪共同夾固底線,接下來,轉動驅動單元帶動其中一個滾輪進行滾動,使底線透過進行轉動的滾輪而能被抽出分離於梭殼與梭芯,藉此,剩餘底線抽出裝置不需要進行先將梭芯分離於梭殼的步驟,而是能直接在梭芯位於梭殼的內部時就能清除捲繞於梭芯的底線,進而能簡化清除梭芯的作業步驟。The feature of the present invention is that after the clamp unit of the thread clamping mechanism clamps and retains the lower thread outside the bobbin case, the clamp moving unit of the thread clamping mechanism can drive the clamp unit to pass through the separation space provided between the two rollers, so that the clamp unit is located outside the bobbin case. The bottom thread can be moved to the inside of the dividing space, and when the partial section of the bottom thread is located inside the dividing space, the roller opening and closing drive unit drives the two rollers to approach each other, so that the two rollers jointly clamp the bottom thread. Next, the rotating drive unit drives the A roller rolls, so that the lower thread can be pulled out and separated from the bobbin case and the bobbin through the rotating roller, so that the remaining lower thread extraction device does not need to perform the step of separating the bobbin from the bobbin case first, but can directly When the bobbin is located inside the bobbin case, the bobbin thread wound around the bobbin can be removed, thereby simplifying the operation steps of removing the bobbin.
此外,當活動機構的活動臂位在運作位置時,活動機構的阻擋件會靠近於梭殼的開口端,使得梭芯能保持在梭殼的內部,進而剩餘底線抽出裝置在清除捲繞於梭芯的底線的過程中,梭芯能夠避免分離於梭殼,然而,當剩餘底線抽出裝置在沒有清除殘留在梭芯的底線時,剩餘底線抽出裝置能遠離於梭殼,讓底線捲繞裝置能移動梭殼與梭芯來將底線捲繞於梭芯。In addition, when the movable arm of the movable mechanism is in the operating position, the blocking member of the movable mechanism will be close to the open end of the bobbin case, so that the bobbin can be kept inside the bobbin case, and the remaining bobbin thread extracting device can remove the winding on the bobbin case. During the bobbin threading process, the bobbin can be prevented from being separated from the bobbin case. However, when the remaining bobbin thread extracting device does not remove the bobbin thread remaining in the bobbin, the remaining bobbin thread extracting device can be kept away from the bobbin case, so that the bobbin thread winding device can be removed. Move the bobbin case and bobbin to wind the lower thread on the bobbin.
再者,取出機構的兩滾輪可由導電材料所構成,而取出機構能在兩滾輪之間電性連接電阻感測器,當兩滾輪呈現夾固狀態時,取出機構能依據電阻值的數值大小來判斷是否有夾到底線,進而在取出機構將底線抽離於梭殼與梭芯的過程中,控制系統能夠透過電阻值來判斷何時取出機構已將底線抽離於梭殼與梭芯。Furthermore, the two rollers of the take-out mechanism can be made of conductive materials, and the take-out mechanism can electrically connect a resistance sensor between the two rollers. When the two rollers are in a clamped state, the take-out mechanism can be based on the value of the resistance value. It is judged whether the bobbin thread is clamped, and then in the process of pulling the bobbin thread from the bobbin case and the bobbin by the take-out mechanism, the control system can judge when the take-out mechanism has pulled the bobbin thread from the bobbin case and the bobbin through the resistance value.
