CN115223763B - Inner core weaving equipment for production and processing of new energy transmission cable - Google Patents

Inner core weaving equipment for production and processing of new energy transmission cable Download PDF

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Publication number
CN115223763B
CN115223763B CN202211144771.9A CN202211144771A CN115223763B CN 115223763 B CN115223763 B CN 115223763B CN 202211144771 A CN202211144771 A CN 202211144771A CN 115223763 B CN115223763 B CN 115223763B
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China
Prior art keywords
fixed
rotating shaft
inserting column
shaft
hole
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CN115223763A (en
Inventor
程时发
陆佳腾
李毓霖
刘强
吕梦迪
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Jiangsu Etern Co Ltd
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Jiangsu Etern Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/22Sheathing; Armouring; Screening; Applying other protective layers
    • H01B13/26Sheathing; Armouring; Screening; Applying other protective layers by winding, braiding or longitudinal lapping
    • H01B13/2606Sheathing; Armouring; Screening; Applying other protective layers by winding, braiding or longitudinal lapping by braiding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H67/00Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
    • B65H67/02Arrangements for removing spent cores or receptacles and replacing by supply packages at paying-out stations

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Braiding, Manufacturing Of Bobbin-Net Or Lace, And Manufacturing Of Nets By Knotting (AREA)

Abstract

The invention relates to the technical field of cable production auxiliary devices, in particular to an inner core weaving device for production and processing of a new energy transmission cable, which is simple in structure, simplifies operation steps, improves efficiency and avoids the risk of clamping hands in the process of clamping a weaving wire spool; the device comprises a hollow rod and a circular track which are coaxially arranged, wherein a plurality of rotary tables are arranged on the circular track at equal intervals; a fixing frame is fixed on each rotary table, a first rotating shaft is rotatably arranged on each fixing frame, a base plate is fixed on each first rotating shaft, a first inserting column which always faces to the extension line of the axis of the first rotating shaft is arranged on each base plate, and a second inserting column which is matched with the first inserting column is slidably arranged on each base plate; the first inserting column and the second inserting column are respectively positioned on two sides of the braided wire spool and used for clamping and rotatably supporting the braided wire spool.