茲為便於更進一步對本發明之構造、使用及其特徵有更深一層明確、詳實的認識與瞭解,爰舉出較佳實施例,配合圖式詳細說明如下:For the convenience of further understanding and understanding of the structure, use and characteristics of the present invention, a preferred embodiment is given, and the detailed description is as follows in conjunction with the drawings:
請參閱圖1所示,本發明剩餘底線抽出裝置1運用於一縫紉機2,如圖所示,縫紉機2具有一縫紉機本體20、一更換梭芯裝置21以及一底線捲繞裝置22,縫紉機本體20具有一底座201(圖式僅表示底座201的局部樣態),底座201的內部安裝一能進行轉動的下軸(圖未示),上述下軸能帶動一組裝於底座201的旋梭(圖未示)進行轉動,而更換梭芯裝置21位在上述旋梭的前方,並且,更換梭芯裝置21能將一梭芯組3(如圖2所示)選擇性從上述旋梭移動至底線捲繞裝置22或是從底線捲繞裝置22移動至上述旋梭,另外,底線捲繞裝置22能將一底線4(如圖10A所示)安裝於梭芯組3。Please refer to FIG. 1 , the remaining bobbin
請參閱圖2所示,於此實施例中,梭芯組3具有一能捲繞底線4(如圖10A所示)的梭芯30以及一能組裝於梭芯30的梭殼31,梭芯30設有一捲線軸件301以及兩限位板302,其中一個限位板302形成於捲線軸件301的一端,而另一個限位板302形成於捲線軸件301的另一端,使得兩限位板302彼此間隔排列,進而捲線軸件301位在兩限位板302之間,讓捲線軸件301與兩限位板302三者之間共同形成一能容置底線4(如圖10A所示)的捲繞空間303,如圖所示,梭殼31具有一呈現中空圓筒形樣態的殼體311,殼體311的內部設有一呈現中空樣態的梭軸312,並且,殼體311於相對兩端分別形成一封閉端311a以及一開口端311b,而殼體311的內緣與梭軸312的外緣之間形成一能容置梭芯30的容納空間311c,其中,殼體311貫穿形成一連通於容納空間311c的導線孔311d,如圖所示,殼體311從開口端311b朝向封閉端311a凹設形成一連通於容納空間311c的導線溝311e,而殼體311在封閉端311a安裝有一可連接於底線捲繞裝置22的閂鎖組313,然而,殼體311的表面組裝一能讓底線4(如圖10A所示)從導線溝311e導引至導線孔311d邊緣的夾線彈片(圖未示),而殼體311向外延伸形成一勾臂314,其中,上述夾線彈片的一側設有一導引口(圖未示),而勾臂314從勾臂314的外緣凹陷形成一靠近於勾臂314末端的線孔314a。Please refer to FIG. 2 , in this embodiment, the
請參閱圖3與圖4所示,剩餘底線抽出裝置1主要由一活動機構10、一取出機構11、一夾線機構12、一吸氣機構13以及一吹氣機構14所構成,請參閱圖4與圖5所示,活動機構10具有一連接座101、一活動驅動單元102以及一活動臂103,連接座101連接於縫紉機本體20的底座201,而活動驅動單元102設有一連接於連接座101的活動驅動源102a以及一連接於活動臂103的連動桿102b,活動驅動源102a能產生直線動力,使得活動驅動源102a能帶動一連接於連動桿102b的活動伸縮桿102c進行直線移動,如圖所示,活動臂103於遠離活動驅動源102a的一端貫穿形成一通孔103a,並且,活動臂103在靠近於通孔103a的位置安裝有一阻擋件104,於此實施例中,阻擋件104設有一阻擋滾輪104a以及一支撐桿104b,阻擋滾輪104a活動組裝於支撐桿104b,使得阻擋滾輪104a能相對於支撐桿104b自由轉動,而支撐桿104b連接於活動臂103。Please refer to FIG. 3 and FIG. 4 , the remaining bobbin
請參閱圖4與圖6所示,取出機構11安裝於活動機構10的活動臂103,並且,取出機構11具有一取出單元111、一轉動驅動單元112與一滾輪開閉驅動單元113,其中,取出單元111具有兩個滾輪111a以及一取出擺臂111b,而兩個滾輪111a與取出擺臂111b三者都靠近於活動機構10的阻擋件104,如圖所示,其中一個滾輪111a連接於轉動驅動單元112以設為一能進行轉動的主動滾輪111a1,而另一個滾輪111a連接於取出擺臂111b以設為一能自由轉動的從動滾輪111a2,其中,主動滾輪111a1的周圍設有複數個齒部111a3,使主動滾輪111a1透過複數個齒部111a3能提高拉動底線4的摩擦力,另外,取出擺臂111b樞轉連接於活動機構10的活動臂103,使得取出擺臂111b能相對於活動臂103進行擺動,進而從動滾輪111a2透過進行擺動的取出擺臂111b而能選擇性靠近或遠離於主動滾輪111a1,其中,當從動滾輪111a2遠離於主動滾輪111a1時,從動滾輪111a2間隔排列於主動滾輪111a1,使得從動滾輪111a2與主動滾輪111a1之間會形成一分隔空間S(如圖10F所示),於此實施例中,從動滾輪111a2的表面可由摩擦係數較大的橡膠材質所製成,或是從動滾輪111a2的外周也設有如同主動滾輪111a1的複數個齒部111a3來以提高拉動底線4的摩擦力,另外,請參閱圖7所示,於另一實施例中,主動滾輪111a1、從動滾輪111a2與取出擺臂111b三者都是由導電材料所構成,而取出單元111與取出擺臂111b與轉動驅動單元112電性連接於一電阻感測器114,使得電阻感測器114能電性導通於主動滾輪111a1與從動滾輪111a2,進而電阻感測器114能用以偵測主動滾輪111a1與從動滾輪111a2是否接觸。Please refer to FIG. 4 and FIG. 6 , the take-
如圖所示,取出機構11的轉動驅動單元112具有一減速機112a以及一安裝於減速機112a的轉動驅動源112b,減速機112a連接於活動機構10的活動臂103,並且,減速機112a的輸出桿連接於取出單元111的主動滾輪111a1,而轉動驅動源112b能產生旋轉動力以透過減速機112a帶動主動滾輪111a1進行轉動,此外,滾輪開閉驅動單元113具有一連接於活動臂103的滾輪開閉驅動源113a以及一連接於取出擺臂111b的滾輪連動桿113b,滾輪開閉驅動源113a能產生直線動力,並且,滾輪開閉驅動源113a能帶動一連接於滾輪連動桿113b的滾輪伸縮桿113c進行直線移動,讓滾輪開閉驅動源113a能經由滾輪伸縮桿113c與滾輪連動桿113b一起帶動取出擺臂111b進行擺動。As shown in the figure, the
請參閱圖4與圖8所示,夾線機構12安裝於活動機構10的活動臂103,並且,夾線機構12具有一夾具移動單元121以及一夾具單元122,夾具移動單元121具有一連接於活動臂103的夾具驅動源121a以及一連接於夾具單元122的乘載平台121b,而夾具驅動源121a能產生直線動力,使得夾具驅動源121a能帶動一連接於乘載平台121b的夾具伸縮桿121c進行移動,進而夾具單元122能相對於活動臂103進行移動。Please refer to FIG. 4 and FIG. 8 , the
夾線機構12的夾具單元122設置在活動臂103的通孔103a內部,並且,夾具單元122主要由一固定夾組122a、一活動夾組122b以及一開合驅動組122c所構成,其中,固定夾組122a具有一能穿設於通孔103a的固定桿122a1,固定桿122a1呈現中空的樣態,而固定桿122a1的一端固定連接於夾具移動單元121的乘載平台121b,並且,固定桿122a1於遠離乘載平台121b的一端連接一固定夾具122a2,而活動夾組122b具有一連接於開合驅動組122c的活動桿122b1以及一連接於活動桿122b1的活動夾具122b2,於此實施例中,活動桿122b1活動穿設於固定桿122a1,使得活動桿122b1能相對旋轉於固定桿122a1,讓活動夾具122b2能選擇性靠近或遠離於固定夾具122a2,另外,開合驅動組122c具有一能產生直線運動的開合驅動源122c1以及一連接於活動桿122b1的開合連動桿122c2,而開合驅動源122c1能帶動一連接於開合連動桿122c2的開合伸縮桿122c3進行直線移動,使得活動桿122b1能相對於固定桿122a1進行轉動。The
請參閱圖4與圖9所示,吸氣機構13具有一吸氣管131以及一吸氣單元132,吸氣管131安裝於活動機構10的活動臂103,並且,吸氣管131連通於活動臂103的通孔103a,而吸氣單元132連接於吸氣管131,並且,吸氣單元132能對通孔103a的內部進行吸氣,使得位在通孔103a內部的空氣能流入至吸氣管131的內部以形成一吸引氣流A1(如圖10I所示),另外,吹氣機構14具有一連接於活動臂103的吹氣管141以及一連接於吹氣管141的吹氣單元142,吹氣管141於遠離吹氣單元142的一端設有一靠近於取出單元111的吹氣口141a,而吹氣口141a面向於取出單元111的主、從動滾輪111a1、111a2,而吹氣單元142能產生一流動至吹氣管141內部的吹氣氣流A2(如圖10D所示),其中,吹氣氣流A2能透過吹氣口141a而能流向主、從動滾輪111a1、111a2。Please refer to FIG. 4 and FIG. 9 , the