Description

Inner core weaving equipment for production and processing of new energy transmission cable
Technical Field
The invention relates to the technical field of cable production accessories, in particular to inner core weaving equipment for producing and processing a new energy transmission cable.
Background
In order to realize certain functions of the electric wire and the cable, different types of protective layers are woven on the outer sides of the wire cores, for example, a wire and cable weaving machine is used when the electric wire and cable are subjected to protective weaving for shielding electromagnetism, weaving a fiber protective layer for enhancing the tearing strength of the protective layer and the like.
Before the inner core is woven, the wound braided wire spool needs to be clamped tightly and rotatably supported to achieve the paying-off purpose, in the prior art, a manual mode is mostly used for clamping, the mode is complex in operation steps and low in efficiency, a pneumatic chuck mode is adopted, the braided wire spool needs to be held by hands to be centered in the clamping process, and the risk of clamping hands exists and needs to be improved.
Disclosure of Invention
In order to solve the technical problems, the invention provides inner core weaving equipment for producing and processing a new energy transmission cable, which is simple in structure, simplifies operation steps, improves efficiency and avoids the risk of clamping hands in the process of clamping a weaving wire spool.
The inner core weaving equipment for producing and processing the new energy transmission cable comprises a hollow rod and a circular track which are coaxially arranged, wherein a plurality of rotary tables are arranged on the circular track at equal intervals; each rotary table is fixedly provided with a fixing frame, a first rotating shaft is rotatably arranged on each fixing frame, a base plate is fixedly arranged on the first rotating shaft, a first inserting column which always faces to the extension line of the axis of the first rotating shaft is arranged on the base plate, and a second inserting column which is matched with the first inserting column is slidably arranged on the base plate;
the first inserting column and the second inserting column are respectively positioned at two sides of the braided wire spool and are used for clamping and rotatably supporting the braided wire spool.
The invention is further improved, a first inserting column is rotatably arranged on a fixed block, a second rotating shaft is fixed on the fixed block and is rotatably connected with a base plate, an extension rod is fixed at the other end of the second rotating shaft, and a guide shaft is fixed at the other end of the extension rod;
each fixing frame is also fixedly provided with a connecting plate, the connecting plate is provided with an arc-shaped hole, and the arc-shaped hole and the rotating shaft share the same axis;
the guide shaft extends into the circular arc-shaped hole.
The invention is further improved, a belt wheel I coaxial with the rotating shaft is further fixed on the fixing frame, a rotating shaft III is rotatably installed on the base plate, a belt wheel II is fixed on the rotating shaft III, and a synchronous belt is sleeved on the belt wheel II and the belt wheel I;
a driving arm is fixed on the rotating shaft III, and a fixed shaft is fixed at the other end of the driving arm;
a sliding block is arranged on the base plate in a sliding mode, the second inserting column is rotatably installed on the sliding block, a fixing plate is fixed on the sliding block, a first through hole and a second through hole which are communicated are formed in the fixing plate, the first through hole is arc-shaped, the first through hole is coaxial with the rotating shaft, and the second through hole is vertical;
the fixing shaft penetrates through the first through hole.
The invention is further improved, a swing arm is further fixed on the first rotating shaft, an air cylinder is fixed on the fixed frame, a pushing shaft is fixed at the output end of the air cylinder, and the pushing shaft is in sliding fit with the swing arm.
The invention is further improved, and a lead shaft is fixed on the substrate.
The invention is further improved, and a baffle is fixed on the fixed frame.
The invention is further improved, and the end parts of the first inserting column and the second inserting column are conical.
The invention is further improved, and bearings are fixed on the guide shaft and the fixed shaft.
Compared with the prior art, the invention has the beneficial effects that: in the whole process of replacing the bobbin, an operator only needs to pull out and insert a new bobbin, and compared with the manual and pneumatic chuck mode in the existing design, the method has the advantages of very simple operation steps and higher efficiency.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is an enlarged view of a portion A of FIG. 1;
FIG. 3 is an exploded view of a mounting bracket, baffle, spool, spindle, etc.;