請參閱圖10A與圖10B所示,於剩餘底線抽出裝置1具體應用時,縫紉機2的更換梭芯裝置21將安裝有剩餘一段底線4的梭芯組3從縫紉機本體20的上述旋梭取出,並將梭芯組3移動至縫紉機2的底線捲繞裝置22,此時,底線4的局部區段捲繞於梭芯30的捲線軸件301以設為一位在捲繞空間303內部的內部底線40,而底線4的其餘區段位在梭殼31的容納空間311c外部以設為一外部底線41,且外部底線41通過勾臂314的線孔314a以露出一段長度,其中,當梭芯組3透過梭殼31的閂鎖組313而連接於底線捲繞裝置22時,活動機構10的活動驅動源102a帶動活動驅動單元102的活動伸縮桿102c向外伸長,使得活動伸縮桿102c經由活動驅動單元102的連動桿102b而帶動活動機構10的活動臂103朝向梭芯組3進行擺動,使得取出機構11與夾線機構12兩者透過進行擺動的活動臂103也同時靠近於梭芯組3,其中,當活動伸縮桿102c伸長至極限位置時,活動臂103會位在一運作位置P1(如圖10K所示),使得阻擋件104的阻擋滾輪104a靠近梭殼31的開口端311b,接下來,更換梭芯裝置21會釋放梭芯組3,此時,阻擋件104能防止梭芯30脫離梭殼31,致使梭殼31與梭芯30透過阻擋件104而能保持在一梭芯30位在容納空間311c內部的組裝狀態C1,同時在梭殼31與梭芯30兩者呈現組裝狀態C1的狀態下,吹氣管141的吹氣口141a方向則會朝向於梭殼31的勾臂314。Please refer to FIGS. 10A and 10B , when the remaining bobbin
請參閱圖10C所示,當活動機構10的活動臂103位在運作位置P1之後,夾線機構12的夾具驅動源121a帶動夾具移動單元121的夾具伸縮桿121c向內收縮,使得夾具單元122的固定夾具122a2與夾具單元122的活動夾具122b2兩者同時沿著一經過分隔空間S內部的取線路徑L進行移動以移出通孔103a的內部,讓固定夾具122a2與活動夾具122b2兩者朝向取出機構11的取出單元111進行移動,進而固定夾具122a2與活動夾具122b2會經過位在主動滾輪111a1與從動滾輪111a2之間的分隔空間S,其中,當夾具伸縮桿121c向內收縮至極限位置時,固定夾具122a2與活動夾具122b2兩者都會靠近於梭殼31的勾臂314。Referring to FIG. 10C , when the
請參閱圖10D與圖10E所示,接下來,為了防止露出於線孔314a的外部底線41於自然狀態下所處位置的不確定性,吹氣機構14的吹氣單元142產生吹氣氣流A2,而吹氣氣流A2沿著吹氣機構14的吹氣管141而從吹氣管141的吹氣口141a噴出,使得吹氣氣流A2流向勾臂314的線孔314a,可確保外部底線41透過吹氣氣流A2而會移動至位在夾具單元122的固定夾具122a2與夾具單元122的活動夾具122b2之間的夾持範圍內,當外部底線41位在固定夾具122a2與活動夾具122b2之間時,夾具單元122的開合驅動源122c1會帶動開合驅動組122c的開合伸縮桿122c3向外伸長,使得活動夾組122b的活動桿122b1透過進行移動的開合伸縮桿122c3而能相對於固定夾組122a的固定桿122a1進行轉動,進而活動夾組122b的活動夾具122b2能靠近固定夾組122a的固定夾具122a2,讓活動夾具122b2與固定夾具122a2兩者共同夾持住外部底線41。10D and FIG. 10E, next, in order to prevent the uncertainty of the position of the
請參閱圖10F所示,當外部底線41被固定夾具122a2與活動夾具122b2兩者夾固時,夾線機構12的夾具驅動源121a帶動夾具移動單元121的夾具伸縮桿121c向外伸長,使夾線機構12的夾具單元122夾固著外部底線41而沿著取線路徑L進行移動,進而外部底線41能經過位在主動滾輪111a1與從動滾輪111a2之間的分隔空間S,讓外部底線41的局部區段位在分隔空間S的內部,其中,夾具伸縮桿121c透過夾具驅動源121a而繼續向外繼續伸長,讓固定夾具122a2與活動夾具122b2兩者能移入至活動臂103的通孔103a內部,而當固定夾具122a2與活動夾具122b2兩者都位在通孔103a的內部時,外部底線41會被從梭殼32內部拉出一段長度而位在通孔103a的內部。Referring to FIG. 10F , when the
請參閱圖10G所示,當外部底線41的局部區段位在分隔空間S的內部時,滾輪開閉驅動單元113的滾輪開閉驅動源113a帶動滾輪伸縮桿113c向外伸長,使得滾輪伸縮桿113c透過滾輪開閉驅動單元113的滾輪連動桿113b而帶動取出單元111的取出擺臂111b進行擺動,進而取出單元111的從動滾輪111a2逐漸靠近於取出單元111的主動滾輪111a1以縮小分隔空間S,讓主動滾輪111a1與從動滾輪111a2兩者共同夾住外部底線41而呈現夾固狀態C2,其中,當主動滾輪111a1與從動滾輪111a2兩者共同夾住外部底線41時,主動滾輪111a1與從動滾輪111a2之間因隔著底線4而不直接接觸,電阻感測器114會偵測到較高的電阻形成第一電阻值以表示主動滾輪111a1與從動滾輪111a2有確實夾固外部底線41。Referring to FIG. 10G , when a partial section of the