FIG. 4 is a schematic diagram of the left side view of FIG. 3;
FIG. 5 is a partial enlarged view of portion B of FIG. 4;
in the drawings, the reference numbers: 1. a hollow rod; 2. a circular track; 3. a turntable; 4. a fixed mount; 5. a first rotating shaft; 6. a substrate; 7. inserting a first column; 8. inserting a second column; 9. a fixed block; 10. a second rotating shaft; 11. an extension pole; 12. a guide shaft; 13. a connecting plate; 14. an arc-shaped hole; 15. a first belt wheel; 16. a third rotating shaft; 17. a second belt wheel; 18. a synchronous belt; 19. a drive arm; 20. a fixed shaft; 21. a slider; 22. a fixing plate; 23. a first through hole; 24. a second through hole; 25. swinging arms; 26. a cylinder; 27. pushing the shaft; 28. a contact switch; 29. a wire guide shaft; 30. a limiting shaft; 31. a roller; 32. a baffle plate; 33. a circular ring; 34. a bobbin.
Detailed Description
The following detailed description of embodiments of the present invention is provided in connection with the accompanying drawings and examples. The following examples are intended to illustrate the invention but are not intended to limit the scope of the invention.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted" and "connected" are to be construed broadly, e.g., as being fixed or detachable or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in a specific case to those of ordinary skill in the art.
As shown in fig. 1 to 2, the inner core braiding apparatus for producing and processing a new energy transmission cable of the present invention includes a hollow rod 1 and a circular track 2, which are coaxially disposed, wherein the hollow rod 1 is located above the circular track 2, a plurality of rotary tables 3 are equidistantly disposed on the circular track 2, the rotary tables 3 can rotate along the circular track 2, the distance between adjacent rotary tables 3 does not change during the rotation process, and the power for driving the rotary tables 3 to rotate is not illustrated;
a fixing frame 4 is fixed on each rotary table 3, a first rotating shaft 5 is rotatably arranged on each fixing frame 4, the first rotating shaft 5 is installed at the central position of one side, away from the circular track 2, of each fixing frame 4, a base plate 6 is fixed on each first rotating shaft 5, a first inserting column 7 which always faces the axial line extension line of the first rotating shaft 5 is arranged on each base plate 6, and a second inserting column 8 matched with the first inserting column 7 is slidably installed on each base plate 6;
the first inserting column 7 and the second inserting column 8 are respectively positioned at two sides of the braided wire spool 34 and used for clamping and rotatably supporting the braided wire spool 34, and the first inserting column 7 and the second inserting column 8 are respectively inserted into two ends of the braided wire spool 34, so that the braided wire spool 34 can rotationally feed wires;
in the embodiment, as shown in the state of fig. 1 and 2, the first inserting column 7 and the second inserting column 8 support the braided wire spool 34, when in use, each rotary table 3 rotates along the circular track 2 at a high speed, the spool 34 rotates under the support of the first inserting column 7 and the second inserting column 8 to realize wire feeding, the braided wire on each spool 34 is guided to be braided in a bundle shape at the hollow rod 1, and after the braided wire on the spool 34 is used, the rotary table 3 is stopped, the first rotating shaft 5 rotates anticlockwise, and the base plate 6, the first inserting column 7, the second inserting column 8 and the like are driven to rotate anticlockwise;
in the rotating process, the first inserting column 7 always faces the extension line of the axis of the first rotating shaft 5, the second inserting column 8 does not act relative to the substrate 6 in the initial stage of rotation, after the first inserting column 8 rotates for a certain angle, the second inserting column 8 moves relative to the substrate 6, and the second inserting column 8 is separated from the bobbin 34, but the first inserting column 7 can completely support the bobbin 34 at the moment, so that the bobbin 34 cannot fall off, and when the second inserting column 8 does not obstruct the pulling-out of the bobbin 34, the first rotating shaft 5 stops rotating, the bobbin 34 is pulled out, and a new bobbin 34 is inserted onto the first inserting column 7;
then the first rotating shaft 5 is rotated clockwise, in the rotating process, the second inserting column 8 is inserted into the other end of the new bobbin 34 to clamp the bobbin 34, then the bobbin is rotated to the horizontal state, and the bobbin is fed again;
in the whole process of replacing the spool 34, an operator only needs to pull out and insert a new spool 34, and the operation steps are very simple and the efficiency is higher for the manual and pneumatic chuck modes in the existing design.