請參閱圖10H與圖10I所示,當外部底線41被主動滾輪111a1與從動滾輪111a2夾固時,開合驅動源122c1帶動開合伸縮桿122c3向內收縮以讓開合連動桿122c2進行轉動,使得活動夾組122b相對於固定夾組122a進行轉動,讓活動夾具122b2分離於固定夾具122a2,進而使夾具單元122釋放外部底線41,隨後,轉動驅動單元112透過轉動驅動單元112的減速機112a而帶動主動滾輪111a1進行轉動,而進行轉動的主動滾輪111a1能同時帶動從動滾輪111a2將內部底線40持續拉至活動臂103的通孔103a內部,讓內部底線40分離於梭芯30與梭殼31,進而整個底線4都會被抽出梭殼31的容納空間311c,在此底線抽出於容納空間311c的過程中,梭芯30會在梭殼31內旋轉,並且,進行轉動的梭芯30會接觸到阻擋件104的阻擋滾輪104a,使得阻擋滾輪104a會因接觸到梭芯30而進行轉動,進而阻擋滾輪104a可避免形成妨礙梭芯30旋轉的阻力 (如圖10B所示),同時,吸氣機構13的吸氣單元132會產生吸引氣流A1,而整個底線4透過吸引氣流A1會導引至吸氣管131的內部,讓底線4能夠被移至吸氣單元132的內部,於較佳實施例中,縫紉機2的一控制系統(圖未示)能設定轉動驅動單元112與吸氣機構13兩者能運作一段預設作業時間,讓底線4能確實分離於梭芯組3,請參閱圖10J所示,於另一實施例中,因為活動機構10、取出機構11與夾線機構12三者通常都由金屬材質製成,為了隔絕兩滾輪111a之間有其它的導電通路,取出單元111在活動臂103與取出擺臂111b之間以及滾輪連動桿113b與取出擺臂111b之間都設有由絕緣材料構成的襯套114a,進而可防止電阻感測器114的兩條連接線在兩滾輪111a不接觸的狀態下發生導通狀態,當整個底線4通過取出單元111而沒有被主動滾輪111a1與從動滾輪111a2夾固時,主動滾輪111a1會直接接觸於從動滾輪111a2,使得電阻感測器114會偵測到數值小於第一電阻值的第二電阻值,當縫紉機2的控制系統接收到由電阻感測器114形成的第二電阻值時,轉動驅動單元112就會停止轉動,隨後,吸氣機構13也會停止動作。10H and FIG. 10I, when the
請參閱圖10K所示,當內部底線40抽離於梭殼31與梭芯30之後,活動機構10的活動驅動源102a帶動活動驅動單元102的活動伸縮桿102c向內縮短,使得活動伸縮桿102c經由活動驅動單元102的連動桿102b而帶動活動機構10的活動臂103從運作位置P1擺動至一待機位置P2(如圖10A所示),進而取出機構11與夾線機構12兩者透過進行擺動的活動臂103會同時遠離於梭芯組3,進而開始準備啟動底線捲繞裝置22,藉此,剩餘底線抽出裝置1就會等待清除下一個梭芯組3。Referring to FIG. 10K, after the
以上所舉實施例,僅為方便說明本發明並非加以限制,在不離本發明範疇,熟悉此一行業技藝人士依本發明申請專利範圍及發明說明所作之各種簡易變形與修飾,均仍應含括於以下申請專利範圍中。The above-mentioned embodiments are only for the convenience of illustrating the present invention and are not intended to limit it. Without departing from the scope of the present invention, various simple deformations and modifications made by those skilled in the industry according to the scope of the patent application of the present invention and the description of the invention should still include: In the scope of the following patent applications.
1:剩餘底線抽出裝置 10:活動機構 101:連接座 102:活動驅動單元 102a:活動驅動源 102b:連動桿 102c:活動伸縮桿 103:活動臂 103a:通孔 104:阻擋件 104a: 阻擋滾輪 104b:支撐桿 11:取出機構 111:取出單元 111a:滾輪 111a1:主動滾輪 111a2:從動滾輪 111a3:齒部 111b:取出擺臂 112:轉動驅動單元 112a:減速機 112b:轉動驅動源 113:滾輪開閉驅動單元 113a:滾輪開閉驅動源 113b:滾輪連動桿 113c:滾輪伸縮桿 114:電阻感測器 114a:襯套 12:夾線機構 121:夾具移動單元 121a:夾具驅動源 121b:乘載平台 121c:夾具伸縮桿 122:夾具單元 122a:固定夾組 122a1:固定桿 122a2:固定夾具 122b:活動夾組 122b1:活動桿 122b2:活動夾具 122c:開合驅動組 122c1:開合驅動源 122c2:開合連動桿 122c3:開合伸縮桿 13:吸氣機構 131:吸氣管 132:吸氣單元 14:吹氣機構 141:吹氣管 141a:吹氣口 142:吹氣單元 2:縫紉機 20:縫紉機本體 201:底座 21:更換梭芯裝置 22:底線捲繞裝置 3:梭芯組 30:梭芯 301:捲線軸件 302:限位板 303:捲繞空間 32:梭殼 311:殼體 311a:封閉端 311b:開口端 311c:容納空間 311d:導線孔 311e:導線溝 312:梭軸 313:閂鎖組 314:勾臂 314a:線孔 4:底線 40:內部底線 41:外部底線 A1:吸引氣流 A2:吹氣氣流 C1:組裝狀態 C2:夾固狀態 L:取線路徑 S:分隔空間 P1:運作位置 P2:待機位置1: Remaining bobbin thread extraction device 10: Activity agencies 101: Connector 102: Active drive unit 102a: Active Drive Source 102b: Link rod 102c: Active telescopic rod 103: Active Arm 103a: Through hole 104: Stopper 104a: Blocking rollers 104b: Support rod 11: Take out the mechanism 111: Take out unit 111a: Roller 111a1: Active Roller 111a2: driven roller 111a3: Teeth 111b: Take out the swing arm 112: Rotate the drive unit 112a: Reducer 112b: Rotary drive source 113: Roller opening and closing drive unit 113a: Roller opening and closing drive source 113b: Roller linkage rod 113c: Roller telescopic rod 114: Resistance sensor 114a: Bushing 12: Wire clamping mechanism 121: Fixture moving unit 121a: Fixture drive source 121b: Ride platform 121c: Clamp telescopic rod 122: Fixture unit 122a: Fixing clip set 122a1: Fixed rod 122a2: Fixing fixture 122b: Active clip set 122b1: Active rod 122b2: Active Fixtures 122c: Opening and closing drive group 122c1: Opening and closing drive source 122c2: Opening and closing linkage rod 122c3: Opening and closing telescopic rod 13: Inhalation mechanism 131: suction pipe 132: Suction unit 14: Air blowing mechanism 141: Blow pipe 141a: Blow port 142: Blow unit 2: Sewing machine 20: Sewing machine body 201: Base 21: Replace the bobbin device 22: Bottom thread winding device 3: Bobbin set 30: Bobbin 301: Reel parts 302: Limit board 303: Winding Space 32: Bobbin case 311: Shell 311a: closed end 311b: open end 311c: accommodating space 311d: Conductor hole 311e: Conductor trench 312: Shuttle shaft 313: Latch Group 314: hook arm 314a: wire hole 4: Bottom Line 40: Inside Bottom Line 41: External Bottom Line A1: Attract airflow A2: Blow air flow C1: Assembly state C2: Clamped state L: take the line path S: Separation space P1: Operational position P2: Standby position