The invention is further improved, as shown in fig. 3 to 5, the first inserting column 7 is rotatably mounted on a fixed block 9, a second rotating shaft 10 is fixed on the fixed block 9, the second rotating shaft 10 is rotatably connected with the base plate 6, an extension rod 11 is fixed at the other end of the second rotating shaft 10, a guide shaft 12 is fixed at the other end of the extension rod 11, and the guide shaft 12 is partially provided with threads and is fixed on the extension rod 11 through the threads;
a connecting plate 13 is further fixed on each fixing frame 4, an arc-shaped hole 14 is formed in the connecting plate 13, and the arc-shaped hole 14 is coaxial with the first rotating shaft 5;
the guide shaft 12 extends into the arc-shaped hole 14;
in this embodiment, when the substrate 6, the first rotating shaft 5 and the like rotate, the first inserting column 7, the fixed block 9, the second rotating shaft 10, the extension rod 11 and the guide shaft 12 on the substrate 6 are simultaneously driven to rotate by taking the first rotating shaft 5 as an axis, in the process, the guide shaft 12 moves along the arc-shaped hole 14, and due to the fact that the arc-shaped hole 14 is coaxial with the first rotating shaft 5, the centers of the first rotating shaft 5, the guide shaft 12 and the second rotating shaft 10 are located on the same straight line in the rotating process of the substrate 6, and the first inserting column 7 always faces to the extension line of the axis of the first rotating shaft 5;
the central angle of the arc-shaped hole 14 is set to be 90 degrees, when the wire is fed, the bobbin 34, the substrate 6 and the like are in a horizontal state, when the rotating shaft I5 is replaced, the bobbin 34 rotates by 90 degrees to be in a vertical state after the rotating shaft I5 stops, and then the bobbin 34 is pulled out to replace the bobbin 34;
this device does not adopt the mode of fixed block 9 snap-on base plate 6, but through guiding axle 12, extension rod 11, two 10 of pivot and circular arc hole 14 make insert a post 7 all the time towards the axis extension line of a pivot 5, the main aim at who sets up like this, when overhauing, pull down guiding axle 12, and make guiding axle 12 break away from circular arc hole 14, then can will insert a post 7 and rotate to keeping away from one side of spool 34 on, can more conveniently carry out the dismouting to inserting a post 7, the space is bigger.
The invention is further improved, as shown in fig. 2 to 3, a first belt wheel 15 coaxial with the first rotating shaft 5 is further fixed on the fixed frame 4, a third rotating shaft 16 is rotatably mounted on the base plate 6, a second belt wheel 17 is fixed on the third rotating shaft 16, the outer diameter of the second belt wheel 17 is smaller than that of the first belt wheel 15, and a synchronous belt 18 is sleeved on the second belt wheel 17 and the first belt wheel 15;
a driving arm 19 is fixed on the rotating shaft III 16, and a fixed shaft 20 is fixed at the other end of the driving arm 19;
a sliding block 21 slides on the base plate 6, a first long-strip-shaped hole is formed in the base plate 6, and the sliding block 21 slides in the first long-strip-shaped hole;
the second inserting column 8 is rotatably installed on the sliding block 21, a fixing plate 22 is fixed on the sliding block 21, a first through hole 23 and a second through hole 24 which are communicated are formed in the fixing plate 22, the first through hole 23 is arc-shaped, the first through hole 23 is coaxial with the third rotating shaft 16, and the second through hole 24 is vertical;
the fixing shaft 20 penetrates through the first through hole 23;
in the embodiment, in the counterclockwise rotation process of the base plate 6, the third rotating shaft 16, the second pulley 17 and the like, since the outer diameter of the second pulley 17 is smaller than the outer diameter of the first pulley 15, in the counterclockwise rotation process, the third rotating shaft 16, the second pulley 17, the driving arm 19 and the fixing shaft 20 all rotate clockwise with the axis of the third rotating shaft 16 as the shaft, the fixing shaft 20 rotating with the third rotating shaft 16 as the shaft first passes through the first through hole 23 in the shape of an arc, and since the first through hole 23 is in the shape of an arc and the first through hole 23 is coaxial with the third rotating shaft 16, the positions of the fixing plate 22 and the like are not affected in the process;
then the fixing shaft 20 rotating by taking the rotating shaft three 16 as a shaft passes through the through hole two 24, the through hole two 24 is vertical, and in the process, the fixing shaft 20 pushes the sliding block 21, the fixing plate 22, the inserting column two 8 and the like to move along the long strip hole one and to be far away from the bobbin 34;
after the replacement of the bobbin 34 is completed, the base plate 6 is rotated clockwise, and the second stud 8 is inserted into the bobbin 34 at the initial stage of the rotation and does not change its position during the subsequent rotation.