圖1為本發明剩餘底線抽出裝置運用於縫紉機的示意圖; 圖2為梭芯組的分解圖; 圖3為本發明剩餘底線抽出裝置的立體圖; 圖4為本發明剩餘底線抽出裝置的分解圖; 圖5為圖4中活動機構的分解圖; 圖6為圖4中取出機構的分解圖; 圖7為電阻感測器電性連接於主動滾輪與從動滾輪的示意圖; 圖8為圖4中夾線機構的分解圖; 圖9為吸氣機構與吹氣機構安裝於活動臂的示意圖; 圖10A為活動臂進行擺動以靠近於梭芯組的示意圖; 圖10B為阻擋件靠近梭殼的示意圖; 圖10C為固定夾具與活動夾具兩者靠近於梭殼的示意圖; 圖10D為吹氣機構將底線吹向固定夾具與活動夾具之間的示意圖; 圖10E為固定夾具與活動夾具夾持底線的示意圖; 圖10F為底線位在分隔空間內部的示意圖; 圖10G為主動滾輪與從動滾輪兩者共同夾固底線的示意圖; 圖10H為主動滾輪進行滾動的示意圖; 圖10I為吸氣機構吸走底線的示意圖; 圖10J為主動滾輪會直接接觸於從動滾輪的示意圖;以及 圖10K為活動臂進行擺動以遠離於梭芯組的示意圖。 Fig. 1 is the schematic diagram that the residual bobbin thread extracting device of the present invention is applied to the sewing machine; Fig. 2 is an exploded view of the bobbin set; 3 is a perspective view of the remaining bottom thread extracting device of the present invention; 4 is an exploded view of the remaining bottom thread extracting device of the present invention; Fig. 5 is an exploded view of the movable mechanism in Fig. 4; Figure 6 is an exploded view of the take-out mechanism in Figure 4; 7 is a schematic diagram of a resistance sensor being electrically connected to a driving roller and a driven roller; Figure 8 is an exploded view of the wire clamping mechanism in Figure 4; 9 is a schematic diagram of the suction mechanism and the blowing mechanism being installed on the movable arm; 10A is a schematic diagram of the movable arm swinging to be close to the bobbin set; 10B is a schematic view of the blocking member approaching the bobbin case; 10C is a schematic diagram of both the fixed clamp and the movable clamp close to the bobbin case; 10D is a schematic diagram of the blowing mechanism blowing the bottom thread between the fixed fixture and the movable fixture; Figure 10E is a schematic diagram of the bottom line of the fixed clamp and the movable clamp; Figure 10F is a schematic diagram of the bottom line positioned inside the separation space; FIG. 10G is a schematic diagram of the bottom thread being jointly clamped by the active roller and the driven roller; Figure 10H is a schematic diagram of the active roller rolling; Fig. 10I is the schematic diagram that the suction mechanism sucks the bottom thread; Figure 10J is a schematic diagram of the driving roller directly contacting the driven roller; and FIG. 10K is a schematic diagram of the movable arm swinging away from the bobbin set.
1:剩餘底線抽出裝置 1: Remaining bobbin thread extraction device
10:活動機構 10: Activity agencies
101:連接座 101: Connector
102:活動驅動單元 102: Active drive unit
102a:活動驅動源 102a: Active Drive Source
102b:連動桿 102b: Link rod
102c:活動伸縮桿 102c: Active telescopic rod
103:活動臂 103: Active Arm
103a:通孔 103a: Through hole
104:阻擋件 104: Stopper
11:取出機構 11: Take out the mechanism
111a:滾輪 111a: Roller
111a1:主動滾輪 111a1: Active Roller
111a3:齒部 111a3: Teeth
112:轉動驅動單元 112: Rotate the drive unit
112a:減速機 112a: Reducer
112b:轉動驅動源 112b: Rotary drive source
113:滾輪開閉驅動單元 113: Roller opening and closing drive unit
113a:滾輪開閉驅動源 113a: Roller opening and closing drive source
113b:滾輪連動桿 113b: Roller linkage rod
12:夾線機構 12: Wire clamping mechanism
121:夾具移動單元 121: Fixture moving unit
121a:夾具驅動源 121a: Fixture drive source
121b:乘載平台 121b: Ride platform
122:夾具單元 122: Fixture unit
122a1:固定桿 122a1: Fixed rod
122a2:固定夾具 122a2: Fixing fixture
122b2:活動夾具 122b2: Active Fixtures
122c1:開合驅動源 122c1: Opening and closing drive source
122c2:開合連動桿 122c2: Opening and closing linkage rod
122c3:開合伸縮桿 122c3: Opening and closing telescopic rod
13:吸氣機構 13: Inhalation mechanism
14:吹氣機構 14: Air blowing mechanism
Claims (8)
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TW110121403A TWI763538B (en) | 2021-06-11 | 2021-06-11 | Remaining bobbin thread pull-out device |
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Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2004275781A (en) * | 2004-05-31 | 2004-10-07 | Juki Corp | Bobbin changer and automatic bobbin thread feeder |
CN103643410A (en) * | 2013-11-29 | 2014-03-19 | 宁波舒普机电科技有限公司 | Method for automatically winding bottom line of bobbin |
JP2021013717A (en) * | 2019-07-10 | 2021-02-12 | 啓翔股▲分▼有限公司 | Bobbin-thread introduction device and sewing machine using it |
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- 2021-06-11 TW TW110121403A patent/TWI763538B/en active
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2004275781A (en) * | 2004-05-31 | 2004-10-07 | Juki Corp | Bobbin changer and automatic bobbin thread feeder |
CN103643410A (en) * | 2013-11-29 | 2014-03-19 | 宁波舒普机电科技有限公司 | Method for automatically winding bottom line of bobbin |
JP2021013717A (en) * | 2019-07-10 | 2021-02-12 | 啓翔股▲分▼有限公司 | Bobbin-thread introduction device and sewing machine using it |
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