The invention is further improved, as shown in fig. 5, a swing arm 25 is further fixed on the first rotating shaft 5, an air cylinder 26 is fixed on the fixed frame 4, a pushing shaft 27 is fixed at the output end of the air cylinder 26, and the pushing shaft 27 is in sliding fit with the swing arm 25;
in this embodiment, a second elongated hole is formed in the swing arm 25, the pushing shaft 27 penetrates through the second elongated hole, when the piston rod of the air cylinder 26 extends or shortens, the pushing shaft 27 can move, the moving pushing shaft 27 enables the swing arm 25 and the rotating shaft one 5 to rotate, and in the process, the relative position of the pushing shaft 27 and the swing arm 25 changes;
two contact switches 28 are also mounted on the fixed frame 4, when the swing arm 25 triggers the contact switches 28, the contact switches 28 are actuated to close the air cylinder 26, the swing arm 25 has two limit positions, which correspond to the horizontal and vertical states of the spool 34, respectively, and each contact switch 28 corresponds to one limit position.
The invention is further improved, as shown in fig. 2, a base plate 6 is fixed with 29, and on the walking path of the knitting line, other limit shafts 30 and rollers 31 are arranged on the fixed mount 4;
in this embodiment, the knitting yarn travels in an S-shape by means of the set 29, the stopper shaft 30, and the roller 31.
The invention is further improved, as shown in fig. 2, a baffle 32 is fixed on the fixing frame 4;
in the present embodiment, the baffle 32 has a circular arc shape, and the baffle 32 is fixed above the cylinder 26 or the like to prevent the braided wire from colliding with the cylinder 26 or the like.
The invention is further improved, as shown in fig. 3 and 5, the end parts of the first inserting column 7 and the second inserting column 8 are in a conical shape;
in this embodiment, insert a post 7 and insert the tip of post two 8 and all be the toper, insert a post 7 more conveniently and insert post two 8 and stretch into to spool 34 inside, insert a post 7 simultaneously and insert still be fixed with on the post two 8 and carry out spacing ring 33 to spool 34 for spool 34 can not influence spool 34 rotation with fixed block 9 and slider 21 direct contact.
The present invention is further improved, as shown in fig. 3, bearings are fixed on the guide shaft 12 and the fixed shaft 20;
in this embodiment, two bearings are respectively disposed in the circular arc hole 14 and the first and second through holes 23 and 24 for preventing the guide shaft 12 and the stationary shaft 20 from being worn.
According to the inner core weaving equipment for producing and processing the new energy transmission cable, as shown in the state of figure 1, the first inserting column 7 and the second inserting column 8 support the braided wire spool 34, when the inner core weaving equipment is used, each rotary table 3 rotates at a high speed along the circular track 2, the spool 34 rotates under the support of the first inserting column 7 and the second inserting column 8, wire feeding is achieved, braided wires on each spool 34 are guided to weave in a bundle shape at the hollow rod 1, after the braided wires on the spools 34 are used, the rotary tables 3 are stopped, the air cylinders 26 are operated to enable the pushing shafts 27 to move, the rotating shafts 5 and the swing arms 25 rotate anticlockwise, and the base plate 6, the first inserting column 7, the second inserting column 8 and the like are driven to rotate anticlockwise;
in the rotating process, the guide shaft 12 always moves along the arc-shaped hole 14, so that the first inserting column 7 always faces the extension line of the axis of the first rotating shaft 5, in the initial stage of rotation, the second inserting column 8 does not act relative to the base plate 6, after the first inserting column 8 rotates for a certain angle, the second inserting column 8 moves relative to the base plate 6, the second inserting column 8 is separated from the bobbin 34, but the first inserting column 7 can completely support the bobbin 34, so that the bobbin 34 cannot fall off, and when the second inserting column 8 does not obstruct the bobbin 34 from being pulled out, the first rotating shaft 5 stops rotating, the bobbin 34 is pulled out, and a new bobbin 34 is inserted on the first inserting column 7;
then the cylinder 26 is operated reversely to rotate the first rotating shaft 5 clockwise, during the rotation, the second inserting column 8 is inserted into the other end of the new bobbin 34 to clamp the bobbin 34, and then the bobbin is rotated to the horizontal state to feed the thread again.
The above description is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, it is possible to make various improvements and modifications without departing from the technical principle of the present invention, and those improvements and modifications should be also considered as the protection scope of the present invention.

Claims (6)

1. An inner core weaving device for producing and processing a new energy transmission cable comprises a hollow rod and a circular track which are coaxially arranged, wherein a plurality of rotary tables are arranged on the circular track at equal intervals; the rotary table is characterized in that a fixing frame is fixed on each rotary table, a first rotating shaft is rotatably arranged on each fixing frame, a first base plate is fixed on each rotating shaft, a first inserting column which always faces an extension line of an axis of the first rotating shaft is arranged on each base plate, and a second inserting column matched with the first inserting column is slidably arranged on each base plate;
the first inserting column and the second inserting column are respectively positioned on two sides of the braided wire spool and used for clamping and rotatably supporting the braided wire spool;
one end of the rotating shaft II is fixed with an extension rod, and the other end of the extension rod is fixed with a guide shaft;
each fixing frame is also fixedly provided with a connecting plate, the connecting plate is provided with an arc-shaped hole, and the arc-shaped hole and the rotating shaft share the same axis;
the guide shaft extends into the circular arc hole;
a first belt wheel coaxial with the rotating shaft is further fixed on the fixing frame, a third rotating shaft is rotatably mounted on the base plate, a second belt wheel is fixed on the third rotating shaft, and a synchronous belt is sleeved on the second belt wheel and the first belt wheel;
a driving arm is fixed on the rotating shaft III, and a fixed shaft is fixed at the other end of the driving arm;
a sliding block is arranged on the base plate in a sliding mode, the second inserting column is rotatably installed on the sliding block, a fixing plate is fixed on the sliding block, a first through hole and a second through hole which are communicated are formed in the fixing plate, the first through hole is arc-shaped, the first through hole is coaxial with the rotating shaft, and the second through hole is vertical;
the fixed shaft penetrates through the first through hole.
2. An inner core weaving device for producing and processing a new energy transmission cable according to claim 1, wherein a swing arm is further fixed on the first rotating shaft, a cylinder is fixed on the fixing frame, a pushing shaft is fixed at an output end of the cylinder, and the pushing shaft is in sliding fit with the swing arm.
3. The inner core weaving device for producing and processing the new energy transmission cable according to claim 2, wherein a guide wire shaft is fixed on the base plate.
4. An inner core weaving device for producing and processing a new energy transmission cable according to claim 3, characterized in that a baffle is fixed on the fixing frame.
5. An inner core weaving device for producing and processing a new energy transmission cable according to claim 4, wherein the ends of the first insertion column and the second insertion column are both tapered.
6. An inner core braiding apparatus for producing and processing a new energy transmission cable according to claim 5, wherein bearings are fixed to the guide shaft and the fixed shaft.
CN202211144771.9A 2022-09-20 2022-09-20 Inner core weaving equipment for production and processing of new energy transmission cable Active CN115223763B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202211144771.9A CN115223763B (en) 2022-09-20 2022-09-20 Inner core weaving equipment for production and processing of new energy transmission cable

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Application Number Priority Date Filing Date Title
CN202211144771.9A CN115223763B (en) 2022-09-20 2022-09-20 Inner core weaving equipment for production and processing of new energy transmission cable

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CN115223763A CN115223763A (en) 2022-10-21
CN115223763B true CN115223763B (en) 2022-12-09

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109686509A (en) * 2019-01-28 2019-04-26 上海立鲲光电科技有限公司 A kind of weaving method of cable braid
CN210535428U (en) * 2019-09-29 2020-05-15 天津智领科技发展有限公司 Wire and cable braider
CN212084750U (en) * 2020-06-12 2020-12-04 湖北三佳电线电缆有限公司 Wire and cable conductor braiding machine

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109686509A (en) * 2019-01-28 2019-04-26 上海立鲲光电科技有限公司 A kind of weaving method of cable braid
CN210535428U (en) * 2019-09-29 2020-05-15 天津智领科技发展有限公司 Wire and cable braider
CN212084750U (en) * 2020-06-12 2020-12-04 湖北三佳电线电缆有限公司 Wire and cable conductor braiding machine

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